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CN104356487A - Preparation method of graphene semiconductive shielding material for cables - Google Patents

Preparation method of graphene semiconductive shielding material for cables Download PDF

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CN104356487A
CN104356487A CN201410697240.1A CN201410697240A CN104356487A CN 104356487 A CN104356487 A CN 104356487A CN 201410697240 A CN201410697240 A CN 201410697240A CN 104356487 A CN104356487 A CN 104356487A
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graphene
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shielding material
resin
cables
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CN104356487B (en
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叶恩洲
史建设
陆燕红
宋时森
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Shanghai Electric Cable Research Institute
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    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
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    • HELECTRICITY
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    • HELECTRICITY
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    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

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Abstract

本发明涉及一种电缆用石墨烯半导电屏蔽料的制备方法,通过将石墨烯和树脂分别与有机溶液混合,得到石墨烯混合溶液和树脂混合溶液,然后将石墨烯溶液与树脂混合溶液混合,得到石墨烯和树脂的混合溶液,然后在惰性气体保护下,通过喷雾干燥造粒得到所述的电缆用半导电屏蔽料;该方法能够得到分散均匀的半导电屏蔽料,并具有安全环保、易于大规模生产的特点。The invention relates to a method for preparing a graphene semiconductive shielding material for cables. By mixing graphene and resin with an organic solution respectively, a graphene mixed solution and a resin mixed solution are obtained, and then the graphene solution is mixed with the resin mixed solution, Obtain a mixed solution of graphene and resin, and then obtain the semiconductive shielding material for cables by spray drying and granulating under the protection of an inert gas; this method can obtain a uniformly dispersed semiconductive shielding material, which is safe, environmentally friendly, easy to characteristics of mass production.

Description

一种电缆用石墨烯半导电屏蔽料的制备方法A kind of preparation method of graphene semi-conductive shielding material for cable

技术领域technical field

本发明涉及一种电缆用石墨烯半导电屏蔽料及其制备方法,属于电缆料领域。The invention relates to a graphene semiconductive shielding material for cables and a preparation method thereof, belonging to the field of cable materials.

背景技术Background technique

聚合物半导电屏蔽料在电缆屏蔽领域应用十分广泛,其制备方法通常是通过在聚合物基体中添加大量的导电炭黑,以提高聚合物的导电率,炭黑的添加质量分数一般为30~50%,制得的半导电屏蔽料电阻率一般在100Ω·cm左右,然而大量的添加炭黑不但降低了聚合物基体的力学性能,并且会使屏蔽料表面变得粗糙,屏蔽料表面的凸起在高压电场条件下容易产生应力集中,导致电缆绝缘层击穿,同时还会影响导电屏蔽料在电缆挤出时的加工性能;此外电缆额定工作温度通常在90℃,聚合物半导电屏蔽料的电阻率会随温度升高而升高,为抵消正温度系数效应带来的影响,保证屏蔽料在电缆额定工作温度也能保持一定的体积电阻率,还需进一步提高炭黑的使用量。如何在保证半导电屏蔽料导电性能的前提下改善其加工性能是目前需要解决的问题。Polymer semi-conductive shielding materials are widely used in the field of cable shielding. The preparation method is usually by adding a large amount of conductive carbon black to the polymer matrix to improve the conductivity of the polymer. The mass fraction of carbon black added is generally 30~ 50%, the resistivity of the prepared semi-conductive shielding material is generally around 100Ω·cm. However, adding a large amount of carbon black not only reduces the mechanical properties of the polymer matrix, but also makes the surface of the shielding material rough, and the convexity of the shielding material surface Stress concentration is easy to occur under the condition of high-voltage electric field, which leads to the breakdown of the cable insulation layer, and also affects the processing performance of the conductive shielding material during cable extrusion; in addition, the rated working temperature of the cable is usually 90 ° C, polymer semi-conductive shielding material The resistivity of the shielding material will increase with the increase of temperature. In order to offset the influence of the positive temperature coefficient effect and ensure that the shielding material can maintain a certain volume resistivity at the rated working temperature of the cable, it is necessary to further increase the amount of carbon black used. How to improve the processing performance of the semi-conductive shielding material under the premise of ensuring its conductivity is a problem that needs to be solved at present.

石墨烯作为一种导电率非常优异的二维新型材料,其电阻率为10-8Ω·m,比银铜更低,将石墨烯用于聚合物半导电屏蔽料的导电填料能在低填充量的情况下保持良好的导电率,从而改善了其在电缆制备时的加工性能。在专利CN201410012969.0中,温鹏等人将石墨烯与树脂采用混合,塑化,造粒的方法制备了石墨烯的电缆用半导电屏蔽料,但是石墨烯作为一种纳米材料,非常容易团聚,熔融混合挤出的方法很难将石墨烯均匀的分散在树脂基体中,在树脂基体中团聚的石墨烯不仅在高压电场作用下容易形成尖端放电,而且这种不均匀的分布也难以发挥石墨烯在低填充量的高导电能力。在专利CN201110419323.0中,邢妍等人提供了一种溶液共混的方式将石墨烯均匀的分散在树脂中的方法,但是这种方法去除溶剂效率不高,且容易对环境造成污染,所以这种方法仅仅限于实验室水平,无法应用于大规模的生产。Graphene is a two-dimensional new material with excellent electrical conductivity. Its resistivity is 10 -8 Ω·m, which is lower than that of silver and copper. Graphene is used as a conductive filler for polymer semiconductive shielding materials. It maintains good electrical conductivity in the case of a large amount, thereby improving its processing performance in cable preparation. In the patent CN201410012969.0, Wen Peng et al prepared graphene semi-conductive shielding material for cables by mixing graphene with resin, plasticizing and granulating, but graphene, as a nano material, is very easy to agglomerate , it is difficult to uniformly disperse graphene in the resin matrix by the method of melt mixing and extrusion. The graphene agglomerated in the resin matrix is not only easy to form a tip discharge under the action of a high-voltage electric field, but also this uneven distribution is difficult to develop graphite. High conductivity of alkenes at low loadings. In the patent CN201110419323.0, Xing Yan et al. provided a method for uniformly dispersing graphene in the resin by means of solution blending, but this method is not efficient in removing solvents and is easy to cause pollution to the environment, so This method is limited to the laboratory level and cannot be applied to large-scale production.

