CN104445812A - Treatment method of waste liquor obtained after alcohol mother liquor purifying in doxycycline hydrochloride production - Google Patents
Treatment method of waste liquor obtained after alcohol mother liquor purifying in doxycycline hydrochloride production Download PDFInfo
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- 239000002699 waste material Substances 0.000 title claims abstract description 59
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- PTNZGHXUZDHMIQ-UHFFFAOYSA-N 4-(dimethylamino)-1,5,10,11,12a-pentahydroxy-6-methyl-3,12-dioxo-4a,5,5a,6-tetrahydro-4h-tetracene-2-carboxamide;hydrochloride Chemical compound Cl.C1=CC=C2C(C)C(C(O)C3C(C(O)=C(C(N)=O)C(=O)C3N(C)C)(O)C3=O)C3=C(O)C2=C1O PTNZGHXUZDHMIQ-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 229960004082 doxycycline hydrochloride Drugs 0.000 title claims abstract description 22
- 239000012452 mother liquor Substances 0.000 title claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 85
- 239000012528 membrane Substances 0.000 claims abstract description 73
- 239000002351 wastewater Substances 0.000 claims abstract description 64
- 238000005189 flocculation Methods 0.000 claims abstract description 55
- 230000016615 flocculation Effects 0.000 claims abstract description 50
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000004062 sedimentation Methods 0.000 claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 230000003647 oxidation Effects 0.000 claims abstract description 41
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 41
- 238000000926 separation method Methods 0.000 claims abstract description 33
- 238000005842 biochemical reaction Methods 0.000 claims abstract description 21
- 238000001223 reverse osmosis Methods 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000001728 nano-filtration Methods 0.000 claims abstract description 11
- 239000006228 supernatant Substances 0.000 claims abstract description 11
- 238000001914 filtration Methods 0.000 claims abstract description 10
- 230000001105 regulatory effect Effects 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims abstract description 9
- 239000000706 filtrate Substances 0.000 claims abstract description 8
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 36
- 238000000746 purification Methods 0.000 claims description 20
- 238000000108 ultra-filtration Methods 0.000 claims description 20
- 239000000292 calcium oxide Substances 0.000 claims description 18
- 235000012255 calcium oxide Nutrition 0.000 claims description 18
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 14
- 239000000945 filler Substances 0.000 claims description 14
- 230000004907 flux Effects 0.000 claims description 8
- 238000006386 neutralization reaction Methods 0.000 claims description 8
- 230000035484 reaction time Effects 0.000 claims description 8
- 238000004042 decolorization Methods 0.000 claims description 5
- 238000001556 precipitation Methods 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- 238000003672 processing method Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000008394 flocculating agent Substances 0.000 abstract 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 24
- 239000007787 solid Substances 0.000 description 15
- 230000029087 digestion Effects 0.000 description 12
- 244000005700 microbiome Species 0.000 description 12
- 239000005416 organic matter Substances 0.000 description 12
- 150000003839 salts Chemical class 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 238000005273 aeration Methods 0.000 description 6
- 239000003086 colorant Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000002957 persistent organic pollutant Substances 0.000 description 6
- 230000005484 gravity Effects 0.000 description 5
- 239000010802 sludge Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- FZERHIULMFGESH-UHFFFAOYSA-N N-phenylacetamide Chemical compound CC(=O)NC1=CC=CC=C1 FZERHIULMFGESH-UHFFFAOYSA-N 0.000 description 2
- 239000004100 Oxytetracycline Substances 0.000 description 2
- 239000007857 degradation product Substances 0.000 description 2
- 229960003722 doxycycline Drugs 0.000 description 2
- XQTWDDCIUJNLTR-CVHRZJFOSA-N doxycycline monohydrate Chemical compound O.O=C1C2=C(O)C=CC=C2[C@H](C)[C@@H]2C1=C(O)[C@]1(O)C(=O)C(C(N)=O)=C(O)[C@@H](N(C)C)[C@@H]1[C@H]2O XQTWDDCIUJNLTR-CVHRZJFOSA-N 0.000 description 2
- 229960000625 oxytetracycline Drugs 0.000 description 2
- IWVCMVBTMGNXQD-PXOLEDIWSA-N oxytetracycline Chemical compound C1=CC=C2[C@](O)(C)[C@H]3[C@H](O)[C@H]4[C@H](N(C)C)C(O)=C(C(N)=O)C(=O)[C@@]4(O)C(O)=C3C(=O)C2=C1O IWVCMVBTMGNXQD-PXOLEDIWSA-N 0.000 description 2
- 235000019366 oxytetracycline Nutrition 0.000 description 2
- IWVCMVBTMGNXQD-UHFFFAOYSA-N terramycin dehydrate Natural products C1=CC=C2C(O)(C)C3C(O)C4C(N(C)C)C(O)=C(C(N)=O)C(=O)C4(O)C(O)=C3C(=O)C2=C1O IWVCMVBTMGNXQD-UHFFFAOYSA-N 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- WXHLLJAMBQLULT-UHFFFAOYSA-N 2-[[6-[4-(2-hydroxyethyl)piperazin-1-yl]-2-methylpyrimidin-4-yl]amino]-n-(2-methyl-6-sulfanylphenyl)-1,3-thiazole-5-carboxamide;hydrate Chemical compound O.C=1C(N2CCN(CCO)CC2)=NC(C)=NC=1NC(S1)=NC=C1C(=O)NC1=C(C)C=CC=C1S WXHLLJAMBQLULT-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 229960001413 acetanilide Drugs 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000011085 pressure filtration Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/442—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by nanofiltration
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5236—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/72—Treatment of water, waste water, or sewage by oxidation
- C02F1/78—Treatment of water, waste water, or sewage by oxidation with ozone
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/34—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
- C02F2103/36—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
- C02F2301/08—Multistage treatments, e.g. repetition of the same process step under different conditions
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
- C02F3/12—Activated sludge processes
- C02F3/1236—Particular type of activated sludge installations
- C02F3/1268—Membrane bioreactor systems
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/28—Anaerobic digestion processes
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
Abstract
Description
技术领域 technical field
本发明涉及化工生产过程中废液的处理方法,具体涉及一种酸强力霉素生产中乙醇母液提纯后废液的处理方法。 The invention relates to a method for treating waste liquid in the chemical production process, in particular to a method for treating waste liquid after purification of ethanol mother liquor in the production of acid doxycycline.
