CN104325364B - The external oral cavity high speed of ultrasonic wave added grinds reparation analog - Google Patents
The external oral cavity high speed of ultrasonic wave added grinds reparation analog Download PDFInfo
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- CN104325364B CN104325364B CN201410430855.8A CN201410430855A CN104325364B CN 104325364 B CN104325364 B CN 104325364B CN 201410430855 A CN201410430855 A CN 201410430855A CN 104325364 B CN104325364 B CN 104325364B
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- 210000000214 mouth Anatomy 0.000 title claims abstract description 14
- 238000004088 simulation Methods 0.000 claims abstract description 20
- 230000008439 repair process Effects 0.000 claims abstract description 13
- 238000002604 ultrasonography Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 10
- 238000000338 in vitro Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000006378 damage Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 239000005548 dental material Substances 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000002826 coolant Substances 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000011797 cavity material Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/16—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
Abstract
本发明公开了一种超声辅助体外口腔高速调磨修复模拟装置,包括可调机架和模拟修复系统,模拟修复系统中设置有轴向超声振动系统(3)和横向超声振动系统(4),两系统分别设置有换能器A(3-5)和换能器B(4-5);超声波电源通过两换能器使工件沿铅垂线方向和水平面方向振动,两个方向的直线振动合成椭圆振动;本发明通过对工件的二维椭圆超声振动,针对各种齿科材料进行二维超声辅助磨削修复试验,并通过观察力、热、噪声、表面形貌和亚表面损伤的变化来研究超声辅助对口腔调磨的改进效果;该模拟装置结构简单、紧凑、操作方便。
The invention discloses an ultrasound-assisted high-speed grinding and restoration simulation device for extracorporeal oral cavity. The two systems are respectively equipped with transducer A (3-5) and transducer B (4-5); the ultrasonic power supply vibrates the workpiece along the vertical line and the horizontal direction through the two transducers, and the linear vibration in the two directions Synthetic elliptical vibration; the present invention conducts two-dimensional ultrasonic-assisted grinding and repair tests on various dental materials through the two-dimensional elliptical ultrasonic vibration of the workpiece, and observes the changes in force, heat, noise, surface morphology and subsurface damage To study the improvement effect of ultrasonic-assisted oral grinding; the simulation device is simple, compact and easy to operate.
Description
技术领域technical field
本发明是关于口腔材料磨削修复体外模拟实验装置,具体涉及一种二维超声辅助体外口腔高速调磨修复模拟平台。The invention relates to an in vitro simulation experiment device for grinding and repairing oral cavity materials, in particular to a simulation platform for high-speed grinding and repairing of oral cavity in vitro assisted by two-dimensional ultrasound.
背景技术Background technique
在口腔修复学领域中,口腔高速调磨是必不可少的关键技术,被广泛用于修复体就位前的牙体组织预备及修复体就位后的表面修磨手术中,即医生利用高速牙科手机及磨具车针对牙体组织或修复体的外形进行大量的磨改、抛光等操作,以便调整修复体与牙颌系统的咬合、协调关系,这是保证修复体实现正常口腔胜利功能的关键环节。问题的难点包括:口腔环境的复杂性,修复体去除困难,极易产生磨削修复破坏而导致修复体的早期微破坏和突发性宏观破坏,以及动态切削力、振动和噪声对患者所产生的不舒适性。In the field of prosthodontics, oral high-speed grinding is an essential key technology, which is widely used in the tooth tissue preparation before the restoration is in place and the surface grinding operation after the restoration is in place, that is, the doctor uses high-speed Dental handpieces and abrasive carts perform a large number of grinding, polishing and other operations on the shape of tooth tissue or restorations to adjust the occlusal and coordination relationship between the restoration and the dento-jaw system, which is the guarantee for the restoration to achieve normal oral victory key link. Difficulties include: the complexity of the oral environment, the difficulty in removing restorations, the extremely prone to grinding repair damage, which leads to early micro-damage and sudden macro-destruction of the restoration, and the impact of dynamic cutting force, vibration and noise on patients. of discomfort.
