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CN104425380B - The forming method of CMOS inverter grid - Google Patents

The forming method of CMOS inverter grid Download PDF

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Publication number
CN104425380B
CN104425380B CN201310401303.XA CN201310401303A CN104425380B CN 104425380 B CN104425380 B CN 104425380B CN 201310401303 A CN201310401303 A CN 201310401303A CN 104425380 B CN104425380 B CN 104425380B
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layer
gate
sacrificial layer
strip structure
forming
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CN104425380A (en
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黄瑞轩
张海洋
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Semiconductor Manufacturing International Shanghai Corp
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Semiconductor Manufacturing International Shanghai Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/01Manufacture or treatment
    • H10D84/0123Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs
    • H10D84/0126Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs
    • H10D84/0165Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs the components including complementary IGFETs, e.g. CMOS devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/01Manufacture or treatment
    • H10D84/0123Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs
    • H10D84/0126Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs
    • H10D84/0165Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs the components including complementary IGFETs, e.g. CMOS devices
    • H10D84/0172Manufacturing their gate conductors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/01Manufacture or treatment
    • H10D84/02Manufacture or treatment characterised by using material-based technologies
    • H10D84/03Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology
    • H10D84/038Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology using silicon technology, e.g. SiGe

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Abstract

一种栅极的形成方法,包括:提供基底,形成栅极材料层,在所述栅极材料层上形成第一条状结构和第二条状结构;形成第一牺牲层和图形化的第一掩膜层,图形化的第一掩膜层暴露第一条状结构上的第一牺牲层;之后形成第二牺牲层,在第二牺牲层上形成具有第一窗口的第一光刻胶,第一窗口的长度等于第一光刻胶在栅宽方向上的长度;沿所述第一窗口刻蚀第一条状结构;刻蚀所述第二条状结构,刻蚀后的第二条状结构定义第二栅极的位置;以刻蚀后的第一条状结构和刻蚀后的第二条状结构为掩膜,刻蚀所述栅极材料层,形成栅极。由本技术方案形成的栅极,栅长方向同一列上相邻两第一栅极之间不会相互连接。

A method for forming a gate, comprising: providing a substrate, forming a gate material layer, forming a first strip structure and a second strip structure on the gate material layer; forming a first sacrificial layer and a patterned first A mask layer, the patterned first mask layer exposes the first sacrificial layer on the first strip structure; then a second sacrificial layer is formed, and a first photoresist with a first window is formed on the second sacrificial layer , the length of the first window is equal to the length of the first photoresist in the gate width direction; the first strip structure is etched along the first window; the second strip structure is etched, and the etched second The strip structure defines the position of the second gate; using the etched first strip structure and the etched second strip structure as masks, etching the gate material layer to form a gate. For the gates formed by the technical solution, two adjacent first gates in the same column in the gate length direction will not be connected to each other.

Description

CMOS反相器栅极的形成方法Formation method of CMOS inverter gate

技术领域technical field

本发明涉及半导体领域,特别涉及到一种CMOS反相器栅极的形成方法。The invention relates to the field of semiconductors, in particular to a method for forming a gate of a CMOS inverter.

背景技术Background technique

随着半导体技术的发展,制备高集成电路变为可能。为了提高电路的集成度,一方面是尽量减小半导体器件的关键尺寸,以减小单个半导体器件所占据的面积;另一方面是尽可能地减小相邻两器件之间的间距。With the development of semiconductor technology, it becomes possible to prepare high integrated circuits. In order to improve the integration of circuits, on the one hand, it is necessary to reduce the critical size of semiconductor devices as much as possible to reduce the area occupied by a single semiconductor device; on the other hand, it is to reduce the distance between two adjacent devices as much as possible.

以CMOS反相器中栅极的形成为例进行说明。The formation of the gate in the CMOS inverter is taken as an example for illustration.

参考图1,提供基底1。Referring to Fig. 1, a substrate 1 is provided.

参考图2,在所述基底1上形成栅极材料层2。Referring to FIG. 2 , a gate material layer 2 is formed on the substrate 1 .

参考图3,在所述栅极材料层2上形成硬掩膜层3。Referring to FIG. 3 , a hard mask layer 3 is formed on the gate material layer 2 .

参考图4A和图4B,在所述硬掩膜层3上形成第一图形化的光刻胶4。Referring to FIGS. 4A and 4B , a first patterned photoresist 4 is formed on the hard mask layer 3 .

图4B是在所述栅极材料层2上形成第一图形化的光刻胶4的俯视图,图4A是图4B沿切线AA’所切平面的示意图。Fig. 4B is a top view of the first patterned photoresist 4 formed on the gate material layer 2, and Fig. 4A is a schematic diagram of a plane cut along the tangent line AA' of Fig. 4B.

参考图5A和图5B,以所述第一图形化的光刻胶4为掩膜,刻蚀所述硬掩膜层3,形成条状硬掩膜31,并去除所述第一图形化的光刻胶4。5A and 5B, using the first patterned photoresist 4 as a mask, etch the hard mask layer 3 to form a stripe hard mask 31, and remove the first patterned photoresist 4. Photoresist4.

图5B是形成条状硬掩膜31的俯视图,图5A是图5B沿切线BB’所切平面的示意图。FIG. 5B is a top view of forming a strip-shaped hard mask 31, and FIG. 5A is a schematic diagram of a plane cut along the tangent line BB' in FIG. 5B.

参考图6A和6B,在所述栅极材料层2和所述条状硬掩膜31上形成牺牲层5,所述牺牲层5的上表面平坦,且所述牺牲层5的上表面高于所述条状硬掩膜31的上表面。6A and 6B, a sacrificial layer 5 is formed on the gate material layer 2 and the strip-shaped hard mask 31, the upper surface of the sacrificial layer 5 is flat, and the upper surface of the sacrificial layer 5 is higher than the upper surface of the strip-shaped hard mask 31 .

图6B是形成了牺牲层5的俯视图,图6A是图6B沿切线CC’所切平面的示意图。Fig. 6B is a top view of the sacrificial layer 5 formed, and Fig. 6A is a schematic diagram of a plane cut along the tangent line CC' of Fig. 6B.

参考图7A和图7B,在所述牺牲层5上形成具有窗口61的光刻胶6。Referring to FIGS. 7A and 7B , a photoresist 6 with a window 61 is formed on the sacrificial layer 5 .

图7B是形成了光刻胶6的俯视图,图7A是图7B沿切线DD’所切平面的示意图。Fig. 7B is a top view of the photoresist 6 formed, and Fig. 7A is a schematic diagram of a plane cut along the tangent line DD' in Fig. 7B.

参考图8A和图8B,通过所述窗口61刻蚀所述牺牲层5和所述条状硬掩膜31,形成图形化的牺牲层和图形化的硬掩膜层32,并去除所述光刻胶6和图形化的牺牲层。Referring to FIG. 8A and FIG. 8B, the sacrificial layer 5 and the strip-shaped hard mask 31 are etched through the window 61 to form a patterned sacrificial layer and a patterned hard mask layer 32, and the light is removed. Resist 6 and a patterned sacrificial layer.

图8B是形成了图形化的硬掩膜层32的俯视图,图8A是图8B沿切线EE’所切平面的示意图。FIG. 8B is a top view of the patterned hard mask layer 32, and FIG. 8A is a schematic diagram of a plane cut along the tangent line EE' in FIG. 8B.

参考图9A和图9B,以所述图形化的硬掩膜层32为掩膜,刻蚀所述栅极材料层2,形成栅极21。Referring to FIG. 9A and FIG. 9B , using the patterned hard mask layer 32 as a mask, the gate material layer 2 is etched to form a gate 21 .

图9B是形成了栅极21的俯视图,图9A是图9B沿切线FF’所切平面的示意图。FIG. 9B is a top view with the gate 21 formed, and FIG. 9A is a schematic diagram of a plane cut along the tangent line FF' in FIG. 9B.

由上述方法制备得到的栅极21呈交错排列,即使栅极21排列很紧密,形成CMOS反相器后,也可以防止相邻两反相器之间的电信号相互干扰,因此,可以减小相邻两器件之间的间距,增加集成电路的集成度。The gates 21 prepared by the above method are arranged in a staggered manner. Even if the gates 21 are closely arranged, after forming a CMOS inverter, it can prevent the electrical signals between two adjacent inverters from interfering with each other. Therefore, it can reduce the The spacing between two adjacent devices increases the integration of integrated circuits.

