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CN104385627A - Advanced resin-based composite material with anti-lightning surface function layer, and preparation method thereof - Google Patents

Advanced resin-based composite material with anti-lightning surface function layer, and preparation method thereof Download PDF

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CN104385627A
CN104385627A CN201410542585.XA CN201410542585A CN104385627A CN 104385627 A CN104385627 A CN 104385627A CN 201410542585 A CN201410542585 A CN 201410542585A CN 104385627 A CN104385627 A CN 104385627A
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prepreg
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CN104385627B (en
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董琪
贾玉玺
万国顺
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Shandong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/345Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/36Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and impregnating by casting, e.g. vacuum casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

本发明公开了带有抗雷击表面功能层的先进树脂基复合材料及制备方法。将预浸料按照复合材料结构件的形状尺寸以及力学性能的要求逐层裁切,在模具内顺序铺设已裁切好的各层预浸料,然后预压实成型。在初步形成复合材料结构件的主体形状的基础上再将一层或者数层干态纤维织物铺覆在已经预压实成型的预浸料上。将制备好的功能树脂体系注入密封的模腔中,浸渍模腔中的纤维织物,或者在每层干态的纤维织物表面涂覆液态的功能树脂体系,初步形成三维导电功能层。在模具中将已经预压实成型的预浸料与导电功能层一起热压成型,使两部分材料共固化,实现整体成型。最后开模得到带有抗雷击表面功能层的纤维增强树脂基复合材料结构件。

The invention discloses an advanced resin-based composite material with a lightning-resistant surface functional layer and a preparation method. The prepreg is cut layer by layer according to the shape, size and mechanical properties of the composite structural part, and the cut layers of prepreg are sequentially laid in the mold, and then pre-compacted. On the basis of initially forming the main body shape of the composite material structure, one or several layers of dry fiber fabrics are laid on the pre-compacted prepreg. Inject the prepared functional resin system into the sealed mold cavity, impregnate the fiber fabric in the mold cavity, or coat the liquid functional resin system on the surface of each layer of dry fiber fabric to initially form a three-dimensional conductive functional layer. In the mold, the prepreg that has been pre-compacted and the conductive functional layer are hot-pressed together, so that the two parts of the material are co-cured to achieve integral molding. Finally, the mold is opened to obtain a fiber-reinforced resin-based composite material structure with a lightning-resistant surface functional layer.

Description

带有抗雷击表面功能层的先进树脂基复合材料及制备方法Advanced resin-based composite material with lightning-resistant surface functional layer and preparation method

技术领域technical field

本发明属于材料领域,特别涉及带有抗雷击表面功能层的先进树脂基复合材料及制备方法。The invention belongs to the field of materials, in particular to an advanced resin-based composite material with a lightning-resistant surface functional layer and a preparation method.

背景技术Background technique

先进树脂基复合材料与传统材料相比,在性能、设计、成型等方面显示出许多优越的特性,比如:先进树脂基复合材料具有优异的静态和动态力学性能,其比强度和比模量是钢和铝合金的3~5倍甚至更高,并且碳纤维增强环氧树脂基复合材料的疲劳强度可高达90%的静态强度,而钢和铝合金的疲劳强度仅可达到50%左右的静态强度。正是由于先进复合材料具有优异的力学性能,从而可以大幅度地减轻结构件的重量,例如在飞机结构上可以减重25%~30%。先进树脂基复合材料的可设计性强,通过选择不同的高性能纤维和高性能树脂并采用适当的工艺技术加以成型和调控,可以获得多种结构和多种性能的先进复合材料。通过适当增减各种材料组分,可以实现复合材料的结构-功能一体化。大型复杂的复合材料结构件还可以一次整体成型,从而减少产品部件和连接件的数目。Compared with traditional materials, advanced resin matrix composites show many superior characteristics in terms of performance, design, and molding. For example, advanced resin matrix composites have excellent static and dynamic mechanical properties, and their specific strength and specific modulus are 3-5 times or even higher than that of steel and aluminum alloy, and the fatigue strength of carbon fiber reinforced epoxy resin matrix composites can be as high as 90% of the static strength, while the fatigue strength of steel and aluminum alloy can only reach about 50% of the static strength . It is precisely because of the excellent mechanical properties of advanced composite materials that the weight of structural parts can be greatly reduced, for example, the weight of aircraft structures can be reduced by 25% to 30%. Advanced resin-based composites have strong designability. By selecting different high-performance fibers and high-performance resins and adopting appropriate technology to shape and control them, advanced composite materials with various structures and properties can be obtained. By appropriately increasing or decreasing various material components, the structure-function integration of composite materials can be realized. Large and complex composite structural parts can also be formed in one piece, thereby reducing the number of product parts and connections.

基于以上特性,纤维增强树脂基复合材料在航空航天、汽车、舰船以及其他运输业中得到越来越广泛的应用。特别地,飞机结构中复合材料的用量在过去的30年中稳定增长,例如,波音B787以及空客A350-XWB中复合材料的用量超过飞机重量的50%。但是随着复合材料在飞机结构上的大量应用,近年来频发的B787事故引发了国际社会对复合材料安全性和可靠性的质疑,包括复合材料结构件的抗雷击特性、抗冰雹及抗撞击特性、油箱闪电引燃问题、阻燃与阻烟特性等。这里既涉及到复合材料的力学问题,又涉及到其功能特性如导电导热等问题。Based on the above characteristics, fiber-reinforced resin-based composites are increasingly used in aerospace, automobiles, ships, and other transportation industries. In particular, the use of composite materials in aircraft structures has grown steadily over the past 30 years, for example, the use of composite materials in Boeing B787 and Airbus A350-XWB exceeds 50% of the weight of the aircraft. However, with the extensive application of composite materials in aircraft structures, the frequent B787 accidents in recent years have caused the international community to question the safety and reliability of composite materials, including the lightning resistance, hail resistance and impact resistance of composite structural parts. characteristics, fuel tank lightning ignition problem, flame retardant and smoke retardant characteristics, etc. This involves not only the mechanics of composite materials, but also its functional properties such as electrical and thermal conductivity.

