CN104439052A - Core sand storing and conveying device - Google Patents
Core sand storing and conveying device Download PDFInfo
- Publication number
- CN104439052A CN104439052A CN201410801748.1A CN201410801748A CN104439052A CN 104439052 A CN104439052 A CN 104439052A CN 201410801748 A CN201410801748 A CN 201410801748A CN 104439052 A CN104439052 A CN 104439052A
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- Prior art keywords
- sand
- conveying device
- hopper
- core
- storing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/14—Equipment for storing or handling the dressed mould material, forming part of a plant for preparing such material
- B22C5/16—Equipment for storing or handling the dressed mould material, forming part of a plant for preparing such material with conveyors or other equipment for feeding the material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention belongs to the field of train wheel production devices, and particularly relates to a core sand storing and conveying device. The core sand storing and conveying device comprises a cylindrical sand storage bin; the bottom of the sand storage bin is communicated with a sand containing hopper through 21 to 25 sand discharging pipes; the sand containing hopper is connected with a sand conveying device; the 21 to 25 sand discharging pipes consist of one center pipe, 8 middle-circle pipes and 12 to 16 outer-circle pipes, wherein the center pipe is arranged in the center of a circle of the bottom surface of the sand storage bin, the 8 middle-circle pipes are distributed on the middle points of the radius of the circle at equal intervals, and the 12 to 16 outer-circle pipes are distributed on the 3/4 parts of the radius of the circle at equal intervals; and the included angles between the middle-circle pipes and the bottom surface of the sand storage bin and the included angles between the outer-circle pipes and the bottom surface the sand storage bin are 30-60 degrees. The core sand storing and conveying device provided by the invention is simple in structure. Because the sand discharging pipes are arranged at suitable positions, the core sand in the sand storage bin can flow into a primary sand containing hopper effectively at the same time. The core sand with different particle sizes can be well mixed to meet the subsequent core making sand requirement, and the rejection rate can be reduced.
Description
Technical field
The invention belongs to train wheel process units field, particularly relate to a kind of core sand Storing and conveying device.
Background technology
In wheel is produced, need to use core sand.The structure of the core sand Storing and conveying device of current employing is: sand storage top is diameter is ￠ 4500, and be highly the Sheng sand inner chamber of 6000, storehouse wall is 300 thick reinforced concrete structures.Bottom has 29 lower sandpipes to be directly connected with face, bottom of the reservior, is respectively that one-level connects sand hopper, secondary connects sand hopper from top to bottom, " Mai Kaobai " sand deliverer (general sand deliverer just can) and export the pipeline (see accompanying drawing 4) of sand.Ground has and adds sand mouth, manually adds core sand to adding sand mouth, and core sand is transported to top, storehouse by belt elevator, and the sand mouth that adds pushed up by storehouse enters core sand storage.Sand in sand storage flows to one-level by the lower sandpipe of bottom of the reservior and connects sand hopper, flows to secondary again and connect sand hopper, then flow in " Mai Kaobai " sand deliverer, sand deliverer take compressed air as power by core sand by between Cemented filling to coremaking for coremaking.At present, core sand come doses be at every turn 60-240 ton not etc., carry out doses large, the supplied materials particle mean size of the core sand used is required to be 61-67, but although present situation is the qualified requirement meeting average fineness 61 ~ 67 of every batch of sampling observation granularity, but the particle size deviation of each position is larger in every batch of material, the core sand particle mean size finally entered between coremaking is 60-84, the stability of core sand granularity can not be realized, occur now and then lower than the 4MPa of technological requirement according to the intensity of normal technique mulling, affect the quality stability of wheel.
Summary of the invention
The object of this invention is to provide a kind of core sand Storing and conveying device, the defect that the core sand granularity provided to overcome current Storing and conveying device can not meet the demands.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows.
A kind of core sand Storing and conveying device, comprise column type sand storage, bottom described sand storage by sandpipe under 21-25 root with connect sand hopper and be communicated with, connect sand hopper to be connected with sand conveying device, under described 21-25 root, sandpipe comprises 1 central tube, 8 centre circle pipes and 12-16 root outer race tube, central tube is positioned at sand storage bottom surface circle centre position, 8 centre circle pipes are equidistantly distributed in sand storage bottom surface radius of circle midpoint, 12-16 root outer race tube is equidistantly distributed in sand storage bottom surface radius of circle length 3/4 place, and centre circle pipe and outer race tube and sand storage bottom surface angle are 60 °-30 °.
