CN104384260A - Twisting device capable of lifting steel rail - Google Patents
Twisting device capable of lifting steel rail Download PDFInfo
- Publication number
- CN104384260A CN104384260A CN201410647338.6A CN201410647338A CN104384260A CN 104384260 A CN104384260 A CN 104384260A CN 201410647338 A CN201410647338 A CN 201410647338A CN 104384260 A CN104384260 A CN 104384260A
- Authority
- CN
- China
- Prior art keywords
- rotating disk
- rail
- platform
- framework
- pedestal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title abstract 5
- 239000010959 steel Substances 0.000 title abstract 5
- 238000009434 installation Methods 0.000 claims abstract description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002407 reforming Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 241001669679 Eleotris Species 0.000 description 1
- 206010039203 Road traffic accident Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Types And Forms Of Lifts (AREA)
Abstract
The invention discloses a twisting device capable of lifting a steel rail. The twisting device comprises a twisting mechanism, a clamping mechanism, a platform and a lifting mechanism which are connected in sequence. An integral device consisting of a plurality of components is adopted, so that a plurality of problems can be solved by using one piece of equipment. Meanwhile, the standard is uniform in the installation and calibration processes of one piece of equipment, so that errors can be reduced effectively. Through matching of each component, the flatness in straight face arrangement can be ensured. Meanwhile, a curved surface can be twisted through the twisting mechanism. Meanwhile, the height of the steel rail can be adjusted through a lifting mechanism. Moreover, the steel rail can be driven to move through a roller on the lifting mechanism, so that the steel rail can move conveniently in a reshaping process, and operation is convenient and rapid.
Description
Technical field
The present invention relates to a kind of rail processing unit (plant), especially relate to a kind of twist and warping device of liftable rail.
Background technology
Rail is the main building block of railroad track, and its Main Function is that the wheel of pilot engine vehicle advances, and bears the immense pressure of wheel, and be delivered on sleeper.Rail is necessary for wheel and provides continuous, smooth-going and that resistance is little rolling surface, therefore the plane of rail must pass through shaping, rail uses at bend place simultaneously also needs to apply pressure to rail, rail is buckled, a lot of equipment is all realize separately a function in the prior art, therefore there is various problems when running into rail, so the processing of multiple operation then needs multiple devices to coordinate, need constantly to change benchmark, constantly fix and be easy to like this cause error, rail mismachining tolerance easily causes in rail use procedure and causes traffic accident.
Summary of the invention
The object of the invention is, for solving the problem not having the equipment of comprehensive shaping in rail reforming process, to provide a kind of twist and warping device of liftable rail.
The present invention is the deficiency solved the problems of the technologies described above, and the technical scheme adopted is:
A twist and warping device for liftable rail, comprises interconnective twist and warping mechanism, clamp system, platform and lifting mechanism successively,
Described twist and warping mechanism comprises: pedestal I, for the base I of supporting base I, rotating disk and bracing frame, bracing frame and rotating disk are disposed on pedestal I, and rotating disk is between bracing frame and clamp system, bracing frame offer for wearing and the passage of supporting rail, the top of pedestal I offers groove, rotating disk there is one section to stretch in groove and unsettled installation along its diametric(al), rotating disk offers the through hole along its axial distribution, described through hole cross section is two ends is the parallel quadrangles in the other both sides of arc-shaped, the mould for mounting guide rail is arranged with in through hole, mold shape is mated mutually with shape of through holes, the periphery of rotating disk also extends a pair symmetrically arranged otic placode, otic placode is arranged on base I to realize being controlled by hydraulic cylinder I the motion of rotating disk by hydraulic cylinder I, rotating disk can be driven to move up and down when two hydraulic cylinder synchronous are run, thus control the degree of crook of rail vertical direction, when a hydraulic cylinder active movement, time another is driven, dial rotation can be controlled, control the degree of crook of rail horizontal direction,
Described platform is supported on mounting plane by the base II be fixed on bottom it, and platform, pedestal I and pedestal II are interconnected and are integrative-structure, and the end face of three is in the same plane;
Described lifting mechanism is arranged on platform away from the side of pedestal II, distance between the bottom of lifting mechanism and mounting plane is greater than the distance between the bottom of platform and mounting plane, lifting mechanism comprises: framework, transmission mechanism, electric pushrod, running roller and connecting plate, connecting plate is fixed on the sidewall of framework, connecting plate is arranged in the contiguous block in mesa sidewalls by axis of rotation, rotate around the axis with implementation framework, the sidewall that the two ends of electric pushrod are separately fixed at mesa sidewalls and framework drive framework to rotate around the axis to realize electric pushrod, running roller is arranged on the top of framework and is supported the two ends of running roller wheel shaft by bearing block, running roller drives it to rotate by transmission mechanism, transmission mechanism comprises the driven pulley being fixed on running roller wheel shaft one end, belt, driving wheel and motor, driving wheel is arranged on the output shaft of motor, motor is fixed in framework by electric machine support, belt sleeve is located on driven pulley and driving wheel.