发明内容Contents of the invention

本发明的目的在于克服现有技术的缺陷,提供一种电缆用石墨烯半导电屏蔽料的制备方法,通过将石墨烯和树脂分别与有机溶液混合,得到石墨烯混合溶液和树脂混合溶液,然后将石墨烯溶液与树脂混合溶液混合,得到石墨烯和树脂的混合溶液,然后在惰性气体保护下,通过喷雾干燥造粒得所述电缆用半导电屏蔽料。The object of the invention is to overcome the defective of prior art, provide a kind of preparation method of graphene semiconductive shielding material for cable, by graphene and resin are mixed with organic solution respectively, obtain graphene mixed solution and resin mixed solution, then The graphene solution is mixed with the resin mixed solution to obtain a graphene-resin mixed solution, and then spray-dried and granulated under the protection of an inert gas to obtain the semi-conductive shielding material for cables.

所述一种电缆用石墨烯半导电屏蔽料的其制备方法,具体包括以下步骤:Its preparation method of described a kind of graphene semi-conductive shielding material for cable specifically comprises the following steps:

(1)将石墨烯与有机溶剂混合,超声分散一段时间后,置于高速分散剂机中搅拌混合,形成石墨烯的混合溶液;(1) Graphene is mixed with an organic solvent, and after ultrasonic dispersion for a period of time, it is placed in a high-speed dispersant machine and stirred and mixed to form a mixed solution of graphene;

(2)将树脂与有机溶剂混合,加热搅拌均匀混合后冷却至室温,得到树脂的混合溶液;(2) mixing the resin with an organic solvent, heating and stirring to mix evenly and then cooling to room temperature to obtain a mixed solution of the resin;

(3)将步骤(1)的石墨烯的混合溶液与步骤(2)的树脂混合溶液进行混合,搅拌均匀,得到石墨烯与树脂的混合溶液;(3) the mixed solution of the graphene of step (1) is mixed with the resin mixed solution of step (2), stir evenly, obtain the mixed solution of graphene and resin;

(4)在惰性气体保护下,将所述石墨烯与树脂的混合溶液经喷雾干燥造粒机干燥造粒,得到所述电缆用石墨烯半导电屏蔽料。(4) Under the protection of an inert gas, the mixed solution of the graphene and the resin is dried and granulated by a spray drying granulator to obtain the graphene semiconductive shielding material for cables.

其中,in,

优选的,步骤(1)中,所述有机溶剂选自四氢呋喃、二甲苯、三氯甲烷和石油醚。Preferably, in step (1), the organic solvent is selected from tetrahydrofuran, xylene, chloroform and petroleum ether.

优选的,步骤(2)中,所述有机溶剂选自四氢呋喃、二甲苯、三氯甲烷和石油醚。Preferably, in step (2), the organic solvent is selected from tetrahydrofuran, xylene, chloroform and petroleum ether.

更优选的,步骤(1)和步骤(2)使用相同的有机溶剂。More preferably, step (1) and step (2) use the same organic solvent.

优选的,步骤(1)中,所述石墨烯和有机溶剂的质量比为1:100~1000。Preferably, in step (1), the mass ratio of the graphene to the organic solvent is 1:100-1000.

优选的,步骤(1)中,所述超声分散的时间为0.5~2小时。Preferably, in step (1), the ultrasonic dispersion time is 0.5-2 hours.

优选的,步骤(1)中,所述高速分散剂机的转速为100~1000r/min,搅拌0.5~2小时。Preferably, in step (1), the speed of the high-speed dispersant machine is 100-1000 r/min, and the stirring is performed for 0.5-2 hours.

优选的,步骤(2)中,所述树脂选自聚乙烯(聚合度400~1600)或乙烯-醋酸乙烯酯(醋酸乙烯含量14.6~28%)。Preferably, in step (2), the resin is selected from polyethylene (polymerization degree 400-1600) or ethylene-vinyl acetate (vinyl acetate content 14.6-28%).

优选的,步骤(2)中,所述树脂与有机溶剂的质量比为1~3:20。Preferably, in step (2), the mass ratio of the resin to the organic solvent is 1-3:20.

优选的,步骤(2)中,所述加热搅拌为在40~130℃下加热搅拌2~10h。Preferably, in step (2), the heating and stirring is heating and stirring at 40-130° C. for 2-10 hours.

优选的,步骤(3)中,所述石墨烯的混合溶液与树脂的混合溶液的混合质量之比为0.5~6:1。Preferably, in step (3), the mixing mass ratio of the graphene mixed solution to the resin mixed solution is 0.5˜6:1.

优选的,步骤(3)中,在室温、200~600r/min的转速下搅拌1~5h,得到石墨烯与树脂的混合溶液。Preferably, in step (3), stirring at room temperature at a rotational speed of 200-600 r/min for 1-5 hours to obtain a mixed solution of graphene and resin.

优选的,步骤(4)中,所述惰性气体选自氮气或氩气。Preferably, in step (4), the inert gas is selected from nitrogen or argon.

优选的,步骤(4)中,所述喷雾干燥造粒机的进口温度100~300℃,出口温度100~300℃,喷雾间隔5~30s。Preferably, in step (4), the inlet temperature of the spray drying granulator is 100-300°C, the outlet temperature is 100-300°C, and the spray interval is 5-30s.