Preferably, described central tube and centre circle pipe are all provided with regulation gate valve.
Described regulation gate valve preferably adopts following structure: described regulation gate valve comprises hollow sheeting, and hollow sheeting center is provided with the through hole coordinated with lower sandpipe, and hollow sheeting is flexibly connected with baffle plate, and baffle center place is provided with hole.
Preferably, the described sand hopper that connects comprises one-level setting up and down and connects sand hopper and secondary connects sand hopper, and the sand inlet that one-level connects sand hopper is communicated with lower sandpipe, and the sand inlet that lower sand mouth and secondary connect sand hopper is communicated with, and the lower sand mouth diameter that described one-level connects sand hopper is 450-550mm.
Preferably, described central tube, centre circle pipe and outer race tube stretch into length that one-level connects sand hopper and are no more than one-level and meet sand hopper upper edge 50mm.
Preferably, described one-level connects the inwall of sand hopper and the distance of the outer race tube bottom mouth of pipe is 100-200mm.
Preferably, the sand inlet top edge that described secondary connects sand hopper connects the sand export lower limb of sand hopper higher than one-level.
Preferably, described secondary connects the sand inlet of sand hopper is the entrance of falling capitate.
Preferably, the lower sand mouth that described sand conveying device and secondary connect sand hopper is connected, and sand conveying device top is connected with high-pressure gas pipelines, and bottom is connected with sending sandpipe.
Preferably, described device also comprises outside storage sand storehouse, and outside storage sand storehouse is connected with sand storage sand inlet by elevator.
Basis is novel has carried out sufficient analysis and research for existing equipment situation.Existing core sand storage (see figure 4) has 29 lower sand mouths, the lower sandpipe that sand storage bottom of the reservior planar central one is vertical, inner ring has 4 vertical lower sandpipes, centre circle and outer ring have the lower sandpipe of 8 and 16 and sand storage bottom surface angled (30-60 °) respectively, inner ring and center totally 5 lower sandpipes are vertical, will cause vertical easily lower sand like this and have the lower sandpipe of certain angle not easily to descend sand.Obconic one-level below sandpipe is descended to connect close together between sand hopper and lower sandpipe lower nozzle in addition, and the lower sand bore that one-level connects sand hopper only has 300mm, therefore the sand being easy to cause 24 lower sandpipes of centre circle and outer ring to flow down can be piled up between sand hopper taper seat its end opening is blocked under the one-level of each lower Sha Kou and its correspondence.The secondary conveying sand device connect below sand hopper is that the sand using amount that makes produced according to coremaking regulates the sediment transport time automatically, sand is normally carried to pause 20 seconds for 10 seconds, the sand that such one-level connects under the Liang Henkuaibei center of the lower sand mouth lower 10 seconds sand of sand hopper 300mm and inner ring sandpipe supplements, and the current gradient of sand hopper is mild under one-level, cause the sand piled up between sand hopper taper seat under centre circle and outer ring and one-level to have little time to flow, cause the lower sandpipe of centre circle and outer ring substantially not descend sand.Relative to sandpipe under center, sand amount under inner ring under sandpipe is also very little, because sandpipe mouth under inner ring is very soon by the sand institute accumulated plugging under central tube, therefore, although whole system has 29 lower sandpipes, but substantially only have center lower sandpipe to work, make in sand storage, to form the obconic lower sand pit that base diameter is sand storage internal diameter.Reason so just, causes core sand not by rationally lower sand evenly its granularity of sand storage, causes core sand granularity to fluctuate large, thus cause the follow-up strength variance according to normal technique mulling large, affect the quality stability of wheel.
The application improves for above-mentioned situation:
1) inner ring 4 lower sandpipes all amputate and are sealed up by lower sand mouth with steel plate, namely define the structure of sandpipe under only remaining central tube, centre circle and outer ring.On the one hand, even if do not open outer race tube, only by centre circle and center the flow of totally 9 lower sandpipes and decentralization enough, in addition, the space that inner ring pipe occupied originally also can utilize to enter people being conducive to subsequent adjustment gate valve aperture.
2) central tube and centre circle pipe install regulation gate valve additional: according to the open amount of lower sand situation regulation gate valve, make each lower sand mouth evenly descend sand, and gate valve regulates simple and easy to do.