为了解决上述问题,马里兰大学的S.C.Siegel和J.V.vonFraunnhoferA等人,设计了一个简易的模拟口腔修复切削装置[S.C.Siegel,J.V.vonFraunhofer.Effectsofhandpieceloadonthecuttingefficiencyofdentalburs,MachiningScience&Technology1(1)(1997))1-13],利用高速牙科手机及金刚石磨具对齿科材料进行体外模拟磨削修复,针对材料去除率进行相关研究。美国工程院院士、NIST的B.Lawn博士等利用压痕实验法,对齿科陶瓷的脆性断裂和准塑性破坏进行了大量研究[I.M.Peterson,A.Pajares,B.R.Lawn,V.P.Thomspon,E.D.Rekow,Mechanicalcharacterizationofdentalceramicsbyhertziancontacts,JournalofDentalResearch77(4)(1998)589-602]。美国国家标准局的X.Dong、L.Yin、S.Jahanmir、L.K.Ives与新泽西医科大学的D.E.Rekow合作,从材料学和摩擦学入手,研制出一种准静态、定常磨削力的齿科陶瓷口腔修复实验装置,并据此探讨了各种齿科陶瓷材料显微结构和金刚石磨料粒度对磨削修复表面质量以及金刚石磨具磨损的影响[L.Yin,S.Jahanmir,L.K.Ives.Abrasivemachiningofporcelainandzirconiawithadentalhandpiece,Wear255(2003)975-989。]申请人所在研究团队自2005年与天津医科大学合作,打破国外现有研究装置一维准静态局限,先后设计了二维及三维口腔调磨物理仿真体外模拟装置[YinL,SongXF,QuSF,HuangT,MeiJP,YangZY,LiJ,Performanceevaluationofadentalhandpieceinsimulationofclinicalfinishingusinganovel2-DOFinvitroapparatus,ProceedingsoftheInstitutionofMechanicalEngineersPartH:JournalofEngineeringinMedicine,2006,220(8):929-938],对高速牙科手机调磨陶瓷修复体进行体外动态测试和评价,并探讨了牙科陶瓷口腔高速调磨热力损伤问题[SongXF,YinL,Surfacemorphologyandfractureinhandpieceadjustingofaleucite-reinforcedglassceramicwithcoarsediamondburs,MaterialsScience&EngineeringA,2012,534(1):193-202]。在常规口腔调磨手术中,由于高速牙科手机转速很高,导致临床调磨手术中产生的力、热、噪声使患者感到不适,调磨后的修复体表面损伤比较严重,为了提高口腔调磨手术的舒适性和修复体的质量,迫切需要寻求改善常规口腔调磨的新方法、新手段。In order to solve the above problems, S.C.Siegel and J.V.vonFraunnhoferA of the University of Maryland et al. designed a simple and easy simulated oral restoration cutting device [S.C.Siegel, J.V.vonFraunhofer. Effects of handpiece load on the cutting efficiency of dental burs, Machining Science & Technology 1 (1) (1997)) 1-13] Dental handpieces and diamond abrasives are used for in vitro simulated grinding and restoration of dental materials, and relevant research is conducted on the material removal rate. Dr. B. Lawn, academician of the American Academy of Engineering and NIST, has conducted a lot of research on the brittle fracture and quasi-plastic failure of dental ceramics by using the indentation test method [I.M. , Journal of Dental Research 77(4)(1998) 589-602]. X.Dong, L.Yin, S.Jahanmir, and L.K.Ives of the National Bureau of Standards cooperated with D.E.Rekow of the New Jersey Medical University to develop a quasi-static and constant grinding force dental from the perspective of materials science and tribology Ceramic oral restorative experimental device, and based on this, the influence of the microstructure of various dental ceramic materials and the particle size of diamond abrasives on the surface quality of grinding repairs and the wear of diamond abrasives was discussed [L.Yin, S. Jahanmir, L.K. Ives. , Wear 255 (2003) 975-989. ]The applicant's research team has cooperated with Tianjin Medical University since 2005 to break through the one-dimensional quasi-static limitations of existing foreign research devices, and successively designed two-dimensional and three-dimensional dental grinding physical simulation in vitro simulation devices [YinL, SongXF, QuSF, HuangT ,MeiJP,YangZY,LiJ,Performanceevaluationofadentalhandpieceinsimulationofclinicalfinishingusingnovel2-DOFinvitroapparatus,ProceedingoftheInstitutionofMechanicalEngineersPartH:JournalofEngineeringinMedicine,2006,220(8):929-938]. Grinding thermal damage [SongXF, YinL, Surface morphology and fracture in handpiece adjusting of leucite-reinforced glass ceramic with coarse diamond burs, Materials Science & Engineering A, 2012, 534(1): 193-202]. In conventional oral grinding operations, due to the high speed of the high-speed dental handpiece, the force, heat, and noise generated in clinical grinding operations make patients feel uncomfortable, and the surface damage of the restoration after grinding is relatively serious. The comfort of the operation and the quality of the prosthesis urgently require new methods and means to improve conventional oral grinding.
