CN104325656A - Production system of glass steel plates - Google Patents
Production system of glass steel plates Download PDFInfo
- Publication number
- CN104325656A CN104325656A CN201410706648.0A CN201410706648A CN104325656A CN 104325656 A CN104325656 A CN 104325656A CN 201410706648 A CN201410706648 A CN 201410706648A CN 104325656 A CN104325656 A CN 104325656A
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- CN
- China
- Prior art keywords
- production system
- reinforced plastic
- plastic plate
- unit
- steel plates
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention relates to the field of production of glass steel plates and in particular relates to a production system of the glass steel plates. The production system of the glass steel plates comprises an infiltration unit, a forming unit, a curing unit and a cutting unit, wherein the infiltration unit sequentially comprises a temperature control platform and an infiltration flower roller which are used for infiltrating raw materials and fiber felt rolls; the forming unit comprises a curing and forming box; the curing unit comprises a temperature box; the cutting unit comprises 2-3 cooling fans; the air volume of each cooling fan is 3800-4000 cubic meters per hour. Compared with a production system of the glass steel plates in the prior art, for the production system disclosed by the invention, four containers are adopted and contain production devices of four units of the production system of the glass steel plates; the production devices are butted after arriving at a scene; in order to facilitate transportation, compared with an existing immovable device, for the production system disclosed by the invention, the total length of the production devices is shortened by 5-7m; the glass steel plates produced by the system are excellent in properties.
Description
Technical field
The present invention relates to reinforced plastic plate production field, in particular to a kind of production system of reinforced plastic plate.
Background technology
Traditional reinforced plastic plate production system is irremovable formula, in factory, produce finished product be then transported to use scene, production is included to transport from production, storage, transport, multiple links such as reprocessing and overlap joint, there is manpower in obvious this production system, material resources, the wastes such as time, reinforced plastic plate finished product needs to take warehouse and stores in a warehouse, due to can not produced on-site be being used, finished product number need be increased and work as spare unit, cause certain waste, but also can be restricted because of haulage vehicle, comparatively long slab material can not transport, can only transport after cutting, sheet material section connects and adds the phenomenons such as the lap seal such as roof leaking are not tight and produce, and invisiblely add overlap joint expense and time, human cost.
Summary of the invention
The object of the present invention is to provide a kind of production system of reinforced plastic plate, to solve the above problems.
Provide a kind of production system of reinforced plastic plate in an embodiment of the present invention, comprise and infiltrate unit, forming unit, solidified cell and cut unit;
Infiltrate unit to comprise successively and roll up for raw material and fibrofelt the temperature control platform that infiltrates and infiltrate colored roller, infiltration flower roller is positioned at raw material and fibrofelt rolls up the rear discharged, it is cylindric for infiltrating flower roller, and the surface infiltrating flower roller arranges multiple keyway along the direction axially parallel with it;
Forming unit comprises and is solidified into molding box, is solidified into molding box inside and is provided with multiple mould, and the quantity of mould is 35-40;
Solidified cell comprises incubator, and the inside of incubator is provided with multiple first baffle plate in the horizontal direction and incubator is divided into multiple regions from top to bottom, and each region is vertically provided with multiple second baffle from left to right;
Cut unit and comprise 2-3 platform cooling blower, the air quantity of every platform cooling blower is 3800-4000m
3/ h.
Preferably, the length of keyway spends the length of roller equal with described infiltration.
Preferably, the surface spraying of keyway has polytetrafluoroethylene (PTFE).
Preferably, the concrete structure of second baffle is be filled with rock wool in metal framework.
Preferably, the quantity of second baffle is 2-3.
Preferably, the length being solidified into molding box is 9-9.5m.
Preferably, the length of incubator is 10-11m.
Preferably, infiltrate unit, forming unit, solidified cell and cut unit four unit and be respectively arranged with electrical control cubicles.
Preferably, the production system total length of reinforced plastic plate is below 48m.
The production system of the reinforced plastic plate that the embodiment of the present invention provides, compared with reinforced plastic plate production system of the prior art, it adopts four containers, include the production equipment of reinforced plastic plate production system four unit, a Daepori is separately had to lead to heater car, production equipment has been docked after reaching the spot, then reinforced plastic plate production is carried out at use scene, for the ease of transport, the more existing irremovable formula equipment of total length of production equipment shortens 5-7m, but the excellent performance of its reinforced plastic plate produced on the basis that equipment shortens, curing molding is effective.