碳纤维复合材料不仅在力学性能方面呈现各向异性,而且在导电和导热方面也呈现出显著的各向异性。空间三个方向(即沿纤维方向、铺层内垂直纤维方向以及铺层厚度方向)的热阻和电阻各不相同,有几个数量级之差。通常在铺层内沿碳纤维方向的电阻率最小,在铺层厚度方向上的电阻率最大,大约是沿纤维方向的电阻率的103~105倍。基于复合材料在铺层厚度方向上导电、导热性能差的现状,急需研发结构-功能一体化的抗雷击复合材料及其成型工艺方法。Carbon fiber composites exhibit not only anisotropy in terms of mechanical properties, but also significant anisotropy in terms of electrical and thermal conductivity. The thermal resistance and electrical resistance in the three directions of space (ie, along the fiber direction, the vertical fiber direction in the layup, and the layup thickness direction) are different, and there are several orders of magnitude difference. Usually, the resistivity along the carbon fiber direction in the layup is the smallest, and the resistivity along the thickness direction of the layup is the largest, which is about 10 3 to 10 5 times the resistivity along the fiber direction. Based on the current situation of poor electrical and thermal conductivity of composite materials in the thickness direction of the laminate, it is urgent to develop structure-function integrated anti-lightning composite materials and their forming methods.

常用的抗雷击损伤的方法是在飞机的复合材料结构件表面覆盖一层金属网,但是这种方法增加了结构件的重量,与轻量化的设计目标相背离;金属与树脂界面强度差,两者的热膨胀系数不匹配,易于导致金属网的剥离;在复合材料结构件的几何形状复杂部位铺覆金属网的难度大,结构-功能整体化成型的难度大。The commonly used anti-lightning damage method is to cover a layer of metal mesh on the surface of the composite structural parts of the aircraft, but this method increases the weight of the structural parts, which deviates from the lightweight design goal; The thermal expansion coefficients of the composite materials do not match, which can easily lead to the peeling of the metal mesh; it is difficult to lay the metal mesh on the geometrically complex parts of the composite structural parts, and it is difficult to form the structure-function integration.

随着纳米材料基础理论、制备工艺以及产业化应用技术等的不断完善,诸如银纳米线、碳纳米管以及石墨烯等在导电导热方面有着优异性能的纳米材料受到了越来越多的关注。其中,碳纳米管具有质轻、大的长径比、稳定的化学性质、优异的力学性能和导电导热性能、可以承受高的电流密度等优点,是一种高性能的导电改性纳米材料。With the continuous improvement of the basic theory, preparation process and industrial application technology of nanomaterials, nanomaterials with excellent electrical and thermal conductivity, such as silver nanowires, carbon nanotubes and graphene, have attracted more and more attention. Among them, carbon nanotubes have the advantages of light weight, large aspect ratio, stable chemical properties, excellent mechanical properties, electrical and thermal conductivity, and can withstand high current densities. It is a high-performance conductive modified nanomaterial.

目前碳纳米管等纳米材料可以通过如下方式引入到树脂基复合材料中:At present, nanomaterials such as carbon nanotubes can be introduced into resin-based composites in the following ways:

(1)将碳纳米管分散到液态的基体树脂中,然后利用液态模塑成型技术制备纤维复合材料。在该成型工艺过程中树脂和纤维通过浸渍来实现复合,混杂了碳纳米管填料的树脂在多尺度的多孔介质中的复杂渗流以及对纤维的浸渍、树脂的化学流变和固化反应都对最终的复合材料性能有显著影响,因而增加了液态模塑成型工艺的难度、复杂性和不可控因素。此外,在整个复合材料结构件中都添加价格昂贵的碳纳米管,导致材料成本明显增加。(1) Disperse the carbon nanotubes into the liquid matrix resin, and then use the liquid molding technology to prepare the fiber composite material. In the molding process, the resin and fiber are combined by impregnation, the complex percolation of the resin mixed with carbon nanotube fillers in the multi-scale porous medium, the impregnation of the fiber, the chemical rheology and curing reaction of the resin are all important to the final It has a significant impact on the performance of the composite material, thus increasing the difficulty, complexity and uncontrollable factors of the liquid molding process. In addition, expensive carbon nanotubes are added throughout the composite structure, resulting in a significant increase in material costs.