鉴于超声振动技术在工业加工领域所展现的独特优势,如果在常规口腔高速调磨技术上加入超声振动系统,将极大可能改善口腔调磨效果、提高调磨效率。因此,设计出一种可以在体外利用牙科手机进行超声波磨削修复的装置是十分必要的。In view of the unique advantages of ultrasonic vibration technology in the field of industrial processing, if an ultrasonic vibration system is added to the conventional oral high-speed grinding technology, it will greatly improve the effect and efficiency of oral grinding. Therefore, it is very necessary to design a device that can use dental handpieces to perform ultrasonic grinding repairs in vitro.
发明内容Contents of the invention
本发明的目的,为克服常规口腔调磨中修复质量和舒适度不高的缺点,提供一种超声辅助体外口腔速调磨修复模拟实验装置。The object of the present invention is to provide a simulation experiment device for ultrasonic-assisted rapid oral cavity adjustment and repair in order to overcome the shortcomings of low repair quality and comfort in conventional oral grinding.
本发明通过如下技术方案予以实现。The present invention is realized through the following technical solutions.
一种超声辅助体外口腔高速调磨修复模拟装置,包括可调机架和模拟修复系统,其特征在于,所述可调机架由方形的下底板1、上顶板8和立柱12、螺母15组成,下底板1的四角对称位置分别设置有螺纹孔,上顶板8与下底板1的四角对应位置分别设置有通孔;下底板1分别通过四个带螺纹的立柱12和四个螺母15与上顶板8组成高度可调机架;An ultrasonic-assisted oral high-speed grinding and repairing simulation device in vitro, including an adjustable frame and a simulated repair system, characterized in that the adjustable frame is composed of a square lower bottom plate 1, an upper top plate 8, a column 12, and a nut 15 , the symmetrical positions of the four corners of the lower bottom plate 1 are respectively provided with threaded holes, and the corresponding positions of the four corners of the upper top plate 8 and the lower bottom plate 1 are respectively provided with through holes; The top plate 8 forms a height-adjustable rack;
下底板1的中央位置设置有一个方形的凹槽,凹槽内设置有小底板2,在小底板2的上面依次设置有测力仪14、定位板13、轴向超声振动系统3和横向超声振动系统4;所述轴向超声振动系统3包括轴向支撑架3-1,轴向支撑架3-1的上面设置有变幅杆A3-4,变幅杆A3-4通过大螺母A3-2与轴向连接杆3-3相固定,轴向连接杆3-3与工件夹具5相连接;所述轴向支撑架3-1的上面还设置有受液盘11;所述横向超声振动系统4包括横向支撑架4-1,横向支撑架4-1的上面设置有变幅杆B4-2,变幅杆B4-2通过大螺母B4-3与横向连接杆4-4相固定,横向连接杆4-4也与工件夹具5相连接;变幅杆A3-4带法兰的一端设置有换能器A3-5,变幅杆B(4-2)带法兰的一端设置有换能器B4-5,将外部超声波电源连接到两换能器后,使两变幅杆产生超声振动;A square groove is arranged in the center of the lower bottom plate 1, and a small bottom plate 2 is arranged in the groove, and a dynamometer 14, a positioning plate 13, an axial ultrasonic vibration system 3 and a transverse ultrasonic vibrating system are sequentially arranged on the small bottom plate 2. Vibration system 4; the axial ultrasonic vibration system 3 includes an axial support frame 3-1, and the upper surface of the axial support frame 3-1 is provided with a horn A3-4, and the horn A3-4 is passed through a large nut A3- 2 is fixed with the axial connecting rod 3-3, and the axial connecting rod 3-3 is connected with the workpiece fixture 5; the upper surface of the axial support frame 3-1 is also provided with a liquid receiving plate 11; the transverse ultrasonic vibration The system 4 includes a transverse support frame 4-1, and a horn B4-2 is arranged on the top of the transverse support frame 4-1, and the horn B4-2 is fixed to the transverse connecting rod 4-4 through a large nut B4-3. The connecting rod 4-4 is also connected with the workpiece fixture 5; one end of the horn A3-4 with a flange is provided with a transducer A3-5, and the end of the horn B (4-2) with a flange is provided with a transducer Transducer B4-5, connect the external ultrasonic power supply to the two transducers to make the two horns generate ultrasonic vibrations;
