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CN104463056B - Equipment point-detecting device and its control method based on technology of Internet of things - Google Patents

Equipment point-detecting device and its control method based on technology of Internet of things Download PDF

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Publication number
CN104463056B
CN104463056B CN201410842318.4A CN201410842318A CN104463056B CN 104463056 B CN104463056 B CN 104463056B CN 201410842318 A CN201410842318 A CN 201410842318A CN 104463056 B CN104463056 B CN 104463056B
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China
Prior art keywords
point
inspection
handheld terminal
label
equipment
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CN201410842318.4A
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CN104463056A (en
Inventor
徐勇
刘强
汪升
常国涛
张启运
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Hefei Gstar Intelligent Control Technical Co Ltd
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Hefei Gold Star M & E Technical Development Co Ltd
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Abstract

The present invention relates to Internet of Things communication technique field, more particularly to a kind of equipment point-detecting device based on technology of Internet of things, including label and handheld terminal, described label, which is arranged on, needs the place of point inspection, stored in handheld terminal and examine job sheet a little, check staff scanned according to an inspection job sheet just allow after corresponding label check staff input the label corresponding to point inspection symbol or quantized data, the point that handheld terminal inputs check staff examines symbol or quantized data and the point inspection time stores;Also relate to the control method of the device.Check staff carries out a point inspection to equipment according to handheld terminal, the step of by additional scanning label, it is ensured that the carry out point inspection that check staff can as requested step by step, it is to avoid flase drop, missing inspection, do not examine phenomenon.