(2)通过物理或者化学的方法将碳纳米管附着于干态的增强纤维束或者纤维织物的表面,进而和液态树脂复合成型,或者直接附着于纤维/树脂预浸料的表面再通过层合热压方式来制备复合材料。该工艺方法的根本缺陷是:对于前者,导电导热改性仅仅发生于纤维束与周围树脂的界面上或者纤维织物与周围树脂的界面上,在纤维束之间或者纤维织物之间的树脂相对富集区,不能提高树脂导电性,导致在铺层厚度方向上不能建立有效的导电网络;对于后者,导电导热改性仅仅发生于相邻的两个预浸料的层合界面上,而碳纳米管难以进入每层预浸料内部的富树脂区,不能提高每层预浸料内部的树脂导电性,因此不能在铺层厚度方向上建立有效的导电网络。此外,在整个复合材料结构件的每个层间区域中都添加价格昂贵的碳纳米管,导致材料成本明显增加。(2) Attach carbon nanotubes to the surface of dry reinforcing fiber bundles or fiber fabrics by physical or chemical methods, and then form composites with liquid resins, or directly attach to the surface of fiber/resin prepregs and then laminate Composite materials were prepared by hot pressing. The fundamental defect of this process method is: for the former, the electrical and thermal conductivity modification only occurs on the interface between the fiber bundle and the surrounding resin or the interface between the fiber fabric and the surrounding resin, and the resin between the fiber bundles or between the fiber fabrics is relatively rich. In the pooled area, the conductivity of the resin cannot be improved, resulting in the inability to establish an effective conductive network in the thickness direction of the laminate; for the latter, the modification of electrical and thermal conductivity only occurs on the lamination interface of two adjacent prepregs, while carbon It is difficult for nanotubes to enter the resin-rich area inside each layer of prepreg, and it cannot improve the conductivity of the resin inside each layer of prepreg, so it cannot establish an effective conductive network in the thickness direction of the layup. In addition, the addition of expensive carbon nanotubes in each interlaminar region of the entire composite structure results in a significant increase in material cost.

为了保证先进树脂基复合材料在飞机等航空航天器上应用的安全性,在遭遇雷电冲击的情况下能够将电流在复合材料结构件的可控厚度的表层区域内迅速导走而不损伤复合材料力学性能,且能够在制造成本控制、工艺技术实施等方面具有显著优势,发明了一种带有抗雷击表面功能层的先进树脂基复合材料及其整体成型工艺方法。In order to ensure the safety of advanced resin-based composite materials in aircraft and other aerospace vehicles, in the case of lightning strikes, the current can be quickly guided away in the surface area of the controllable thickness of the composite material structure without damaging the composite material. Mechanical properties, and can have significant advantages in manufacturing cost control, process technology implementation, etc., invented an advanced resin-based composite material with a lightning-resistant surface functional layer and its overall molding process.

发明内容:Invention content:

本发明为了低成本地解决上述的先进树脂基复合材料雷击损伤问题,设计一种带有抗雷击表面功能层的碳纤维增强树脂基复合材料及其整体成型工艺方法,该表面功能层实现了三维导电网络的搭接,能够将雷电流在复合材料结构件的可控厚度的表层区域内迅速导走而不损伤复合材料力学性能。同时该功能层能够很好地贴合复杂结构件的表面,避免了传统技术中金属网与复合材料界面强度差、仿形困难等问题。In order to solve the above-mentioned lightning strike damage problem of advanced resin-based composite materials at low cost, the present invention designs a carbon fiber reinforced resin-based composite material with a lightning-resistant surface functional layer and its integral molding process. The surface functional layer realizes three-dimensional conduction The overlapping of the network can quickly guide the lightning current in the surface area of the controllable thickness of the composite material structure without damaging the mechanical properties of the composite material. At the same time, the functional layer can well fit the surface of complex structural parts, avoiding the problems of poor interface strength between metal mesh and composite materials and difficulty in profiling in traditional technologies.

为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:

本发明提供一种带有抗雷击表面功能层的先进树脂基复合材料,按如下步骤制备:The invention provides an advanced resin-based composite material with a lightning-resistant surface functional layer, which is prepared according to the following steps:

(1)制备功能树脂:将聚乙烯吡咯烷酮粉末加入液态树脂中,恒温搅拌1~2h,再加入导电改性粒子,恒温搅拌2~4h后,超声波处理4~6h,即得混合均匀的功能树脂;所述聚乙烯吡咯烷酮与液态树脂的质量比为1~10:1000,所述导电改性粒子与液态树脂的质量比为1~10:1000;(1) Preparation of functional resin: Add polyvinylpyrrolidone powder into liquid resin, stir at constant temperature for 1-2 hours, then add conductive modified particles, stir at constant temperature for 2-4 hours, and then ultrasonically treat for 4-6 hours to obtain a uniformly mixed functional resin ; The mass ratio of the polyvinylpyrrolidone to the liquid resin is 1-10:1000, and the mass ratio of the conductive modified particles to the liquid resin is 1-10:1000;

(2)将预浸料逐层裁切并顺序铺设在模具内,在热压机中进行预压实成型,即得预压实成型的预浸料,如图1所示;(2) Cut the prepreg layer by layer and lay it in the mold sequentially, and perform pre-compaction molding in a hot press to obtain a pre-compaction prepreg, as shown in Figure 1;

(3)在步骤(2)得到的预压实成型的预浸料上铺覆一层或者数层干态碳纤维织物,合模;(3) Cover one or several layers of dry carbon fiber fabrics on the pre-compacted prepreg obtained in step (2), and close the molds;

(4)向步骤(1)中制备的功能树脂中添加固化剂,固化剂与所述功能树脂的重量比为3~8:1000;(4) Adding a curing agent to the functional resin prepared in step (1), the weight ratio of the curing agent to the functional resin is 3 to 8:1000;

(5)将步骤(4)中添加固化剂的功能树脂通过注胶系统注入密封的模腔中,充分浸渍干态碳纤维,即得功能树脂浸渍后的纤维织物,每层胶含量占该层总质量的30~40%;(5) Inject the functional resin with curing agent added in step (4) into the sealed mold cavity through the glue injection system, and fully impregnate the dry carbon fiber to obtain the fiber fabric impregnated with the functional resin. The glue content of each layer accounts for the total amount of the layer. 30-40% of the mass;

(6)在模具中将步骤(2)中已经预压实成型的预浸料与步骤(5)中得到的功能树脂浸渍后的纤维织物一起热压成型,使两部分材料共固化,实现整体成型;(6) In the mold, the prepreg that has been pre-compacted in step (2) and the fiber fabric impregnated with functional resin obtained in step (5) are hot-pressed together to make the two parts of the material co-cure to achieve the overall forming;

(7)开模,即得带有抗雷击表面功能层的纤维增强树脂基复合材料。(7) Open the mold to obtain a fiber-reinforced resin-based composite material with a lightning-resistant surface functional layer.