Accompanying drawing explanation
Fig. 1 shows the device structure schematic diagram that the embodiment of the present invention infiltrates unit;
Fig. 2 shows the device structure schematic diagram of embodiment of the present invention forming unit;
Fig. 3 shows the device structure schematic diagram of embodiment of the present invention solidified cell.
Reference numeral: 1 fibrofelt volume, 2 infiltrate flower roller, and 3 are solidified into molding box, 4 incubators, 5 electrical control cubicles.
Detailed description of the invention
Also by reference to the accompanying drawings the present invention is described in further detail below by specific embodiment.
Provide a kind of production system of reinforced plastic plate in an embodiment of the present invention, as Figure 1-3, comprise and infiltrate unit, forming unit, solidified cell and cut unit;
Infiltrate unit to comprise successively and roll up 1 temperature control platform infiltrated for raw material and fibrofelt and infiltrate colored roller 2, infiltration flower roller 2 is positioned at raw material and fibrofelt rolls up the rear discharged, infiltrate flower roller 2 in cylindric, the surface infiltrating flower roller 2 arranges multiple keyway along the direction axially parallel with it;
Forming unit comprises and is solidified into molding box 3, is solidified into molding box inside and is provided with multiple mould, and the quantity of mould is 35-40;
Solidified cell comprises incubator 4, and the inside of incubator is vertically provided with and is provided with multiple first baffle plate in the horizontal direction and incubator is divided into multiple regions from top to bottom, and each region is vertically provided with multiple second baffle from left to right;
Cut unit and comprise 2-3 platform cooling blower, the air quantity of every platform cooling blower is 3800-4000m
3/ h.
The production system of the reinforced plastic plate that the embodiment of the present invention provides, compared with reinforced plastic plate production system of the prior art, it adopts four containers, include the production equipment of reinforced plastic plate production system four unit, a Daepori is separately had to lead to heater car, production equipment has been docked after reaching the spot, then reinforced plastic plate production is carried out at use scene, for the ease of transport, the more existing irremovable formula equipment of total length of production equipment shortens 5-7m, but the excellent performance of its reinforced plastic plate produced on the basis that equipment shortens, curing molding is effective.
Preferably, the length of keyway spends the length of roller equal with described infiltration, preferably evenly distributed in the side infiltrating flower roller have multiple keyway and the length of each keyway is equal with the length infiltrating colored roller, such can by flower roller wetting efficiency bring up to maximum, raw material can be made to complete infiltration fast, shorten the Host range time.
Preferably, the surface spraying of keyway has polytetrafluoroethylene (PTFE), to prevent raw material from pasting the surface infiltrating flower roller in impregnation process, not only have lost the quality that raw material also can affect infiltration.
Preferably, the concrete structure of second baffle is be filled with rock wool in metal framework, such structural heat-insulation is effective, after incubator is divided into multiple region, to be used for forming multiple temperature range, because be the endothermic reaction when chemical reaction occurs raw material in the early stage, so temperature is higher, but can heat release be started in subsequent cure process, so just not need so high temperature, it is more reasonable that therefore multiple temperature range is set.
Preferably, the quantity of second baffle is 2-3, and generally arranging 2-3 temperature province can meet the demands.
Preferably, the length being solidified into molding box 3 is 9-9.5m, the length being solidified into molding box in existing irremovable formula production system is generally at 11-12m, and the molding box that is solidified into of the embodiment of the present invention shortens length, not only do not have influence on molding effect but also transport of being more convenient for by improve the temperature be solidified in molding box.
Preferably, the length of incubator 4 is 10-11m, the length of the incubator in existing irremovable formula production system is generally at 12-13m, and the molding box that is solidified into of the embodiment of the present invention shortens length, does not only have influence on solidification effect but also transport of being more convenient for by the temperature that improve in incubator.
Preferably, infiltrate unit, forming unit, solidified cell and cut unit four unit and be respectively arranged with electrical control cubicles 5, realize controlling separately for convenience of unit, be provided with electrical control cubicles at unit, use when use scene is assembled aviation to twine head between each electrical control cubicles and dock.
Preferably, the production system total length of reinforced plastic plate is below 48m, the total length of traditional irremovable formula production system is about 55m, and production system of the present invention shortens to below 48m, be convenient to transport like this, use scene also relatively good assembling, the performance of the reinforced plastic plate produced is also more excellent, all more excellent than the indices of the reinforced plastic plate of traditional mode of production pattern, and the total height of the production system of the embodiment of the present invention is at about 0.5m, the low about 0.3m of height of more irremovable formula production system is so also for the ease of transporting equipment.