Description

Equipment point-detecting device and its control method based on technology of Internet of things
Technical field
The present invention relates to Internet of Things communication technique field, more particularly to a kind of equipment point-detecting device based on technology of Internet of things And its control method.
Background technology
As the effective carrier and core of equipment total retainer system, distributed diagnosis embodies crew's property, and its scope covers Production operation personnel, attendant, technical staff and administrative staff, especially belong to the metallurgy industry of flow type enterprise, just Property it is stronger, equipment point is more and wide, and corresponding inspection information data are also more huge, at this time using existing detecting method just There is many deficiencies:Such as missing inspection, flase drop, or even some check staff do not arrive a little to examine and checked just according to conventional number Block according to an inspection is filled in.The missing inspection of equipment and flase drop, if sometimes some parameters exceed warning value without timely examining out If coming, great infringement is likely to result in.
The content of the invention
The primary and foremost purpose of the present invention is a kind of equipment point-detecting device based on technology of Internet of things of offer, ensure that equipment The reliability and stability of point inspection.
To realize object above, the technical solution adopted by the present invention is:A kind of equipment point-detecting dress based on technology of Internet of things Put, including label and handheld terminal, described label, which is arranged on to need to store in the place of point inspection, handheld terminal, examines a little operation Card, check staff scanned according to an inspection job sheet just allow after corresponding label check staff input the label corresponding to point inspection Symbol or quantized data, the point that handheld terminal inputs check staff examines symbol or quantized data and the point inspection time stores.
Compared with prior art, there is following technique effect in the present invention:Check staff is carried out according to handheld terminal to equipment Point inspection, the step of by additional scanning label, it is ensured that the carry out point inspection that check staff can as requested step by step, it is to avoid by mistake Inspection, missing inspection, do not examine phenomenon.
The primary and foremost purpose of the present invention is to provide a kind of control method of the equipment point-detecting device based on technology of Internet of things, energy Enough ensure the reliability and stability of equipment point-detecting.
To realize object above, the technical solution adopted by the present invention is:A kind of equipment point-detecting dress based on technology of Internet of things The control method put, comprises the following steps:(A) stored in handheld terminal and examine job sheet a little, and according to an inspection job sheet in need The place of main points inspection sets label;(B) check staff carries out point inspection to equipment in order according to the prompting of handheld terminal;(C) point When inspection personnel carry out point inspection to equipment, the label of corresponding position is scanned first, then input point inspection symbol or quantized data; (D) equipment point-detecting work is completed after all items point inspection on an inspection job sheet is finished.
Compared with prior art, there is following technique effect in the present invention:Check staff is carried out according to handheld terminal to equipment Point inspection, the step of by additional scanning label, it is ensured that the carry out point inspection that check staff can as requested step by step, it is to avoid by mistake Inspection, missing inspection, do not examine phenomenon.
Brief description of the drawings
Fig. 1 is the theory diagram of the present invention.
Embodiment
With reference to Fig. 1, the present invention is described in further detail.
Refering to Fig. 1, a kind of equipment point-detecting device based on technology of Internet of things, including label 10 and handheld terminal 20, it is described Label 10 be arranged on equipment and need at an inspection, stored in handheld terminal 20 and examine job sheet a little, check staff makees according to an inspection Industry card, which is scanned, just allows check staff to input point inspection symbol or quantized data corresponding to the label 10 after corresponding label 10, this After sample is set, on the one hand ensureing that check staff goes to needs the place of point inspection to carry out point inspection to equipment, rather than according to conventional Data filled in, check staff on the other hand can be facilitated clearly to know which point was examined, which does not carry out inspection, for For having many point inspection item purpose equipments, either newly enter employee still can old employee, equipment point-detecting can be reliably achieved.Hand Point inspection symbol or quantized data storage that terminal 20 inputs check staff are held, the data after storage can uniformly be entered into calculating In, it is convenient to count, check in the future, analyzing.
Here handheld terminal 20 can use Android mobile terminal, the operation system based on the open kernels of Linux System, using the framework of software stack layers, bottom linux kernel provides basic function, other application software self-developing, subprogram With written in Java.It is also possible to extend thermometric, vibration measuring, tachogenerator, oneself of equipment is directly realized by handheld terminal 20 Dynamic point is examined, it is to avoid artificial observation and the error being manually entered, and the cost of sensor is set while can also save at equipment.