步骤(1)中,所述的恒温搅拌和超声处理工艺条件为:在60℃~80℃下恒温水浴中机械搅拌,超声频率为120kHz。In step (1), the constant temperature stirring and ultrasonic treatment process conditions are: mechanical stirring in a constant temperature water bath at 60° C. to 80° C., and the ultrasonic frequency is 120 kHz.

步骤(1)中,所述的导电改性粒子为单壁或多壁碳纳米管、镀镍碳纳米管或任一表面改性的碳纳米管、石墨烯、银纳米线、碳纳米管与石墨烯的共价结合产物。In step (1), the conductive modified particles are single-walled or multi-walled carbon nanotubes, nickel-plated carbon nanotubes, or any surface-modified carbon nanotubes, graphene, silver nanowires, carbon nanotubes and Covalently bound products of graphene.

步骤(2)中,所述热压机中进行预压实成型的工艺条件为在温度65℃~85℃、压力0.1~0.25Mpa下进行预压实成型15~30min,得到预压实成型的预浸料。In step (2), the process conditions for pre-compaction molding in the hot press are to perform pre-compaction molding at a temperature of 65° C. to 85° C. and a pressure of 0.1 to 0.25 Mpa for 15 to 30 minutes to obtain pre-compaction molding Prepreg.

步骤(2)中,所述的预压实成型的预浸料的单层厚度为0.1~0.2mm。In step (2), the single-layer thickness of the pre-compacted prepreg is 0.1-0.2 mm.

步骤(3)中,所述的干态碳纤维织物的厚度为0.2~0.4mm,由多层所述的干态碳纤维织物铺覆构成表面功能层,表面功能层厚度占所述预压实成型的预浸料总厚度的1/8~1/4。In step (3), the thickness of the dry carbon fiber fabric is 0.2-0.4 mm, and the surface functional layer is formed by laying multiple layers of the dry carbon fiber fabric. 1/8 to 1/4 of the total thickness of the prepreg.

步骤(4)中,所述的固化剂为二亚乙基三胺。In step (4), the curing agent is diethylenetriamine.

步骤(6)中,所述的热压工艺为首先在65℃~85℃热压20~40min,然后120℃~135℃热压1h;压力为0.1~0.3Mpa。In step (6), the hot-pressing process is firstly hot-pressing at 65° C.-85° C. for 20-40 minutes, and then hot-pressing at 120° C.-135° C. for 1 hour; the pressure is 0.1-0.3 MPa.

一种带有抗雷击表面功能层的先进树脂基复合材料的制备方法,除了可以采用上述的合模后注胶技术之外,还可以采用合模前涂胶技术,包括如下步骤:A method for preparing an advanced resin-based composite material with a lightning-resistant surface functional layer. In addition to the above-mentioned glue injection technology after mold closing, the glue coating technology before mold closing can also be used, including the following steps:

(1)制备功能树脂:将聚乙烯吡咯烷酮粉末加入液态树脂中,恒温搅拌1~2h,再加入导电改性粒子,恒温搅拌2~4h后,超声波处理4~6h,即得混合均匀的功能树脂;所述聚乙烯吡咯烷酮与液态树脂的质量比为1~10:1000,所述导电改性粒子与液态树脂的质量比为1~10:1000;(1) Preparation of functional resin: Add polyvinylpyrrolidone powder into liquid resin, stir at constant temperature for 1-2 hours, then add conductive modified particles, stir at constant temperature for 2-4 hours, and then ultrasonically treat for 4-6 hours to obtain a uniformly mixed functional resin ; The mass ratio of the polyvinylpyrrolidone to the liquid resin is 1-10:1000, and the mass ratio of the conductive modified particles to the liquid resin is 1-10:1000;

(2)将预浸料逐层裁切并顺序铺设在模具内,在热压机中进行预压实成型,即得预压实成型的预浸料;(2) Cutting the prepreg layer by layer and sequentially laying it in the mold, and pre-compacting it in a hot press to obtain a pre-compacted prepreg;

(3)向步骤(1)中制备的功能树脂中添加固化剂,固化剂与所述功能树脂的重量比为3~8:1000;(3) Adding a curing agent to the functional resin prepared in step (1), the weight ratio of the curing agent to the functional resin is 3 to 8:1000;

(4)在步骤(2)得到的预压实成型的预浸料上铺覆一层或者数层碳纤维织物,合模,热压固化成型;所述的一层或者数层碳纤维织物在铺覆之前表面涂覆了步骤(3)制备的功能树脂;(4) Lay one or several layers of carbon fiber fabrics on the pre-compacted prepreg obtained in step (2), close the molds, and heat-press and solidify; The functional resin prepared by step (3) was coated on the surface before;

(5)开模,即得带有抗雷击表面功能层的纤维增强树脂基复合材料。(5) Open the mold to obtain a fiber-reinforced resin-based composite material with a lightning-resistant surface functional layer.