背景技术 Background technique
盐酸强力霉素是以土霉素为原料经过氯代、脱水、氢化成盐、置换多步化学反应后,再经过净化、脱色、过滤、结晶、干燥而制成的一种广谱抗生素。其生产原料品种多,工艺复杂,乙醇是该产品的一种重要原料,在生产过程中会排放出大量含有乙醇的废水。在对废水中乙醇进行蒸馏回收的过程中产生了大量提纯后废液无法处理。该废液化学需氧量(COD)高达几十万毫克每升,可生化性差,色度大,外观呈深褐色,酸度大,无机盐含量高。废液中主要成分为土霉素降解物,对甲苯磺酸和磺基水扬酸及氟化物,盐酸还有强力霉素的降解物以及乙酰苯胺的残留物等。由于该种废液的特点,处理难度非常大,目前公开发表的研究成果并不多,还没有一种适合的处理工艺能够使其处理后达标排放。 Doxycycline hydrochloride is a broad-spectrum antibiotic made from oxytetracycline as raw material through multi-step chemical reactions of chlorination, dehydration, hydrogenation into salt, and replacement, followed by purification, decolorization, filtration, crystallization, and drying. There are many kinds of raw materials for its production, and the process is complicated. Ethanol is an important raw material of this product, and a large amount of waste water containing ethanol will be discharged during the production process. In the process of distillation and recovery of ethanol in wastewater, a large amount of purified waste liquid cannot be processed. The chemical oxygen demand (COD) of the waste liquid is as high as hundreds of thousands of milligrams per liter, with poor biodegradability, large chroma, dark brown appearance, high acidity and high content of inorganic salts. The main components in the waste liquid are degradation products of oxytetracycline, p-toluenesulfonic acid, sulfosalicylic acid and fluoride, hydrochloric acid, degradation products of doxycycline and residues of acetanilide, etc. Due to the characteristics of this waste liquid, it is very difficult to treat, and there are not many published research results so far, and there is no suitable treatment process that can make it discharge up to the standard after treatment.
发明内容 Contents of the invention
针对现有技术中存在的问题,本发明的目的是提供一种对高浓度、难处理盐酸强力霉素生产中乙醇母液提纯后废液的处理方法,该方法具有处理彻底、效率高,运行稳定等特点。 In view of the problems existing in the prior art, the purpose of the present invention is to provide a method for treating waste liquid after purification of ethanol mother liquor in the production of high-concentration and difficult-to-handle doxycycline hydrochloride. The method has the advantages of thorough treatment, high efficiency and stable operation. Features.
为实现上述目的,本发明采用以下技术方案: To achieve the above object, the present invention adopts the following technical solutions:
一种盐酸强力霉素生产中乙醇母液提纯后废液的处理方法,包括以下步骤:(1)冷却:将废液在调节池内进行搅拌,自然冷却至40-45℃;(2)一次絮凝沉淀:向废水中投加絮凝剂,经过絮凝沉淀泥水分离后再投加碱进行中和;(3)二次絮凝沉淀:将步骤(2)中后的液体经压滤机压滤,滤出液再次絮凝沉淀并将泥水分离;(4)生化处理:将步骤(3)泥水分离所得上清液依次经臭氧氧化脱色、厌氧、好氧生化单元进行生化反应;(5)过滤及膜分离:将步骤(4)处理后的液体依次经膜生物反应器、纳滤和反渗透膜处理。 A method for treating waste liquid after purification of ethanol mother liquor in the production of doxycycline hydrochloride, comprising the following steps: (1) Cooling: Stir the waste liquid in a regulating tank and cool it naturally to 40-45°C; (2) Primary flocculation and precipitation : add flocculant to wastewater, and then add alkali for neutralization after flocculation and sedimentation; (3) secondary flocculation and precipitation: filter the liquid after step (2) through a filter press, and the filtrate Flocculation and sedimentation again and separation of mud and water; (4) Biochemical treatment: the supernatant obtained in step (3) of mud and water separation is sequentially passed through ozone oxidation decolorization, anaerobic, and aerobic biochemical units for biochemical reactions; (5) Filtration and membrane separation: The liquid treated in step (4) is sequentially treated by membrane bioreactor, nanofiltration and reverse osmosis membrane.
所述步骤(2)中投加的絮凝剂为聚合氯化铝,投加量为1000-3000mg/L。 The flocculant added in the step (2) is polyaluminum chloride, and the dosage is 1000-3000mg/L.
所述步骤(2)中投加的碱为生石灰,生石灰投加量为8g/L;生石灰与第一次絮凝沉淀所得上清液进行中和,使废水的pH值调节至6.5-7.5。 The alkali added in the step (2) is quicklime, and the dosage of quicklime is 8g/L; the quicklime is neutralized with the supernatant obtained from the first flocculation precipitation, so that the pH value of the wastewater is adjusted to 6.5-7.5.
所述步骤(3)中二次絮凝沉淀时投加的絮凝剂为聚合氯化铝,投加量为500-1000mg/L。 The flocculant added during the second flocculation and sedimentation in the step (3) is polyaluminum chloride, and the dosage is 500-1000mg/L.
所述步骤(4)中臭氧的投加量为100-200g/h,臭氧接触反应时间为1.5-3小时。 The dosage of ozone in the step (4) is 100-200g/h, and the ozone contact reaction time is 1.5-3 hours.