所述工件夹具5设置有底座5-1,底座5-1在水平和铅垂线方向各设置有一个螺纹孔且与轴向连接杆3-3和横向连接杆4-3相连接;底座5-1的中间位置设置有立板5-3,立板5-3上设置有一圆孔,工件5-2的圆柱形一端穿过该圆孔与立板5-3相连接,用螺母固定,并通过立板5-3上的凸起与工件上的凹槽相吻合以防止转动。The workpiece fixture 5 is provided with a base 5-1, and the base 5-1 is respectively provided with a threaded hole in the horizontal and vertical directions and is connected with the axial connecting rod 3-3 and the transverse connecting rod 4-3; the base 5 -1 is provided with a vertical plate 5-3 in the middle position, and a circular hole is arranged on the vertical plate 5-3, and the cylindrical end of the workpiece 5-2 passes through the circular hole and is connected with the vertical plate 5-3, and is fixed with a nut. And coincide with the groove on the workpiece by the protrusion on the vertical plate 5-3 to prevent rotation.
上顶板8的下面设置有二维运动系统9,其中,上顶板8与直线滑台A9-1刚性连接,直线滑台A9-1上设置有滑块A9-2,滑块A9-2与直线滑台B9-4刚性连接,直线滑台B9-4上设置有滑块B9-5,滑块B9-5通过其下面的螺栓与高度调节器7相连接,调节器7的下端设置有手机夹具6,手机夹具6与牙科手机10相连接,牙科手机10与外部的高速涡轮牙钻机相连接;两直线滑台分别由伺服电机A9-3和伺服电机B9-6驱动,使牙科手机10在水平面上作二维运动。A two-dimensional motion system 9 is arranged below the upper top plate 8, wherein the upper top plate 8 is rigidly connected to the linear slide table A9-1, and the linear slide table A9-1 is provided with a slide block A9-2, and the slide block A9-2 is connected to the linear slide table A9-1. The slide table B9-4 is rigidly connected, the linear slide table B9-4 is provided with a slide block B9-5, the slide block B9-5 is connected with the height adjuster 7 through the bolt below it, and the lower end of the adjuster 7 is provided with a mobile phone fixture 6. The handpiece fixture 6 is connected to the dental handpiece 10, and the dental handpiece 10 is connected to the external high-speed turbo dental drill; the two linear slides are respectively driven by the servo motor A9-3 and the servo motor B9-6, so that the dental handpiece 10 is in the horizontal plane. two-dimensional motion.
所述轴向超声振动系统3使得工件沿铅垂线方向振动,横向超声振动系统4使工件在水平面方向振动,两个方向的直线振动合成为椭圆振动。The axial ultrasonic vibration system 3 makes the workpiece vibrate along the vertical direction, the transverse ultrasonic vibration system 4 makes the workpiece vibrate in the horizontal direction, and the linear vibrations in the two directions are synthesized into elliptical vibrations.
所述高度调节器7由连接杆7-1和调节架7-2组成,两者通过螺纹调到所需位置后用螺母固定。Described height adjuster 7 is made up of connecting rod 7-1 and adjusting frame 7-2, and both are fixed with nut after being adjusted to required position by screw thread.
所述测力仪14将力信号转化为电信号,再通过电荷放大器、数据采集系统,对相关的磨削信号进行采集和分析,实现对磨削过程中磨削修复力的在线测定和监控。The dynamometer 14 converts the force signal into an electrical signal, and then collects and analyzes the relevant grinding signal through the charge amplifier and the data acquisition system, so as to realize online measurement and monitoring of the grinding repair force during the grinding process.
通过本发明的实验装置可以对口腔材料进行超声辅助振动磨削,通过对工件施加二维椭圆振动与未施加振动时进行对比,观察力、热、噪声、表面形貌和亚表面损伤的变化来研究超声辅助对口腔调磨的改进效果,该模拟装置结构简单、紧凑、操作方便。The experimental device of the present invention can be used for ultrasonic-assisted vibration grinding of oral materials, by comparing the two-dimensional elliptical vibration applied to the workpiece with that without vibration, and observing the changes in force, heat, noise, surface morphology and subsurface damage. To study the improvement effect of ultrasonic assisted oral grinding, the simulation device is simple in structure, compact and easy to operate.