Described mould is a shape be two ends with the cross section that through hole mates mutually is the parallel quadrangle chucks in the other both sides of arc-shaped, and described quadrangle chuck hub place offers the shape hole identical with rail vertical sectional shape to place rail.
Described rotating disk is provided with the stopper preventing the mould in through hole from skidding off through hole.
The invention has the beneficial effects as follows: the single unit system that the present invention adopts multiple part to form, an equipment can be made to solve various problems, a kind of equipment unifying datum in installation calibrating process simultaneously, effectively can reduce error, the present invention not only can not only be able to ensure to face the smooth of arrangement directly by the cooperation of each building block, simultaneously can by twist and warping mechanism twist and warping curved surface, simultaneously can the height of lifting mechanism adjustment rail, also can be moved by the running roller promotion rail on lifting mechanism and be convenient to the movement of rail in reforming process, convenient to operation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of twisting and warping mechanism in the present invention.
Fig. 3 is the right view of Fig. 2 in the present invention.
Fig. 4 is the cooperation schematic diagram of platform and lifting mechanism in the present invention.
Fig. 5 is the side view of Fig. 4 in the present invention.
Graphical indicia: 1, twist and warp mechanism; 101, pedestal I; 102, bracing frame; 103, passage; 104, rotating disk; 105, mould; 106, base I; 107, hydraulic cylinder I; 108, stopper; 3, platform; 301, base II; 4, lifting mechanism; 401, rotating shaft; 402, connecting plate; 403, electric pushrod; 404, framework; 405, transmission mechanism; 406, driving wheel; 407, belt; 408, driven pulley; 409, bearing block; 410, running roller; 411, motor; 412, electric machine support.
Detailed description of the invention
Shown in figure, detailed description of the invention is as follows:
A twist and warping device for liftable rail, comprises interconnective twist and warping mechanism 1, clamp system 2, platform 3 and lifting mechanism 4 successively,
Described twist and warping mechanism 1 comprises: pedestal I101, for the base I106 of supporting base I101, rotating disk 104 and bracing frame 102, bracing frame 102 and rotating disk 104 are disposed on pedestal I101, and rotating disk 104 is between bracing frame 102 and clamp system 2, bracing frame 102 offer for wearing and the path 10 3 of supporting rail, the top of pedestal I101 offers groove 105, rotating disk 104 there is one section to stretch in groove 105 and unsettled installation along its diametric(al), rotating disk 104 offers the through hole along its axial distribution, described through hole cross section is two ends is the parallel quadrangles in the other both sides of arc-shaped, the mould 105 for mounting guide rail is arranged with in through hole, mould 105 shape is mated mutually with shape of through holes, the periphery of rotating disk 104 also extends a pair symmetrically arranged otic placode, otic placode is arranged on base I106 to realize being controlled by hydraulic cylinder I107 the motion of rotating disk 104 by hydraulic cylinder I107, rotating disk can be driven to move up and down when two hydraulic cylinder synchronous are run, thus control the degree of crook of rail vertical direction, when a hydraulic cylinder active movement, time another is driven, dial rotation can be controlled, control the degree of crook of rail horizontal direction,
Described platform 3 is supported on mounting plane by the base II301 be fixed on bottom it, and platform 3, pedestal I101 and pedestal II202 are interconnected and are integrative-structure, and the end face of three is in the same plane;
Described lifting mechanism 4 is installed on the side on platen 3 away from pedestal II202, distance between the bottom of lifting mechanism 4 and mounting plane is greater than the distance between the bottom of platform 3 and mounting plane, lifting mechanism 4 comprises: framework 404, transmission mechanism 405, electric pushrod 403, running roller 410 and connecting plate 402, connecting plate 402 is fixed on the sidewall of framework 404, connecting plate 402 is rotatably installed in the contiguous block 302 on platform 3 sidewall by rotating shaft 401, 401 rotate around the shaft with implementation framework 404, the sidewall that the two ends of electric pushrod 403 are separately fixed at platform 3 sidewall and framework 404 drive framework 404 401 to rotate around the shaft to realize electric pushrod 403, running roller 410 is arranged on the top of framework 404 and is supported the two ends of running roller 410 wheel shaft by bearing block 409, running roller 410 drives it to rotate by transmission mechanism 405, transmission mechanism 405 comprises the driven pulley 408 being fixed on running roller 410 wheel shaft one end, belt 407, driving wheel 406 and motor 411, driving wheel 406 is arranged on the output shaft of motor 411, motor 411 is fixed in framework 404 by electric machine support 412, belt sleeve is located on driven pulley and driving wheel.