参考图7B,但是,由于窗口61面积太小,在曝光显影形成具有窗口61的光刻胶6时,容易使窗口61的形貌发生变形,且窗口61中容易附着显影时产生的残渣。通过所述窗口61刻蚀条状硬掩膜31时,容易导致刻蚀不完全。再以所述图形化的硬掩膜层32为掩膜,刻蚀所述栅极材料层2时,形成的栅极22可能相互连接,导致形成的CMOS反相器失效。Referring to FIG. 7B , however, since the area of the window 61 is too small, when the photoresist 6 with the window 61 is formed by exposure and development, the shape of the window 61 is easily deformed, and the residue generated during the development is easy to adhere to the window 61 . When the strip-shaped hard mask 31 is etched through the window 61 , it is easy to cause incomplete etching. Then, when the gate material layer 2 is etched using the patterned hard mask layer 32 as a mask, the formed gates 22 may be connected to each other, resulting in failure of the formed CMOS inverter.

发明内容Contents of the invention

本发明解决的问题是现有技术中,栅极可能相互连接。The problem solved by the present invention is that in the prior art, the gates may be connected to each other.

为解决上述问题,本发明提供一种CMOS反相器栅极的形成方法,栅极分为第一栅极和第二栅极,第一栅极和第二栅极在栅宽方向呈周期排列,每一周期内具有相邻的两列第一栅极和相邻的两列第二栅极,且第一栅极和第二栅极在栅宽方向错位排列;所述方法包括:In order to solve the above problems, the present invention provides a method for forming the gate of a CMOS inverter. The gate is divided into a first gate and a second gate, and the first gate and the second gate are arranged periodically in the gate width direction. , there are two adjacent columns of first gates and two adjacent columns of second gates in each period, and the first gates and the second gates are arranged in a staggered manner in the gate width direction; the method includes:

提供基底,在所述基底上形成栅极材料层,在所述栅极材料层上形成多个平行排列的第一条状结构和第二条状结构,第一条状结构定义第一栅极在栅宽方向的位置,第二条状结构定义第二栅极在栅宽方向的位置;A substrate is provided, a gate material layer is formed on the substrate, a plurality of first strip structures and second strip structures arranged in parallel are formed on the gate material layer, the first strip structures define a first gate At the position in the gate width direction, the second strip structure defines the position of the second gate in the gate width direction;

在所述第一条状结构、第二条状结构和栅极材料层上形成第一牺牲层,在所述第一牺牲层上形成图形化的第一掩膜层,所述第一牺牲层上表面平坦,所述图形化的第一掩膜层暴露第一条状结构上的第一牺牲层;A first sacrificial layer is formed on the first strip structure, the second strip structure and the gate material layer, a patterned first mask layer is formed on the first sacrificial layer, and the first sacrificial layer The upper surface is flat, and the patterned first mask layer exposes the first sacrificial layer on the first strip structure;

在所述第一牺牲层和图形化的第一掩膜层上形成第二牺牲层,在第二牺牲层上形成具有第一窗口的第一光刻胶,所述第二牺牲层上表面平坦,所述第一窗口定义栅长方向上相邻两第一栅极之间的距离,第一窗口的长度等于第一光刻胶在栅宽方向上的长度;A second sacrificial layer is formed on the first sacrificial layer and the patterned first mask layer, a first photoresist with a first window is formed on the second sacrificial layer, and the upper surface of the second sacrificial layer is flat , the first window defines the distance between two adjacent first gates in the gate length direction, and the length of the first window is equal to the length of the first photoresist in the gate width direction;

沿所述第一窗口刻蚀所述第二牺牲层、第一牺牲层和第一条状结构,再去除所述第一光刻胶、第二牺牲层、第一牺牲层和图形化的第一掩膜层;etching the second sacrificial layer, the first sacrificial layer and the first strip structure along the first window, and then removing the first photoresist, the second sacrificial layer, the first sacrificial layer and the patterned first sacrificial layer; a mask layer;

刻蚀所述第二条状结构,刻蚀后的第二条状结构定义第二栅极的位置;Etching the second strip structure, the etched second strip structure defines the position of the second gate;

以刻蚀后的第一条状结构和刻蚀后的第二条状结构为掩膜,刻蚀所述栅极材料层,形成第一栅极和第二栅极。Using the etched first strip structure and the etched second strip structure as a mask, the gate material layer is etched to form a first gate and a second gate.

可选的,刻蚀所述第二条状结构的方法包括:Optionally, the method for etching the second strip structure includes:

在所述栅极材料层、第二条状结构和刻蚀后的第一条状结构上形成第三牺牲层,在所述第三牺牲层上表面形成图形化的第二掩膜层,图形化的第二掩膜层暴露第二条状结构上的第三牺牲层,所述第三牺牲层上表面平坦;A third sacrificial layer is formed on the gate material layer, the second strip structure, and the etched first strip structure, and a patterned second mask layer is formed on the upper surface of the third sacrificial layer. The second mask layer is exposed to the third sacrificial layer on the second strip structure, and the upper surface of the third sacrificial layer is flat;

在所述第三牺牲层和图形化的第二掩膜层上形成第四牺牲层,在所述第四牺牲层上形成具有第二窗口的第二光刻胶,所述第四牺牲层上表面平坦,所述第二窗口定义栅长方向上相邻两第二栅极之间的距离,第二窗口的长度等于第二光刻胶在栅宽方向上的长度;A fourth sacrificial layer is formed on the third sacrificial layer and the patterned second mask layer, a second photoresist with a second window is formed on the fourth sacrificial layer, and a second photoresist with a second window is formed on the fourth sacrificial layer. The surface is flat, the second window defines the distance between two adjacent second gates in the gate length direction, and the length of the second window is equal to the length of the second photoresist in the gate width direction;

沿所述第二窗口刻蚀所述第四牺牲层、第三牺牲层和第二条状结构,再去除所述第二光刻胶、第三牺牲层、第四牺牲层和图形化的第二掩膜层。etching the fourth sacrificial layer, the third sacrificial layer and the second strip structure along the second window, and then removing the second photoresist, the third sacrificial layer, the fourth sacrificial layer and the patterned first Two mask layers.

可选的,形成第一栅极和第二栅极后,还包括:Optionally, after forming the first gate and the second gate, further include:

去除刻蚀后的第一条状结构和刻蚀后的第二条状结构。The etched first strip structure and the etched second strip structure are removed.

可选的,第二窗口在基底上的投影和第一窗口在基底上的投影部分重叠;或者,Optionally, the projection of the second window on the base partially overlaps the projection of the first window on the base; or,

第二窗口在基底上的投影和第一窗口在基底上的投影相互隔开。The projection of the second window on the substrate and the projection of the first window on the substrate are spaced apart from each other.

可选的,第一牺牲层、第二牺牲层、第三牺牲层和第四牺牲层为氧化硅层、氮化硅层或碳化硅层。Optionally, the first sacrificial layer, the second sacrificial layer, the third sacrificial layer and the fourth sacrificial layer are silicon oxide layers, silicon nitride layers or silicon carbide layers.

可选的,图形化的第一掩膜层和图形化的第二掩膜层为氮化钛层或氮化硅层。Optionally, the patterned first mask layer and the patterned second mask layer are titanium nitride layers or silicon nitride layers.

可选的,所述第一条状结构和第二条状结构的材料为氮化钛或氮化硅。Optionally, the material of the first strip structure and the second strip structure is titanium nitride or silicon nitride.

可选的,形成第一光刻胶前,在所述第二牺牲层上由下至上依次形成第一硬掩膜层和第一底部抗反射层,所述第一光刻胶形成在所述第一底部抗反射层上。Optionally, before forming the first photoresist, a first hard mask layer and a first bottom anti-reflection layer are sequentially formed on the second sacrificial layer from bottom to top, and the first photoresist is formed on the on the first bottom antireflection layer.