本发明提出的带有抗雷击表面功能层的先进树脂基复合材料整体成型工艺方法是将预浸料按照复合材料结构件的形状尺寸以及力学性能的要求逐层裁切,在模具内顺序铺设已裁切好的各层预浸料,然后预压实成型。在初步形成复合材料结构件的主体形状的基础上再将一层或者数层干态纤维织物铺覆在已经预压实成型的预浸料上。将制备好的功能树脂体系注入密封的模腔中,浸渍模腔中的纤维织物,或者在每层干态的纤维织物表面涂覆液态的功能树脂体系,初步形成三维导电功能层。在模具中将已经预压实成型的预浸料与导电功能层一起热压成型,使两部分材料共固化,实现整体成型。最后开模得到带有抗雷击表面功能层的纤维增强树脂基复合材料结构件。The overall molding process of advanced resin-based composite materials with lightning-resistant surface functional layers proposed by the present invention is to cut the prepregs layer by layer according to the shape, size and mechanical properties of the composite material structural parts, and lay them sequentially in the mold. The cut layers of prepreg are then pre-compacted into shape. On the basis of initially forming the main body shape of the composite material structure, one or several layers of dry fiber fabrics are laid on the pre-compacted prepreg. Inject the prepared functional resin system into the sealed mold cavity, impregnate the fiber fabric in the mold cavity, or coat the liquid functional resin system on the surface of each layer of dry fiber fabric to initially form a three-dimensional conductive functional layer. In the mold, the prepreg that has been pre-compacted and the conductive functional layer are hot-pressed together, so that the two parts of the material are co-cured to achieve integral molding. Finally, the mold is opened to obtain a fiber-reinforced resin-based composite material structure with a lightning-resistant surface functional layer.

图2给出了带有镀镍碳纳米管改性的导电功能层的碳纤维增强树脂基复合材料平板件(a)以及未经表面功能改性的平板件(b)经同样的人工模拟雷电流击中后的超声C扫描图。从所述的超声C扫描对比图片可以看出:表面功能层使复合材料面内的损伤面积明显减小。Figure 2 shows the carbon fiber reinforced resin matrix composite flat piece (a) with a conductive functional layer modified by nickel-plated carbon nanotubes and the flat piece (b) without surface functional modification after the same artificially simulated lightning current Ultrasound C-scan image after impact. It can be seen from the comparison pictures of the ultrasonic C-scan that the surface functional layer significantly reduces the damage area in the plane of the composite material.

图3给出了(a)、(b)平板中心横截面的超声B扫描对比图。从所述的超声B扫描对比图片可以看出:表面功能层能够在平板件表面起到很好的表面散流作用,避免了雷电流进入平板内部,使复合材料厚度方向上的损伤明显减小。Figure 3 shows the comparison of ultrasonic B-scan images of (a) and (b) the central cross-section of the plate. It can be seen from the comparison pictures of the ultrasonic B-scan that the surface functional layer can play a good role in surface diffusion on the surface of the plate, avoiding the lightning current from entering the inside of the plate, and significantly reducing the damage in the thickness direction of the composite material .

本发明有益的效果是:The beneficial effects of the present invention are:

1.采用液态模塑成型技术耦合预浸料成型技术来制备带有抗雷击表面功能层的复合材料结构件,这样在原有成熟的液态模塑成型工艺、预浸料成型工艺上加以组合调整便可实现结构-功能一体化复合材料的整体成型,可实施性强,不需新增设备和模具,制备成本低。1. Using liquid molding technology coupled with prepreg molding technology to prepare composite material structural parts with lightning-resistant surface functional layers, it is convenient to combine and adjust the original mature liquid molding technology and prepreg molding technology The overall molding of the structure-function integrated composite material can be realized, the implementability is strong, no new equipment and moulds are needed, and the preparation cost is low.

2.在复合材料结构件的可控厚度的表层区域内构建抗雷击功能层,有效节约了价格昂贵的导电改性纳米材料的用量,在材料成本上具有特别的优势。2. The anti-lightning functional layer is constructed in the surface area of the composite material structure with controllable thickness, which effectively saves the amount of expensive conductive modified nanomaterials, and has a special advantage in material cost.

3.更为关键的是,该材料和工艺技术实现了导电功能层的三维导电导热强化改性,即不仅在铺层面内而且在铺层厚度方向上都能形成电流导通网络,显著提高了复合材料结构件的抗雷击效果。3. More importantly, the material and process technology have realized the three-dimensional conductive and thermal conduction enhancement modification of the conductive functional layer, that is, a current conduction network can be formed not only in the layer but also in the thickness direction of the layer, which significantly improves the performance of the conductive layer. Anti-lightning effect of composite structural parts.

附图说明Description of drawings

图1为本发明实施例的模具和工艺过程示意图。Fig. 1 is a schematic diagram of a mold and a process of an embodiment of the present invention.

其中,1.上模,2.密封圈,3.下模,4.已经预压实成型的预浸料,5.注胶通道,6.干态纤维织物,7.带有抗雷击表面功能层的复合材料结构件。Among them, 1. Upper mold, 2. Sealing ring, 3. Lower mold, 4. Prepreg that has been pre-compacted, 5. Glue injection channel, 6. Dry fiber fabric, 7. With lightning-resistant surface function layers of composite structures.

图2是带有镀镍碳纳米管改性的导电功能层的碳纤维增强树脂基复合材料平板件(a)以及未经表面功能改性的平板件(b)经同样的人工模拟雷电流击中后的超声C扫描图。Figure 2 shows the carbon fiber reinforced resin matrix composite flat piece (a) with a conductive functional layer modified by nickel-plated carbon nanotubes and the flat piece (b) without surface functional modification hit by the same artificial simulated lightning current Post-ultrasound C-scan.

