CN104488411B - A kind of vertical ditching-fertilizing machine of double helix - Google Patents
A kind of vertical ditching-fertilizing machine of double helix Download PDFInfo
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- 239000003337 fertilizer Substances 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 230000004720 fertilization Effects 0.000 abstract description 20
- 238000003971 tillage Methods 0.000 abstract description 5
- 239000002689 soil Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002420 orchard Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 241001122767 Theaceae Species 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000010960 cold rolled steel Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本发明涉及一种双螺旋立式开沟施肥机,属于农林机械技术领域。该机包括与机架(1)固连的漏斗状肥料箱体(3‑1),所述肥料箱体的底部出口处装有传动机构带动的螺旋开沟施肥器(5),所述螺旋开沟施肥器(5)的垂向开沟施肥轴(5‑1)上具有大螺旋叶片(5‑2),所述垂向开沟施肥轴(5‑1)前侧装有与之平行的垂向开沟轴(4‑1),所述垂向开沟轴(4‑1)上具有旋向与大螺旋叶片(5‑2)相反的小螺旋叶片(4‑2)。本发明不仅以合理配置、相互结合的旋向互逆双螺旋机构轻便实现了原先笨重机械才能完成的旋耕操作,而且借助螺旋轴中心下料,将旋耕机构与施肥机构有机结合,明显简化了结构,而螺旋叶片边沿增加的开沟刀齿,大大提高破土能力。
The invention relates to a double-helix vertical ditching and fertilizing machine, which belongs to the technical field of agricultural and forestry machinery. The machine includes a funnel-shaped fertilizer box (3-1) fixedly connected to the frame (1). A spiral ditching fertilizer applicator (5) driven by a transmission mechanism is installed at the bottom outlet of the fertilizer box. The vertical furrowing and fertilizing shaft (5-1) of the ditching fertilizer applicator (5) has a large helical blade (5-2), and the front side of the vertical ditching and fertilizing shaft (5-1) is equipped with a The vertical ditching shaft (4-1) has a small helical blade (4-2) whose direction of rotation is opposite to that of the large helical blade (5-2) on the vertical ditching shaft (4-1). The invention not only realizes the rotary tillage operation that can only be completed by heavy machinery with the dual-helix mechanism with reasonable configuration and mutual combination, but also organically combines the rotary tillage mechanism with the fertilization mechanism by means of the center feeding of the screw shaft, which is obviously simplified. The structure is improved, and the ditching cutter teeth added to the edge of the spiral blade greatly improve the soil-breaking ability.
Description
技术领域technical field
本发明涉及一种开沟施肥机,尤其是一种适用于茶、果园的双螺旋立式开沟施肥机,属于农林机械技术领域。The invention relates to a ditching and fertilizing machine, in particular to a double-helix vertical ditching and fertilizing machine suitable for tea and orchards, and belongs to the technical field of agricultural and forestry machinery.
背景技术Background technique
据申请人了解,现有茶、果园开沟施肥机主要有链条式开沟施肥机、圆盘刀式开沟施肥机,铲式开沟施肥机,这三种开沟施肥机均存在机具笨重、结构复杂、使用不方便的缺点,而且开沟时均难免土壤翻出再填沟的过程,水分流失多。As far as the applicant knows, the existing tea and orchard ditching and fertilizing machines mainly include chain type ditching and fertilizing machines, disc knife type ditching and fertilizing machines, and shovel type ditching and fertilizing machines. , complex structure, inconvenient use, and the process of digging out the soil and then filling the ditch is unavoidable when ditching, resulting in a lot of water loss.
发明内容Contents of the invention
本发明的目的在于:针对上述现有技术存在的问题,提出一种不仅结构简单、紧凑,运输、维修方便,而且开沟施肥时可以尽可能减少水分流失少的双螺旋立式开沟施肥机。The purpose of the present invention is to: aim at the problems existing in the above-mentioned prior art, propose a kind of double-helix vertical ditching fertilizer applicator that not only has a simple and compact structure, is convenient for transportation and maintenance, but also can reduce water loss as much as possible when ditching and fertilizing. .