优选的,所述喷雾干燥造粒机的废气通过冷凝装置回收有机溶剂。Preferably, the exhaust gas of the spray drying granulator is used to recover the organic solvent through a condensing device.

优选的,所述冷凝装置的冷凝温度0~5℃。Preferably, the condensing temperature of the condensing device is 0-5°C.

经上述制备方法制得的电缆用半导电屏蔽料电阻率为3.1~5000Ω·cm。The resistivity of the semi-conductive shielding material for cables prepared by the above preparation method is 3.1-5000Ω·cm.

本发明的有益效果在于:The beneficial effects of the present invention are:

将石墨烯与树脂在有机溶剂中混合均匀,通过对喷雾干燥造粒的方法进行改良,使用惰性气体替代压缩空气进行保护,避免有机溶剂在高温干燥过程中发生危险,同时在干燥塔上方抽风装置尾部引入冷凝装置,回收有机溶剂,避免直接排入大气对环境造成污染。使用这种方式能够大量的制备石墨烯与树脂的复合的电缆用半导电屏蔽料,能应用于大规模的生产;通过喷雾干燥造粒的方法能够将石墨烯均匀的分散在树脂中,制备出导电性能优异的半导电屏蔽料,通过这种方法制备的半导电屏蔽料加入质量分数5%的石墨烯便能达到电阻率100Ω·cm,加入质量分数10%的石墨烯电阻率可以降到20Ω·cm以下,大大改善了半导电屏蔽料的导电性能和加工性能。Mix graphene and resin evenly in an organic solvent, improve the method of spray drying and granulation, use inert gas instead of compressed air for protection, and avoid the danger of organic solvents in the high temperature drying process. The tail is introduced into a condensation device to recover organic solvents and avoid direct discharge into the atmosphere to cause environmental pollution. Using this method, a large amount of semi-conductive shielding materials for cables composed of graphene and resin can be prepared, which can be applied to large-scale production; graphene can be uniformly dispersed in the resin by spray drying and granulation, and prepared A semi-conductive shielding material with excellent conductivity. The semi-conductive shielding material prepared by this method can achieve a resistivity of 100Ω cm by adding 5% graphene in mass fraction, and the resistivity can be reduced to 20Ω cm by adding 10% graphene in mass fraction. cm below, greatly improving the conductivity and processing performance of the semi-conductive shielding material.

具体实施方式Detailed ways

以下通过特定的具体实例说明本发明的技术方案。应理解,本发明提到的一个或多个方法步骤并不排斥在所述组合步骤前后还存在其他方法步骤或在这些明确提到的步骤之间还可以插入其他方法步骤;还应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。而且,除非另有说明,各方法步骤的编号仅为鉴别各方法步骤的便利工具,而非为限制各方法步骤的排列次序或限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容的情况下,当亦视为本发明可实施的范畴。The technical solutions of the present invention are illustrated below through specific examples. It should be understood that one or more method steps mentioned in the present invention do not exclude that there are other method steps before and after the combined steps or other method steps can be inserted between these explicitly mentioned steps; it should also be understood that these The examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. Moreover, unless otherwise stated, the numbering of each method step is only a convenient tool for identifying each method step, and is not intended to limit the sequence of each method step or limit the scope of the present invention. The change or adjustment of its relative relationship is in In the case of no substantive change in technical content, it should also be regarded as the scope of implementation of the present invention.

实施例1:Example 1:

将10g石墨烯加入到1000g四氢呋喃中,超声分散0.5h后,使用高速分散机在100r/min的转速下搅拌0.5h,得到石墨烯与四氢呋喃的混合溶液。将50g醋酸乙烯含量为14.6%的乙烯-醋酸乙烯酯加入到1000g四氢呋喃中混合,在40℃下加热搅拌2h,冷却至室温,得到乙烯-醋酸乙烯酯与四氢呋喃的混合溶液。将110g石墨烯混合溶液与189g乙烯-醋酸乙烯酯混合溶液进行混合,在室温200r/min的转速下搅拌1h,得到石墨烯与乙烯-醋酸乙烯酯的混合溶液。在氮气保护下,将石墨烯与乙烯-醋酸乙烯酯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与乙烯-醋酸乙烯酯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度100℃,出口温度100℃,喷雾间隔5s,废气通过冷凝装置回收有机溶剂,冷凝温度0℃;制得屏蔽料的电阻率为19.7Ω·cm。Add 10 g of graphene into 1000 g of tetrahydrofuran, ultrasonically disperse for 0.5 h, and then use a high-speed disperser to stir at a speed of 100 r/min for 0.5 h to obtain a mixed solution of graphene and tetrahydrofuran. Add 50g of ethylene-vinyl acetate with a vinyl acetate content of 14.6% into 1000g of tetrahydrofuran and mix, heat and stir at 40°C for 2h, and cool to room temperature to obtain a mixed solution of ethylene-vinyl acetate and tetrahydrofuran. Mix 110 g of graphene mixed solution with 189 g of ethylene-vinyl acetate mixed solution, and stir at room temperature for 1 h at a speed of 200 r/min to obtain a mixed solution of graphene and ethylene-vinyl acetate. Under the protection of nitrogen, the mixed solution of graphene and ethylene-vinyl acetate is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables compounded by graphene and ethylene-vinyl acetate, and the spray drying granulator The inlet temperature is 100°C, the outlet temperature is 100°C, the spraying interval is 5s, the exhaust gas passes through the condensing device to recover the organic solvent, and the condensation temperature is 0°C; the resistivity of the prepared shielding material is 19.7Ω·cm.

