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CN104384780B - A kind of boiler header welding tooling - Google Patents

A kind of boiler header welding tooling Download PDF

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Publication number
CN104384780B
CN104384780B CN201310359892.XA CN201310359892A CN104384780B CN 104384780 B CN104384780 B CN 104384780B CN 201310359892 A CN201310359892 A CN 201310359892A CN 104384780 B CN104384780 B CN 104384780B
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CN
China
Prior art keywords
hammer stem
cylinder
header
track
welding tooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201310359892.XA
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Chinese (zh)
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CN104384780A (en
Inventor
蔡红庆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU GREENLEAVES BOILER CO Ltd
Original Assignee
JIANGSU GREENLEAVES BOILER CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU GREENLEAVES BOILER CO Ltd filed Critical JIANGSU GREENLEAVES BOILER CO Ltd
Priority to CN201310359892.XA priority Critical patent/CN104384780B/en
Publication of CN104384780A publication Critical patent/CN104384780A/en
Application granted granted Critical
Publication of CN104384780B publication Critical patent/CN104384780B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

The present invention is a kind of boiler header welding tooling, frock comprises rectangular seat, several supporting seat is respectively arranged with in the both sides of rectangular seat, each supporting seat is welded with gripper shoe respectively, the side of rectangular seat is provided with track, be provided with hammering device in orbit, hammering device comprises the cylinder of movement in orbit, cylinder is connected with hammer stem, also be provided with support bar in orbit, hammer stem moves up and down under the drive of support bar at cylinder, and one end of hammer stem is also provided with tup.Novel structure of the present invention, easy to operate, with low cost, make simple, operability is high, avoids and manually knocks, and decreases working feature, replaces operative with machine, and dynamics, the speed of hammering are all identical, ensure that the quality of product.

Description

A kind of boiler header welding tooling
Technical field
The invention belongs to boiler technology field, relate to a kind of frock specifically, especially a kind of boiler header welding tooling.
Background technology
In the boiler, the cylindrical pressure vessel that pipe consistent, arranged in parallel for many effects connects together is called header or header.It mainly plays a part to collect in systems in which, mix, working medium of reallocating.In the process of header welding, directly be placed on ground to weld in the past, pipeline is easy to the impact of being expanded with heat and contract with cold, and after each welding, need to follow the tracks of hammering and eliminate remaining stress, elimination residual stress is in the past knocked by artificial butt welded seam, not only dynamics is inconsistent, and strength is uneven, makes the weld of boiler header can produce some crackles, affect the quality of product.
Summary of the invention
In order to solve the problem, the invention provides and a kind ofly eliminate header welding surplus energy and the consistent header welding tooling of the hammering dynamics of impact of can avoiding expanding with heat and contract with cold.
In order to achieve the above object, the present invention is achieved by the following technical solutions:
The present invention is a kind of boiler header welding tooling, frock comprises rectangular seat, is respectively arranged with several supporting seat in the both sides of rectangular seat, and each supporting seat is welded with gripper shoe respectively, the side of rectangular seat is provided with track, is provided with hammering device in orbit.
Further improvement of the present invention is: hammering device comprises the cylinder of movement in orbit, and cylinder is connected with hammer stem, is also provided with support bar in orbit, and hammer stem moves up and down under the drive of support bar at cylinder, and one end of hammer stem is also provided with tup.
Further improvement of the present invention is: hammer stem is extension type hammer stem.
Further improvement of the present invention is: each supporting seat is I shape.
Further improvement of the present invention is: the centre of each gripper shoe is all set to the spill of placing header.
Further improvement of the present invention is: the length of track is greater than the length of rectangular seat.
The invention has the beneficial effects as follows: the present invention is placed on welding tooling by needing the header of welding, gripper shoe in frock serves certain restrictive function to header, avoid header phenomenon of expanding with heat and contract with cold and affect the quality of header when welding, the hammer stem with tup that can stretch arranged in header side, rule is supported with by the drive of cylinder and support bar, evenly, header is knocked when dynamics is identical, eliminate residual stress, header is avoided to produce tiny crackle, and the length of track is greater than the length of rectangular seat, hammering device can move to one end of track when not using, do not affect staff header is placed on above frock.
Novel structure of the present invention, easy to operate, with low cost, make simple, operability is high, avoids and manually knocks, and decreases working feature, replaces operative with machine, and dynamics, the speed of hammering are all identical, ensure that the quality of product.
Accompanying drawing explanation
Fig. 1 is top view of the present invention.
Fig. 2 is left view of the present invention.
Wherein: 1-rectangular seat, 2-supporting seat, 3-gripper shoe, 4-track, 5-cylinder, 6-support bar, 7-hammer stem, 8-tup.
Detailed description of the invention
In order to deepen the understanding of the present invention, be described in further detail the present invention below in conjunction with drawings and Examples, this embodiment, only for explaining the present invention, not forming protection scope of the present invention and limiting.
As shown in Figure 1-2, the present invention is a kind of boiler header welding tooling, described frock comprises rectangular seat 1, several supporting seat 2 is respectively arranged with in the both sides of described rectangular seat 1, the preferred amount of described supporting seat 2 is 10, every side has 5, each described supporting seat 2 is I shape, the support strength of the supporting seat of I shape is large compared with the support strength of other supporting seats, be suitable for supporting header, each described supporting seat 2 is welded with gripper shoe 3 respectively, the centre of each described gripper shoe 3 is all set to the spill of placing header, be placed in the spill of gripper shoe 3 by needing the header of welding, to avoid header to expand with heat and contract with cold in welding, the side of described rectangular seat 1 is provided with track 4, described track 4 is provided with hammering device, the length of described track 4 is greater than the length of described rectangular seat 1, when not using hammering device, hammering device can be placed on one end of track, workman is facilitated to place header, do not affect the normal work of workman, described hammering device is included in the cylinder 5 of movement on described track 4, cylinder lower end is moved on track 4 by wheel, decrease labour intensity, described cylinder 5 is connected with hammer stem 7, described hammer stem 7 is extension type hammer stem, flexible hammer stem 7 can be needed according to what weld, described track 4 is also provided with support bar 6, described hammer stem 7 moves up and down under the drive of described cylinder 5 around described support bar 6, one end of described hammer stem 7 is also provided with tup 8.
The course of work of the present invention is: be placed in the spill of the gripper shoe on rectangular seat by needing the header of welding, not only play fixation, header can also be avoided to weld the impact caused header of expanding with heat and contract with cold being, by the same level position moving to header with the cylinder of tup and support bar and need welding position, cylinder drives hammer stem to move up and down around support bar and knocks weld seam elimination residual stress, simple and convenient.
The present invention is placed on welding tooling by needing the header of welding, gripper shoe in frock serves certain restrictive function to header, avoid header phenomenon of expanding with heat and contract with cold and affect the quality of header when welding, the hammer stem with tup that can stretch arranged in header side, rule is supported with by the drive of cylinder and support bar, evenly, header is knocked when dynamics is identical, eliminate residual stress, header is avoided to produce tiny crackle, and the length of track is greater than the length of rectangular seat, hammering device can move to one end of track when not using, do not affect staff header is placed on above frock.
Novel structure of the present invention, easy to operate, with low cost, make simple, operability is high, avoids and manually knocks, and decreases working feature, replaces operative with machine, and dynamics, the speed of hammering are all identical, ensure that the quality of product.