所述步骤(4)中采用完全混合式厌氧消化池对臭氧脱色后的废水进行厌氧生化反应,废水在厌氧消化池停留时间为6小时。 In the step (4), the completely mixed anaerobic digester is used to perform anaerobic biochemical reaction on the wastewater after ozone decolorization, and the residence time of the wastewater in the anaerobic digester is 6 hours.
所述步骤(4)中采用生物接触氧化池对厌氧生化反应后的废水进行好氧生化反应,废水在生物接触氧化池停留时间为10小时。 In the step (4), a biological contact oxidation tank is used to perform aerobic biochemical reaction on the wastewater after the anaerobic biochemical reaction, and the residence time of the wastewater in the biological contact oxidation tank is 10 hours.
所述生物接触氧化池内采用弹性生物填料,所述填料高度为2米,填料丝长为200mm。 The elastic biological filler is used in the biological contact oxidation tank, the height of the filler is 2 meters, and the length of the filler wire is 200 mm.
所述生物接触氧化池分为四格,前三格池内安装弹性生物填料,第四格池内安装浸没式膜生物反应器;所述浸没式膜生物反应器采用帘式超滤膜,膜通量为4-7升/平方米.小时。 The biological contact oxidation tank is divided into four compartments, elastic biological fillers are installed in the first three compartments, and a submerged membrane bioreactor is installed in the fourth compartment; the submerged membrane bioreactor adopts a curtain ultrafiltration membrane, and the membrane flux It is 4-7 liters/square meter. Hours.
所述步骤(5)中采用双级反渗透工艺对经生化处理后的废水进行过滤及膜分离;所述膜分离第一级采用纳滤膜,第二级采用反渗透膜。 In the step (5), a two-stage reverse osmosis process is used to filter and membrane-separate the biochemically treated wastewater; the first stage of the membrane separation uses a nanofiltration membrane, and the second stage uses a reverse osmosis membrane.
与现有技术相比,本发明的有益效果为:本发明具有处理彻底、处理效率高,运行稳定等特点,通过本发明的方法处理后可使盐酸强力霉素生产废水排放达到废水排放标准GB8978-1996中的一级标准,同时消除了废水对环境造成的污染。 Compared with the prior art, the beneficial effects of the present invention are: the present invention has the characteristics of thorough treatment, high treatment efficiency, stable operation, etc. After being treated by the method of the present invention, the doxycycline hydrochloride production wastewater can be discharged to meet the wastewater discharge standard GB8978 -Class I standard in 1996, while eliminating the pollution caused by waste water to the environment.
附图说明 Description of drawings
图1为本发明的工艺流程图。 Fig. 1 is a process flow diagram of the present invention.
具体实施方式 Detailed ways
结合说明书附图,本发明的具体实施方式如下: In conjunction with the accompanying drawings of the description, the specific embodiments of the present invention are as follows:
实施例1Example 1
一种盐酸强力霉素生产中乙醇母液提纯后废液的处理方法,包括以下步骤:(1)冷却:将废液在调节池内进行水质、水量均化并进行搅拌,使水温由90℃自然冷却至40℃;(2)一次絮凝沉淀:将步骤(1)中的废液由泵输送至絮凝反应池,通过计量泵向废水中投加絮凝剂聚合氯化铝,投加量为1000mg/L,经过絮凝沉淀泥水分离后的上清液中再投加生石灰进行中和,生石灰投加量为8g/L,生石灰与第一次絮凝沉淀所得上清液进行中和,使废水的pH值由0.5调节至6.5,使废水中溶解的盐类物质析出,初步去除废液中的悬浮物;(3)二次絮凝沉淀:将步骤(2)中和后的废液再由泵输送至板框压滤机进行压滤固液分离,所得固体物质可用于制砖材料,滤出液体再自流进入第二次絮凝沉淀,往滤出液中再次投加絮凝剂聚合氯化铝,投加量为500mg/L,经再次絮凝沉淀并将泥水分离,进一步去除废液中的悬浮物;(4)臭氧氧化、厌氧和好氧生化处理:将步骤(3)中第二次絮凝沉淀池出水自流进入臭氧氧化池,臭氧由臭氧发生器产生,再通过微孔曝气装置扩散到废水中,臭氧的投加量为100g/h,臭氧接触反应时间为2小时,经臭氧氧化后的废水再由泵输送到厌氧消化池,厌氧池采用完全混合池型,通过厌氧微生物的作用对废水中大分子有机物进行降解,停留时间为6小时,厌氧消化池出水自流进入生物接触氧化池,对厌氧生化反应后的废水进行好氧生化反应,废水在生物接触氧化池停留时间为10小时,并充氧曝气,通过好氧微生物的作用对废水中的有机物进行彻底分解;(5)活性炭过滤及膜分离:将步骤(4)处理后的液体经超滤膜生物反应器,超滤膜生物反应器出水再经活性炭过滤进一步去除色度和有机污染物,然后再通过高压泵输送至双级反渗透系统,第一级采用纳滤膜,第二级采用反渗透膜,处理出水达标排放。 A method for treating waste liquid after purification of ethanol mother liquor in the production of doxycycline hydrochloride, comprising the following steps: (1) Cooling: homogenizing the water quality and quantity of the waste liquid in a regulating tank and stirring, so that the water temperature is naturally cooled from 90°C to 40°C; (2) primary flocculation and sedimentation: the waste liquid in step (1) is pumped to the flocculation reaction tank, and the flocculant polyaluminium chloride is added to the waste water through the metering pump, and the dosage is 1000mg/L After flocculation and sedimentation, the supernatant liquid after separation of sludge and water is added with quicklime for neutralization. The dosage of quicklime is 8g/L. Adjust from 0.5 to 6.5 to precipitate the dissolved salts in the waste water and initially remove the suspended matter in the waste liquid; (3) Secondary flocculation and sedimentation: the waste liquid neutralized in step (2) is then pumped to the plate frame The filter press performs solid-liquid separation by pressing, and the solid matter obtained can be used as brick-making materials. The filtered liquid flows into the second flocculation sedimentation by gravity, and the flocculant polyaluminium chloride is added to the filtrate again, and the dosage is (4) Ozone oxidation, anaerobic and aerobic biochemical treatment: the effluent of the second flocculation sedimentation tank in step (3) is self-flowing Entering the ozone oxidation tank, ozone is generated by the ozone generator, and then diffused into the wastewater through the microporous aeration device. The dosage of ozone is 100g/h, and the ozone contact reaction time is 2 hours. The pump is transported to the anaerobic digestion tank. The anaerobic tank adopts a completely mixed tank type. The macromolecular organic matter in the wastewater is degraded by the action of anaerobic microorganisms. The residence time is 6 hours. The effluent from the anaerobic digestion tank flows into the biological contact oxidation tank. Carry out aerobic biochemical reaction on the wastewater after the anaerobic biochemical reaction, the wastewater stays in the biological contact oxidation tank for 10 hours, and is aerated with oxygen to completely decompose the organic matter in the wastewater through the action of aerobic microorganisms; (5) Activated carbon filtration and membrane separation: The liquid treated in step (4) is passed through the ultrafiltration membrane bioreactor, and the effluent from the ultrafiltration membrane bioreactor is filtered through activated carbon to further remove color and organic pollutants, and then transported to Two-stage reverse osmosis system, the first stage adopts nanofiltration membrane, and the second stage adopts reverse osmosis membrane to treat the effluent and discharge it up to standard.