实施例2:Example 2:

将5g石墨烯加入到1000g四氢呋喃中,超声分散1h后,使用高速分散机在500r/min的转速下搅拌1h,得到石墨烯的混合溶液。将100g醋酸乙烯含量为18%的乙烯-醋酸乙烯酯加入1000g四氢呋喃中混合,在80℃下加热搅拌6h,冷却至室温,得到乙烯-醋酸乙烯酯与四氢呋喃的混合溶液。将100.5g石墨烯的混合溶液与104.5乙烯-醋酸乙烯酯的混合溶液进行混合,在室温400r/min的转速下搅拌3h,得到石墨烯与乙烯-醋酸乙烯酯的混合溶液。在氮气保护下,将石墨烯与乙烯-醋酸乙烯酯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与乙烯-醋酸乙烯酯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度150℃,出口温度在150℃,喷雾间隔20s,废气通过冷凝装置回收有机溶剂,冷凝温度2.5℃。;制得屏蔽料的电阻率为100Ω·cm。Add 5 g of graphene into 1000 g of tetrahydrofuran, ultrasonically disperse for 1 h, and then use a high-speed disperser to stir at a speed of 500 r/min for 1 h to obtain a mixed solution of graphene. Add 100 g of ethylene-vinyl acetate with a vinyl acetate content of 18% to 1000 g of tetrahydrofuran and mix, heat and stir at 80°C for 6 hours, and cool to room temperature to obtain a mixed solution of ethylene-vinyl acetate and tetrahydrofuran. Mix the mixed solution of 100.5g of graphene with the mixed solution of 104.5g of ethylene-vinyl acetate, and stir for 3h at room temperature at a speed of 400r/min to obtain a mixed solution of graphene and ethylene-vinyl acetate. Under the protection of nitrogen, the mixed solution of graphene and ethylene-vinyl acetate is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables compounded by graphene and ethylene-vinyl acetate, and the spray drying granulator The inlet temperature is 150°C, the outlet temperature is 150°C, the spraying interval is 20s, the waste gas passes through the condensation device to recover the organic solvent, and the condensation temperature is 2.5°C. ; The resistivity of the prepared shielding material is 100Ω·cm.

实施例3:Example 3:

将1g石墨烯加入到1000g四氢呋喃中,超声分散2h后,使用高速分散机在1000r/min的转速下搅拌2h,得到石墨烯与四氢呋喃的混合溶液。将150g醋酸乙烯含量为28%的乙烯-醋酸乙烯酯加入到1000g四氢呋喃中混合,在130℃下加热搅拌10h,冷却至室温,得到乙烯-醋酸乙烯酯与四氢呋喃的混合溶液。将100.1g石墨烯与四氢呋喃的混合溶液与75.9g乙烯-醋酸乙烯酯与四氢呋喃的混合溶液进行混合,在室温600r/min的转速下搅拌5h,得到石墨烯与乙烯-醋酸乙烯酯的混合溶液。在氮气保护下,将石墨烯与乙烯-醋酸乙烯酯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与乙烯-醋酸乙烯酯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度300℃,出口温度300℃,喷雾间隔30s,废气通过冷凝装置回收有机溶剂,冷凝温度5℃;制得屏蔽料的电阻率为5000Ω·cm。Add 1 g of graphene to 1000 g of tetrahydrofuran, ultrasonically disperse it for 2 hours, and then use a high-speed disperser to stir at a speed of 1000 r/min for 2 hours to obtain a mixed solution of graphene and tetrahydrofuran. Add 150g of ethylene-vinyl acetate with a vinyl acetate content of 28% to 1000g of tetrahydrofuran and mix, heat and stir at 130°C for 10h, and cool to room temperature to obtain a mixed solution of ethylene-vinyl acetate and tetrahydrofuran. A mixed solution of 100.1 g of graphene and tetrahydrofuran was mixed with a mixed solution of 75.9 g of ethylene-vinyl acetate and tetrahydrofuran, and stirred at room temperature at a speed of 600 r/min for 5 hours to obtain a mixed solution of graphene and ethylene-vinyl acetate. Under the protection of nitrogen, the mixed solution of graphene and ethylene-vinyl acetate is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables compounded by graphene and ethylene-vinyl acetate, and the spray drying granulator The inlet temperature is 300°C, the outlet temperature is 300°C, the spraying interval is 30s, the exhaust gas passes through the condensing device to recover the organic solvent, and the condensation temperature is 5°C; the resistivity of the prepared shielding material is 5000Ω·cm.

实施例4:Example 4:

将10g石墨烯加入到1000g三氯甲烷中,超声分散0.5h后,使用高速分散机在100r/min的转速下搅拌0.5h,得到石墨烯与三氯甲烷的混合溶液。将50g醋酸乙烯含量为14.6%的乙烯-醋酸乙烯酯加入到1000g三氯甲烷中混合,在40℃下加热搅拌2h,冷却至室温,得到乙烯-醋酸乙烯酯与三氯甲烷的混合溶液。将110g石墨烯与三氯甲烷的混合溶液与119g乙烯-醋酸乙烯酯与三氯甲烷的混合溶液进行混合,在室温200r/min的转速下搅拌1h,得到石墨烯与乙烯-醋酸乙烯酯的混合溶液。在氩气保护下,将石墨烯与乙烯-醋酸乙烯酯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与乙烯-醋酸乙烯酯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度100℃,出口温度100℃,喷雾间隔5s,废气通过冷凝装置回收有机溶剂,冷凝温度0℃;制得屏蔽料的电阻率为15.4Ω·cm。Add 10 g of graphene into 1000 g of chloroform, ultrasonically disperse for 0.5 h, and then use a high-speed disperser to stir at a speed of 100 r/min for 0.5 h to obtain a mixed solution of graphene and chloroform. Add 50g of ethylene-vinyl acetate with a vinyl acetate content of 14.6% into 1000g of chloroform and mix, heat and stir at 40°C for 2h, and cool to room temperature to obtain a mixed solution of ethylene-vinyl acetate and chloroform. Mix the mixed solution of 110g graphene and chloroform with the mixed solution of 119g ethylene-vinyl acetate and chloroform, and stir for 1h at room temperature at a speed of 200r/min to obtain a mixed solution of graphene and ethylene-vinyl acetate. solution. Under the protection of argon, the mixed solution of graphene and ethylene-vinyl acetate is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and ethylene-vinyl acetate, which is spray-dried and granulated The inlet temperature of the machine is 100°C, the outlet temperature is 100°C, and the spraying interval is 5s. The exhaust gas passes through the condensing device to recover the organic solvent, and the condensation temperature is 0°C; the resistivity of the prepared shielding material is 15.4Ω·cm.