为了达到以上目的,本发明双螺旋立式开沟施肥机的基本技术方案包括与机架(1)固连的漏斗状肥料箱体(3-1),所述肥料箱体的底部出口处装有传动机构带动的螺旋开沟施肥器(5),所述螺旋开沟施肥器(5)具有空心的垂向开沟施肥轴(5-1),所述垂向开沟施肥轴(5-1)上具有大螺旋叶片(5-2),所述垂向开沟施肥轴(5-1)前侧装有与之平行的垂向开沟轴(4-1),所述垂向开沟轴(4-1)上具有旋向与大螺旋叶片(5-2)相反的小螺旋叶片(4-2)。In order to achieve the above objectives, the basic technical solution of the double-helix vertical ditching fertilizer applicator of the present invention includes a funnel-shaped fertilizer box (3-1) fixedly connected to the frame (1), and the bottom outlet of the fertilizer box is installed There is a spiral ditching fertilizer applicator (5) driven by a transmission mechanism. The spiral ditching fertilization applicator (5) has a hollow vertical ditching fertilization shaft (5-1), and the vertical ditching fertilization shaft (5- 1) There is a large spiral blade (5-2) on it, and a vertical ditching shaft (4-1) parallel to it is installed on the front side of the vertical ditching fertilization shaft (5-1). The groove shaft (4-1) has a small helical blade (4-2) whose direction of rotation is opposite to that of the large helical blade (5-2).
将本发明的双螺旋立式开沟施肥机与动力拖拉机挂接并借助动力装置驱动后,在前的螺旋开沟器首先沿拖拉机行进路线开出一条较窄的沟,接着在后的螺旋开沟施肥器扩展为较宽的沟,同时由于其垂向轴形成施肥通道,因此将肥料也施加到沟中,从而一次完成所需的旋耕施肥操作。After the double-helix vertical ditching and fertilizing machine of the present invention is connected to the power tractor and driven by the power device, the front screw opener first opens a narrower ditch along the travel route of the tractor, and then the rear screw opener The furrow applicator expands into a wider furrow and at the same time, due to its vertical axis forms a fertilization channel, fertilizer is also applied into the furrow, thus completing the required rotary tillage fertilization operation in one pass.
本发明进一步的完善是,至少所述小螺旋叶片(4-2)和大螺旋叶片(5-2)之一的边缘具有开沟刀齿。A further perfection of the present invention is that at least one edge of the small helical blade (4-2) and the large helical blade (5-2) has groove cutter teeth.
本发明不仅以合理配置、相互结合的旋向互逆双螺旋机构轻便实现了原先笨重机械才能完成的旋耕操作,而且借助螺旋轴中心下料,将旋耕机构与施肥机构有机结合,明显简化了结构,而螺旋叶片边沿增加的开沟刀齿,大大提高破土能力;尤其是,在前面螺旋开沟器先开出一条窄沟的基础上再扩展为较宽的沟,并将肥料施加到沟中,施肥后覆土效果极佳,土壤几乎原地不动就把肥料直接送达土壤内部,取得了土壤几乎无需翻出再填的意想不到效果,因此水分流失极少。The invention not only realizes the rotary tillage operation that can only be completed by the original bulky machinery with the dual helix mechanism of reciprocal direction and direction combined with reasonable configuration and mutual combination, but also organically combines the rotary tillage mechanism with the fertilization mechanism by means of the center feeding of the spiral shaft, which obviously simplifies the operation. The structure is improved, and the ditching cutter teeth added to the edge of the spiral blade greatly improve the ability to break the soil; especially, on the basis of a narrow ditch opened by the front spiral ditch, it is expanded into a wider ditch, and fertilizer is applied to the In the ditch, the effect of covering the soil after fertilization is excellent, and the fertilizer is directly delivered to the inside of the soil almost without moving the soil, which has achieved an unexpected effect that the soil almost does not need to be dug out and refilled, so there is very little water loss.
进一步,所述机架设有与拖拉机挂接的上、下挂接接口(1-1、1-2),所述上挂接接口(1-1)通过一端与肥料箱体(3-1)底部固连的长度可调接杆连接。Further, the frame is provided with upper and lower attachment interfaces (1-1, 1-2) which are attached to the tractor, and the upper attachment interface (1-1) is connected to the fertilizer box (3-1) through one end. Bottom fixed adjustable length post connection.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明一个实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2为图1实施例的侧视图。Fig. 2 is a side view of the embodiment of Fig. 1 .
图3为图1实施例的俯视图。Fig. 3 is a top view of the embodiment in Fig. 1 .
图4为图1实施例的立体结构示意图。FIG. 4 is a schematic perspective view of the three-dimensional structure of the embodiment in FIG. 1 .