可选的,形成第二光刻胶前,在所述第四牺牲层上由下至上依次形成第二硬掩膜层和第二底部抗反射层,所述第二光刻胶形成在所述第二底部抗反射层上。Optionally, before forming the second photoresist, a second hard mask layer and a second bottom anti-reflection layer are sequentially formed on the fourth sacrificial layer from bottom to top, and the second photoresist is formed on the on the second bottom anti-reflection layer.

可选的,第一硬掩膜层和第二硬掩膜层为氮化钛层或氮化硅层。Optionally, the first hard mask layer and the second hard mask layer are titanium nitride layers or silicon nitride layers.

可选的,第一底部抗反射层和第二底部抗反射层为有机底部抗反射层或无机底部抗反射层。Optionally, the first bottom anti-reflection layer and the second bottom anti-reflection layer are organic bottom anti-reflection layers or inorganic bottom anti-reflection layers.

可选的,所述栅极材料层为多晶硅层。Optionally, the gate material layer is a polysilicon layer.

可选的,在所述基底上形成栅极材料层前,在所述基底上形成栅介质层,所述栅极材料层形成在所述栅介质层上。Optionally, before forming the gate material layer on the substrate, a gate dielectric layer is formed on the substrate, and the gate material layer is formed on the gate dielectric layer.

可选的,在所述栅极材料层上形成多个平行排列的第一条状结构和第二条状结构的方法包括:Optionally, the method for forming a plurality of first striped structures and second striped structures arranged in parallel on the gate material layer includes:

在所述栅极材料层上形成条状结构材料层;forming a strip structure material layer on the gate material layer;

在所述条状结构材料层上形成图形化的光刻胶;forming a patterned photoresist on the strip structure material layer;

以所述图形化的光刻胶为掩膜,刻蚀所述条状结构材料层,形成多个平行排列的第一条状结构和第二条状结构。The patterned photoresist is used as a mask to etch the strip structure material layer to form a plurality of first strip structures and second strip structures arranged in parallel.

可选的,在所述条状结构材料层上形成图形化的光刻胶前,在所述条状结构材料层上由下至上依次形成第三硬掩膜层和第三底部抗反射层,所述图形化的光刻胶形成在所述第三底部抗反射层上。Optionally, before forming a patterned photoresist on the strip-shaped structural material layer, a third hard mask layer and a third bottom anti-reflective layer are sequentially formed on the strip-shaped structural material layer from bottom to top, The patterned photoresist is formed on the third BARC.

与现有技术相比,本发明的技术方案具有以下优点:Compared with the prior art, the technical solution of the present invention has the following advantages:

本技术方案先使用图形化的第一掩膜层暴露第一条状结构上的第一牺牲层,以具有第一窗口的第一光刻胶为掩膜,刻蚀第一条状结构;第一窗口的长度等于第一光刻胶在栅宽方向上的长度,所以第一窗口的面积很大,可以防止曝光显影时第一窗口发生变形或附着残渣。进而,可以防止栅长方向同一列上相邻两刻蚀后的第一条状结构相互连接。以刻蚀后的第一条状结构为掩膜,刻蚀所述栅极材料层,形成第一栅极后,栅长方向同一列上相邻两第一栅极相互隔开,防止了栅长方向同一列上相邻两第一栅极相互连接。In this technical solution, a patterned first mask layer is used to expose the first sacrificial layer on the first strip structure, and the first photoresist with the first window is used as a mask to etch the first strip structure; The length of the first window is equal to the length of the first photoresist in the gate width direction, so the area of the first window is large, which can prevent the first window from being deformed or attaching residues during exposure and development. Furthermore, it is possible to prevent two adjacent etched first strip structures in the same column in the gate length direction from being connected to each other. Using the etched first strip structure as a mask, etch the gate material layer to form the first gate, two adjacent first gates in the same column in the gate length direction are separated from each other, preventing gate Two adjacent first gates in the same row in the longitudinal direction are connected to each other.

进一步,使用图形化的第二掩膜层暴露第二条状结构上的第三牺牲层,以具有第二窗口的第二光刻胶为掩膜,刻蚀第二条状结构。第二窗口的长度等于第二光刻胶在栅宽方向上的长度,所以第二窗口的面积很大,可以防止曝光显影时第二窗口发生变形或附着残渣。进而,可以防止栅长方向同一列上相邻两刻蚀后的第二条状结构相互连接。以刻蚀后的第二条状结构为掩膜,刻蚀所述栅极材料层,形成第二栅极后,栅长方向同一列上相邻两第二栅极相互隔开,防止了栅长方向同一列上相邻两第二栅极相互连接。Further, the third sacrificial layer on the second strip structure is exposed by using the patterned second mask layer, and the second strip structure is etched by using the second photoresist with the second window as a mask. The length of the second window is equal to the length of the second photoresist in the gate width direction, so the second window has a large area, which can prevent the second window from deforming or attaching residues during exposure and development. Furthermore, it is possible to prevent two adjacent etched second strip structures in the same column in the gate length direction from being connected to each other. Using the etched second strip structure as a mask, etch the gate material layer to form the second gate, the two adjacent second gates in the same column in the gate length direction are separated from each other, preventing the gate Two adjacent second gates in the same row in the longitudinal direction are connected to each other.

附图说明Description of drawings

图1至图9B是现有技术中形成栅极各制作阶段的示意图;1 to 9B are schematic diagrams of various stages of gate formation in the prior art;

图10至图25B是本发明具体实施例中形成栅极各制作阶段的示意图。FIG. 10 to FIG. 25B are schematic diagrams of each fabrication stage for forming a gate in a specific embodiment of the present invention.

具体实施方式detailed description

为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

本实施例提供一种CMOS反相器栅极的形成方法,栅极分为第一栅极和第二栅极,第一栅极和第二栅极在栅宽方向呈周期排列,每一周期内具有相邻的两列第一栅极和相邻的两列第二栅极,且第一栅极和第二栅极在栅宽方向错位排列;所述CMOS反相器栅极的形成方法包括:This embodiment provides a method for forming the gate of a CMOS inverter. The gate is divided into a first gate and a second gate, and the first gate and the second gate are arranged periodically in the gate width direction. Each period There are two adjacent columns of first gates and two adjacent columns of second gates inside, and the first gates and the second gates are arranged staggered in the gate width direction; the forming method of the gate of the CMOS inverter include:

参考图10,提供基底110。Referring to Figure 10, a substrate 110 is provided.

在具体实施例中,所述基底110的材料为单晶硅、多晶硅、非晶硅或绝缘体上硅。所述基底110中可以形成有源极和漏极。In a specific embodiment, the material of the substrate 110 is single crystal silicon, polycrystalline silicon, amorphous silicon or silicon-on-insulator. A source and a drain may be formed in the substrate 110 .

参考图11,在所述基底110上形成栅极材料层120。Referring to FIG. 11 , a gate material layer 120 is formed on the substrate 110 .

形成所述栅极材料层120的方法可以为化学气相沉积、物理气相沉积、原子层沉积或外延生长法。所述栅极材料层120可以为多晶硅层。The method for forming the gate material layer 120 may be chemical vapor deposition, physical vapor deposition, atomic layer deposition or epitaxial growth. The gate material layer 120 may be a polysilicon layer.

在其他实施例中,在所述基底110上形成栅极材料层120前,可以在所述基底110上先形成栅介质层,然后在所述栅介质层上形成栅极材料层120。In other embodiments, before forming the gate material layer 120 on the substrate 110 , a gate dielectric layer may be formed on the substrate 110 first, and then the gate material layer 120 may be formed on the gate dielectric layer.

然后在所述栅极材料层120上形成多个平行排列的第一条状结构和第二条状结构,第一条状结构定义第一栅极在栅宽方向的位置,第二条状结构定义第二栅极在栅宽方向的位置,即所述栅宽方向垂直所述第一条状结构和第二条状结构的长度方向。Then on the gate material layer 120, a plurality of first strip structures and second strip structures arranged in parallel are formed, the first strip structures define the position of the first gate in the gate width direction, and the second strip structures The position of the second gate in the gate width direction is defined, that is, the gate width direction is perpendicular to the length direction of the first strip structure and the second strip structure.