3) diameter that one-level connects lower subordinate's sand mouth of sand hopper changes greatly: when lower sand mouth diameter is 300mm, the sand heap easily connect between sand hopper headwall by its lower sand mouth and one-level from the lower sand mouth of centre circle 8 the lower sandpipes away from this mouthful is stifled, after changing major diameter, sand under centre circle under sandpipe below sand mouth easily sinks, be convenient to sand flow move, be conducive under centre circle sand under sandpipe.
4) under center, the length of sandpipe and centre circle 8 lower sandpipes is all shortened: prevent sand mouth and one-level under lower sandpipe from connecing the sand wash between sand hopper taper headwall.
5) under outer ring, sandpipe length is shortened, under outer ring, sandpipe bottom mouth of pipe distance one-level connects sand hopper inwall and has certain distance: reduce lower sandpipe mouth and one-level and connect sand wash between sand hopper taper headwall, but distance descend too greatly the sand under sand mouth again can heap overflow one-level to connect sand hopper suitable for reading; When general, outer race tube to have connect in sand hopper under its lower sand mouth of sand wash shutoff not sand because of one-level; But when large discharge needs core sand sometimes in coremaking, or in sand storage 9 pipes (central tube and the centre circle pipe) place of few, the band gate valve of sand sand under empty time can to flow confession sand.
6) secondary connects sand hopper sand inlet suitable for reading and adopts back taper entrance, changes hypotenuse into and height secondary being connect sand hopper is increased by vertical edges suitable for reading: prevent one-level connect subordinate's sand mouth diameter under sand hopper change large after this place to overflow sand, the open degree of mouth can also be increased simultaneously.
During work, by outside, the core sand stored up in sand storehouse is promoted in sand storage elevator, by the baffle plate of regulation gate valve, make the hole of baffle center corresponding with the through hole of hollow sheeting, 1 central tube and 8 centre circle pipes are made evenly to descend sand, because 8 centre circle pipes and sand storage junction are positioned at sand storage bottom surface radius of circle midpoint, make the core sand in sand storage at 9 equally distributed lower sandpipe place uniform flows and enter one-level to connect sand hopper, fineness of sand is even, then core sand again flows into secondary and connects sand hopper, sand conveying device is entered carry out secondary mixing in dropping process after, core sand in sand conveying device is under the effect of gases at high pressure, coremaking workshop is sent to from the sandpipe that send of bottom.
By above-mentioned improvement, regulate lower sand gate valve to make originally to be equivalent to sand under 1 place and become 9 places and evenly descend sand, make fineness of sand even.Before improvement, in storehouse, sand upper surface is a turbination, and diameter is sand storage diameter, bores high 3 ~ 4 meters; After improving, in storehouse, sand upper surface is 9 little inverted cone, and cone footpath is original 1/3, and cone height is very little.Improve coremaking fineness of sand by the lower sand mode improving sand storage, make lower sand particle mean size arrive 63-72, make the even intensity of coremaking mulling, overall percent defective reduces about 0.1%.Monthly lower consumption about 100,000 yuan.
Compared with prior art, tool has the following advantages in the present invention: structure is simple, and lower sandpipe position is reasonable, the core sand in sand storage effectively can be made simultaneously to flow into one-level and to connect sand hopper, varigrained core sand good mixing effect, meets the demand of follow-up coremaking sand, rate of reducing the number of rejects and seconds.
Accompanying drawing explanation
Fig. 1 is the structural representation of core sand Storing and conveying device in detailed description of the invention.
Fig. 2 is the structure enlarged diagram of regulation gate valve in Fig. 1.
Fig. 3 is the structural representation of baffle plate in Fig. 2.