Claims (5)

1. a boiler header welding tooling, described frock comprises rectangular seat (1), several supporting seat (2) is respectively arranged with in the both sides of described rectangular seat (1), it is characterized in that: on each described supporting seat (2), be welded with gripper shoe (3) respectively, the side of described rectangular seat (1) is provided with track (4), described track (4) is provided with hammering device, described hammering device is included in the cylinder (5) of the upper movement of described track (4), described cylinder (5) is connected with hammer stem (7), described track (4) is also provided with support bar (6), described hammer stem (7) moves up and down under the drive of described cylinder (5) around described support bar (6), one end of described hammer stem (7) is also provided with tup (8).
2. a kind of boiler header welding tooling according to claim 1, is characterized in that: described hammer stem (7) is extension type hammer stem.
3. a kind of boiler header welding tooling according to claim 1, is characterized in that: each described supporting seat (2) is I shape.
4. a kind of boiler header welding tooling according to claim 1, is characterized in that: the centre of each described gripper shoe (3) is all set to the spill of placing header.
5. a kind of boiler header welding tooling according to claim 1, is characterized in that: the length of described track (4) is greater than the length of described rectangular seat (1).
CN201310359892.XA 2013-08-19 2013-08-19 A kind of boiler header welding tooling Active CN104384780B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310359892.XA CN104384780B (en) 2013-08-19 2013-08-19 A kind of boiler header welding tooling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310359892.XA CN104384780B (en) 2013-08-19 2013-08-19 A kind of boiler header welding tooling

Publications (2)

Publication Number Publication Date
CN104384780A CN104384780A (en) 2015-03-04
CN104384780B true CN104384780B (en) 2015-12-30

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111604573A (en) * 2020-04-27 2020-09-01 中船澄西船舶修造有限公司 Protective gas plugging tool for butt welding of steel pipes

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10193112A (en) * 1996-12-27 1998-07-28 Ishikawajima Harima Heavy Ind Co Ltd Stubbed tube automatic welding machine
CN2709083Y (en) * 2004-07-19 2005-07-13 河北农业大学 Parameter-adjustable welding-following hammering device
CN1936489A (en) * 2005-09-23 2007-03-28 阿尔斯通技术有限公司 Drop hammer
CN201662048U (en) * 2010-04-09 2010-12-01 上海锅炉厂有限公司 Collecting box support structure
CN102513771A (en) * 2011-12-01 2012-06-27 沪东重机有限公司 Positioning fixture for welding of U-shaped injection pipe
CN202549158U (en) * 2012-03-14 2012-11-21 中国神华能源股份有限公司 Weld holder
CN202622259U (en) * 2012-06-15 2012-12-26 天津市诚田丰金属制品有限公司 Welding tool of material baffle of paver
CN203459853U (en) * 2013-08-19 2014-03-05 江苏绿叶锅炉有限公司 Welding tool for boiler header

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10193112A (en) * 1996-12-27 1998-07-28 Ishikawajima Harima Heavy Ind Co Ltd Stubbed tube automatic welding machine
CN2709083Y (en) * 2004-07-19 2005-07-13 河北农业大学 Parameter-adjustable welding-following hammering device
CN1936489A (en) * 2005-09-23 2007-03-28 阿尔斯通技术有限公司 Drop hammer
CN201662048U (en) * 2010-04-09 2010-12-01 上海锅炉厂有限公司 Collecting box support structure
CN102513771A (en) * 2011-12-01 2012-06-27 沪东重机有限公司 Positioning fixture for welding of U-shaped injection pipe
CN202549158U (en) * 2012-03-14 2012-11-21 中国神华能源股份有限公司 Weld holder
CN202622259U (en) * 2012-06-15 2012-12-26 天津市诚田丰金属制品有限公司 Welding tool of material baffle of paver
CN203459853U (en) * 2013-08-19 2014-03-05 江苏绿叶锅炉有限公司 Welding tool for boiler header

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