It is otherwise varied in view of different check staff's point inspection projects, and everyone configures a cost of handheld terminal 20 too Height, therefore here preferably, logon account and password are provided with described handheld terminal 20, check staff could read after logging in Point inspection job sheet, the point inspection job sheet read should be exactly that this check staff needs to carry out point inspection.In order to ensure data Integrality and trackability, handheld terminal 20 gather point inspection symbol or quantized data, point the inspection time, check staff's account letter Breath is exported to main frame 30 by wired or wireless mode, and 30 pairs of information of main frame are analyzed and processed.Analysis mentioned here Processing, is come such as some enterprises are only needed to each data record according to producer's demand, then main frame just only takes statistics record Use;If necessary to analyze data, then with regard to being analyzed and processed as required to data, in the embodiment of lower section, There is provided more detailed process step, just repeat no more here.
Preferably, described label 10 is RFID, and the built-in RFID module of handheld terminal 20 is used to scan label 10, current time is recorded when label 10 is scanned and is used as the described point inspection time.RFID is operable with various severe Environment, distance of reaction is remote, high speed reading writing information, while also having system uniqueness, Information Security, flexibility and the external world dry The features such as disturbing small, thus be used herein very reliable, suitable.
The data of point inspection can be exported to main frame at once, disposable after can also being finished when equipment point-detecting to export to master Machine.In actual applications, if taking latter scheme, it is understood that there may be loss of data phenomenon, check staff is so needed again again It is secondary to carry out point inspection, therefore in the present embodiment, side is examined by data output using edge point.The output of data can be it is wired, can also It is wireless, it is contemplated that check staff is needed to hold with a hand the progress equipment point-detecting of handheld terminal 20, and check staff is needed in equipment Between in move around, so here preferably, WIFI module is built-in with described handheld terminal 20, equipment is provided with workshop Wireless aps 40, the information that handheld terminal 20 is collected by way of being wirelessly transferred is exported to main frame by wireless aps 40 30.It is wirelessly more flexible, facilitate the work of check staff.Wireless aps 40 need to coordinate workshop size to be configured, and protect The region of card workshop domestic demand main points inspection can be covered by wireless network.
In a particular application, it can be operated as follows:A kind of equipment point-detecting device based on technology of Internet of things Stored in control method, including (A) handheld terminal 20 and examine job sheet a little, and the place of point inspection is being needed according to an inspection job sheet Label is set;(B) check staff carries out point inspection to equipment in order according to the prompting of handheld terminal 20;(C) check staff couple sets During standby progress point inspection, the label 10 of corresponding position is scanned first, then input point inspection symbol or quantized data;(D) examined The inspection of all items point completes equipment point-detecting work on job sheet after finishing.
For a numerous equipment of inspection project, it should when job sheet is examined in set-point just, point inspection will be just needed Information Statistics come out, then cook up a rational point inspection order according to actual conditions, so making a point inspection job sheet When, not only include the project of needs point inspection, further comprises the order of priority.Check staff examine when, handheld terminal 20 orders that card can be just examined according to setting point out check staff, when check staff examines to first point, scan label 10, then handheld terminal 20 points out next point inspection project after input data, and what such check staff can just will be apparent that knows Next point inspection project, by that analogy, it is ensured that the reliability of point inspection.
Preferably, described step A also inputs logon account and password including (A1) check staff on handheld terminal 20; (A2) handheld terminal 20 reads the corresponding point inspection job sheet of the user.As said before, each check staff need not be so directed to One handheld terminal 20 is set, cost has been saved.
Preferably, in described step C, when check staff scans label 10 by handheld terminal 20, handheld terminal 20 is deposited Store up sweep time.The benefit of record time is conveniently to review, count in the future, analyzing.
Preferably, wireless mode is used here, so described check staff often inputs once point inspection symbol or amount Change after data or check staff is completed after equipment point-detecting work, check staff's account, point are examined symbol or amount by handheld terminal 20 Change data, point inspection temporal information to export to main frame 30 by wireless aps 40,30 pairs of information received of main frame are handled.
Specifically, described main frame 30 is received is handled as follows after information:(E1) missing inspection is determined whether, If so, then indicating that check staff puts leak detection inspection information again on return information to handheld terminal 20, if nothing, into step E2; (E2) determine whether that operating value is out-of-limit, warning value is out-of-limit, if so, then send alarm sounds operating personnel, if nothing, into E3, E4;(E3) discreet value for putting inspection next time is calculated according to an information of inspection, out-of-limit trend is determined whether according to the discreet value, If so, alarm sounds operating personnel are then sent, if nothing, then it represents that point inspection result is normal;(E4) main frame 30 paints a result for inspection Form is made and stores.Here provide a kind of data processing step for reference, during practical application, an inspection is obtained as needed Data handled.
After check staff's input point inspection data, wirelessly export at once to main frame 30, main frame 30 to data and When handle, so really played the effect of equipment point-detecting, it is ensured that the very first time hair that has that operating value is out-of-limit, warning value is more prescribed a time limit It is existing, while data can also be examined according to point next time of conventional data prediction equipment, out-of-limit trend that may be present is pointed out.