形成多个平行排列的第一条状结构和第二条状结构的方法包括:A method of forming a plurality of first and second strip structures arranged in parallel includes:

参考图12,在所述栅极材料层120上形成条状结构材料层130。Referring to FIG. 12 , a strip structure material layer 130 is formed on the gate material layer 120 .

形成条状结构材料层130的方法可以为化学气相沉积、物理气相沉积或原子层沉积等本领域所熟知的其他方法。例如物理气相沉积可以为使用Ar和N2等离子体作为溅射离子,所述Ar和N2等离子体撞击与条状结构材料层130材料相同的靶材,将靶材中的分子撞击脱离靶材,沉积到所述栅极材料层120上,形成条状结构材料层130。The method for forming the strip-shaped structure material layer 130 may be other methods known in the art such as chemical vapor deposition, physical vapor deposition, or atomic layer deposition. For example, physical vapor deposition can use Ar and N2 plasma as sputtering ions, and the Ar and N2 plasma hits the same target material as the strip structure material layer 130, and the molecules in the target material are hit and separated from the target material, and the deposition On the gate material layer 120, a strip structure material layer 130 is formed.

在具体实施例中,所述条状结构材料层130为氮化钛层或氮化硅层。In a specific embodiment, the strip structure material layer 130 is a titanium nitride layer or a silicon nitride layer.

参考图13A和图13B,在所述条状结构材料层130上形成图形化的光刻胶103。Referring to FIG. 13A and FIG. 13B , a patterned photoresist 103 is formed on the strip structure material layer 130 .

图13B为形成了图形化的光刻胶103的俯视图,图13A为图13B沿切线AA’所切平面的示意图。FIG. 13B is a top view of the patterned photoresist 103, and FIG. 13A is a schematic diagram of a plane cut along the tangent line AA' in FIG. 13B.

在其他实施例中,在所述条状结构材料层130上形成图形化的光刻胶103前,在所述条状结构材料层130上由下至上依次形成第三硬掩膜层和第三底部抗反射层,所述图形化的光刻胶103形成在所述第三底部抗反射层上。In other embodiments, before forming the patterned photoresist 103 on the strip-shaped structure material layer 130, a third hard mask layer and a third hard mask layer are sequentially formed on the strip-shaped structure material layer 130 from bottom to top. Bottom anti-reflection layer, the patterned photoresist 103 is formed on the third bottom anti-reflection layer.

所述第三硬掩膜层的作用是作为刻蚀条状结构材料层130的掩膜,所述第三底部抗反射层的作用是减少形成图形化的光刻胶103时的反射效应,以提高精细图形的精确转移。The function of the third hard mask layer is as a mask for etching the strip structure material layer 130, and the function of the third bottom anti-reflection layer is to reduce the reflection effect when forming the patterned photoresist 103, so as to Improve precise transfer of fine graphics.

所述条状结构材料层130为氮化钛层时,第三硬掩膜层可以为氮化硅层或低温氧化硅层;所述条状结构材料层130为氮化硅时,第三硬掩膜层可以为氮化钛层或低温氧化硅层。以保证所述第三硬掩膜层可以作为刻蚀条状结构材料层130的掩膜。所述第三底部抗反射层可以为有机底部抗反射层或无机底部抗反射层。When the strip-shaped structure material layer 130 is a titanium nitride layer, the third hard mask layer can be a silicon nitride layer or a low-temperature silicon oxide layer; when the strip-shaped structure material layer 130 is silicon nitride, the third hard mask layer The mask layer can be a titanium nitride layer or a low temperature silicon oxide layer. To ensure that the third hard mask layer can be used as a mask for etching the strip structure material layer 130 . The third bottom anti-reflection layer may be an organic bottom anti-reflection layer or an inorganic bottom anti-reflection layer.

参考图14A和图14B,以所述图形化的光刻胶103为掩膜,刻蚀所述条状结构材料层130,形成多个平行排列的第一条状结构131A和第二条状结构131B。然后,去除所述图形化的光刻胶103。14A and 14B, using the patterned photoresist 103 as a mask, etch the strip structure material layer 130 to form a plurality of first strip structures 131A and second strip structures arranged in parallel 131B. Then, the patterned photoresist 103 is removed.

第一条状结构131A和第二条状结构131B在栅宽方向上呈周期排列,每一周期内具有相邻的两第一条状结构131A和相邻的两第二条状结构131B。The first strip structures 131A and the second strip structures 131B are arranged periodically in the gate width direction, and each period has two adjacent first strip structures 131A and two adjacent second strip structures 131B.

本具体实施例中,相邻是指中间没有其他结构。即相邻的两第一条状结构131A是指该两第一条状结构131A之间没有形成第二条状结构131B或其他第一条状结构131A。同理,相邻的两第二条状结构131B是指该两第二条状结构131B之间没有形成第一条状结构131A或其他第二条状结构131B。In this specific embodiment, adjacent means that there is no other structure in between. That is, two adjacent first strip structures 131A mean that no second strip structure 131B or other first strip structures 131A are formed between the two first strip structures 131A. Similarly, two adjacent second strip structures 131B mean that the first strip structure 131A or other second strip structures 131B are not formed between the two second strip structures 131B.

图14B为形成了第一条状结构131A和第二条状结构131B的俯视图,图14A为图14B沿切线BB’所切平面的示意图。为了区分,图14A和图14B中,第一条状结构131A和第二条状结构131B使用了不同的填充。Fig. 14B is a top view of the first strip structure 131A and the second strip structure 131B, and Fig. 14A is a schematic diagram of a plane cut along the tangent line BB' in Fig. 14B. In order to distinguish, in FIG. 14A and FIG. 14B , the first strip structure 131A and the second strip structure 131B use different fillings.

刻蚀所述条状结构材料层130的方法可以为等离子体刻蚀法。The method of etching the strip structure material layer 130 may be a plasma etching method.

参考图15A和图15B,在所述第一条状结构131A和第二条状结构131B和栅极材料层120上形成第一牺牲层141,所述第一牺牲层141上表面平坦。所述第一牺牲层141上表面高于所述第一条状结构131A和第二条状结构131B的上表面。Referring to FIG. 15A and FIG. 15B , a first sacrificial layer 141 is formed on the first strip structure 131A, the second strip structure 131B and the gate material layer 120 , and the upper surface of the first sacrificial layer 141 is flat. The upper surface of the first sacrificial layer 141 is higher than the upper surfaces of the first strip structure 131A and the second strip structure 131B.

图15B为形成了第一牺牲层141的俯视图,图15A为图15B沿切线CC’所切平面的示意图。FIG. 15B is a top view of the first sacrificial layer 141 formed, and FIG. 15A is a schematic diagram of a plane cut along the tangent line CC' in FIG. 15B.

形成第一牺牲层141的方法为旋涂法或沉积法。The method of forming the first sacrificial layer 141 is a spin coating method or a deposition method.

在具体实施例中,第一牺牲层141为氧化硅层、氮化硅层或碳化硅层,且第一牺牲层141的材料必须与条状结构材料层130的材料不同,并在刻蚀第一牺牲层141时,第一牺牲层141与第一条状结构131A和第二条状结构131B具有较高的刻蚀选择比。如条状结构材料层130的材料为氮化硅,第一牺牲层141的材料可以为氮化钛。In a specific embodiment, the first sacrificial layer 141 is a silicon oxide layer, a silicon nitride layer or a silicon carbide layer, and the material of the first sacrificial layer 141 must be different from that of the strip structure material layer 130. When there is one sacrificial layer 141 , the first sacrificial layer 141 has a higher etching selectivity to the first strip structure 131A and the second strip structure 131B. For example, the material of the strip structure material layer 130 is silicon nitride, and the material of the first sacrificial layer 141 may be titanium nitride.

第一牺牲层141的作用是为后续形成图形化的第一掩膜层提供平坦的上表面。The function of the first sacrificial layer 141 is to provide a flat upper surface for subsequent formation of a patterned first mask layer.

参考图16A和图16B,在所述第一牺牲层141上形成图形化的第一掩膜层151,所述图形化的第一掩膜层151暴露第一条状结构131A上的第一牺牲层141。Referring to FIG. 16A and FIG. 16B, a patterned first mask layer 151 is formed on the first sacrificial layer 141, and the patterned first mask layer 151 exposes the first sacrificial layer on the first strip structure 131A. Layer 141.