图中:机架1,上、下挂接接口1-1、1-2;动力系统2、变速箱体2-1、万向节接口2-2、齿轮轮系2-3、齿轮轴承座2-4、肥料箱安装铰架2-5;大、小弧齿锥齿轮2-3-1、2-3-2,圆柱齿轮2-3-3、2-3-4;动力输出转轴2-3-5、2-3-6;连接法兰盘2-3-7、2-3-8;安装铰孔2-5-1、滑道2-5-2;肥料箱3、肥料箱体3-1、下料口3-2、挡板开关3-3;螺旋开沟器4、开沟轴4-1、小螺旋叶片4-2、边缘刀齿4-3、轴端法兰4-4;螺旋开沟施肥器5、开沟施肥轴5-1,大螺旋叶片5-2、边缘刀齿5-3、轴端法兰5-4。In the figure: frame 1, upper and lower mount interfaces 1-1, 1-2; power system 2, gearbox body 2-1, universal joint interface 2-2, gear wheel train 2-3, gear bearing seat 2-4. Fertilizer box installation hinge frame 2-5; large and small spiral bevel gears 2-3-1, 2-3-2, cylindrical gears 2-3-3, 2-3-4; power output shaft 2 -3-5, 2-3-6; connecting flange 2-3-7, 2-3-8; installation reaming hole 2-5-1, slideway 2-5-2; fertilizer box 3, fertilizer box Body 3-1, feeding port 3-2, baffle switch 3-3; spiral ditch opener 4, ditch shaft 4-1, small helical blade 4-2, edge cutter teeth 4-3, shaft end flange 4-4; spiral ditching fertilizer applicator 5, ditching and fertilizing shaft 5-1, large spiral blade 5-2, edge cutter teeth 5-3, shaft end flange 5-4.
具体实施方式detailed description
实施例一Embodiment one
本实施例的双螺旋立式开沟施肥机基本结构如图1、2、3、4所示,包括与机架1固连的漏斗状肥料箱体3-1,所述肥料箱体的底部出口处装有传动机构带动的螺旋开沟施肥器5,螺旋开沟施肥器5具有空心的垂向开沟施肥轴5-1,该垂向开沟施肥轴5-1上具有大螺旋叶片5-2,垂向开沟施肥轴5-1前侧装有与之平行的垂向开沟轴4-1,垂向开沟轴4-1上具有旋向与大螺旋叶片5-2相反的小螺旋叶片4-2。小螺旋叶片4-2和大螺旋叶片5-2的边缘分别具有开沟刀齿。The basic structure of the double-helix vertical ditching fertilizer applicator of this embodiment is shown in Figures 1, 2, 3, and 4, including a funnel-shaped fertilizer box 3-1 fixedly connected to the frame 1, and the bottom of the fertilizer box The outlet is equipped with a spiral ditching fertilizer applicator 5 driven by a transmission mechanism. The spiral ditching fertilization applicator 5 has a hollow vertical ditching fertilization shaft 5-1, which has a large spiral blade 5 on the vertical ditching fertilization shaft 5-1. -2, the front side of the vertical ditching and fertilizing shaft 5-1 is equipped with a vertical ditching shaft 4-1 parallel to it, and the vertical ditching shaft 4-1 has a direction of rotation opposite to that of the large helical blade 5-2. Small helical blades 4-2. The edges of the small helical blade 4-2 and the large helical blade 5-2 have ditching teeth respectively.
具体而言,本实施例旋向互逆的双螺旋立式开沟施肥机包括:机架,变速箱动力系统,废料箱,螺旋开沟器,螺旋开沟施肥器五大部分。Specifically, the dual-helix vertical ditching and fertilizing machine with reciprocal rotation in this embodiment includes five parts: a frame, a transmission power system, a waste box, a spiral ditching device, and a spiral ditching and fertilizing device.
机架1由圆钢和钢板焊接而成,起到开沟施肥机的整体支撑及与动力拖拉机挂接的作用,设有与拖拉机挂接的三角形分布上、下挂接接口1-1、1-2。其中,上挂接接口1-1通过一端与肥料箱体3-1底部固连的长度可调接杆连接。The frame 1 is welded by round steel and steel plate, which plays the role of overall support of the ditching fertilizer applicator and the connection with the power tractor. -2. Wherein, the upper articulated interface 1-1 is connected through a length-adjustable post fixedly connected to the bottom of the fertilizer box 3-1 at one end.