Claims (8)

1. a kind of equipment point-detecting device based on technology of Internet of things, it is characterised in that:Including label (10) and handheld terminal (20), Described label (10), which is arranged on equipment, to be needed at an inspection, and job sheet, check staff's root are examined a little in storage in handheld terminal (20) Strong point inspection job sheet, which is scanned, just allows check staff to input the point inspection symbol corresponding to the label (10) after corresponding label (10) Or quantized data, the point that handheld terminal (20) inputs check staff examines symbol or quantized data is stored;
Logon account and password are provided with described handheld terminal (20), check staff could read a little inspection operation after logging in Card;Point inspection symbol or quantized data, point inspection time, the check staff's accounts information of handheld terminal (20) collection pass through wired or nothing The mode of line is exported to main frame (30), and main frame (30) is analyzed and processed to the information.
2. the equipment point-detecting device as claimed in claim 1 based on technology of Internet of things, it is characterised in that:Described label (10) For RFID, handheld terminal (20) built-in RFID module is used to scan label (10), and label (10) is recorded when scanned Current time is used as the described point inspection time.
3. the equipment point-detecting device as claimed in claim 2 based on technology of Internet of things, it is characterised in that:Described handheld terminal (20) it is built-in with WIFI module, equipment workshop and is provided with wireless aps (40), handheld terminal (20) passes through the side that is wirelessly transferred The information that formula is collected is exported to main frame (30) by wireless aps (40).
4. a kind of control method of the equipment point-detecting device based on technology of Internet of things, comprises the following steps:
(A) job sheet is examined a little in storage in handheld terminal (20), and sets mark in the place of needs point inspection according to an inspection job sheet Label;
(B) check staff carries out point inspection to equipment in order according to the prompting of handheld terminal (20);
(C) when check staff carries out point inspection to equipment, the label (10) of corresponding position is scanned first, then input point inspection symbol Or quantized data;
(D) equipment point-detecting work is completed after all items point inspection on an inspection job sheet is finished.
5. the control method of the equipment point-detecting device as claimed in claim 4 based on technology of Internet of things, it is characterised in that:It is described Step A logon account and password are also inputted on handheld terminal (20) including (A1) check staff;(A2) handheld terminal (20) Read the corresponding point inspection job sheet of the user.
6. the control method of the equipment point-detecting device as claimed in claim 4 based on technology of Internet of things, it is characterised in that:It is described Step C in, check staff by handheld terminal (20) scan label (10) when, handheld terminal (20) storage sweep time.
7. the control method of the equipment point-detecting device as claimed in claim 6 based on technology of Internet of things, it is characterised in that:It is described Check staff often input once point inspection symbol or quantized data after or check staff complete equipment point-detecting work after, hand-held end (20) are held to export check staff's account, point inspection symbol or quantized data, point inspection temporal information to main frame by wireless aps (40) (30), main frame (30) is handled the information received.
8. the control method of the equipment point-detecting device as claimed in claim 7 based on technology of Internet of things, it is characterised in that:It is described Main frame (30) receive and handled as follows after information:
(E1) missing inspection is determined whether, if so, then indicating that check staff puts leak detection again on return information to handheld terminal (20) Information is examined, if nothing, into step E2;
(E2) determine whether that operating value is out-of-limit, warning value is out-of-limit, if so, then sending alarm sounds operating personnel, if nothing, enter E3、E4;
(E3) calculated according to an information of inspection and put the discreet value of inspection next time, determined whether out-of-limit to become according to the discreet value Gesture, if so, alarm sounds operating personnel are then sent, if nothing, then it represents that point inspection result is normal;
(E4) result for inspection is depicted as form and stored by main frame (30).
CN201410842318.4A 2014-12-30 2014-12-30 Equipment point-detecting device and its control method based on technology of Internet of things Active CN104463056B (en)

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104933454A (en) * 2015-06-10 2015-09-23 安徽朗坤物联网有限公司 Equipment spot inspection device based on Internet of things and control method thereof
CN104950714A (en) * 2015-06-12 2015-09-30 合肥市徽腾网络科技有限公司 Equipment point inspection device based on Internet of things technology and control method of equipment point inspection device
CN107908156A (en) * 2017-10-27 2018-04-13 金隆铜业有限公司 Equipment point-detecting method
JP6849626B2 (en) * 2018-03-09 2021-03-24 ファナック株式会社 Equipment inspection system and equipment inspection method using mobile terminals
CN111142411A (en) * 2018-11-05 2020-05-12 鹏鼎控股(深圳)股份有限公司 Equipment point inspection device and equipment point inspection system

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CN202472781U (en) * 2012-03-01 2012-10-03 苏州希格玛科技有限公司 Wireless access controller based on Internet of things technology
CN204347856U (en) * 2014-12-30 2015-05-20 合肥金星机电科技发展有限公司 Based on the equipment point-detecting device of technology of Internet of things

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Publication number Priority date Publication date Assignee Title
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CN102044137A (en) * 2010-11-25 2011-05-04 同济大学 Intelligent spot inspection system supporting multiple access methods and construction method and spot inspection method of intelligent spot inspection system
CN202472781U (en) * 2012-03-01 2012-10-03 苏州希格玛科技有限公司 Wireless access controller based on Internet of things technology
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Address after: 230000 No. 228, Wanshui Road, high tech Zone, Hefei, Anhui

Patentee after: Hefei Jinxing Intelligent Control Technology Co.,Ltd.

Address before: High tech Zone Hefei city Anhui province 230088 Tianzhi Road No. 23

Patentee before: HEFEI GOLD STAR MECHATRONICS TECHNICAL DEVELOPMENT Co.,Ltd.