Fig. 4 is for improving front prototype core sand Storing and conveying apparatus structure schematic diagram, and in figure, 19 represent inner ring pipes, and other implications are consistent with Fig. 1.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As Figure 1-3, a kind of core sand Storing and conveying device, comprise column type sand storage 1, connect sand hopper 2 by 21 lower sandpipes and one-level bottom described sand storage 1 to be communicated with, the lower sand mouth that one-level connects sand hopper 2 is communicated with the sand inlet that secondary connects sand hopper 3, the lower sand mouth that secondary connects sand hopper 3 is connected with sand conveying device 4, sand conveying device 4 top is connected with high-pressure gas pipelines 10, bottom is connected with sending sandpipe 5, the lower sand mouth diameter that one-level connects sand hopper 2 is 500mm, 21 described lower sandpipes comprise 1 central tube 6, 8 centre circle pipes 7 and 12 outer race tube 8, central tube 6 is positioned at sand storage 1 bottom surface circle centre position, 8 centre circle pipes 7 are equidistantly distributed in sand storage 1 bottom surface radius of circle midpoint, 12 outer race tube 8 are equidistantly distributed in sand storage 1 bottom surface radius of circle length 3/4 place, centre circle pipe 7 and outer race tube 8 are 60 °-30 ° with sand storage 1 bottom surface angle, central tube 6 and centre circle pipe 7 are all provided with regulation gate valve 9, regulation gate valve 9 comprises hollow sheeting 13, hollow sheeting 13 center is provided with the through hole coordinated with lower sandpipe, hollow sheeting 13 is flexibly connected with baffle plate 14, baffle plate 14 center is provided with hole 15, described central tube 6, centre circle pipe 7 and outer race tube 8 stretch into length that one-level connects sand hopper 2 and are no more than one-level and meet sand hopper 2 upper edge 50mm.One-level connects the inwall of sand hopper 2 and the distance of the outer race tube 8 bottom mouth of pipe is 200mm, and the sand inlet top edge that described secondary connects sand hopper 3 connects the sand export lower limb of sand hopper 2 higher than one-level and the sand inlet that secondary connects sand hopper 3 is turbination.Described device also comprises outside storage sand storehouse 12, and outside storage sand storehouse 12 is connected with sand storage 1 sand inlet by elevator 11.
During work, by outside, the core sand stored up in sand storehouse 12 is promoted in sand storage 1 elevator 11, by the baffle plate 14 of regulation gate valve 9, make the hole 15 at baffle plate 14 center corresponding with the through hole of hollow sheeting 13, make 1 central tube 6 and 8 centre circle pipes 7 evenly lower sand, because 8 centre circle pipes 7 and sand storage 1 junction are positioned at sand storage 1 bottom surface radius of circle midpoint, make the core sand in sand storage 1 at 9 equally distributed lower sandpipe place uniform flows and enter one-level to connect sand hopper 2, fineness of sand is even, then core sand again flows into secondary and connects sand hopper 3, sand conveying device 4 is entered carry out secondary mixing in dropping process after, core sand in sand conveying device 4 is under the effect of gases at high pressure, coremaking workshop is sent to from the sandpipe 5 that send of bottom.
After adopting core sand Storing and conveying device of the present invention, lower sand particle mean size reaches 63-72, the even intensity of coremaking mulling, and overall percent defective reduces by 0.1%, monthly lowers consumption about 100,000 yuan.
Claims (10)
1. a core sand Storing and conveying device, comprise column type sand storage, it is characterized in that, bottom described sand storage by sandpipe under 21-25 root with connect sand hopper and be communicated with, connect sand hopper to be connected with sand conveying device, under described 21-25 root, sandpipe comprises 1 central tube, 8 centre circle pipes and 12-16 root outer race tube, central tube is positioned at sand storage bottom surface circle centre position, 8 centre circle pipes are equidistantly distributed in sand storage bottom surface radius of circle midpoint, 12-16 root outer race tube is equidistantly distributed in sand storage bottom surface radius of circle length 3/4 place, and centre circle pipe and outer race tube and sand storage bottom surface angle are 60 °-30 °.
2. a kind of core sand Storing and conveying device as claimed in claim 1, is characterized in that, described central tube and centre circle pipe are all provided with regulation gate valve.
3. a kind of core sand Storing and conveying device as claimed in claim 1, it is characterized in that, the described sand hopper that connects comprises one-level setting up and down and connects sand hopper and secondary connects sand hopper, the sand inlet that one-level connects sand hopper is communicated with lower sandpipe, the sand inlet that lower sand mouth and secondary connect sand hopper is communicated with, and the lower sand mouth diameter that described one-level connects sand hopper is 450-550mm.
4. a kind of core sand Storing and conveying device as claimed in claim 3, is characterized in that, described central tube, centre circle pipe and outer race tube stretch into length that one-level connects sand hopper and be no more than one-level and meet sand hopper upper edge 50mm.
5. a kind of core sand Storing and conveying device as claimed in claim 4, is characterized in that, described one-level connects the inwall of sand hopper and the distance of the outer race tube bottom mouth of pipe is 100-200mm.