图16B为形成了图形化的第一掩膜层151的俯视图,图16A为图16B沿切线DD’所切平面的示意图。FIG. 16B is a top view of the patterned first mask layer 151, and FIG. 16A is a schematic diagram of a plane cut along the tangent line DD' in FIG. 16B.

图形化的第一掩膜层151的材料应与第一牺牲层141和条状结构材料层130的材料都不同。且刻蚀第一牺牲层141、第一条状结构131A和第二条状结构131B时,第一牺牲层141与图形化的第一掩膜层151具有较高的刻蚀选择比,第一条状结构131A和第二条状结构131B与图形化的第一掩膜层151也具有较高的刻蚀选择比。如条状结构材料层130的材料为氮化硅,第一牺牲层141的材料为氮化钛,图形化的第一掩膜层151的材料可以为低温氧化硅。The material of the patterned first mask layer 151 should be different from that of the first sacrificial layer 141 and the material layer 130 of the strip structure. And when etching the first sacrificial layer 141, the first strip structure 131A, and the second strip structure 131B, the first sacrificial layer 141 and the patterned first mask layer 151 have a higher etching selectivity ratio, and the first The strip structure 131A, the second strip structure 131B and the patterned first mask layer 151 also have a higher etching selectivity. For example, the material of the strip structure material layer 130 is silicon nitride, the material of the first sacrificial layer 141 is titanium nitride, and the material of the patterned first mask layer 151 can be low temperature silicon oxide.

在具体实施例中,形成图形化的第一掩膜层151的方法包括:In a specific embodiment, the method for forming the patterned first mask layer 151 includes:

在第一牺牲层141上形成第一掩膜材料层;forming a first mask material layer on the first sacrificial layer 141;

在所述第一掩膜材料层上形成图形化的光刻胶;forming a patterned photoresist on the first mask material layer;

以所述图形化的光刻胶为掩膜,刻蚀所述第一掩膜材料层,形成图形化的第一掩膜层151;Using the patterned photoresist as a mask, etching the first mask material layer to form a patterned first mask layer 151;

去除所述图形化的光刻胶。The patterned photoresist is removed.

形成图形化的第一掩膜层151的作用是,在刻蚀第一条状结构131A时,保护第二条状结构131B,使第二条状结构131B不被刻蚀。The function of forming the patterned first mask layer 151 is to protect the second striped structure 131B when etching the first striped structure 131A so that the second striped structure 131B is not etched.

参考图17A和图17B,在所述第一牺牲层141和图形化的第一掩膜层151上形成第二牺牲层142,所述第二牺牲层142上表面平坦。所述第二牺牲层142上表面高于所述图形化的第一掩膜层151上表面。Referring to FIG. 17A and FIG. 17B , a second sacrificial layer 142 is formed on the first sacrificial layer 141 and the patterned first mask layer 151 , and the upper surface of the second sacrificial layer 142 is flat. The upper surface of the second sacrificial layer 142 is higher than the upper surface of the patterned first mask layer 151 .

图17B为形成了第二牺牲层142的俯视图,图17A为图17B沿切线EE’所切平面的示意图。FIG. 17B is a top view of the second sacrificial layer 142 formed, and FIG. 17A is a schematic diagram of a plane cut along the tangent line EE' in FIG. 17B.

第二牺牲层142的材料和形成方法可以参考第一牺牲层141的材料和形成方法。The material and forming method of the second sacrificial layer 142 can refer to the material and forming method of the first sacrificial layer 141 .

参考图18A和图18B,在所述第二牺牲层142上形成具有第一窗口161的第一光刻胶101,所述第一窗口161的长度方向垂直所述第一条状结构131A的长度方向。第一窗口161定义栅长方向相邻两第一栅极之间的距离。Referring to FIG. 18A and FIG. 18B, a first photoresist 101 having a first window 161 is formed on the second sacrificial layer 142, and the length direction of the first window 161 is perpendicular to the length of the first strip structure 131A. direction. The first window 161 defines the distance between two adjacent first gates in the gate length direction.

其中栅长方向与第一条状结构131A和第二条状结构131B的长度方向平行。The gate length direction is parallel to the length directions of the first strip structure 131A and the second strip structure 131B.

图18B为形成了第一光刻胶101的俯视图,图18A为图18B沿切线FF’所切平面的示意图。FIG. 18B is a top view of the first photoresist 101 formed, and FIG. 18A is a schematic diagram of a plane cut along the tangent line FF' in FIG. 18B.

第一窗口161的长度等于第一光刻胶101在栅宽方向上的尺寸,即第一窗口161在栅宽方向上贯穿整个第一光刻胶101。所以第一窗口161的面积很大,可以防止曝光显影时第一窗口161发生变形,并防止在第一窗口161侧壁和底部附着残渣。The length of the first window 161 is equal to the size of the first photoresist 101 in the gate width direction, that is, the first window 161 penetrates the entire first photoresist 101 in the gate width direction. Therefore, the area of the first window 161 is large, which can prevent the deformation of the first window 161 during exposure and development, and prevent residues from adhering to the side walls and bottom of the first window 161 .

其中栅宽方向垂直于栅长方向。Wherein the gate width direction is perpendicular to the gate length direction.

在其他实施例中,形成第一光刻胶101前,可以先在所述第二牺牲层142上由下至上依次形成第一硬掩膜层和第一底部抗反射层,所述第一光刻胶101形成在所述第一底部抗反射层上。In other embodiments, before forming the first photoresist 101, a first hard mask layer and a first bottom anti-reflection layer may be sequentially formed on the second sacrificial layer 142 from bottom to top. A resist 101 is formed on the first bottom anti-reflection layer.

其中,所述第一硬掩膜层的作用是作为刻蚀第二牺牲层142、第一牺牲层141和第一条状结构131A的掩膜,第一底部抗反射层的作用是减少形成第一光刻胶101时的反射效应,以提高精细图形的精确转移。Wherein, the function of the first hard mask layer is as a mask for etching the second sacrificial layer 142, the first sacrificial layer 141 and the first strip structure 131A, and the function of the first bottom anti-reflection layer is to reduce the formation of the second sacrificial layer 142 A reflective effect of the photoresist 101 to improve the precise transfer of fine patterns.

刻蚀第二牺牲层142、第一牺牲层141和第一条状结构131A时,刻蚀第二牺牲层142、第一牺牲层141和第一条状结构131A与第二硬掩膜层具有较高的刻蚀选择比。在具体实施例中,第一硬掩膜层为氮化钛层或氮化硅层;所述第一底部抗反射层可以为有机底部抗反射层或无机底部抗反射层。When etching the second sacrificial layer 142, the first sacrificial layer 141 and the first strip-like structure 131A, the etching of the second sacrificial layer 142, the first sacrificial layer 141 and the first strip-like structure 131A and the second hard mask layer have High etch selectivity ratio. In a specific embodiment, the first hard mask layer is a titanium nitride layer or a silicon nitride layer; the first bottom anti-reflection layer may be an organic bottom anti-reflection layer or an inorganic bottom anti-reflection layer.

参考图19A和图19B,沿所述第一窗口161刻蚀所述第二牺牲层142、第一牺牲层141和第一条状结构131A;然后去除所述第一光刻胶101、第二牺牲层142、第一牺牲层141和图形化的第一掩膜层151。19A and 19B, etch the second sacrificial layer 142, the first sacrificial layer 141 and the first strip structure 131A along the first window 161; then remove the first photoresist 101, the second The sacrificial layer 142 , the first sacrificial layer 141 and the patterned first mask layer 151 .

图19B为去除所述第一光刻胶101、第二牺牲层142、第一牺牲层141和图形化的第一掩膜层151后的俯视图,图19A为图19B沿切线GG’所切平面的示意图。Figure 19B is a top view after removing the first photoresist 101, the second sacrificial layer 142, the first sacrificial layer 141 and the patterned first mask layer 151, and Figure 19A is a plane cut along the tangent line GG' in Figure 19B schematic diagram.

由于第二条状结构131B被图形化的第一掩膜层151覆盖,所以第二条状结构131B不会被刻蚀。Since the second strip structures 131B are covered by the patterned first mask layer 151 , the second strip structures 131B will not be etched.