实施例5:Example 5:

将5g石墨烯加入到1000g三氯甲烷中,超声分散1h后,使用高速分散机在500r/min的转速下搅拌1h,得到石墨烯与三氯甲烷的混合溶液。将100g醋酸乙烯含量为18%的乙烯-醋酸乙烯酯加入1000g三氯甲烷中混合,在80℃下加热搅拌6h,冷却至室温,得到乙烯-醋酸乙烯酯与三氯甲烷的混合溶液。将100.5g石墨烯与三氯甲烷的混合溶液与86.17g乙烯-醋酸乙烯酯与三氯甲烷的混合溶液进行混合,在室温400r/min的转速下搅拌3h,得到石墨烯与乙烯-醋酸乙烯酯的混合溶液。在氩气保护下,将石墨烯与乙烯-醋酸乙烯酯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与乙烯-醋酸乙烯酯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度150℃,出口温度在150℃,喷雾间隔20s,废气通过冷凝装置回收有机溶剂,冷凝温度2.5℃;制得屏蔽料的电阻率为82.1Ω·cm。5 g of graphene was added to 1000 g of chloroform, and after ultrasonic dispersion for 1 h, a high-speed disperser was used to stir at a speed of 500 r/min for 1 h to obtain a mixed solution of graphene and chloroform. Add 100g of ethylene-vinyl acetate with a vinyl acetate content of 18% to 1000g of chloroform and mix, heat and stir at 80°C for 6h, and cool to room temperature to obtain a mixed solution of ethylene-vinyl acetate and chloroform. Mix the mixed solution of 100.5g graphene and chloroform with the mixed solution of 86.17g ethylene-vinyl acetate and chloroform, stir at room temperature at a speed of 400r/min for 3h to obtain graphene and ethylene-vinyl acetate mixed solution. Under the protection of argon, the mixed solution of graphene and ethylene-vinyl acetate is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and ethylene-vinyl acetate, which is spray-dried and granulated The inlet temperature of the machine is 150°C, the outlet temperature is 150°C, the spraying interval is 20s, the waste gas passes through the condensing device to recover the organic solvent, and the condensation temperature is 2.5°C; the resistivity of the prepared shielding material is 82.1Ω·cm.

实施例6:Embodiment 6:

将1g石墨烯加入到1000g三氯甲烷中,超声分散2h后,使用高速分散机在1000r/min的转速下搅拌2h,得到石墨烯与三氯甲烷的混合溶液。将150g醋酸乙烯含量为28%的乙烯-醋酸乙烯酯加入到1000g三氯甲烷中混合,在130℃下加热搅拌10h,冷却至室温,得到乙烯-醋酸乙烯酯与三氯甲烷的混合溶液。将100.1g石墨烯与三氯甲烷的混合溶液与37.57g乙烯-醋酸乙烯酯与三氯甲烷的进行混合,在室温600r/min的转速下搅拌5h,得到石墨烯与乙烯-醋酸乙烯酯的混合溶液。在氩气保护下,将石墨烯与乙烯-醋酸乙烯酯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与乙烯-醋酸乙烯酯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度300℃,出口温度300℃,喷雾间隔30s,废气通过冷凝装置回收有机溶剂,冷凝温度5℃;制得屏蔽料的电阻率为3500Ω·cm。Add 1 g of graphene to 1000 g of chloroform, ultrasonically disperse it for 2 hours, and then use a high-speed disperser to stir at a speed of 1000 r/min for 2 hours to obtain a mixed solution of graphene and chloroform. Add 150g of ethylene-vinyl acetate with a vinyl acetate content of 28% to 1000g of chloroform and mix, heat and stir at 130°C for 10h, and cool to room temperature to obtain a mixed solution of ethylene-vinyl acetate and chloroform. Mix the mixed solution of 100.1g graphene and chloroform with 37.57g ethylene-vinyl acetate and chloroform, and stir for 5h at room temperature at a speed of 600r/min to obtain a mixture of graphene and ethylene-vinyl acetate. solution. Under the protection of argon, the mixed solution of graphene and ethylene-vinyl acetate is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and ethylene-vinyl acetate, which is spray-dried and granulated The inlet temperature of the machine is 300°C, the outlet temperature is 300°C, the spraying interval is 30s, and the waste gas passes through the condensing device to recover the organic solvent, and the condensation temperature is 5°C; the resistivity of the prepared shielding material is 3500Ω·cm.