附图说明Description of drawings
图1是本发明超声辅助体外口腔高速调磨修复模拟装置结构示意图;Fig. 1 is a schematic diagram of the structure of the ultrasound-assisted external oral cavity high-speed grinding repair simulation device of the present invention;
图2是本发明超声辅助体外口腔高速调磨修复模拟装置轴向超声振动系统图示意图;Fig. 2 is a schematic diagram of the axial ultrasonic vibration system of the ultrasound-assisted high-speed grinding and repair simulation device for extracorporeal oral cavity of the present invention;
图3是本发明超声辅助体外口腔高速调磨修复模拟装置横向超声振动系统图示意图;Fig. 3 is a schematic diagram of the transverse ultrasonic vibration system of the ultrasonic-assisted high-speed oral grinding restoration simulation device in the present invention;
图4是本发明超声辅助体外口腔高速调磨修复模拟装置工件夹具示意图;Fig. 4 is a schematic diagram of the workpiece fixture of the ultrasound-assisted in vitro high-speed oral grinding repair simulation device of the present invention;
图5是本发明超声辅助体外口腔高速调磨修复模拟装置高度调节器二维示意图;Fig. 5 is a two-dimensional schematic diagram of the height regulator of the ultrasound-assisted high-speed grinding and restoration simulation device for extracorporeal oral cavity of the present invention;
图6是本发明超声辅助体外口腔高速调磨修复模拟装置二维运动系统示意图。Fig. 6 is a schematic diagram of the two-dimensional motion system of the ultrasound-assisted high-speed grinding and restoration simulation device for extracorporeal oral cavity of the present invention.
附图标记:Reference signs:
1———下底板2———小底板1——lower bottom plate 2——small bottom plate
3———轴向超声振动系统3-1———轴向支撑架3——Axial Ultrasonic Vibration System 3-1——Axial Support Frame
3-2———大螺母A3-3———轴向连接杆3-2——Big Nut A3-3——Axial Connecting Rod
3-4———变幅杆A3-5———换能器A3-4——horn A3-5——transducer A
4———横向超声振动系统4-1———横向支撑架4——Lateral Ultrasonic Vibration System 4-1——Lateral Support Frame
4-2———变幅杆B4-3———大螺母B4-2——horn B4-3——big nut B
4-4———横向连接杆4-5———换能器B4-4——transverse connecting rod 4-5——transducer B
5———工件夹具5-1———底座5——workpiece fixture 5-1——base
5-2———工件5-3———立板5-2——workpiece 5-3——upright plate
6———手机夹具7———高度调节器6——mobile phone fixture 7——height adjuster
7-1———调节柱7-2———调节架7-1——Adjustment column 7-2——Adjustment frame
8———上顶板9———二维运动系统8——upper top plate 9——two-dimensional motion system
9-1———直线滑台A9-2———滑块A9-1——Linear slide A9-2——Slider A
9-3———伺服电机A9-4———直线滑台B9-3——servo motor A9-4——linear sliding table B
9-5———滑块B9-6———伺服电机B9-5——slider B9-6——servo motor B
10———牙科手机11———受液盘10——Dental handpiece 11——Liquid tray
12———立柱13———定位板12——Column 13——Positioning plate
14———测力仪15———螺母14——force gauge 15——nut
具体实施方式detailed description
本发明采用常规材料和常规生产工艺进行制备。The invention adopts conventional materials and conventional production techniques for preparation.
下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
参见图1,本发明超声辅助体外口腔高速调磨修复模拟装置由可调机架和模拟修复系统组成。Referring to Fig. 1 , the ultrasonic-assisted high-speed oral grinding and restoration simulation device for extracorporeal oral cavity of the present invention consists of an adjustable frame and a simulation restoration system.