变速箱动力系统2包括齿轮变速箱体2-1、动力输入的万向节接口2-2,齿轮轮系2-3,动力输入的齿轮轴承座2-4,肥料箱安装铰架2-5。齿轮轮系2-3包括一对交角为90°的小、大弧齿锥齿轮2-3-1、2-3-2,一对齿数相等的圆柱齿轮2-3-3、2-3-4,一对垂向安置、旋向互逆的动力输出转轴2-3-5、2-3-6,输出轴轴端连接法兰盘2-3-7、2-3-8以及轴承等其他附件。小弧齿锥齿轮2-3-1为输入齿轮,大弧齿锥齿轮2-3-2,为动力输出齿轮,大弧齿锥齿轮2-3-2与一圆柱齿轮2-3-3安装在轴2-3-5上,圆柱齿轮2-3-4安装在轴2-3-6上,两圆柱齿轮配对形成等速齿轮副,输出等速反向的动力。圆柱齿轮分别与其所在安装轴螺纹连接,且各轴上螺纹旋向与轴的旋向相反,以保证旋转过程中圆柱齿轮所受的力矩始终拧紧齿轮,2-3-6轴向中心设有通孔。肥料箱安装铰架2-5上设有安装铰孔2-5-1和由钢板焊接的滑道2-5-2,滑道中安装肥料箱出料挡板开关3-3。The transmission power system 2 includes a gear transmission body 2-1, a universal joint interface 2-2 for power input, a gear train 2-3, a gear bearing seat 2-4 for power input, and a fertilizer box installation hinge frame 2-5 . The gear train 2-3 includes a pair of small and large spiral bevel gears 2-3-1 and 2-3-2 with an intersection angle of 90°, and a pair of cylindrical gears 2-3-3 and 2-3-2 with the same number of teeth. 4. A pair of power output shafts 2-3-5, 2-3-6 arranged vertically and reciprocal in direction of rotation, the shaft ends of the output shafts are connected to flanges 2-3-7, 2-3-8 and bearings, etc. other attachments. The small spiral bevel gear 2-3-1 is the input gear, the large spiral bevel gear 2-3-2 is the power output gear, and the large spiral bevel gear 2-3-2 is installed with a cylindrical gear 2-3-3 On the shaft 2-3-5, the cylindrical gear 2-3-4 is installed on the shaft 2-3-6, and the two cylindrical gears are paired to form a constant velocity gear pair, which outputs constant velocity and reverse power. The cylindrical gears are threadedly connected with the shafts where they are installed, and the direction of rotation of the threads on each shaft is opposite to that of the shafts, so as to ensure that the torque on the cylindrical gears during the rotation process always tightens the gears. hole. Fertilizer box is installed hinged frame 2-5 and is provided with and installs hinged hole 2-5-1 and the slideway 2-5-2 that is welded by steel plate, and fertilizer box discharge baffle switch 3-3 is installed in the slideway.
肥料箱3由冷轧钢板焊接而成,肥料箱体3-1下端设有下料口3-2及出料挡板开关3-3。下料口3-2正对动力输出轴2-3-6的中心通孔,与机架肥料箱接口之上螺栓连接。出料挡板开关3-3安装于滑道2-5-2中,手动拉出或推入实现肥料出料的开与关。The fertilizer box 3 is welded by cold-rolled steel plates, and the lower end of the fertilizer box body 3-1 is provided with a feeding port 3-2 and a discharge baffle switch 3-3. The feeding port 3-2 is facing the central through hole of the power take-off shaft 2-3-6, and is connected with bolts on the fertilizer box interface of the frame. The discharge baffle switch 3-3 is installed in the slideway 2-5-2, and is manually pulled or pushed in to realize the opening and closing of the fertilizer discharge.
螺旋开沟器4为第一开沟器,由开沟轴4-1、小螺旋叶片4-2、边缘刀齿4-3、轴端法兰4-4组成。开沟轴4-1下端设置有一定的锥度,便于破土。第一开沟器整体外径较小,位于机器前进方向较前的位置,通过轴端法兰与动力输出轴轴端连接法兰2-3-7连接,并与轴2-3-5同步转动,开出一条较窄的沟。The spiral ditch opener 4 is the first ditch opener, and is made up of ditching shaft 4-1, small helical blade 4-2, edge knife teeth 4-3, and shaft end flange 4-4. The lower end of ditching shaft 4-1 is provided with a certain taper, which is convenient for breaking the ground. The overall outer diameter of the first opener is small, and it is located at the forward position of the machine forward direction. It is connected with the connecting flange 2-3-7 of the shaft end of the power output shaft through the shaft end flange, and is synchronized with the shaft 2-3-5. Turn to create a narrower ditch.