本实施例生物接触氧化池分为四格,前三格池内安装弹性生物填料,填料高度为2米,填料丝长为200mm,第四格池内安装浸没式超滤膜生物反应器,浸没式超滤膜生物反应器采用帘式超滤膜,膜通量为4升/平方米.小时。 In this embodiment, the biological contact oxidation tank is divided into four grids. Elastic biological fillers are installed in the first three grids. The filter membrane bioreactor adopts curtain ultrafiltration membrane, and the membrane flux is 4 liters/square meter. Hour.
本实施例出水排放值:进水时候各项指标值,经处理后出水的各项指标值见表1: The discharge value of the effluent in this embodiment: various index values when the water enters, and the various index values of the effluent after treatment are shown in Table 1:
表1 Table 1
实施例2Example 2
一种盐酸强力霉素生产中乙醇母液提纯后废液的处理方法,包括以下步骤:(1)冷却:将废液在调节池内进行水质、水量均化并进行搅拌,使水温由90℃自然冷却至42℃;(2)一次絮凝沉淀:将步骤(1)中的废液由泵输送至絮凝反应池,通过计量泵向废水中投加絮凝剂聚合氯化铝,投加量为2500mg/L,经过絮凝沉淀泥水分离后的上清液中再投加生石灰进行中和,生石灰投加量为8g/L,生石灰与第一次絮凝沉淀所得上清液进行中和,使废水的pH值由0.7调节至6.9,使废水中溶解的盐类物质析出,初步去除废液中的悬浮物;(3)二次絮凝沉淀:将步骤(2)中和后的废液再由泵输送至板框压滤机进行压滤固液分离,所得固体物质可用于制砖材料,滤出液体再自流进入第二次絮凝沉淀,往滤出液中再次投加絮凝剂聚合氯化铝,投加量为800mg/L,经再次絮凝沉淀并将泥水分离,进一步去除废液中的悬浮物;(4)臭氧氧化、厌氧和好氧生化处理:将步骤(3)中第二次絮凝沉淀池出水自流进入臭氧氧化池,臭氧由臭氧发生器产生,再通过微孔曝气装置扩散到废水中,臭氧的投加量为150g/h,臭氧接触反应时间为2.5小时,经臭氧氧化后的废水再由泵输送到厌氧消化池,厌氧池采用完全混合池型,通过厌氧微生物的作用对废水中大分子有机物进行降解,停留时间为6小时,厌氧消化池出水自流进入生物接触氧化池,对厌氧生化反应后的废水进行好氧生化反应,废水在生物接触氧化池停留时间为10小时,并充氧曝气,通过好氧微生物的作用对废水中的有机物进行彻底分解;(5)活性炭过滤及膜分离:将步骤(4)处理后的液体经超滤膜生物反应器,超滤膜生物反应器出水再经活性炭过滤进一步去除色度和有机污染物,然后再通过高压泵输送至双级反渗透系统,第一级采用纳滤膜,第二级采用反渗透膜,处理出水达标排放。 A method for treating waste liquid after purification of ethanol mother liquor in the production of doxycycline hydrochloride, comprising the following steps: (1) Cooling: homogenizing the water quality and quantity of the waste liquid in a regulating tank and stirring, so that the water temperature is naturally cooled from 90°C to 42°C; (2) primary flocculation and sedimentation: the waste liquid in step (1) is pumped to the flocculation reaction tank, and the flocculant polyaluminum chloride is added to the waste water through the metering pump, and the dosage is 2500mg/L After flocculation and sedimentation, the supernatant liquid after separation of sludge and water is added with quicklime for neutralization. The dosage of quicklime is 8g/L. Adjust from 0.7 to 6.9 to precipitate dissolved salts in the wastewater and initially remove suspended solids in the waste liquid; (3) Secondary flocculation and sedimentation: the waste liquid neutralized in step (2) is then pumped to the plate frame The filter press performs solid-liquid separation by pressing, and the solid matter obtained can be used as brick-making materials. The filtered liquid flows into the second flocculation sedimentation by gravity, and the flocculant polyaluminium chloride is added to the filtrate again, and the dosage is 800mg/L, after re-flocculation and sedimentation and separation of mud and water, further removal of suspended solids in the waste liquid; (4) Ozone oxidation, anaerobic and aerobic biochemical treatment: the effluent of the second flocculation sedimentation tank in step (3) is self-flowing Entering the ozone oxidation pool, ozone is generated by the ozone generator, and then diffused into the wastewater through the microporous aeration device. The dosage of ozone is 150g/h, and the ozone contact reaction time is 2.5 hours. The pump is transported to the anaerobic digestion tank. The anaerobic tank adopts a completely mixed tank type. The macromolecular organic matter in the wastewater is degraded by the action of anaerobic microorganisms. The residence time is 6 hours. The effluent from the anaerobic digestion tank flows into the biological contact oxidation tank. Carry out aerobic biochemical reaction on the wastewater after the anaerobic biochemical reaction, the wastewater stays in the biological contact oxidation tank for 10 hours, and is aerated with oxygen to completely decompose the organic matter in the wastewater through the action of aerobic microorganisms; (5) Activated carbon filtration and membrane separation: The liquid treated in step (4) is passed through the ultrafiltration membrane bioreactor, and the effluent from the ultrafiltration membrane bioreactor is filtered through activated carbon to further remove color and organic pollutants, and then transported to Two-stage reverse osmosis system, the first stage adopts nanofiltration membrane, and the second stage adopts reverse osmosis membrane to treat the effluent and discharge it up to standard.