可调机架由方形的下底板1、上顶板8和立柱12、螺母15组成,下底板1的四角对称位置分别设置有螺纹孔,上顶板8与下底板1的四角对应位置分别设置有通孔;下底板1通过四个带螺纹的立柱12和螺母15与上底板8组成高度可调机架;The adjustable frame is composed of a square lower bottom plate 1, an upper top plate 8, upright columns 12, and nuts 15. The four corners of the lower bottom plate 1 are respectively provided with threaded holes, and the corresponding positions of the upper top plate 8 and the four corners of the lower bottom plate 1 are respectively provided with through holes. hole; the lower base plate 1 forms a height-adjustable frame with the upper base plate 8 through four threaded columns 12 and nuts 15;
下底板1的中央位置设置有一个方形的凹槽,凹槽内设置有小底板2,在小底板2的上面依次设置有测力仪14、定位板13、轴向超声振动系统3和横向超声振动系统4;如图2所示,所述轴向超声振动系统3包括轴向支撑架3-1,轴向支撑架3-1的上面设置有变幅杆A3-4,变幅杆A3-4通过大螺母A3-2与轴向连接杆3-3相固定,轴向连接杆3-3与工件夹具5相连接;所述轴向支撑架3-1的上面还设置有受液盘11,用于盛接磨削过程中喷出的冷却液,受液盘11与变幅杆A3-4之间的孔隙采用密封圈密封,以防漏水。如图3所示,所述横向超声振动系统4包括横向支撑架4-1,横向支撑架4-1的上面设置有变幅杆B4-2,变幅杆B4-2通过大螺母B4-3与横向连接杆4-4相固定,横向连接杆4-4也与工件夹具5相连接;A square groove is arranged in the center of the lower bottom plate 1, and a small bottom plate 2 is arranged in the groove, and a dynamometer 14, a positioning plate 13, an axial ultrasonic vibration system 3 and a transverse ultrasonic vibrating system are sequentially arranged on the small bottom plate 2. Vibration system 4; as shown in Figure 2, the axial ultrasonic vibration system 3 includes an axial support frame 3-1, and the upper side of the axial support frame 3-1 is provided with a horn A3-4, and the horn A3- 4 The axial connecting rod 3-3 is fixed through the large nut A3-2, and the axial connecting rod 3-3 is connected with the workpiece fixture 5; the upper surface of the axial supporting frame 3-1 is also provided with a liquid receiving plate 11 , used to receive the coolant sprayed out during the grinding process, and the gap between the liquid receiving plate 11 and the horn A3-4 is sealed with a sealing ring to prevent water leakage. As shown in Figure 3, the transverse ultrasonic vibration system 4 includes a transverse support frame 4-1, and a horn B4-2 is arranged above the transverse support frame 4-1, and the horn B4-2 passes through a large nut B4-3 It is fixed with the transverse connecting rod 4-4, and the transverse connecting rod 4-4 is also connected with the workpiece fixture 5;
变幅杆A3-4与变幅杆B4-2的带法兰的一端分别设置有换能器A3-5和换能器B4-5,将超声波电源连接到两换能器后,使两变幅杆产生超声振动;轴向超声振动系统3使工件沿铅垂线方向振动,横向超声振动系统4使工件在水平面振动,两个方向的直线振动合成为椭圆振动。The flanged ends of the horn A3-4 and the horn B4-2 are respectively equipped with a transducer A3-5 and a transducer B4-5. After connecting the ultrasonic power supply to the two transducers, the two transformers The rod generates ultrasonic vibration; the axial ultrasonic vibration system 3 makes the workpiece vibrate along the vertical direction, the transverse ultrasonic vibration system 4 makes the workpiece vibrate in the horizontal plane, and the linear vibration in two directions is synthesized into elliptical vibration.
如图4所示,所述工件夹具5设置有底座5-1,底座5-1在水平和铅垂方向各设置有一个螺纹孔且与轴向连接杆3-3和横向连接杆4-3相连接;底座5-1的中间位置设置有立板5-3,立板5-3上设置有一圆孔,工件5-2的带螺纹的圆柱形一端穿过该圆孔与立板5-3相连接,用螺母固定,并通过立板5-3上的凸起与工件上的凹槽相吻合以防止转动。As shown in Figure 4, the workpiece fixture 5 is provided with a base 5-1, and the base 5-1 is respectively provided with a threaded hole in the horizontal and vertical directions and is connected with the axial connecting rod 3-3 and the transverse connecting rod 4-3. connected; the middle position of the base 5-1 is provided with a vertical plate 5-3, and a circular hole is arranged on the vertical plate 5-3, and the threaded cylindrical end of the workpiece 5-2 passes through the circular hole and the vertical plate 5- 3 are connected, fixed with nuts, and coincide with the grooves on the workpiece by the protrusion on the vertical plate 5-3 to prevent rotation.