所述第一条状结构131A由于不被所述图形化的第一掩膜层151覆盖,所以每一第一条状结构131A被刻蚀为若干小段。图19B中每一第一条状结构131A被刻蚀为小段132和小段133。Since the first strip structures 131A are not covered by the patterned first mask layer 151 , each first strip structure 131A is etched into several small segments. Each first strip structure 131A in FIG. 19B is etched into a small segment 132 and a small segment 133 .

由于第一窗口161不会发生变形,且第一窗口161侧壁和底部没有附着残渣,所以通过第一窗口161刻蚀第一条状结构131A时,暴露的第一条状结构131A可以被完全刻蚀,可以防止栅长方向同一列上相邻两刻蚀后的第一条状结构相互连接。相邻的小段之间完全隔开,不会相互连接。即小段132和小段133之间完全隔开。Since the first window 161 will not be deformed, and there is no residue attached to the sidewall and bottom of the first window 161, when the first strip structure 131A is etched through the first window 161, the exposed first strip structure 131A can be completely removed. Etching can prevent two adjacent etched first strip structures in the same column in the gate length direction from being connected to each other. Adjacent segments are completely separated and do not connect to each other. That is, the small segment 132 and the small segment 133 are completely separated.

而且,第一窗口161由于面积大,形貌较好,可以减小刻蚀第一条状结构131A后形成的小段132和小段133的线边缘粗糙度。Moreover, the first window 161 has a large area and a good shape, which can reduce the line edge roughness of the small segments 132 and 133 formed after etching the first strip structure 131A.

然后,刻蚀所述第二条状结构131B,刻蚀后的第二条状结构定义第二栅极的位置。刻蚀所述第二条状结构131B的方法包括:Then, the second strip structure 131B is etched, and the etched second strip structure defines the position of the second gate. The method for etching the second strip structure 131B includes:

参考图20A和图20B,在所述栅极材料层120、刻蚀后的第一条状结构131A和第二条状结构131B上形成第三牺牲层143,所述第三牺牲层143上表面平坦。Referring to FIG. 20A and FIG. 20B, a third sacrificial layer 143 is formed on the gate material layer 120, the etched first strip structure 131A and the second strip structure 131B, and the upper surface of the third sacrificial layer 143 flat.

图20B为形成了第三牺牲层143的俯视图,图20A为图20B沿切线HH’所切平面的示意图。FIG. 20B is a top view of the third sacrificial layer 143 formed, and FIG. 20A is a schematic diagram of a plane cut along the tangent line HH' in FIG. 20B .

第三牺牲层143的形成方法和材料可以参考第一牺牲层141的形成方法和材料。The formation method and material of the third sacrificial layer 143 can refer to the formation method and material of the first sacrificial layer 141 .

所述第三牺牲层143的作用是为后续形成图形化的第二掩膜层提供平坦的表面。The function of the third sacrificial layer 143 is to provide a flat surface for subsequent formation of a patterned second mask layer.

参考图21A和图21B,在所述第三牺牲层上表面形成图形化的第二掩膜层152,图形化的第二掩膜层152暴露第二条状结构131B上的第三牺牲层143,图形化的第二掩膜层152覆盖刻蚀后的第一条状结构131A。21A and 21B, a patterned second mask layer 152 is formed on the upper surface of the third sacrificial layer, and the patterned second mask layer 152 exposes the third sacrificial layer 143 on the second strip structure 131B. , the patterned second mask layer 152 covers the etched first strip structures 131A.

图21B为形成了图形化的第二掩膜层152的俯视图,图21A为图21B沿切线II’所切平面的示意图。FIG. 21B is a top view of the patterned second mask layer 152, and FIG. 21A is a schematic diagram of a plane cut along the tangent line II' in FIG. 21B.

在具体实施例中,形成图形化的第二掩膜层152的方法包括:In a specific embodiment, the method for forming the patterned second mask layer 152 includes:

在第三牺牲层143上形成第二掩膜材料层;forming a second mask material layer on the third sacrificial layer 143;

在所述第二掩膜材料层上形成图形化的光刻胶;forming a patterned photoresist on the second mask material layer;

以所述图形化的光刻胶为掩膜,刻蚀所述第二掩膜材料层,形成图形化的第二掩膜层152;Using the patterned photoresist as a mask, etching the second mask material layer to form a patterned second mask layer 152;

去除所述图形化的光刻胶。The patterned photoresist is removed.

图形化的第二掩膜层152的材料可以参考图形化的第一掩膜层151的材料。The material of the patterned second mask layer 152 can refer to the material of the patterned first mask layer 151 .

参考图22A和图22B,在所述第三牺牲层143和图形化的第二掩膜层152上形成第四牺牲层144,所述第四牺牲层144上表面平坦。Referring to FIG. 22A and FIG. 22B , a fourth sacrificial layer 144 is formed on the third sacrificial layer 143 and the patterned second mask layer 152 , and the upper surface of the fourth sacrificial layer 144 is flat.

图22B为形成了第四牺牲层144的俯视图,图22A为图22B沿切线JJ’所切平面的示意图。FIG. 22B is a top view of the fourth sacrificial layer 144 formed, and FIG. 22A is a schematic diagram of a plane cut along the tangent line JJ' in FIG. 22B.

第四牺牲层144的形成方法和材料可以参考第一牺牲层141的形成方法和材料。The formation method and material of the fourth sacrificial layer 144 can refer to the formation method and material of the first sacrificial layer 141 .

所述第四牺牲层144的作用是为后续形成第二光刻胶提供平坦的表面。The function of the fourth sacrificial layer 144 is to provide a flat surface for subsequent formation of the second photoresist.

参考图23A和图23B,在所述第四牺牲层144上形成具有第二窗口162的第二光刻胶102,所述第二窗口162的长度方向平行于第一窗口161的长度方向。第二窗口162定义了在栅长方向上相邻两第二栅极之间的距离。Referring to FIGS. 23A and 23B , a second photoresist 102 having a second window 162 is formed on the fourth sacrificial layer 144 , and the length direction of the second window 162 is parallel to the length direction of the first window 161 . The second window 162 defines the distance between two adjacent second gates in the gate length direction.

图23B为形成了第二光刻胶102的俯视图,图23A为图23B沿切线KK’所切平面的示意图。FIG. 23B is a top view of the second photoresist 102 formed, and FIG. 23A is a schematic diagram of a plane cut along the tangent line KK' in FIG. 23B.

第二窗口162的长度等于第一窗口161的长度,即第二窗口162在第二窗口162长度方向上贯穿整个第二光刻胶102。所以第二窗口162的面积很大,可以防止曝光显影时第二窗口162发生变形,并防止在第二窗口162侧壁和底部附着残渣。The length of the second window 162 is equal to the length of the first window 161 , that is, the second window 162 runs through the entire second photoresist 102 in the length direction of the second window 162 . Therefore, the area of the second window 162 is large, which can prevent the deformation of the second window 162 during exposure and development, and prevent residues from adhering to the side walls and bottom of the second window 162 .

在其他实施例中,形成第二光刻胶102前,可以先在所述第四牺牲层144上由下至上依次形成第二硬掩膜层和第二底部抗反射层,所述第二光刻胶102形成在所述第二底部抗反射层上。In other embodiments, before forming the second photoresist 102, a second hard mask layer and a second bottom anti-reflection layer may be sequentially formed on the fourth sacrificial layer 144 from bottom to top. A resist 102 is formed on the second BARC.

其中,所述第二硬掩膜层的作用是作为刻蚀第二条状结构131B的掩膜,第二底部抗反射层的作用是减少形成第二光刻胶102时的反射效应,以提高精细图形的精确转移。Wherein, the function of the second hard mask layer is as a mask for etching the second strip structure 131B, and the function of the second bottom anti-reflection layer is to reduce the reflection effect when forming the second photoresist 102, so as to improve Precise transfer of fine graphics.

第二硬掩膜层的材料可以参考第一硬掩膜层的材料。所述第二底部抗反射层可以为有机底部抗反射层或无机底部抗反射层。The material of the second hard mask layer can refer to the material of the first hard mask layer. The second bottom anti-reflection layer may be an organic bottom anti-reflection layer or an inorganic bottom anti-reflection layer.