本实施例生物接触氧化池分为四格,前三格池内安装弹性生物填料,填料高度为2米,填料丝长为200mm,第四格池内安装浸没式超滤膜生物反应器,浸没式超滤膜生物反应器采用帘式超滤膜,膜通量为5升/平方米.小时。 In this embodiment, the biological contact oxidation tank is divided into four grids. Elastic biological fillers are installed in the first three grids. The membrane bioreactor adopts curtain ultrafiltration membrane, and the membrane flux is 5 liters/square meter.hour.
本实施例出水排放值:进水时候各项指标值,经处理后出水的各项指标值见表2: The discharge value of the effluent in this embodiment: the values of various indicators when the water enters, and the values of the various indicators of the effluent after treatment are shown in Table 2:
表2 Table 2
实施例3Example 3
一种盐酸强力霉素生产中乙醇母液提纯后废液的处理方法,包括以下步骤:(1)冷却:将废液在调节池内进行水质、水量均化并进行搅拌,使水温由90℃自然冷却至44℃;(2)一次絮凝沉淀:将步骤(1)中的废液由泵输送至絮凝反应池,通过计量泵向废水中投加絮凝剂聚合氯化铝,投加量为1500mg/L,经过絮凝沉淀泥水分离后的上清液中再投加生石灰进行中和,生石灰投加量为8g/L,生石灰与第一次絮凝沉淀所得上清液进行中和,使废水的pH值由0.8调节至7.0,使废水中溶解的盐类物质析出,初步去除废液中的悬浮物;(3)二次絮凝沉淀:将步骤(2)中和后的废液再由泵输送至板框压滤机进行压滤固液分离,所得固体物质可用于制砖材料,滤出液体再自流进入第二次絮凝沉淀,往滤出液中再次投加絮凝剂聚合氯化铝,投加量为1000mg/L,经再次絮凝沉淀并将泥水分离,进一步去除废液中的悬浮物;(4)臭氧氧化、厌氧和好氧生化处理:将步骤(3)中第二次絮凝沉淀池出水自流进入臭氧氧化池,臭氧由臭氧发生器产生,再通过微孔曝气装置扩散到废水中,臭氧的投加量为200g/h,臭氧接触反应时间为3小时,经臭氧氧化后的废水再由泵输送到厌氧消化池,厌氧池采用完全混合池型,通过厌氧微生物的作用对废水中大分子有机物进行降解,停留时间为6小时,厌氧消化池出水自流进入生物接触氧化池,对厌氧生化反应后的废水进行好氧生化反应,废水在生物接触氧化池停留时间为10小时,并充氧曝气,通过好氧微生物的作用对废水中的有机物进行彻底分解;(5)活性炭过滤及膜分离:将步骤(4)处理后的液体经超滤膜生物反应器,超滤膜生物反应器出水再经活性炭过滤进一步去除色度和有机污染物,然后再通过高压泵输送至双级反渗透系统,第一级采用纳滤膜,第二级采用反渗透膜,处理出水达标排放。 A method for treating waste liquid after purification of ethanol mother liquor in the production of doxycycline hydrochloride, comprising the following steps: (1) Cooling: homogenizing the water quality and quantity of the waste liquid in a regulating tank and stirring, so that the water temperature is naturally cooled from 90°C to 44°C; (2) primary flocculation and sedimentation: the waste liquid in step (1) is pumped to the flocculation reaction tank, and the flocculant polyaluminium chloride is added to the waste water through the metering pump, and the dosage is 1500mg/L After flocculation and sedimentation, the supernatant liquid after separation of sludge and water is added with quicklime for neutralization. The dosage of quicklime is 8g/L. Adjust from 0.8 to 7.0 to precipitate dissolved salts in the waste water and initially remove suspended solids in the waste liquid; (3) Secondary flocculation and sedimentation: the waste liquid neutralized in step (2) is then pumped to the plate frame The filter press performs solid-liquid separation by pressing, and the solid matter obtained can be used as brick-making materials. The filtered liquid flows into the second flocculation sedimentation by gravity, and the flocculant polyaluminium chloride is added to the filtrate again, and the dosage is 1000mg/L, after re-flocculation and sedimentation and separation of mud and water, the suspended solids in the waste liquid are further removed; (4) Ozone oxidation, anaerobic and aerobic biochemical treatment: the effluent of the second flocculation sedimentation tank in step (3) is self-flowing Enter the ozone oxidation tank, the ozone is generated by the ozone generator, and then diffused into the wastewater through the microporous aeration device. The dosage of ozone is 200g/h, and the ozone contact reaction time is 3 hours. The pump is transported to the anaerobic digestion tank. The anaerobic tank adopts a completely mixed tank type. The macromolecular organic matter in the wastewater is degraded by the action of anaerobic microorganisms. The residence time is 6 hours. The effluent from the anaerobic digestion tank flows into the biological contact oxidation tank. Carry out aerobic biochemical reaction on the wastewater after the anaerobic biochemical reaction, the wastewater stays in the biological contact oxidation tank for 10 hours, and is aerated with oxygen to completely decompose the organic matter in the wastewater through the action of aerobic microorganisms; (5) Activated carbon filtration and membrane separation: The liquid treated in step (4) is passed through the ultrafiltration membrane bioreactor, and the effluent from the ultrafiltration membrane bioreactor is filtered through activated carbon to further remove color and organic pollutants, and then transported to Two-stage reverse osmosis system, the first stage adopts nanofiltration membrane, and the second stage adopts reverse osmosis membrane to treat the effluent and discharge it up to standard.