The production procedure of the reinforced plastic plate of the embodiment of the present invention is:
(1) infiltrate: mixture laying resin paste and non-twist coarse sand formed completes infiltration by infiltrating unit on lower film, spy of the present invention is provided with to infiltrate and spends roller to be used for strengthening accelerating wetting velocity when fibrofelt volume infiltrates with resin mixture liquor, compacting raw material, and the control temperature of whole infiltration unit is higher makes that the viscosity of raw material is low better to be infiltrated;
(2) shaping: the raw material after infiltration carries out further curing molding being solidified in molding box, curing molding number of molds density adds 60% for 35-40, the molding time of reinforced plastic plate can be shortened, and the temperature be solidified in molding box is higher, curing molding 1min under the condition of 90-95 DEG C, strengthening its molding effect, mixed liquor hardens into softly moulds shape;
(3) solidify: in incubator, install baffle plate, to be divided into multiple temperature range to carry out shaping sclerosis, the temperature of most leading portion controls at 60-65 DEG C, and back segment is lower than leading portion about 15 DEG C;
(4) cut: below 45 DEG C, cooling process 1min is carried out to product with cooling blower, the length in air-cooled district is shortened to 4-5 rice for the ease of transport, such cooling blower needs powerful cooling blower 2-3 platform to meet the demands, and then according to customer demand carry out cutting cutting namely obtain finished product.
Experimental example 1
Reinforced plastic plate 760 type that the embodiment of the present invention is prepared and comparative example 1: each 50 of reinforced plastic plate 760 type that Qinhuangdao Roewe material engineering Co., Ltd prepares, carry out following Performance Detection, specifically see the following form 1:
Table 1 performance indications
As can be seen from upper table 1, according to totally 100 samples of this test, each testing performance index out calculates mean value afterwards and fills in table, find that the reinforced plastic plate performance that the embodiment of the present invention is prepared is all more excellent, and the reinforced plastic plate production system tool of this movable type of the embodiment of the present invention has the following advantages: produce the direct application and construction of finished product at the scene on-the-spot, reduce cost of transportation and breakage risk, reduce time cost, do not produce warehousing costs, docking construction in kind, the probability of makeing mistakes is down to minimum, also can adjust at scene, length restriction is less, raw material, finished product waste is extremely low, without the need to transporting after cutting, avoid splicing and cause roof leaking, the generation of the phenomenons such as lap seal is not tight, and reduce splicing expense, time, reduce human cost etc.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a production system for reinforced plastic plate, is characterized in that, comprises and infiltrates unit, forming unit, solidified cell and cut unit;
Described infiltration unit comprises successively to be rolled up for raw material and fibrofelt the temperature control platform that infiltrates and infiltrates flower roller, described infiltration flower roller is positioned at raw material and described fibrofelt rolls up the rear discharged, described infiltration flower roller is cylindric, and the described surface infiltrating flower roller arranges multiple keyway along the direction axially parallel with it;
Described forming unit comprises and is solidified into molding box, described in be solidified into molding box inside and be provided with multiple mould, the quantity of described mould is 35-40;
Described solidified cell comprises incubator, and the inside of described incubator is provided with multiple first baffle plate in the horizontal direction and incubator is divided into multiple regions from top to bottom, and each region is vertically provided with multiple second baffle from left to right;
The described unit that cuts comprises 2-3 platform cooling blower, and described in every platform, the air quantity of cooling blower is 3800-4000m
3/ h.
2. the production system of a kind of reinforced plastic plate according to claim 1, is characterized in that, the length of described keyway spends the length of roller equal with described infiltration.
3. the production system of a kind of reinforced plastic plate according to claim 1, is characterized in that, the surface spraying of described keyway has polytetrafluoroethylene (PTFE).
4. the production system of a kind of reinforced plastic plate according to claim 1, is characterized in that, the concrete structure of described second baffle is be filled with rock wool in metal framework.
5. the production system of a kind of reinforced plastic plate according to claim 1, is characterized in that, the quantity of described second baffle is 2-3.
6. the production system of a kind of reinforced plastic plate according to claim 1, is characterized in that, described in be solidified into molding box length be 9-9.5m.
7. the production system of a kind of reinforced plastic plate according to claim 1, is characterized in that, the length of described incubator is 10-11m.
8. the production system of a kind of reinforced plastic plate according to claim 1, is characterized in that, described infiltration unit, forming unit, solidified cell and cut unit four unit and be respectively arranged with electrical control cubicles.