6. a kind of core sand Storing and conveying device as claimed in claim 3, is characterized in that, the sand inlet top edge that described secondary connects sand hopper connects the sand export lower limb of sand hopper higher than one-level.
7. a kind of core sand Storing and conveying device as claimed in claim 6, it is characterized in that, the sand inlet that described secondary connects sand hopper is the entrance of falling capitate.
8. a kind of core sand Storing and conveying device as described in as arbitrary in claim 1-7, it is characterized in that, the lower sand mouth that described sand conveying device and secondary connect sand hopper is connected, and sand conveying device top is connected with high-pressure gas pipelines, and bottom is connected with sending sandpipe.
9. a kind of core sand Storing and conveying device as claimed in claim 8, is characterized in that, described device also comprises outside storage sand storehouse, and outside storage sand storehouse is connected with sand storage sand inlet by elevator.
10. a kind of core sand Storing and conveying device as claimed in claim 2, it is characterized in that, described regulation gate valve comprises hollow sheeting, and hollow sheeting center is provided with the through hole coordinated with lower sandpipe, and hollow sheeting is flexibly connected with baffle plate, and baffle center place is provided with hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410801748.1A CN104439052A (en) | 2014-12-23 | 2014-12-23 | Core sand storing and conveying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410801748.1A CN104439052A (en) | 2014-12-23 | 2014-12-23 | Core sand storing and conveying device |
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| Publication Number | Publication Date |
|---|---|
| CN104439052A true CN104439052A (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410801748.1A Pending CN104439052A (en) | 2014-12-23 | 2014-12-23 | Core sand storing and conveying device |
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| CN (1) | CN104439052A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039358A (en) * | 2019-05-22 | 2019-07-23 | 重庆市桂生机械制造有限公司 | A kind of casting casting die system of processing |
| CN112692229A (en) * | 2020-12-21 | 2021-04-23 | 湖北荆安汽车零部件有限公司 | Collecting and cooling device for molding sand |
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| JPH09239488A (en) * | 1996-03-01 | 1997-09-16 | Sintokogio Ltd | Device for charging sand into rotary discharging sand bin |
| CN101857147A (en) * | 2010-05-26 | 2010-10-13 | 三一重工股份有限公司 | Isolation-proof device and mixed material storing system with the same |
| CN203501792U (en) * | 2013-06-24 | 2014-03-26 | 田永红 | Furnace top material distribution device |
| CN203565764U (en) * | 2013-11-09 | 2014-04-30 | 无锡市康晖机械制造有限公司 | Crude sand quantifying machine |
| CN203778682U (en) * | 2014-01-21 | 2014-08-20 | 重庆广铸覆膜砂有限公司 | Sand mixer equipment |
| CN204381293U (en) * | 2014-12-23 | 2015-06-10 | 信阳同合车轮有限公司 | A kind of core sand Storing and conveying device |
-
2014
- 2014-12-23 CN CN201410801748.1A patent/CN104439052A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09239488A (en) * | 1996-03-01 | 1997-09-16 | Sintokogio Ltd | Device for charging sand into rotary discharging sand bin |
| CN101857147A (en) * | 2010-05-26 | 2010-10-13 | 三一重工股份有限公司 | Isolation-proof device and mixed material storing system with the same |
| CN203501792U (en) * | 2013-06-24 | 2014-03-26 | 田永红 | Furnace top material distribution device |
| CN203565764U (en) * | 2013-11-09 | 2014-04-30 | 无锡市康晖机械制造有限公司 | Crude sand quantifying machine |
| CN203778682U (en) * | 2014-01-21 | 2014-08-20 | 重庆广铸覆膜砂有限公司 | Sand mixer equipment |
| CN204381293U (en) * | 2014-12-23 | 2015-06-10 | 信阳同合车轮有限公司 | A kind of core sand Storing and conveying device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039358A (en) * | 2019-05-22 | 2019-07-23 | 重庆市桂生机械制造有限公司 | A kind of casting casting die system of processing |
| CN110039358B (en) * | 2019-05-22 | 2023-10-17 | 重庆市桂生机械制造有限公司 | Casting piece system of processing |
| CN112692229A (en) * | 2020-12-21 | 2021-04-23 | 湖北荆安汽车零部件有限公司 | Collecting and cooling device for molding sand |
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Application publication date: 20150325 |
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