本实施例生物接触氧化池分为四格,前三格池内安装弹性生物填料,填料高度为2米,填料丝长为200mm,第四格池内安装浸没式超滤膜生物反应器,浸没式超滤膜生物反应器采用帘式超滤膜,膜通量为5升/平方米.小时。 In this embodiment, the biological contact oxidation tank is divided into four grids. Elastic biological fillers are installed in the first three grids. The membrane bioreactor adopts curtain ultrafiltration membrane, and the membrane flux is 5 liters/square meter.hour.
本实施例出水排放值:进水时候各项指标值,经处理后出水的各项指标值见表3: The discharge value of the effluent in this embodiment: the values of various indicators when the water enters, and the values of the various indicators of the effluent after treatment are shown in Table 3:
表3 table 3
实施例4Example 4
一种盐酸强力霉素生产中乙醇母液提纯后废液的处理方法,包括以下步骤:(1)冷却:将废液在调节池内进行水质、水量均化并进行搅拌,使水温由90℃自然冷却至45℃;(2)一次絮凝沉淀:将步骤(1)中的废液由泵输送至絮凝反应池,通过计量泵向废水中投加絮凝剂聚合氯化铝,投加量为3000mg/L,经过絮凝沉淀泥水分离后的上清液中再投加生石灰进行中和,生石灰投加量为8g/L,生石灰与第一次絮凝沉淀所得上清液进行中和,使废水的pH值由1调节至7.5,使废水中溶解的盐类物质析出,初步去除废液中的悬浮物;(3)二次絮凝沉淀:将步骤(2)中和后的废液再由泵输送至板框压滤机进行压滤固液分离,所得固体物质可用于制砖材料,滤出液体再自流进入第二次絮凝沉淀,往滤出液中再次投加絮凝剂聚合氯化铝,投加量为1000mg/L,经再次絮凝沉淀并将泥水分离,进一步去除废液中的悬浮物;(4)臭氧氧化、厌氧和好氧生化处理:将步骤(3)中第二次絮凝沉淀池出水自流进入臭氧氧化池,臭氧由臭氧发生器产生,再通过微孔曝气装置扩散到废水中,臭氧的投加量为200g/h,臭氧接触反应时间为3小时,经臭氧氧化后的废水再由泵输送到厌氧消化池,厌氧池采用完全混合池型,通过厌氧微生物的作用对废水中大分子有机物进行降解,停留时间为6小时,厌氧消化池出水自流进入生物接触氧化池,对厌氧生化反应后的废水进行好氧生化反应,废水在生物接触氧化池停留时间为10小时,并充氧曝气,通过好氧微生物的作用对废水中的有机物进行彻底分解;(5)活性炭过滤及膜分离:将步骤(4)处理后的液体经超滤膜生物反应器,超滤膜生物反应器出水再经活性炭过滤进一步去除色度和有机污染物,然后再通过高压泵输送至双级反渗透系统,第一级采用纳滤膜,第二级采用反渗透膜,处理出水达标排放。 A method for treating waste liquid after purification of ethanol mother liquor in the production of doxycycline hydrochloride, comprising the following steps: (1) Cooling: homogenizing the water quality and quantity of the waste liquid in a regulating tank and stirring, so that the water temperature is naturally cooled from 90°C to 45°C; (2) primary flocculation and sedimentation: the waste liquid in step (1) is pumped to the flocculation reaction tank, and the flocculant polyaluminum chloride is added to the waste water through the metering pump, and the dosage is 3000mg/L After flocculation and sedimentation, the supernatant liquid after separation of sludge and water is added with quicklime for neutralization. The dosage of quicklime is 8g/L. 1 is adjusted to 7.5, so that the dissolved salts in the wastewater are precipitated, and the suspended solids in the waste liquid are initially removed; (3) Secondary flocculation and sedimentation: the waste liquid neutralized in step (2) is then pumped to the plate frame The filter press performs solid-liquid separation by pressing, and the solid matter obtained can be used as brick-making materials. The filtered liquid flows into the second flocculation sedimentation by gravity, and the flocculant polyaluminium chloride is added to the filtrate again, and the dosage is 1000mg/L, after re-flocculation and sedimentation and separation of mud and water, the suspended solids in the waste liquid are further removed; (4) Ozone oxidation, anaerobic and aerobic biochemical treatment: the effluent of the second flocculation sedimentation tank in step (3) is self-flowing Entering the ozone oxidation pool, ozone is generated by the ozone generator, and then diffused into the wastewater through the microporous aeration device. The dosage of ozone is 200g/h, and the ozone contact reaction time is 3 hours. The pump is transported to the anaerobic digestion tank. The anaerobic tank adopts a completely mixed tank type. The macromolecular organic matter in the wastewater is degraded through the action of anaerobic microorganisms. The residence time is 6 hours. The effluent from the anaerobic digestion tank flows into the biological contact oxidation tank by itself. Carry out aerobic biochemical reaction on the wastewater after the anaerobic biochemical reaction, the wastewater stays in the biological contact oxidation tank for 10 hours, and is aerated with oxygen to completely decompose the organic matter in the wastewater through the action of aerobic microorganisms; (5) Activated carbon filtration and membrane separation: The liquid treated in step (4) is passed through the ultrafiltration membrane bioreactor, and the effluent from the ultrafiltration membrane bioreactor is filtered through activated carbon to further remove color and organic pollutants, and then transported to Two-stage reverse osmosis system, the first stage adopts nanofiltration membrane, and the second stage adopts reverse osmosis membrane to treat the effluent and discharge it up to standard.