图3是带有镀镍碳纳米管改性的导电功能层的碳纤维增强树脂基复合材料平板件(a)以及未经表面功能改性的平板件(b)经同样的人工模拟雷电流击中后的中心横截面的超声B扫描对比图。Fig. 3 is a carbon fiber reinforced resin matrix composite flat piece (a) with a conductive functional layer modified by nickel-plated carbon nanotubes and a flat piece (b) without surface functional modification hit by the same artificially simulated lightning current Ultrasound B-scan contrast image of the central cross-section afterward.

具体实施方式detailed description

下面结合附图1对本发明进行进一步的阐述。应该说明的是,下述说明仅是为了解释本发明,并不对其内容进行限定。The present invention will be further elaborated below in conjunction with accompanying drawing 1 . It should be noted that the following description is only for explaining the present invention, not limiting its content.

实施例1:Example 1:

(1)在已经装有搅拌器的250ml单颈圆底烧瓶中,加入0.1g干燥的PVP粉末和100ml液态环氧树脂,在60℃的水浴中加热搅拌1h,再加入0.1g干燥的镀镍碳纳米管,在60℃的水浴中加热再搅拌2h。经120kHz超声波处理4h。得到混合均匀的添加有多壁碳纳米管的环氧树脂。(1) In a 250ml single-necked round bottom flask equipped with a stirrer, add 0.1g of dry PVP powder and 100ml of liquid epoxy resin, heat and stir in a water bath at 60°C for 1h, then add 0.1g of dry nickel-plated Carbon nanotubes, heated in a water bath at 60°C and stirred for 2h. After 120kHz ultrasonic treatment for 4h. The epoxy resin added with multi-walled carbon nanotubes mixed uniformly is obtained.

(2)将预浸料裁切成150mm*100mm大小并在模具内逐层铺覆29层。(2) Cut the prepreg into a size of 150mm*100mm and lay up 29 layers layer by layer in the mold.

设定热压机温度为65℃,压力为0.1Mpa,预压实成型15min,得到预压实成型的预浸料。Set the temperature of the hot press to 65° C., the pressure to 0.1 MPa, and pre-compact molding for 15 minutes to obtain a pre-compact prepreg.

(3)在预压实成型体的上表面铺覆一层尺寸为150mm*100mm厚度为0.3mm的单向碳纤维织物,合模。(3) Lay a layer of unidirectional carbon fiber fabric with a size of 150mm*100mm and a thickness of 0.3mm on the upper surface of the pre-compacted molded body, and close the mold.

此实施例中表面功能层厚度占总厚度的1/8。In this embodiment, the thickness of the surface functional layer accounts for 1/8 of the total thickness.

(4)在步骤(1)中制备好的功能树脂中添加固化剂二亚乙基三胺5g,并搅拌均匀。(4) Add 5 g of curing agent diethylenetriamine to the functional resin prepared in step (1), and stir evenly.

(5)将制备好的树脂通过注胶系统注入密封的模腔中,充分浸渍干态碳纤维。或在步骤(3)合模前将干态的碳纤维织物表面涂覆液态的功能树脂再合模。每层胶含量控制在30%。(5) The prepared resin is injected into the sealed mold cavity through the injection system, and the dry carbon fiber is fully impregnated. Or before step (3) mold closing, the dry carbon fiber fabric surface is coated with liquid functional resin and then mold closing. The glue content of each layer is controlled at 30%.

(6)对模具中已经预压实成型的预浸料与导电功能层一起热压成型,使两部分材料共固化,实现整体成型。采用的热压工艺为首先65℃热压20min,然后120℃热压1h;压力为0.1Mpa。(6) The prepreg that has been pre-compacted and formed in the mold is hot-pressed together with the conductive functional layer, so that the two parts of the material are co-cured to achieve integral molding. The hot-pressing process adopted is firstly hot-pressing at 65° C. for 20 minutes, and then hot-pressing at 120° C. for 1 hour; the pressure is 0.1 MPa.

(7)开模得到带有抗雷击表面功能层的纤维增强树脂基复合材料结构件。(7) Die opening to obtain a fiber-reinforced resin-based composite material structural member with a lightning-resistant surface functional layer.

实施例2:Example 2:

(1)在已经装有搅拌器的250ml单颈圆底烧瓶中,加入0.1g干燥的PVP粉末和100ml液态环氧树脂,在70℃的水浴中加热搅拌1h,再加入0.1g银纳米线,在70℃的水浴中加热再搅拌2h。经120kHz超声波处理6h。得到混合均匀的添加有多壁碳纳米管的环氧树脂。(1) In a 250ml single-neck round bottom flask equipped with a stirrer, add 0.1g of dry PVP powder and 100ml of liquid epoxy resin, heat and stir in a water bath at 70°C for 1h, then add 0.1g of silver nanowires, Heated and stirred in a water bath at 70 °C for 2 h. After 120kHz ultrasonic treatment for 6h. The epoxy resin added with multi-walled carbon nanotubes mixed uniformly is obtained.

(2)将预浸料裁切成150mm*100mm大小并在模具内逐层铺覆29层。(2) Cut the prepreg into a size of 150mm*100mm and lay up 29 layers layer by layer in the mold.

设定热压机温度为75℃,压力为0.15Mpa,预压实成型20min,得到预压实成型的预浸料。Set the temperature of the hot press to 75° C., the pressure to 0.15 MPa, and pre-compact molding for 20 minutes to obtain a pre-compact prepreg.

(3)在预压实成型体的上表面铺覆一层尺寸为150mm*100mm厚度为0.3mm的单向碳纤维织物,合模。(3) Lay a layer of unidirectional carbon fiber fabric with a size of 150mm*100mm and a thickness of 0.3mm on the upper surface of the pre-compacted molded body, and close the mold.