9. the production system of a kind of reinforced plastic plate according to claim 1, is characterized in that, the production system total length of described reinforced plastic plate is below 48m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410706648.0A CN104325656A (en) | 2014-11-27 | 2014-11-27 | Production system of glass steel plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410706648.0A CN104325656A (en) | 2014-11-27 | 2014-11-27 | Production system of glass steel plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104325656A true CN104325656A (en) | 2015-02-04 |
Family
ID=52400522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410706648.0A Pending CN104325656A (en) | 2014-11-27 | 2014-11-27 | Production system of glass steel plates |
Country Status (1)
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| CN (1) | CN104325656A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000343551A (en) * | 1999-06-08 | 2000-12-12 | Sekisui Chem Co Ltd | Manufacture of fiber-reinforced heat-curable foamed resin molding |
| US20070175571A1 (en) * | 2006-02-02 | 2007-08-02 | Rubin Alexander M | Novel fabrication process for thermoplastic composite parts |
| CN101564897A (en) * | 2008-04-25 | 2009-10-28 | 通用电气公司 | Composite wind turbine tower and method for fabricating same |
| WO2009130525A1 (en) * | 2008-04-24 | 2009-10-29 | Szaplonczay Pal | Process and equipment for producing composite core with thermoplastic matrix for recyclable and thermally stable electrical transmission line conductor |
| CN102094228A (en) * | 2009-12-09 | 2011-06-15 | 鸿富锦精密工业（深圳）有限公司 | Production line |
| CN202186057U (en) * | 2011-04-15 | 2012-04-11 | 王浩 | Continuous forming production line for FRP (fiber reinforced Plastic) glass fiber reinforced plastic plate |
| CN202685325U (en) * | 2012-04-11 | 2013-01-23 | 王浩 | Energy-saving environment-friendly continuous forming device for fiber reinforced plastic (FRP) boards |
| CN203019158U (en) * | 2012-12-25 | 2013-06-26 | 上海亚泽金属屋面系统股份有限公司 | Metal composite plate processing production line system capable of realizing field processing |
| CN103707522A (en) * | 2013-12-19 | 2014-04-09 | 中材科技股份有限公司 | Auxiliary standing device on hollow composite flat plate production line |
-
2014
- 2014-11-27 CN CN201410706648.0A patent/CN104325656A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000343551A (en) * | 1999-06-08 | 2000-12-12 | Sekisui Chem Co Ltd | Manufacture of fiber-reinforced heat-curable foamed resin molding |
| US20070175571A1 (en) * | 2006-02-02 | 2007-08-02 | Rubin Alexander M | Novel fabrication process for thermoplastic composite parts |
| WO2009130525A1 (en) * | 2008-04-24 | 2009-10-29 | Szaplonczay Pal | Process and equipment for producing composite core with thermoplastic matrix for recyclable and thermally stable electrical transmission line conductor |
| CN101564897A (en) * | 2008-04-25 | 2009-10-28 | 通用电气公司 | Composite wind turbine tower and method for fabricating same |
| CN102094228A (en) * | 2009-12-09 | 2011-06-15 | 鸿富锦精密工业（深圳）有限公司 | Production line |
| CN202186057U (en) * | 2011-04-15 | 2012-04-11 | 王浩 | Continuous forming production line for FRP (fiber reinforced Plastic) glass fiber reinforced plastic plate |
| CN202685325U (en) * | 2012-04-11 | 2013-01-23 | 王浩 | Energy-saving environment-friendly continuous forming device for fiber reinforced plastic (FRP) boards |
| CN203019158U (en) * | 2012-12-25 | 2013-06-26 | 上海亚泽金属屋面系统股份有限公司 | Metal composite plate processing production line system capable of realizing field processing |
| CN103707522A (en) * | 2013-12-19 | 2014-04-09 | 中材科技股份有限公司 | Auxiliary standing device on hollow composite flat plate production line |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20151021 Address after: 208 room 066004, science and technology building, Qinhuangdao economic and Technological Development Zone, Hebei Applicant after: Qinhuangdao Dnuo Technology Development Co., Ltd. Address before: 066004, Qinhuangdao economic and Technological Development Zone, Hebei, 4-7 Applicant before: QINHUANGDAO SONGHE COMPOSITE MATERIALS DEVELOPMENT CO., LTD. |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150204 |
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| RJ01 | Rejection of invention patent application after publication |