实施例7:Embodiment 7:

将10g石墨烯加入到1000g二甲苯中,超声分散0.5h后,使用高速分散机在100r/min的转速下搅拌0.5h,得到石墨烯与二甲苯的混合溶液。将50g聚合度为1600的聚乙烯加入到1000g二甲苯中混合,在40℃下加热搅拌2h,冷却至室温,得到聚乙烯与二甲苯的混合溶液。将110g石墨烯与二甲苯的混合溶液与84g聚乙烯与二甲苯的混合溶液进行混合,在室温200r/min的转速下搅拌1h,得到石墨烯与聚乙烯的混合溶液。在氮气保护下,将石墨烯与聚乙烯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与聚乙烯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度100℃,出口温度100℃,喷雾间隔5s,废气通过冷凝装置回收有机溶剂,冷凝温度0℃;制得屏蔽料的电阻率为11.7Ω·cm。Add 10 g of graphene to 1000 g of xylene, ultrasonically disperse for 0.5 h, and then use a high-speed disperser to stir at a speed of 100 r/min for 0.5 h to obtain a mixed solution of graphene and xylene. Add 50g of polyethylene with a degree of polymerization of 1600 into 1000g of xylene and mix, heat and stir at 40°C for 2h, and cool to room temperature to obtain a mixed solution of polyethylene and xylene. 110g of the mixed solution of graphene and xylene was mixed with 84g of the mixed solution of polyethylene and xylene, and stirred at room temperature at a speed of 200r/min for 1h to obtain a mixed solution of graphene and polyethylene. Under the protection of nitrogen, the mixed solution of graphene and polyethylene is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and polyethylene. The inlet temperature of the spray drying granulator is 100°C. The outlet temperature was 100°C, the spraying interval was 5s, and the exhaust gas passed through the condensing device to recover the organic solvent, and the condensation temperature was 0°C; the resistivity of the prepared shielding material was 11.7Ω·cm.

实施例8:Embodiment 8:

将5g石墨烯加入到1000g二甲苯中,超声分散1h后,使用高速分散机在500r/min的转速下搅拌1h,得到石墨烯与二甲苯的混合溶液。将100g聚合度为1000的聚乙烯加入1000g二甲苯中混合,在80℃下加热搅拌6h,冷却至室温,得到聚乙烯与二甲苯的混合溶液。将100.5g墨烯与二甲苯的混合溶液与73.07g聚乙烯与二甲苯的混合溶液进行混合,在室温400r/min的转速下搅拌3h,得到石墨烯与聚乙烯的混合溶液。在氮气保护下,将石墨烯与聚乙烯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与聚乙烯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度150℃,出口温度在150℃,喷雾间隔20s,废气通过冷凝装置回收有机溶剂,冷凝温度2.5℃;制得屏蔽料的电阻率为66.3Ω·cm。5 g of graphene was added to 1000 g of xylene, and after ultrasonic dispersion for 1 h, a high-speed disperser was used to stir at a speed of 500 r/min for 1 h to obtain a mixed solution of graphene and xylene. Add 100g of polyethylene with a degree of polymerization of 1000 to 1000g of xylene and mix, heat and stir at 80°C for 6h, and cool to room temperature to obtain a mixed solution of polyethylene and xylene. Mix 100.5g of graphene-xylene mixed solution with 73.07g polyethylene-xylene mixed solution, and stir at room temperature at 400r/min for 3h to obtain graphene-polyethylene mixed solution. Under the protection of nitrogen, the mixed solution of graphene and polyethylene is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and polyethylene. The inlet temperature of the spray drying granulator is 150°C. The outlet temperature was 150°C, the spraying interval was 20s, and the exhaust gas passed through the condensing device to recover the organic solvent, and the condensation temperature was 2.5°C; the resistivity of the prepared shielding material was 66.3Ω·cm.

实施例9:Embodiment 9:

将1g石墨烯加入到1000g二甲苯中,超声分散2h后,使用高速分散机在1000r/min的转速下搅拌2h,得到石墨烯与二甲苯的混合溶液。将150g聚合度为400的聚乙烯加入到1000g二甲苯中混合,在130℃下加热搅拌10h,冷却至室温,得到聚乙烯与二甲苯的混合溶液。将100.1g石墨烯与二甲苯的混合溶液与24.79g聚乙烯与二甲苯的混合溶液进行混合,在室温600r/min的转速下搅拌5h,得到石墨烯与聚乙烯的混合溶液。在氮气保护下,将石墨烯与聚乙烯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与聚乙烯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度300℃,出口温度300℃,喷雾间隔30s,废气通过冷凝装置回收有机溶剂,冷凝温度5℃;制得屏蔽料的电阻率为1121Ω·cm。Add 1 g of graphene to 1000 g of xylene, ultrasonically disperse for 2 h, then use a high-speed disperser to stir at a speed of 1000 r/min for 2 h to obtain a mixed solution of graphene and xylene. Add 150 g of polyethylene with a degree of polymerization of 400 to 1000 g of xylene and mix, heat and stir at 130° C. for 10 h, and cool to room temperature to obtain a mixed solution of polyethylene and xylene. Mix 100.1g of graphene-xylene mixed solution with 24.79g polyethylene-xylene mixed solution, stir at room temperature at 600r/min for 5h to obtain graphene-polyethylene mixed solution. Under the protection of nitrogen, the mixed solution of graphene and polyethylene is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and polyethylene. The inlet temperature of the spray drying granulator is 300°C. The outlet temperature was 300°C, the spraying interval was 30s, and the exhaust gas passed through the condensing device to recover the organic solvent, and the condensation temperature was 5°C; the resistivity of the prepared shielding material was 1121Ω·cm.

实施例10:Example 10:

将10g石墨烯加入到1000g石油醚中,超声分散0.5h后,使用高速分散机在100r/min的转速下搅拌0.5h,得到石墨烯与石油醚的混合溶液。将50g聚合度为1600的聚乙烯加入到1000g石油醚中混合,在40℃下加热搅拌2h,冷却至室温,得到聚乙烯与石油醚的混合溶液。将110g石墨烯与石油醚的混合溶液与49g聚乙烯与石油醚的混合溶液进行混合,在室温200r/min的转速下搅拌1h,得到石墨烯与聚乙烯的混合溶液。在氩气保护下,将石墨烯与聚乙烯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与聚乙烯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度100℃,出口温度100℃,喷雾间隔5s,废气通过冷凝装置回收有机溶剂,冷凝温度0℃;制得屏蔽料的电阻率为3.1Ω·cm。10 g of graphene was added to 1000 g of petroleum ether, ultrasonically dispersed for 0.5 h, and stirred at a speed of 100 r/min for 0.5 h using a high-speed disperser to obtain a mixed solution of graphene and petroleum ether. 50 g of polyethylene with a degree of polymerization of 1600 was added to 1000 g of petroleum ether and mixed, heated and stirred at 40° C. for 2 hours, and cooled to room temperature to obtain a mixed solution of polyethylene and petroleum ether. 110g of a mixed solution of graphene and petroleum ether was mixed with a mixed solution of 49g of polyethylene and petroleum ether, and stirred at room temperature at a speed of 200r/min for 1h to obtain a mixed solution of graphene and polyethylene. Under the protection of argon, the mixed solution of graphene and polyethylene is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and polyethylene. The inlet temperature of the spray drying granulator is 100°C , the outlet temperature is 100°C, the spraying interval is 5s, the exhaust gas passes through the condensing device to recover the organic solvent, and the condensation temperature is 0°C; the resistivity of the prepared shielding material is 3.1Ω·cm.