在本实施例中,第二窗口162在基底110上的投影和第一窗口161在基底110上的投影相互隔开,无重叠。以使第一栅极和第二栅极在栅宽方向错位排列。In this embodiment, the projection of the second window 162 on the base 110 and the projection of the first window 161 on the base 110 are separated from each other without overlapping. so that the first grid and the second grid are arranged in dislocation in the gate width direction.

在其他实施例中,第二窗口162在基底110上的投影和第一窗口161在基底110上的投影也可以部分重叠。In other embodiments, the projection of the second window 162 on the base 110 and the projection of the first window 161 on the base 110 may also partially overlap.

参考图24A和图24B,沿所述第二窗口162刻蚀所述第四牺牲层144、第三牺牲层143和第二条状结构131B。然后,去除所述第二光刻胶102、第三牺牲层143、第四牺牲层144和图形化的第二掩膜层152。Referring to FIG. 24A and FIG. 24B , the fourth sacrificial layer 144 , the third sacrificial layer 143 and the second strip structure 131B are etched along the second window 162 . Then, the second photoresist 102 , the third sacrificial layer 143 , the fourth sacrificial layer 144 and the patterned second mask layer 152 are removed.

图24B为去除了所述第二光刻胶102、第三牺牲层143、第四牺牲层144和图形化的第二掩膜层152的俯视图,图24A为图24B沿切线LL’所切平面的示意图。Figure 24B is a top view of the second photoresist 102, the third sacrificial layer 143, the fourth sacrificial layer 144 and the patterned second mask layer 152 removed, and Figure 24A is a plane cut along the tangent line LL' in Figure 24B schematic diagram.

由于刻蚀后的第一条状结构131A被图形化的第二掩膜层152覆盖,所以刻蚀后的第一条状结构131A不会被刻蚀。Since the etched first strip structures 131A are covered by the patterned second mask layer 152 , the etched first strip structures 131A will not be etched.

所述第二条状结构131B由于不被所述图形化的第二掩膜层152覆盖,所以每一第二条状结构131B被刻蚀为若干小段。参考图24B,每一第二条状结构131B被刻蚀为小段134、小段135和小段136。Since the second strip structures 131B are not covered by the patterned second mask layer 152 , each second strip structure 131B is etched into several small segments. Referring to FIG. 24B , each second strip structure 131B is etched into a small segment 134 , a small segment 135 and a small segment 136 .

由于第二窗口162不会发生变形,且第二窗口162侧壁和底部没有附着残渣,所以通过第二窗口162刻蚀第二条状结构131B时,暴露的第二条状结构131B可以被完全刻蚀,可以防止栅长方向同一列上相邻两刻蚀后的第二条状结构相互连接。即小段134、小段135和小段136之间完全隔开。Since the second window 162 will not be deformed, and there is no residue attached to the sidewall and bottom of the second window 162, when the second strip structure 131B is etched through the second window 162, the exposed second strip structure 131B can be completely removed. Etching can prevent two adjacent etched second strip structures in the same column in the gate length direction from being connected to each other. That is, the small segment 134, the small segment 135 and the small segment 136 are completely separated from each other.

而且,第二窗口162由于面积大,形貌较好,可以减小刻蚀第二条状结构131B后形成的小段134、小段135和小段136的线边缘粗糙度。Moreover, the second window 162 has a large area and a better shape, which can reduce the line edge roughness of the small segments 134 , 135 and 136 formed after etching the second strip structure 131B.

参考图25A和图25B,以刻蚀后的第一条状结构131A和刻蚀后的第二条状结构131B为掩膜,刻蚀所述栅极材料层120,形成第一栅极121A和第二栅极121B。并去除刻蚀后的第一条状结构131A和刻蚀后的第二条状结构131B。25A and 25B, using the etched first strip structure 131A and the etched second strip structure 131B as a mask, etch the gate material layer 120 to form the first gate 121A and the second gate 121B. And remove the etched first strip structure 131A and the etched second strip structure 131B.

图25B为形成了第一栅极121A和第二栅极121B的俯视图,图25A为图25B沿切线MM’所切平面的示意图。Fig. 25B is a top view of the first gate 121A and the second gate 121B formed, and Fig. 25A is a schematic diagram of a plane cut along the tangent line MM' in Fig. 25B.

由于刻蚀后的第一条状结构131A和刻蚀后的第二条状结构131B中的小段都相互隔开,而且线边缘粗糙度小;以刻蚀后的第一条状结构131A和刻蚀后的第二条状结构131B为掩膜,防止了栅长方向同一列上相邻两第一栅极121A相互连接,也可以防止栅长方向同一列上相邻两第二栅极121B。且第一栅极121A和第二栅极121B的线边缘粗糙度小。Since the small segments in the etched first strip structure 131A and the etched second strip structure 131B are all separated from each other, and the line edge roughness is small; the etched first strip structure 131A and the etched The etched second strip structure 131B serves as a mask, which prevents two adjacent first gates 121A in the same column in the gate length direction from being connected to each other, and also prevents two adjacent second gates 121B in the same column in the gate length direction. And the line edge roughness of the first gate 121A and the second gate 121B is small.

虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.

Claims (14)