上顶板8的下面设置二维运动系统9,其包括与上顶板8刚性连接的直线滑台A9-1,直线滑台A9-1上的滑块A9-2与直线滑台B9-4刚性连接,直线滑台B9-4上的滑动块B9-5通过下面的螺栓与高度调节器7相连接,调节器7的下端设置有手机夹具6,手机夹具6与牙科手机10相连接;两直线滑台分别由伺服电机A9-3和伺服电机B9-6驱动,使牙科手机10在水平面上运动;A two-dimensional motion system 9 is arranged below the upper top plate 8, which includes a linear slide A9-1 rigidly connected to the upper top plate 8, and a slide block A9-2 on the linear slide A9-1 is rigidly connected to the linear slide B9-4 , the sliding block B9-5 on the linear slide table B9-4 is connected with the height regulator 7 through the bolt below, the lower end of the regulator 7 is provided with a mobile phone clamp 6, and the mobile phone clamp 6 is connected with the dental handpiece 10; The stage is respectively driven by the servo motor A9-3 and the servo motor B9-6, so that the dental handpiece 10 moves on the horizontal plane;
如图5所示,高度调节器7由调节柱7-1和调节架7-2组成,通过调节柱7-1上的螺纹与调节架7-2上的螺纹孔旋合程度来调节高度,到所需位置后用螺母固定。As shown in Figure 5, the height adjuster 7 is made up of an adjustment column 7-1 and an adjustment frame 7-2, and the height is adjusted by screwing the thread on the adjustment column 7-1 to the threaded hole on the adjustment frame 7-2. After reaching the desired position, fix it with nuts.
牙科手机10由高速涡轮牙钻机驱动,在牙科手机10尾部有两个小孔:进气孔和进水孔;在磨削过程中,牙钻机通过牙科手机的进气孔气动牙科车针高速旋转,同时有冷却液通过牙科手机的进水孔不断喷射出来。The dental handpiece 10 is driven by a high-speed turbine dental drill, and there are two small holes at the tail of the dental handpiece 10: the air inlet hole and the water inlet hole; during the grinding process, the dental drill machine rotates at high speed through the air inlet hole of the dental handpiece and the pneumatic dental bur , and at the same time, the coolant is continuously sprayed out through the water inlet hole of the dental handpiece.
测力仪14与定位板13连接,在磨削过程中,测力仪将力信号转化为电信号,通过电荷放大器、数据采集系统,对相关的磨削信号进行采集和分析,实现对磨削过程中磨削修复力的在线测定和监控。The dynamometer 14 is connected with the positioning plate 13. During the grinding process, the dynamometer converts the force signal into an electrical signal, collects and analyzes the relevant grinding signals through the charge amplifier and the data acquisition system, and realizes the grinding process. On-line measurement and monitoring of grinding repair force during the process.
超声辅助体外口腔高速调磨修复模拟装置实现了牙科手机的二维可控运动,工件的二维椭圆超声振动,针对各种齿科材料进行二维超声辅助磨削修复试验,通过测力仪对磨削力随时进行测定和监控。Ultrasonic-assisted external oral cavity high-speed grinding and repairing simulation device realizes the two-dimensional controllable movement of the dental handpiece, the two-dimensional elliptical ultrasonic vibration of the workpiece, and conducts two-dimensional ultrasonic-assisted grinding and repairing tests on various dental materials. Grinding forces are measured and monitored at any time.
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CN105662625B (en) * | 2015-12-31 | 2017-12-01 | 天津大学 | Radial ultrasonic ripple auxiliary dental handpiece oral cavity high speed grinds reparation analogue means |
CN105675490A (en) * | 2015-12-31 | 2016-06-15 | 天津大学 | Axial ultrasonic assisted dental handpiece oral high-speed grinding and repairing simulation apparatus |
CN105702144A (en) * | 2016-03-30 | 2016-06-22 | 天津大学 | Tangential ultrasonic wave assisted dental hand machine oral cavity high-speed grinding and repairing simulation device |
US11597049B2 (en) | 2017-12-06 | 2023-03-07 | Qingdao university of technology | Nanofluid minimum quantity lubrication grinding device of ultrasonic vibration assisted grinding fluid micro-channel infiltration |
CN107855836B (en) * | 2017-12-06 | 2019-10-29 | 青岛理工大学 | Nanofluid Minimal Quantity Lubrication Grinding Device |
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