实施例11:Example 11:

将5g石墨烯加入到1000g石油醚中,超声分散1h后,使用高速分散机在500r/min的转速下搅拌1h,得到石墨烯与石油醚的混合溶液。将100g聚合度为1000的聚乙烯加入1000g石油醚中混合,在80℃下加热搅拌6h,冷却至室温,得到聚乙烯与石油醚的混合溶液。将100.5g石墨烯与石油醚的混合溶液与63.25g聚乙烯与石油醚的混合溶液进行混合,在室温400r/min的转速下搅拌3h,得到石墨烯与聚乙烯的混合溶液。在氩气保护下,将石墨烯与聚乙烯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与聚乙烯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度150℃,出口温度在150℃,喷雾间隔20s,废气通过冷凝装置回收有机溶剂,冷凝温度2.5℃;制得屏蔽料的电阻率为48.4Ω·cm。5 g of graphene was added to 1000 g of petroleum ether, and after ultrasonic dispersion for 1 h, a high-speed disperser was used to stir at a speed of 500 r/min for 1 h to obtain a mixed solution of graphene and petroleum ether. 100g of polyethylene with a degree of polymerization of 1000 was added to 1000g of petroleum ether and mixed, heated and stirred at 80°C for 6h, and cooled to room temperature to obtain a mixed solution of polyethylene and petroleum ether. 100.5g of the mixed solution of graphene and petroleum ether was mixed with 63.25g of the mixed solution of polyethylene and petroleum ether, and stirred at room temperature at a speed of 400r/min for 3h to obtain a mixed solution of graphene and polyethylene. Under the protection of argon, the mixed solution of graphene and polyethylene is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and polyethylene. The inlet temperature of the spray drying granulator is 150°C , the outlet temperature is 150°C, the spraying interval is 20s, the exhaust gas passes through the condensing device to recover the organic solvent, and the condensation temperature is 2.5°C; the resistivity of the prepared shielding material is 48.4Ω·cm.

实施例12:Example 12:

将1g石墨烯加入到1000g石油醚中,超声分散2h后,使用高速分散机在1000r/min的转速下搅拌2h,得到石墨烯与石油醚的混合溶液。将150g聚合度为400的聚乙烯加入到1000g石油醚中混合,在130℃下加热搅拌10h,冷却至室温,得到聚乙烯与石油醚的混合溶液。将100.1g石墨烯与石油醚的混合溶液与18.4g聚乙烯与石油醚的混合溶液进行混合,在室温600r/min的转速下搅拌5h,得到石墨烯与聚乙烯的混合溶液。在氩气保护下,将石墨烯与聚乙烯的混合溶液经喷雾干燥造粒机干燥造粒,得到石墨烯与聚乙烯复合的电缆用半导电屏蔽料,喷雾干燥造粒机的进口温度300℃,出口温度300℃,喷雾间隔30s,废气通过冷凝装置回收有机溶剂,冷凝温度5℃;制得屏蔽料的电阻率为397Ω·cm。Add 1 g of graphene to 1000 g of petroleum ether, ultrasonically disperse it for 2 hours, then use a high-speed disperser to stir at a speed of 1000 r/min for 2 hours to obtain a mixed solution of graphene and petroleum ether. 150g of polyethylene with a degree of polymerization of 400 was added to 1000g of petroleum ether and mixed, heated and stirred at 130°C for 10h, and cooled to room temperature to obtain a mixed solution of polyethylene and petroleum ether. 100.1 g of the mixed solution of graphene and petroleum ether was mixed with 18.4 g of the mixed solution of polyethylene and petroleum ether, and stirred at room temperature at a speed of 600 r/min for 5 hours to obtain a mixed solution of graphene and polyethylene. Under the protection of argon, the mixed solution of graphene and polyethylene is dried and granulated by a spray drying granulator to obtain a semi-conductive shielding material for cables composited by graphene and polyethylene. The inlet temperature of the spray drying granulator is 300°C , the outlet temperature is 300°C, the spraying interval is 30s, the exhaust gas passes through the condensing device to recover the organic solvent, and the condensation temperature is 5°C; the resistivity of the prepared shielding material is 397Ω·cm.