此实施例中表面功能层厚度占总厚度的1/8。In this embodiment, the thickness of the surface functional layer accounts for 1/8 of the total thickness.

(4)在步骤(1)中制备好的功能树脂中添加固化剂二亚乙基三胺5g,并搅拌均匀。(4) Add 5 g of curing agent diethylenetriamine to the functional resin prepared in step (1), and stir evenly.

(5)将制备好的树脂通过注胶系统注入密封的模腔中,充分浸渍干态碳纤维。或在步骤(3)合模前将干态的碳纤维织物表面涂覆液态的功能树脂再合模。每层胶含量控制在30%。(5) The prepared resin is injected into the sealed mold cavity through the injection system, and the dry carbon fiber is fully impregnated. Or before step (3) mold closing, the dry carbon fiber fabric surface is coated with liquid functional resin and then mold closing. The glue content of each layer is controlled at 30%.

(6)对模具中已经预压实成型的预浸料与导电功能层一起热压成型,使两部分材料共固化,实现整体成型。采用的热压工艺为首先70℃热压30min,然后125℃热压1h;压力为0.2Mpa。(6) The prepreg that has been pre-compacted and formed in the mold is hot-pressed together with the conductive functional layer, so that the two parts of the material are co-cured to achieve integral molding. The hot-pressing process adopted is firstly hot-pressing at 70°C for 30 minutes, and then hot-pressing at 125°C for 1 hour; the pressure is 0.2Mpa.

(7)开模得到带有抗雷击表面功能层的纤维增强树脂基复合材料结构件。(7) Die opening to obtain a fiber-reinforced resin-based composite material structural member with a lightning-resistant surface functional layer.

实施例3:Example 3:

(1)在已经装有搅拌器的250ml单颈圆底烧瓶中,加入0.1g干燥的PVP粉末和100ml液态环氧树脂,在80℃的水浴中加热搅拌2h,再加入0.1g多壁碳纳米管,在80℃的水浴中加热再搅拌4h。经120kHz超声波处理6h。得到混合均匀的添加有多壁碳纳米管的环氧树脂。(1) In a 250ml single-neck round bottom flask equipped with a stirrer, add 0.1g of dry PVP powder and 100ml of liquid epoxy resin, heat and stir in a water bath at 80°C for 2h, then add 0.1g of multi-walled carbon nano tube, heated in a water bath at 80 °C and stirred for 4 h. After 120kHz ultrasonic treatment for 6h. The epoxy resin added with multi-walled carbon nanotubes mixed uniformly is obtained.

(2)将预浸料裁切成150mm*100mm大小并在模具内逐层铺覆29层。(2) Cut the prepreg into a size of 150mm*100mm and lay up 29 layers layer by layer in the mold.

设定热压机温度为85℃,压力为0.25Mpa,预压实成型30min,得到预压实成型的预浸料。Set the temperature of the hot press to 85° C., the pressure to 0.25 MPa, and pre-compact molding for 30 minutes to obtain a pre-compact prepreg.

(3)在预压实成型体的上表面铺覆一层尺寸为150mm*100mm厚度为0.3mm的单向碳纤维织物,合模。(3) Lay a layer of unidirectional carbon fiber fabric with a size of 150mm*100mm and a thickness of 0.3mm on the upper surface of the pre-compacted molded body, and close the mold.

此实施例中表面功能层厚度占总厚度的1/8。In this embodiment, the thickness of the surface functional layer accounts for 1/8 of the total thickness.

(4)在步骤(1)中制备好的功能树脂中添加固化剂二亚乙基三胺5g,并搅拌均匀。(4) Add 5 g of curing agent diethylenetriamine to the functional resin prepared in step (1), and stir evenly.

(5)将制备好的树脂通过注胶系统注入密封的模腔中,充分浸渍干态碳纤维。或在步骤(3)合模前将干态的碳纤维织物表面涂覆液态的功能树脂再合模。每层胶含量控制在30%。(5) The prepared resin is injected into the sealed mold cavity through the injection system, and the dry carbon fiber is fully impregnated. Or before step (3) mold closing, the dry carbon fiber fabric surface is coated with liquid functional resin and then mold closing. The glue content of each layer is controlled at 30%.

(6)对模具中已经预压实成型的预浸料与导电功能层一起热压成型,使两部分材料共固化,实现整体成型。采用的热压工艺为首先85℃热压40min,然后135℃热压1h;压力为0.3Mpa。(6) The prepreg that has been pre-compacted and formed in the mold is hot-pressed together with the conductive functional layer, so that the two parts of the material are co-cured to achieve integral molding. The hot-pressing process adopted is firstly hot-pressing at 85° C. for 40 minutes, and then hot-pressing at 135° C. for 1 hour; the pressure is 0.3 MPa.

(7)开模得到带有抗雷击表面功能层的纤维增强树脂基复合材料结构件。(7) Die opening to obtain a fiber-reinforced resin-based composite material structural member with a lightning-resistant surface functional layer.

上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.