1.一种CMOS反相器栅极的形成方法,栅极分为第一栅极和第二栅极,第一栅极和第二栅极在栅宽方向呈周期排列,每一周期内具有相邻的两列第一栅极和相邻的两列第二栅极,且第一栅极和第二栅极在栅宽方向错位排列;其特征在于,所述方法包括:1. A method for forming the grid of a CMOS inverter, the grid is divided into a first grid and a second grid, and the first grid and the second grid are periodically arranged in the gate width direction, and each period has There are two adjacent columns of first grids and two adjacent columns of second grids, and the first grids and the second grids are staggered in the grid width direction; it is characterized in that the method includes: 提供基底,在所述基底上形成栅极材料层,在所述栅极材料层上形成多个平行排列的第一条状结构和第二条状结构,第一条状结构定义第一栅极在栅宽方向的位置,第二条状结构定义第二栅极在栅宽方向的位置;A substrate is provided, a gate material layer is formed on the substrate, a plurality of first strip structures and second strip structures arranged in parallel are formed on the gate material layer, the first strip structures define a first gate At the position in the gate width direction, the second strip structure defines the position of the second gate in the gate width direction; 在所述第一条状结构、第二条状结构和栅极材料层上形成第一牺牲层,在所述第一牺牲层上形成图形化的第一掩膜层,所述第一牺牲层上表面平坦,所述图形化的第一掩膜层覆盖第二条状结构上的第一牺牲层并暴露第一条状结构上的第一牺牲层;A first sacrificial layer is formed on the first strip structure, the second strip structure and the gate material layer, a patterned first mask layer is formed on the first sacrificial layer, and the first sacrificial layer The upper surface is flat, and the patterned first mask layer covers the first sacrificial layer on the second strip structure and exposes the first sacrificial layer on the first strip structure; 在所述第一牺牲层和图形化的第一掩膜层上形成第二牺牲层,在第二牺牲层上形成具有第一窗口的第一光刻胶,所述第二牺牲层上表面平坦,所述第一窗口定义栅长方向上相邻两第一栅极之间的距离,第一窗口的长度等于第一光刻胶在栅宽方向上的长度;A second sacrificial layer is formed on the first sacrificial layer and the patterned first mask layer, a first photoresist with a first window is formed on the second sacrificial layer, and the upper surface of the second sacrificial layer is flat , the first window defines the distance between two adjacent first gates in the gate length direction, and the length of the first window is equal to the length of the first photoresist in the gate width direction; 沿所述第一窗口刻蚀所述第二牺牲层、第一牺牲层和第一条状结构,再去除所述第一光刻胶、第二牺牲层、第一牺牲层和图形化的第一掩膜层;etching the second sacrificial layer, the first sacrificial layer and the first strip structure along the first window, and then removing the first photoresist, the second sacrificial layer, the first sacrificial layer and the patterned first sacrificial layer; a mask layer; 刻蚀所述第二条状结构,刻蚀后的第二条状结构定义第二栅极的位置,刻蚀所述第二条状结构的方法包括:在所述栅极材料层、第二条状结构和刻蚀后的第一条状结构上形成第三牺牲层,在所述第三牺牲层上表面形成图形化的第二掩膜层,图形化的第二掩膜层覆盖第一条状结构上的第三牺牲层且暴露第二条状结构上的第三牺牲层,所述第三牺牲层上表面平坦;在所述第三牺牲层和图形化的第二掩膜层上形成第四牺牲层,在所述第四牺牲层上形成具有第二窗口的第二光刻胶,所述第四牺牲层上表面平坦,所述第二窗口定义栅长方向上相邻两第二栅极之间的距离,第二窗口的长度等于第二光刻胶在栅宽方向上的长度;沿所述第二窗口刻蚀所述第四牺牲层、第三牺牲层和第二条状结构,再去除所述第二光刻胶、第三牺牲层、第四牺牲层和图形化的第二掩膜层;Etching the second strip structure, the etched second strip structure defines the position of the second gate, the method for etching the second strip structure includes: in the gate material layer, the second A third sacrificial layer is formed on the striped structure and the etched first striped structure, and a patterned second mask layer is formed on the upper surface of the third sacrificial layer, and the patterned second mask layer covers the first The third sacrificial layer on the strip structure and expose the third sacrificial layer on the second strip structure, the upper surface of the third sacrificial layer is flat; on the third sacrificial layer and the patterned second mask layer Forming a fourth sacrificial layer, forming a second photoresist with a second window on the fourth sacrificial layer, the upper surface of the fourth sacrificial layer is flat, and the second window defines two adjacent second windows in the direction of gate length. The distance between the two gates, the length of the second window is equal to the length of the second photoresist in the gate width direction; the fourth sacrificial layer, the third sacrificial layer and the second strip are etched along the second window shape structure, and then remove the second photoresist, the third sacrificial layer, the fourth sacrificial layer and the patterned second mask layer; 以刻蚀后的第一条状结构和刻蚀后的第二条状结构为掩膜,刻蚀所述栅极材料层,形成第一栅极和第二栅极。Using the etched first strip structure and the etched second strip structure as a mask, the gate material layer is etched to form a first gate and a second gate. 2.如权利要求1所述的CMOS反相器栅极的形成方法,其特征在于,形成第一栅极和第二栅极后,还包括:2. The method for forming the CMOS inverter gate as claimed in claim 1, further comprising: after forming the first gate and the second gate: 去除刻蚀后的第一条状结构和刻蚀后的第二条状结构。The etched first strip structure and the etched second strip structure are removed. 3.如权利要求1所述的CMOS反相器栅极的形成方法,其特征在于,第二窗口在基底上的投影和第一窗口在基底上的投影部分重叠;或者,3. The method for forming the gate of a CMOS inverter according to claim 1, wherein the projection of the second window on the substrate partially overlaps the projection of the first window on the substrate; or, 第二窗口在基底上的投影和第一窗口在基底上的投影相互隔开。The projection of the second window on the substrate and the projection of the first window on the substrate are spaced apart from each other. 4.如权利要求1所述的CMOS反相器栅极的形成方法,其特征在于,第一牺牲层、第二牺牲层、第三牺牲层和第四牺牲层为氧化硅层、氮化硅层或碳化硅层。4. The forming method of CMOS inverter gate as claimed in claim 1, characterized in that, the first sacrificial layer, the second sacrificial layer, the third sacrificial layer and the fourth sacrificial layer are silicon oxide layer, silicon nitride layer or SiC layer. 5.如权利要求1所述的CMOS反相器栅极的形成方法,其特征在于,图形化的第一掩膜层和图形化的第二掩膜层为氮化钛层或氮化硅层。5. The forming method of CMOS inverter gate as claimed in claim 1, characterized in that, the patterned first mask layer and the patterned second mask layer are titanium nitride layer or silicon nitride layer . 6.如权利要求1所述的CMOS反相器栅极的形成方法,其特征在于,所述第一条状结构和第二条状结构的材料为氮化钛或氮化硅。6 . The method for forming the gate of a CMOS inverter according to claim 1 , wherein the material of the first strip structure and the second strip structure is titanium nitride or silicon nitride. 7.如权利要求1所述的CMOS反相器栅极的形成方法,其特征在于,形成第一光刻胶前,在所述第二牺牲层上由下至上依次形成第一硬掩膜层和第一底部抗反射层,所述第一光刻胶形成在所述第一底部抗反射层上。7. The method for forming a CMOS inverter gate as claimed in claim 1, wherein, before forming the first photoresist, a first hard mask layer is sequentially formed on the second sacrificial layer from bottom to top and a first bottom anti-reflection layer, the first photoresist is formed on the first bottom anti-reflection layer. 8.如权利要求1或7所述的CMOS反相器栅极的形成方法,其特征在于,形成第二光刻胶前,在所述第四牺牲层上由下至上依次形成第二硬掩膜层和第二底部抗反射层,所述第二光刻胶形成在所述第二底部抗反射层上。8. The method for forming a gate of a CMOS inverter according to claim 1 or 7, wherein, before forming the second photoresist, a second hard mask is sequentially formed on the fourth sacrificial layer from bottom to top. A film layer and a second bottom anti-reflection layer, the second photoresist is formed on the second bottom anti-reflection layer. 9.如权利要求8所述的CMOS反相器栅极的形成方法,其特征在于,第一硬掩膜层和第二硬掩膜层为氮化钛层或氮化硅层。9 . The method for forming the gate of a CMOS inverter according to claim 8 , wherein the first hard mask layer and the second hard mask layer are titanium nitride layers or silicon nitride layers. 10.如权利要求8所述的CMOS反相器栅极的形成方法,其特征在于,第一底部抗反射层和第二底部抗反射层为有机底部抗反射层或无机底部抗反射层。10 . The method for forming a CMOS inverter gate as claimed in claim 8 , wherein the first bottom anti-reflection layer and the second bottom anti-reflection layer are organic bottom anti-reflection layers or inorganic bottom anti-reflection layers. 11 . 11.如权利要求1所述的CMOS反相器栅极的形成方法,其特征在于,所述栅极材料层为多晶硅层。11. The method for forming the gate of a CMOS inverter according to claim 1, wherein the gate material layer is a polysilicon layer. 12.如权利要求1或11所述的CMOS反相器栅极的形成方法,其特征在于,12. The method for forming the CMOS inverter gate as claimed in claim 1 or 11, characterized in that, 在所述基底上形成栅极材料层前,在所述基底上形成栅介质层,所述栅极材料层形成在所述栅介质层上。Before forming the gate material layer on the substrate, a gate dielectric layer is formed on the substrate, and the gate material layer is formed on the gate dielectric layer. 13.如权利要求1所述的CMOS反相器栅极的形成方法,其特征在于,在所述栅极材料层上形成多个平行排列的第一条状结构和第二条状结构的方法包括:13. The forming method of CMOS inverter gate as claimed in claim 1, characterized in that, the method of forming a plurality of first strip structures and second strip structures arranged in parallel on the gate material layer include: 在所述栅极材料层上形成条状结构材料层;forming a strip structure material layer on the gate material layer; 在所述条状结构材料层上形成图形化的光刻胶;forming a patterned photoresist on the strip structure material layer; 以所述图形化的光刻胶为掩膜,刻蚀所述条状结构材料层,形成多个平行排列的第一条状结构和第二条状结构。The patterned photoresist is used as a mask to etch the strip structure material layer to form a plurality of first strip structures and second strip structures arranged in parallel. 14.如权利要求13所述的CMOS反相器栅极的形成方法,其特征在于,在所述条状结构材料层上形成图形化的光刻胶前,在所述条状结构材料层上由下至上依次形成第三硬掩膜层和第三底部抗反射层,所述图形化的光刻胶形成在所述第三底部抗反射层上。14. The forming method of CMOS inverter gate as claimed in claim 13, characterized in that, before forming a patterned photoresist on the strip structure material layer, on the strip structure material layer A third hard mask layer and a third bottom anti-reflection layer are sequentially formed from bottom to top, and the patterned photoresist is formed on the third bottom anti-reflection layer.
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