Claims (14)

1.一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,通过将石墨烯和树脂分别与有机溶液混合,得到石墨烯混合溶液和树脂混合溶液,然后将石墨烯溶液与树脂混合溶液混合,得到石墨烯和树脂的混合溶液,然后在惰性气体保护下,通过喷雾干燥造粒得到所述电缆用半导电屏蔽料。1. a preparation method of graphene semiconducting shielding material for cable, it is characterized in that, by graphene and resin are mixed with organic solution respectively, obtain graphene mixed solution and resin mixed solution, then graphene solution is mixed with resin The solutions are mixed to obtain a mixed solution of graphene and resin, and then spray-dried and granulated under the protection of an inert gas to obtain the semi-conductive shielding material for cables. 2.如权利要求1所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,所述喷雾干燥造粒机的废气通过冷凝装置回收有机溶剂。2. the preparation method of a kind of graphene semi-conductive shielding material for cables as claimed in claim 1, is characterized in that, the waste gas of described spray drying granulator reclaims organic solvent by condensing unit. 3.如权利要求1所述的一种电缆用石墨烯半导电屏蔽料的其制备方法,其特征在于,具体包括以下步骤:3. its preparation method of a kind of graphene semi-conductive shielding material for cables as claimed in claim 1, is characterized in that, specifically comprises the following steps: (1)将石墨烯与有机溶剂混合,超声分散一段时间后,置于高速分散剂机中搅拌混合,形成石墨烯的混合溶液;(1) Graphene is mixed with an organic solvent, and after ultrasonic dispersion for a period of time, it is placed in a high-speed dispersant machine and stirred and mixed to form a mixed solution of graphene; (2)将树脂与有机溶剂混合,加热搅拌均匀混合后冷却至室温,得到树脂的混合溶液;(2) mixing the resin with an organic solvent, heating and stirring to mix evenly and then cooling to room temperature to obtain a mixed solution of the resin; (3)将步骤(1)的石墨烯的混合溶液与步骤(2)的树脂混合溶液进行混合,搅拌均匀,得到石墨烯与树脂的混合溶液;(3) the mixed solution of the graphene of step (1) is mixed with the resin mixed solution of step (2), stir evenly, obtain the mixed solution of graphene and resin; (4)在惰性气体保护下,将所述石墨烯与树脂的混合溶液经喷雾干燥造粒机干燥造粒,得到所述电缆用石墨烯半导电屏蔽料。(4) Under the protection of an inert gas, the mixed solution of the graphene and the resin is dried and granulated by a spray drying granulator to obtain the graphene semiconductive shielding material for cables. 4.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(1)中,所述的有机溶剂分别选自四氢呋喃、二甲苯、三氯甲烷和石油醚;步骤(3)中,所述有机溶剂选自四氢呋喃、二甲苯、三氯甲烷和石油醚。4. the preparation method of a kind of graphene semiconductive shielding compound for cable as claimed in claim 3 is characterized in that, in step (1), described organic solvent is selected from tetrahydrofuran (THF), dimethylbenzene, chloroform and Petroleum ether; In step (3), the organic solvent is selected from tetrahydrofuran, xylene, chloroform and petroleum ether. 5.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(1)中,所述石墨烯和有机溶剂的质量比为1:100~1000。5. the preparation method of a kind of graphene semiconductive shielding material for cables as claimed in claim 3, is characterized in that, in step (1), the mass ratio of described graphene and organic solvent is 1:100~1000. 6.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(1)中,所述超声分散的时间为0.5~2小时;所述高速分散剂机的转速为100~1000r/min,搅拌0.5~2小时。6. the preparation method of a kind of graphene semiconductive shielding material for cables as claimed in claim 3, is characterized in that, in step (1), the time of described ultrasonic dispersion is 0.5~2 hours; The rotating speed of the machine is 100-1000r/min, stirring for 0.5-2 hours. 7.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(2)中,所述树脂选自聚乙烯和乙烯-醋酸乙烯酯。7. the preparation method of a kind of graphene semiconductive shielding material for cables as claimed in claim 3, is characterized in that, in step (2), described resin is selected from polyethylene and ethylene-vinyl acetate. 8.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(2)中,所述树脂与有机溶剂的质量比为1~3:20。8. the preparation method of a kind of graphene semiconductive shielding material for cables as claimed in claim 3, is characterized in that, in step (2), the mass ratio of described resin and organic solvent is 1~3:20. 9.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(2)中,所述加热搅拌为在40~130℃下加热搅拌2~10h。9 . The method for preparing a graphene semiconductive shielding material for cables according to claim 3 , wherein in step (2), the heating and stirring is heating and stirring at 40 to 130° C. for 2 to 10 hours. 10.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(3)中,所述石墨烯的混合溶液与树脂的混合溶液的混合质量之比为0.5~6:1。10. the preparation method of a kind of graphene semi-conductive shielding material for cable as claimed in claim 3, is characterized in that, in step (3), the ratio of the mixing quality of the mixed solution of described graphene and the mixed solution of resin It is 0.5~6:1. 11.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(3)中,在室温、200~600r/min的转速下搅拌1~5h,得到石墨烯与树脂的混合溶液。11. the preparation method of a kind of graphene semi-conductive shielding material for cables as claimed in claim 3, is characterized in that, in step (3), stir 1~5h at room temperature, the rotating speed of 200~600r/min, obtain Mixed solution of graphene and resin. 12.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(4)中,所述喷雾干燥造粒机的进口温度100~300℃,出口温度100~300℃,喷雾间隔5~30s。12. the preparation method of a kind of graphene semi-conductive shielding material for cables as claimed in claim 3, is characterized in that, in step (4), the inlet temperature of described spray drying granulator is 100~300 ℃, and outlet temperature 100~300℃, spray interval 5~30s. 13.如权利要求3所述的一种电缆用石墨烯半导电屏蔽料的制备方法,其特征在于,步骤(4)中,所述喷雾干燥造粒机的废气通过冷凝装置回收有机溶剂,冷凝温度为0~5℃。13. the preparation method of a kind of graphene semi-conductive shielding material for cables as claimed in claim 3, is characterized in that, in step (4), the waste gas of described spray drying granulator reclaims organic solvent by condensing device, condenses The temperature is 0-5°C. 14.如权利要求1-13任一所述的一种电缆用石墨烯半导电屏蔽料的制备方法制得的电缆用石墨烯半导电屏蔽料。14. the graphene semiconductive shielding material for cable that the preparation method of a kind of graphene semiconductive shielding material for cable as described in any one of claim 1-13 makes.
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