本实施例生物接触氧化池分为四格,前三格池内安装弹性生物填料,填料高度为2米,填料丝长为200mm,第四格池内安装浸没式超滤膜生物反应器,浸没式超滤膜生物反应器采用帘式超滤膜,膜通量为7升/平方米.小时。 In this embodiment, the biological contact oxidation tank is divided into four grids. Elastic biological fillers are installed in the first three grids. The filter membrane bioreactor adopts curtain ultrafiltration membrane, and the membrane flux is 7 liters/square meter. Hour.
本实施例出水排放值:进水时候各项指标值,经处理后出水的各项指标值见表4: The discharge value of the effluent in this embodiment: the values of various indicators when the water enters, and the values of the various indicators of the effluent after treatment are shown in Table 4:
表4 Table 4
实施例5Example 5
一种盐酸强力霉素生产中乙醇母液提纯后废液的处理方法,包括以下步骤:(1)冷却:将废液在调节池内进行水质、水量均化并进行搅拌,使水温由90℃自然冷却至40-45℃;(2)一次絮凝沉淀:将步骤(1)中的废液由泵输送至絮凝反应池,通过计量泵向废水中投加絮凝剂聚合氯化铝,投加量为2800mg/L,经过絮凝沉淀泥水分离后的上清液中再投加生石灰进行中和,生石灰投加量为8g/L,生石灰与第一次絮凝沉淀所得上清液进行中和,使废水的pH值由0.8调节至7.5,使废水中溶解的盐类物质析出,初步去除废液中的悬浮物;(3)二次絮凝沉淀:将步骤(2)中和后的废液再由泵输送至板框压滤机进行压滤固液分离,所得固体物质可用于制砖材料,滤出液体再自流进入第二次絮凝沉淀,往滤出液中再次投加絮凝剂聚合氯化铝,投加量为1000mg/L,经再次絮凝沉淀并将泥水分离,进一步去除废液中的悬浮物;(4)臭氧氧化、厌氧和好氧生化处理:将步骤(3)中第二次絮凝沉淀池出水自流进入臭氧氧化池,臭氧由臭氧发生器产生,再通过微孔曝气装置扩散到废水中,臭氧的投加量为180g/h,臭氧接触反应时间为1.8小时,经臭氧氧化后的废水再由泵输送到厌氧消化池,厌氧池采用完全混合池型,通过厌氧微生物的作用对废水中大分子有机物进行降解,停留时间为6小时,厌氧消化池出水自流进入生物接触氧化池,对厌氧生化反应后的废水进行好氧生化反应,废水在生物接触氧化池停留时间为10小时,并充氧曝气,通过好氧微生物的作用对废水中的有机物进行彻底分解;(5)活性炭过滤及膜分离:将步骤(4)处理后的液体经超滤膜生物反应器,超滤膜生物反应器出水再经活性炭过滤进一步去除色度和有机污染物,然后再通过高压泵输送至双级反渗透系统,第一级采用纳滤膜,第二级采用反渗透膜,处理出水达标排放。 A method for treating waste liquid after purification of ethanol mother liquor in the production of doxycycline hydrochloride, comprising the following steps: (1) Cooling: homogenizing the water quality and quantity of the waste liquid in a regulating tank and stirring, so that the water temperature is naturally cooled from 90°C to 40-45°C; (2) primary flocculation and sedimentation: the waste liquid in step (1) is pumped to the flocculation reaction tank, and the flocculant polyaluminum chloride is added to the waste water through the metering pump, and the dosage is 2800mg /L, quicklime is added to the supernatant after flocculation and sedimentation for neutralization. The dosage of quicklime is 8g/L. The value is adjusted from 0.8 to 7.5, so that the dissolved salts in the wastewater are precipitated, and the suspended solids in the waste liquid are initially removed; (3) Secondary flocculation and sedimentation: the waste liquid neutralized in step (2) is then pumped to The plate and frame filter press performs solid-liquid separation by pressure filtration, and the obtained solid matter can be used as brick-making materials. The amount is 1000mg/L, and the suspended solids in the waste liquid are further removed after re-flocculation and sedimentation and the separation of mud and water; (4) Ozone oxidation, anaerobic and aerobic biochemical treatment: the second flocculation sedimentation tank in step (3) The effluent flows into the ozone oxidation pool by itself. The ozone is generated by the ozone generator, and then diffused into the wastewater through the microporous aeration device. The dosage of ozone is 180g/h, and the ozone contact reaction time is 1.8 hours. The wastewater oxidized by ozone Then it is transported to the anaerobic digestion tank by the pump. The anaerobic tank adopts a completely mixed tank type, and the macromolecular organic matter in the wastewater is degraded through the action of anaerobic microorganisms. The residence time is 6 hours. The effluent of the anaerobic digestion tank flows into the biological contact oxidation aerobic biochemical reaction to the wastewater after the anaerobic biochemical reaction, the residence time of the wastewater in the biological contact oxidation tank is 10 hours, and it is aerated with oxygen to completely decompose the organic matter in the wastewater through the action of aerobic microorganisms; ( 5) Activated carbon filtration and membrane separation: pass the liquid treated in step (4) through the ultrafiltration membrane bioreactor, and the effluent from the ultrafiltration membrane bioreactor is then filtered through activated carbon to further remove color and organic pollutants, and then pass through the high-pressure pump It is transported to a two-stage reverse osmosis system, the first stage adopts nanofiltration membrane, and the second stage adopts reverse osmosis membrane to treat the effluent and discharge it up to standard.
本实施例生物接触氧化池分为四格,前三格池内安装弹性生物填料,填料高度为2米,填料丝长为200mm,第四格池内安装浸没式超滤膜生物反应器,浸没式超滤膜生物反应器采用帘式超滤膜,膜通量为6升/平方米.小时。 In this embodiment, the biological contact oxidation tank is divided into four grids. Elastic biological fillers are installed in the first three grids. The filter membrane bioreactor adopts curtain ultrafiltration membrane, and the membrane flux is 6 liters/square meter. Hour.