Described mould 105 is a shape be two ends with the cross section that through hole mates mutually is the parallel quadrangle chucks in the other both sides of arc-shaped, and described quadrangle chuck hub place offers the shape hole identical with rail vertical sectional shape to place rail.
Described rotating disk 104 is provided with the stopper 108 preventing the mould 105 in through hole from skidding off through hole.
The present invention in use, rail is placed on platform top, and stretches in the mould in twist and warping mechanism, then rail can lift rail by lifting mechanism under electric pushrod effect, can control simultaneously running roller promote rail advance and after move, be convenient to the movement in rail installation process.
Technical scheme cited by the present invention and embodiment be not restriction, be equal to the technical scheme cited by the present invention and embodiment or effect same approach all in the scope that the present invention protects.
Claims (3)
1. a twist and warping device for liftable rail, is characterized in that: comprise interconnective twist and warping mechanism (1), platform (3) and lifting mechanism (4) successively,
Described twist and warping mechanism (1) comprising: pedestal I(101), for supporting base I(101) base I(106), rotating disk (104) and bracing frame (102), bracing frame (102) and rotating disk (104) are disposed on pedestal I(101) on, and rotating disk (104) is positioned between bracing frame (102) and clamp system (2), bracing frame (102) offer for wearing and the passage (103) of supporting rail, pedestal I(101) top offer groove (105), rotating disk (104) there is one section to stretch in groove (105) and unsettled installation along its diametric(al), rotating disk (104) offers the through hole along its axial distribution, described through hole cross section is two ends is the parallel quadrangles in the other both sides of arc-shaped, the mould (105) for mounting guide rail is arranged with in through hole, mould (105) shape is mated mutually with shape of through holes, the periphery of rotating disk (104) also extends a pair symmetrically arranged otic placode, otic placode is arranged on base I(106 by hydraulic cylinder (107)) to realize the motion being controlled rotating disk (104) by hydraulic cylinder (107),
Described platform (3) is by being fixed on the base II(301 bottom it) be supported on mounting plane, platform (3), pedestal I(101) and pedestal II(202) be interconnected and be integrative-structure, and the end face of three is in the same plane;
Described lifting mechanism (4) is arranged on platform (3) away from pedestal II(202) side on, distance between the bottom of lifting mechanism (4) and mounting plane is greater than the distance between the bottom of platform (3) and mounting plane, lifting mechanism (4) comprising: framework (404), transmission mechanism (405), electric pushrod (403), running roller (410) and connecting plate (402), connecting plate (402) is fixed on the sidewall of framework (404), connecting plate (402) is rotatably installed in the contiguous block (302) on platform (3) sidewall by rotating shaft (401), with implementation framework (404) (401) rotation around the shaft, on the sidewall that the two ends of electric pushrod (403) are separately fixed at platform (3) sidewall and framework (404) with realize electric pushrod (403) drive framework (404) around the shaft (401) rotate, running roller (410) is arranged on the top of framework (404) and passes through the two ends that bearing block (409) supports running roller (410) wheel shaft, running roller (410) drives it to rotate by transmission mechanism (405), transmission mechanism (405) comprises the driven pulley (408) being fixed on running roller (410) wheel shaft one end, belt (407), driving wheel (406) and motor (411), driving wheel (406) is arranged on the output shaft of motor (411), motor (411) is fixed in framework (404) by electric machine support (412), belt sleeve is located on driven pulley and driving wheel.