Claims (10)

1. with an Advanced Resin-based Composites for anti-lightning surface functional layer, it is characterized in that, prepare as follows:
(1) prepare functional resin: polyvinylpyrrolidonepowder powder added in liquid resin, constant temperature stirs 1 ~ 2h, then adds conductive modified particle, after constant temperature stirs 2 ~ 4h, and ultrasonic wave process 4 ~ 6h, the functional resin that must mix; Described polyvinylpyrrolidone and liquid resinous mass ratio are 1 ~ 10:1000, and described conductive modified particle and liquid resinous mass ratio are 1 ~ 10:1000;
(2) successively cut by prepreg and order is laid in mould, in hot press, carry out pre-compacted shaping, obtains the prepreg that pre-compacted is shaping;
(3) one deck or several layers of dry state carbon fibre fabric are covered, matched moulds in the shaping prepreg upper berth of the pre-compacted obtained in step (2);
(4) add curing agent in the functional resin prepared in step (1), the weight ratio of curing agent and described functional resin is 3 ~ 8:1000;
(5) functional resin adding curing agent in step (4) is injected the die cavity sealed by injection system, abundant dipping dry state carbon fiber, obtain the fabric after functional resin dipping, every layer of glue content accounts for 30 ~ 40% of this layer of gross mass;
(6) hot-forming together with the fabric after in a mold the prepreg that in step (2), pre-compacted is shaping being flooded with the functional resin obtained in step (5), make two sections of material co-curing, realize global formation;
(7) die sinking, obtains the fiber-reinforced resin matrix compound material with anti-lightning surface functional layer.
2. with a preparation method for the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, comprise the steps:
(1) prepare functional resin: polyvinylpyrrolidonepowder powder added in liquid resin, constant temperature stirs 1 ~ 2h, then adds conductive modified particle, after constant temperature stirs 2 ~ 4h, and ultrasonic wave process 4 ~ 6h, the functional resin that must mix; Described polyvinylpyrrolidone and liquid resinous mass ratio are 1 ~ 10:1000, and described conductive modified particle and liquid resinous mass ratio are 1 ~ 10:1000;
(2) successively cut by prepreg and order is laid in mould, in hot press, carry out pre-compacted shaping, obtains the prepreg that pre-compacted is shaping;
(3) one deck or several layers of dry state carbon fibre fabric are covered, matched moulds in the shaping prepreg upper berth of the pre-compacted obtained in step (2);
(4) adding percentage by weight in the functional resin prepared in step (1) is 0.3 ~ 0.8% curing agent;
(5) functional resin adding curing agent in step (4) is injected the die cavity sealed by injection system, abundant dipping dry state carbon fiber, obtain the fabric after functional resin dipping, every layer of glue content accounts for 30 ~ 40% of this layer of gross mass;
(6) hot-forming together with the fabric after in a mold the prepreg that in step (2), pre-compacted is shaping being flooded with the functional resin obtained in step (5), make two sections of material co-curing, realize global formation;
(7) die sinking, obtains the fiber-reinforced resin matrix compound material with anti-lightning surface functional layer.
3. as claimed in claim 2 with the preparation method of the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, in step (1), described constant temperature stirs and ultrasonic processing technique condition is: mechanical agitation in water bath with thermostatic control at 60 DEG C ~ 80 DEG C, supersonic frequency is 120kHz.
4. as claimed in claim 2 with the preparation method of the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, in step (1), described conductive modified particle is the covalent bond product of the CNT of single wall or multi-walled carbon nano-tubes, nickel-plating carbon nanotube or arbitrary surface modification, Graphene, nano silver wire, CNT and Graphene.
5. as claimed in claim 2 with the preparation method of the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, in step (2), carry out the shaping process conditions of pre-compacted in described hot press for carry out the shaping 15 ~ 30min of pre-compacted under temperature 65 DEG C ~ 85 DEG C, pressure 0.1 ~ 0.25Mpa, obtain the prepreg that pre-compacted is shaping.
6., as claimed in claim 2 with the preparation method of the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, in step (2), the thickness in monolayer of the prepreg that described pre-compacted is shaping is 0.1 ~ 0.2mm.
7. as claimed in claim 2 with the preparation method of the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, in step (3), the thickness of described dry state carbon fibre fabric is 0.2 ~ 0.4mm, spread to cover by the dry state carbon fibre fabric described in multilayer and form surface functional layer, function of surface layer thickness accounts for 1/8 ~ 1/4 of the shaping prepreg gross thickness of described pre-compacted.
8., as claimed in claim 2 with the preparation method of the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, in step (4), described curing agent is diethylenetriamines.
9. as claimed in claim 2 with the preparation method of the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, in step (6), described heat pressing process is first at 65 DEG C ~ 85 DEG C hot pressing 20 ~ 40min, then 120 DEG C ~ 135 DEG C hot pressing 1h; Pressure is 0.1 ~ 0.3Mpa.
10. with a preparation method for the Advanced Resin-based Composites of anti-lightning surface functional layer, it is characterized in that, gluing technology before employing matched moulds, comprises the steps:
(1) prepare functional resin: polyvinylpyrrolidonepowder powder added in liquid resin, constant temperature stirs 1 ~ 2h, then adds conductive modified particle, after constant temperature stirs 2 ~ 4h, and ultrasonic wave process 4 ~ 6h, the functional resin that must mix; Described polyvinylpyrrolidone and liquid resinous mass ratio are 1 ~ 10:1000, and described conductive modified particle and liquid resinous mass ratio are 1 ~ 10:1000;
(2) successively cut by prepreg and order is laid in mould, in hot press, carry out pre-compacted shaping, obtains the prepreg that pre-compacted is shaping;
(3) add curing agent in the functional resin prepared in step (1), the weight ratio of curing agent and described functional resin is 3 ~ 8:1000;
(4) one deck or several layers of carbon fibre fabric are covered, matched moulds in the shaping prepreg upper berth of the pre-compacted obtained in step (2), and hot-press solidifying is shaping; Described one deck or several layers of carbon fibre fabric are coated with functional resin prepared by step (3) at the front surface that paving is covered;
(5) die sinking, obtains the fiber-reinforced resin matrix compound material with anti-lightning surface functional layer.
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