本实施例出水排放值:进水时候各项指标值,经处理后出水的各项指标值见表5: The discharge value of the effluent in this embodiment: the values of various indicators when the water enters, and the values of the various indicators of the effluent after treatment are shown in Table 5:
表5 table 5
实施例6Example 6
一种盐酸强力霉素生产中乙醇母液提纯后废液的处理方法,包括以下步骤:(1)冷却:将废液在调节池内进行水质、水量均化并进行搅拌,使水温由90℃自然冷却至42℃;(2)一次絮凝沉淀:将步骤(1)中的废液由泵输送至絮凝反应池,通过计量泵向废水中投加絮凝剂聚合氯化铝,投加量为2800mg/L,经过絮凝沉淀泥水分离后的上清液中再投加生石灰进行中和,生石灰投加量为8g/L,生石灰与第一次絮凝沉淀所得上清液进行中和,使废水的pH值由0.5调节至6.8,使废水中溶解的盐类物质析出,初步去除废液中的悬浮物;(3)二次絮凝沉淀:将步骤(2)中和后的废液再由泵输送至板框压滤机进行压滤固液分离,所得固体物质可用于制砖材料,滤出液体再自流进入第二次絮凝沉淀,往滤出液中再次投加絮凝剂聚合氯化铝,投加量为500mg/L,经再次絮凝沉淀并将泥水分离,进一步去除废液中的悬浮物;(4)臭氧氧化、厌氧和好氧生化处理:将步骤(3)中第二次絮凝沉淀池出水自流进入臭氧氧化池,臭氧由臭氧发生器产生,再通过微孔曝气装置扩散到废水中,臭氧的投加量为100g/h,臭氧接触反应时间为1.5小时,经臭氧氧化后的废水再由泵输送到厌氧消化池,厌氧池采用完全混合池型,通过厌氧微生物的作用对废水中大分子有机物进行降解,停留时间为6小时,厌氧消化池出水自流进入生物接触氧化池,对厌氧生化反应后的废水进行好氧生化反应,废水在生物接触氧化池停留时间为10小时,并充氧曝气,通过好氧微生物的作用对废水中的有机物进行彻底分解;(5)活性炭过滤及膜分离:将步骤(4)处理后的液体经超滤膜生物反应器,超滤膜生物反应器出水再经活性炭过滤进一步去除色度和有机污染物,然后再通过高压泵输送至双级反渗透系统,第一级采用纳滤膜,第二级采用反渗透膜,处理出水达标排放。 A method for treating waste liquid after purification of ethanol mother liquor in the production of doxycycline hydrochloride, comprising the following steps: (1) Cooling: homogenizing the water quality and quantity of the waste liquid in a regulating tank and stirring, so that the water temperature is naturally cooled from 90°C to 42°C; (2) primary flocculation and sedimentation: the waste liquid in step (1) is pumped to the flocculation reaction tank, and the flocculant polyaluminum chloride is added to the waste water through the metering pump, and the dosage is 2800mg/L After flocculation and sedimentation, the supernatant liquid after separation of sludge and water is added with quicklime for neutralization. The dosage of quicklime is 8g/L. Adjust from 0.5 to 6.8 to precipitate the dissolved salts in the waste water and initially remove the suspended matter in the waste liquid; (3) Secondary flocculation and sedimentation: the waste liquid neutralized in step (2) is then pumped to the plate frame The filter press performs solid-liquid separation by pressing, and the solid matter obtained can be used as brick-making materials. The filtered liquid flows into the second flocculation sedimentation by gravity, and the flocculant polyaluminium chloride is added to the filtrate again, and the dosage is 500mg/L, after re-flocculation and sedimentation and separation of mud and water, the suspended solids in the waste liquid are further removed; (4) Ozone oxidation, anaerobic and aerobic biochemical treatment: the effluent of the second flocculation sedimentation tank in step (3) is self-flowing Entering the ozone oxidation tank, ozone is generated by the ozone generator, and then diffused into the wastewater through the microporous aeration device. The dosage of ozone is 100g/h, and the ozone contact reaction time is 1.5 hours. The pump is transported to the anaerobic digestion tank. The anaerobic tank adopts a completely mixed tank type. The macromolecular organic matter in the wastewater is degraded by the action of anaerobic microorganisms. The residence time is 6 hours. The effluent from the anaerobic digestion tank flows into the biological contact oxidation tank. Carry out aerobic biochemical reaction on the wastewater after the anaerobic biochemical reaction, the wastewater stays in the biological contact oxidation tank for 10 hours, and is aerated with oxygen to completely decompose the organic matter in the wastewater through the action of aerobic microorganisms; (5) Activated carbon filtration and membrane separation: The liquid treated in step (4) is passed through the ultrafiltration membrane bioreactor, and the effluent from the ultrafiltration membrane bioreactor is filtered through activated carbon to further remove color and organic pollutants, and then transported to Two-stage reverse osmosis system, the first stage adopts nanofiltration membrane, and the second stage adopts reverse osmosis membrane to treat the effluent and discharge it up to standard.
本实施例生物接触氧化池分为四格,前三格池内安装弹性生物填料,填料高度为2米,填料丝长为200mm,第四格池内安装浸没式超滤膜生物反应器,浸没式超滤膜生物反应器采用帘式超滤膜,膜通量为6升/平方米.小时。 In this embodiment, the biological contact oxidation tank is divided into four grids. Elastic biological fillers are installed in the first three grids. The filter membrane bioreactor adopts curtain ultrafiltration membrane, and the membrane flux is 6 liters/square meter. Hour.
本实施例出水排放值:进水时候各项指标值,经处理后出水的各项指标值见表6: The discharge value of the effluent in this embodiment: various index values when the water enters, and the various index values of the effluent after treatment are shown in Table 6:
表6 Table 6
Claims (10)
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