螺旋开沟施肥器5为第二开沟器,同时兼有施肥功能,其包括开沟施肥轴5-1、大螺旋叶片5-2、叶片边缘刀齿5-3、轴端法兰5-4。开沟施肥轴5-1的轴向中心设有通孔。第二开沟器通过轴端法兰5-4与动力变速箱动力输出轴轴端法兰2-3-8连接,并与轴2-3-6同步转动,开沟施肥轴5-1与动力变速箱动力输出轴2-5-6端面结合,轴线通孔对接,形成施肥通道。Spiral ditching and fertilizing device 5 is the second ditching device, which also has the function of fertilizing. It includes ditching and fertilizing shaft 5-1, large spiral blade 5-2, blade edge cutter teeth 5-3, shaft end flange 5- 4. The axial center of the ditching and fertilizing shaft 5-1 is provided with a through hole. The second opener is connected with the power transmission shaft shaft end flange 2-3-8 through the shaft end flange 5-4, and rotates synchronously with the shaft 2-3-6, and the ditching fertilization shaft 5-1 is connected with the shaft end flange 2-3-8. The end faces of the power output shafts 2-5-6 of the power transmission are combined, and the axis through-holes are butted to form a fertilization channel.
使用时,将本实施例的开沟开沟机与动力拖拉机挂接,并以万向节联轴器输入动力,机器各项运转正常后,添加肥料于肥料箱内,开始旋耕,并打开出料挡板开关,即可开始开沟施肥作业。When in use, connect the ditching and ditching machine of this embodiment with a power tractor, and input power with a universal joint coupling. The discharge baffle switch can start ditching and fertilization operations.
本实施例创新提出了旋向互逆的双螺旋开沟施肥以及空心螺旋轴下料施肥的结构,且螺旋开沟器螺旋刀边沿增加的开沟刀齿大大提高破土能力。因此整体结构紧凑,拆装、运输、使用方便,开沟能力强,施肥深度大,施肥后覆土效果极佳,土壤几乎原地不动就把肥料直接送达土壤内部,土壤没有经过翻出再填沟的过程,水分流失少,有利于果园土壤环境的保持,可算是开沟施肥技术的一大突破。This embodiment innovatively proposes the structure of double-helix ditching and fertilization with reciprocal rotation and hollow screw shaft feeding and fertilization, and the ditching teeth added to the edge of the helical knife of the helical opener greatly improve the soil-breaking ability. Therefore, the overall structure is compact, easy to disassemble, transport, and use, strong ditching ability, large fertilization depth, and excellent soil covering effect after fertilization. During the ditch filling process, there is less water loss, which is conducive to the maintenance of the orchard soil environment, which can be regarded as a major breakthrough in ditch fertilization technology.
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CN105580529B (en) * | 2015-12-20 | 2017-08-25 | 黑龙江省牡丹江林业科学研究所 | A kind of afforestation machine |
CN106068852B (en) * | 2016-08-08 | 2018-06-12 | 农业部南京农业机械化研究所 | A kind of single-screw fertilizer applicator |
CN106612639A (en) * | 2017-02-13 | 2017-05-10 | 方会云 | Efficient furrower |
CN108055891B (en) * | 2018-01-22 | 2023-08-29 | 河北农业大学 | A corn equal tillage adjustable topdressing machine and its application method |
CN111557134A (en) * | 2020-05-11 | 2020-08-21 | 南昌大学 | A ditching and fertilizing device for hilly orchards |
CN112602428B (en) * | 2020-12-27 | 2022-05-20 | 塔里木大学 | Cotton planting is with quantitative fertilizer injection unit |
CN113632627B (en) * | 2021-08-16 | 2023-03-17 | 农业农村部南京农业机械化研究所 | Self-adjusting spiral fertilizer applicator |
CN114097330A (en) * | 2021-09-23 | 2022-03-01 | 东北农业大学 | A new type of straw deep-buried returning machine |
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CN203675573U (en) * | 2014-01-03 | 2014-07-02 | 西北农林科技大学 | Orchard trenching fertilizer applicator |
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