2. the twist and warping device of a kind of liftable rail according to claim 1, it is characterized in that: described mould (105) is a shape be two ends with the cross section that through hole mates mutually is the parallel quadrangle chucks in the other both sides of arc-shaped, and described quadrangle chuck hub place offers the shape hole identical with rail vertical sectional shape to place rail.
3. the twist and warping device of a kind of liftable rail according to claim 1, is characterized in that: described rotating disk (104) is provided with the stopper (108) preventing the mould in through hole (105) from skidding off through hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410647338.6A CN104384260B (en) | 2014-11-17 | 2014-11-17 | A kind of twist and warping device of liftable rail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410647338.6A CN104384260B (en) | 2014-11-17 | 2014-11-17 | A kind of twist and warping device of liftable rail |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104384260A true CN104384260A (en) | 2015-03-04 |
| CN104384260B CN104384260B (en) | 2016-10-26 |
Family
ID=52602271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410647338.6A Active CN104384260B (en) | 2014-11-17 | 2014-11-17 | A kind of twist and warping device of liftable rail |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104384260B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102101133A (en) * | 2010-12-10 | 2011-06-22 | 大连华锐股份有限公司 | Continuous rolling type steel rail bending machine |
| JP2012040605A (en) * | 2010-08-23 | 2012-03-01 | Nihon Univ | Method for bending railroad rail and device thereof |
| CN102489566A (en) * | 2011-11-29 | 2012-06-13 | 攀钢集团工程技术有限公司 | Automatic control equipment of rail bending machine |
| CN202824291U (en) * | 2012-10-23 | 2013-03-27 | 淮南矿业(集团)有限责任公司 | Hydraulic bend device |
| JP2014030835A (en) * | 2012-08-02 | 2014-02-20 | Nikkeikin Aluminium Core Technology Co Ltd | Method for manufacturing sunroof guide rail |
| CN204294693U (en) * | 2014-11-17 | 2015-04-29 | 汝州郑铁三佳道岔有限公司 | A kind of twist and warping device of liftable rail |
-
2014
- 2014-11-17 CN CN201410647338.6A patent/CN104384260B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012040605A (en) * | 2010-08-23 | 2012-03-01 | Nihon Univ | Method for bending railroad rail and device thereof |
| CN102101133A (en) * | 2010-12-10 | 2011-06-22 | 大连华锐股份有限公司 | Continuous rolling type steel rail bending machine |
| CN102489566A (en) * | 2011-11-29 | 2012-06-13 | 攀钢集团工程技术有限公司 | Automatic control equipment of rail bending machine |
| JP2014030835A (en) * | 2012-08-02 | 2014-02-20 | Nikkeikin Aluminium Core Technology Co Ltd | Method for manufacturing sunroof guide rail |
| CN202824291U (en) * | 2012-10-23 | 2013-03-27 | 淮南矿业(集团)有限责任公司 | Hydraulic bend device |
| CN204294693U (en) * | 2014-11-17 | 2015-04-29 | 汝州郑铁三佳道岔有限公司 | A kind of twist and warping device of liftable rail |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104384260B (en) | 2016-10-26 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A torsion bending device that can lift steel rails Effective date of registration: 20231120 Granted publication date: 20161026 Pledgee: Bank of China Limited Ruzhou sub branch Pledgor: RUZHOU ZHENGTIE SANJIA TURNOUT Co.,Ltd. Registration number: Y2023980066349 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |