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CN104324730B - A kind of catalyst for calcium carbide furnace gas deoxidation and preparation method thereof - Google Patents

A kind of catalyst for calcium carbide furnace gas deoxidation and preparation method thereof Download PDF

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CN104324730B
CN104324730B CN201410543015.2A CN201410543015A CN104324730B CN 104324730 B CN104324730 B CN 104324730B CN 201410543015 A CN201410543015 A CN 201410543015A CN 104324730 B CN104324730 B CN 104324730B
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catalyst
active component
platinum
calcium carbide
oxide
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CN104324730A (en
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邓世碧
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Henan Zhonghong Group Coal Co ltd
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Abstract

The invention discloses a kind of catalyst for calcium carbide furnace gas deoxidation, it is made up of active component, coagent and carrier: active component is Cu and Pt, and active ingredient copper, in terms of oxide, weight percentage is 10~50%, and the weight percentage of platinum is 0.1~3%;Coagent is one or more in Zn, Fe, Al, and in terms of oxide, weight percentage is 1~30%;Remaining is carrier.Catalyst of the present invention uses Pt, Cu to be that active component has certain antitoxin performance, deoxy activity height, good stability, deoxidation temperature are low, the oxygen of calcium carbide furnace gas can be taken off to 1.0ppm (1 × 10 6 (v/v)) below, preparation method is simple, is suitable for heavy industrialization application.The present invention discloses the preparation method of this catalyst.

Description

A kind of catalyst for calcium carbide furnace gas deoxidation and preparation method thereof
Technical field
The deoxidizing purification that the present invention relates to calcium carbide furnace gas processes, a kind of catalyst for calcium carbide furnace gas deoxidation, with And preparation method thereof.
Background technology
Carbide is a kind of important basic chemical industry raw material, and chemical name is Acetylenogen., and carbide and water react and prepares acetylene, second Alkynes is the base stock of synthetic organic chemical manufacturing industry, can synthesize a series of organic compound, carries for industry, agricultural, medicine For raw material.
In carbide production, carbon material and Calx react, and generate Acetylenogen. (carbide) and CO.Calcium carbide industry is mainly given birth to Producing device is furnace of calcium carbide, is divided into internal combustion type furnace of calcium carbide and closed type calcium carbide furnace two class.Internal combustion type furnace of calcium carbide and closed type calcium carbide furnace phase Ratio, energy consumption of unit product is higher, and waste discharge amount is relatively big, 11th Five-Year " period has been forced to eliminate.At present, China's tool The closed type calcium carbide furnace production technology having independent intellectual property right is the most ripe, and has had the application of certain scale.In carrying out comprehensively The ripe of combustion furnace of calcium carbide transformation closed type calcium carbide furnace.
Closed type calcium carbide furnace, by installing bell additional, makes furnace of calcium carbide enclose, has completely cut off extraneous air, produced by carbide The CO (carbon monoxide converter) gas that journey produces is extracted out with air-extractor and is utilized.Simultaneously equipped with auto feed pipe on bell.Closed type calcium carbide furnace is also It is configured with the devices such as electrode control system, flue gas cleaning, gas burning lime kiln.Compared with the first two type of furnace, closed type calcium carbide furnace by Without combustion flame on boiler face, carbon material combustible loss and heat-energy losses are little, can burn as gas after the purified process of calcium carbide furnace gas simultaneously The fuel in limekiln or as organic synthesis raw material, accomplishes that resource makes full use of;Flame and dust, boiler face is not had around furnace of calcium carbide Device temperature is relatively low, improves work, safe operating conditions;Furnace charge is fed by auto feed pipe, presses the operations such as electrode and adopts With Automated condtrol, mechanization degree is high, and equipment operation is safer reliably.
Usually constitute from sealed furnace calcium carbide furnace gas out: CO 75~85%, H25~15%, CO21.5~5%, O2 0.5~3%, CH41~2%, N21~10%, tar 1~2%, H2S < 600mg/m3, COS < 300mg/m3, CS2 > 3000mg/m3, thiophene < 1mg/m3, mercaptan < 300mg/m3, PH3< 300mg/m3, NH3< 30mg/m3, NOx < 200mg/m3, separately containing AsH3, the impurity such as HCN.
Chinese Patent Application No. be 201110196752.6 patent application disclose a kind of calcium carbide furnace gas purify concentration CO Method: by calcium carbide furnace gas dedusting, cooling decoking, temp.-changing adsorption preliminary clearning, supercharging, sulfur-resistant catalytic deoxidization, hydrolysis desulfurization, take off Acid gas, dearsenization, fine de-sulfur, loss of essence oxygen, dry, pressure-changed adsorption concentrating CO.
In above-mentioned cleaning project, the catalyst for CO deoxidation of deoxidation step domestic current document report mainly includes two Big class, one is with the catalyst that noble metal is main active component, including Pd/Al2O3(activated carbon), PdMnO/Al2O3、 PdAu(Ag)/Al2O3(TiO2) etc.;Two is non-precious metal catalyst, mainly has CuMnCo/ activated carbon, CuZn/Al2O3(activity Charcoal), CuOMnO+ auxiliary agent Zn (Ni, Au)/Al2O3Deng.In these catalyst, the noble metal catalyst based on Pt, Pd takes off Oxygen activity is high, and side reaction is less, but expensive, uses temperature high, is generally used for the removing of micro amount of oxygen, and in high concentration In CO gas, noble metal catalyst is easily formed carbonyl compound and causes activity decrease.Non-precious metal catalyst is mainly copper, manganese body System, this kind of dehydrogenation catalyst is cheap, but reactivity is low, when using temperature more than 150 DEG C, when unstripped gas oxygen content Time high, easy temperature runaway causes copper-based catalysts sintering deactivation, and the side reaction (including disproportionation, methanation etc.) of carbon monoxide is tighter Weight.And the reducing/regenerating temperature of manganese systems dehydrogenation catalyst is higher, energy consumption is big, and bad mechanical strength, easy efflorescence, is unfavorable for advising greatly Mould industrial applications.
Chinese invention patent CN1220302A discloses a kind of for synthetic gas deoxidizing catalyst, consisting of CuMnCo/ Activated carbon, can carry out degree of depth deoxidation to the synthesis gas less than 1% oxygen content, and after purification, gas remaining oxygen is less than 1.0ppm.But should Catalyst low-temperature activity is poor, causes again the sintering of copper-based catalysts during reaction temperature height, reduces service life.Additionally highly concentrated In degree CO gas, during temperature height, CO dismutation reaction is accelerated, and easily causes catalyst surface carbon deposit, thus causes the catalyst longevity Life shortens.
Chinese invention patent CN1227139A discloses a kind of deoxidation catalyst in high concentration CO, based on palladium Catalyst component, the one of Ag, Au, Cr, V prepares for auxiliary agent.This deoxidizer is used for high concentration CO deoxidation, has higher Activity and selectivity, preferable stability and deoxidation precision.But it uses air speed on the low side, and deoxidation treatment amount is little, use cost Higher.Additionally this catalyst preparation process is the most troublesome, and carrier needs to carry out presaturation absorbing high temp heat with organic oxygen-containing compound Processing, energy consumption and pollution are very big, are not suitable for industrial large-scale production.
Summary of the invention
The invention aims to overcome deficiencies of the prior art, it is provided that a kind of for calcium carbide furnace gas deoxidation Catalyst, is the difunctional dehydrogenation catalyst as active component with noble metal and base metal compounding ingredients, have employed Pt, Cu For active component, overcome and be that active component reaction temperature is high, poison resistance is low and with base metal activity with single noble metal The shortcomings such as composition activity is low, side reaction is serious, performance complement.Additionally, present invention also offers the preparation side of described catalyst Method.
To achieve these goals, the present invention uses following technical proposals:
A kind of catalyst for calcium carbide furnace gas deoxidation, is made up of active component, coagent and carrier, it is characterised in that:
Described active component is Cu and Pt, active ingredient copper, and in terms of oxide, weight percentage is 10~50%, the weight of platinum Amount percentage composition is 0.1~3%;
Coagent is one or more in Zn, Fe, Al, and in terms of oxide, weight percentage is 1~30%;
Remaining is carrier.
Using Pt, Cu is active component, and its performance complement overcomes with single noble metal for active component reaction temperature The shortcomings such as height, poison resistance are low and low with base metal active component activity, side reaction is serious.
Pt is to O2There is stronger absorbability, and the easy CO absorption of Cu forms the Metal carbonyl complex of less stable, Pt- Cu bimetallic active component utilizes it to O2With the absorbability of CO, CO and O in reacting gas can be greatly increased2Contact Probability and accelerate reaction, thus improve the activity of catalyst.
Experimentation shows 1% platinum catalyst to reuse in 6 times to have the highest reaction conversion ratio and selectivity.
Described active component Cu is selected from any one in Red copper oxide, copper nitrate, Schweinfurt green or copper sulfate;Described activity Component platinum is selected from any one in platinum sulfide, platinum acetate or platinum nitrate.
Described coagent is selected from any one or a few in the nitrate of Zn, Fe, Al, chloride, acetate.
Described carrier is one or more in silicon dioxide, magnesium oxide or zirconium oxide.
The preparation method of a kind of described catalyst for calcium carbide furnace gas deoxidation, is carried out in accordance with the following steps:
(1) active component Cu and coagent are dissolved in water, are made into mixed solution;
(2) carrier is added the solution that step (1) prepares carry out mediating, extruded moulding, be dried, roasting, before preparing catalyst Body;
(3) platinum salt is dissolved, make certain density aqueous solution;
(4) catalyst precarsor prepared is immersed in platinum salt solution prepared by step (3), normal temperature dipping 4~8h, it is dried, roasts Burn, obtain described catalyst.
The preparation method of a kind of described catalyst for calcium carbide furnace gas deoxidation, is carried out in accordance with the following steps:
(1) active component Cu and carrier are mixed in proportion;
(2) by step (1) gained mixture through kneading, extruded moulding, dry, roasting, prepare catalyst precarsor;
(3) platinum salt is dissolved, and make impregnation liquid with the aqueous solution of the salt of coagent;
(4) catalyst precarsor prepared is immersed in mixed solution prepared by step (3), normal temperature dipping 4~8h, it is dried, roasts Burn, obtain described catalyst.
Described method for preparing catalyst is simple, is suitable for heavy industrialization application.
It is 5000~15000h that described catalyst is applied to unstripped gas air speed-1, catalytic deoxidation reaction temperature is 80~200 DEG C.
Preferably, described catalytic deoxidation reaction temperature is 90~150 DEG C.
Deoxidation treatment amount is big, and reaction temperature is low, air speed 5000~15000h-1Under, reaction temperature 90~150 DEG C can reach very Good effect.
The oxygen content of deoxidation post-treatment gas is less than 1.0ppm.
Compared with prior art, the invention has the beneficial effects as follows:
(1) have employed Pt, Cu is active component, and its performance complement overcomes with single noble metal for active component reaction temperature The shortcomings such as height, poison resistance are low and low with base metal active component activity, side reaction is serious.
(2) deoxidation treatment amount is big, and reaction temperature is low;
(3) good stability, poison resistance is strong, and deoxidation precision is high, can be taken off by oxygen to 1.0ppm (1 × 10-6(v/v)) below.
(4) preparation method is simple, is suitable for heavy industrialization application, without reducing/regenerating after first use activation.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the foregoing invention content of the present invention is described in further detail.But should be by this It is interpreted as that the scope of the above-mentioned theme of the present invention is only limitted to following embodiment.Without departing from the idea case in the present invention described above, root According to ordinary skill knowledge and customary means, make various replacement and change, all should be included within the scope of the invention.
Embodiment 1
The calcium carbide furnace gas dehydrogenation catalyst of the present embodiment is by (by weight) 30% active component, the coagent of 10% and the load of 60% Body forms, and active component is to be equivalent to Red copper oxide that copper oxide is 27% and be equivalent to the platinum sulfide that platinum is 3%, coagent For being equivalent to ferrum oxide in catalyst and iron chloride that zinc oxide content is 10% and zinc nitrate, carrier is silicon dioxide, preparation side Method is as follows:
(1) Red copper oxide 24.3g, silicon dioxide 60g mix homogeneously are taken;
(2) being mediated by step (1) gained mixture, extruded moulding, be dried 4h at 100 DEG C, at 400 DEG C, roasting 4 is little Time, prepare catalyst precarsor;
(3) take platinum sulfide 3.49g, iron chloride 14.6g (being equivalent to 6.5g ferrum oxide), zinc nitrate 8.17g (is equivalent to 3.5g oxidation Zinc), it is configured to dipping solution after adding deionized water dissolving;
(4) catalyst precarsor prepared is immersed in mixed solution prepared by step (3), impregnate 8h under room temperature, at 120 DEG C Be dried 4h, at 450 DEG C roasting 4h the dehydrogenation catalyst 001 of the implementation case.
Embodiment 2
The calcium carbide furnace gas dehydrogenation catalyst of the present embodiment by the active component of (by weight) 40.1%, the coagent of 20% and The carrier composition of 39.9%, active component is to be equivalent to Schweinfurt green that copper oxide is 40% and be equivalent to the platinum nitrate that platinum is 0.1%, Coagent is to be equivalent to aluminium oxide and the aluminum chloride of zinc oxide 20% and zinc chloride in catalyst form, and carrier is zirconium oxide.
(1) take Schweinfurt green 45.5g, aluminum chloride 26.2g (being equivalent to 10g aluminium oxide) and zinc chloride 16.8g (is equivalent to 10g zinc oxide) it is dissolved in deionized water, wiring solution-forming;
(2) taking zirconium oxide 39.9g, the solution that addition step (1) has configured is mediated, and extruded moulding is dried at 120 DEG C 3h, 300 times roastings 5 hours, prepare catalyst precarsor;
(3) take 0.16g platinum nitrate and be configured to solution;
(4) catalyst precarsor prepared is immersed in platinum salt solution prepared by step (3), impregnate 5h under room temperature, at 120 DEG C Be dried 2h, at 300 DEG C roasting 5h the dehydrogenation catalyst 002 of the implementation case.
Embodiment 3
The calcium carbide furnace gas dehydrogenation catalyst of the present embodiment by the active component of (by weight) 52.1%, the coagent of 30% and The carrier composition of 17.9%, active component is to be equivalent to Schweinfurt green that copper oxide is 50% and be equivalent to the platinum sulfide that platinum is 2.1%, Coagent is to be equivalent to aluminium oxide in catalyst, ferrum oxide and the aluminum acetate of zinc oxide 30%, iron acetate and zinc acetate composition, Carrier is silicon dioxide.
(1) take Schweinfurt green 113.8g, aluminum acetate 40.0g (being equivalent to 10g aluminium oxide), iron acetate 45.7g (is equivalent to 10g ferrum oxide) and zinc acetate 35.9g (being equivalent to 10g zinc oxide) be dissolved in deionized water, wiring solution-forming;
(2) taking silica 1 7.9g, the solution that addition step (1) has configured is mediated, extruded moulding, dry at 120 DEG C Dry 3h, 400 times roastings 4 hours, prepare catalyst precarsor;
(3) take 2.44g platinum sulfide and be configured to solution;
(4) catalyst precarsor prepared is immersed in platinum salt solution prepared by step (3), impregnate 7h under room temperature, at 100 DEG C Be dried 3h, at 400 DEG C roasting 4h the dehydrogenation catalyst 003 of the implementation case.
Embodiment 4
The calcium carbide furnace gas dehydrogenation catalyst of the present embodiment is by (by weight) 12% active component, the coagent of 2% and the load of 86% Body forms, and active component is to be equivalent to Red copper oxide that copper oxide is 10% and be equivalent to the platinum nitrate that platinum oxide is 2%, lives Property auxiliary agent is the ferric nitrate being equivalent to catalyst 2%, and carrier is zirconium oxide, and preparation method is as follows:
(1) Red copper oxide 10.8g, zirconium oxide 86g mix homogeneously are taken;
(2) being mediated by step (1) gained mixture, extruded moulding, be dried 3h at 120 DEG C, at 400 DEG C, roasting 3 is little Time, prepare catalyst precarsor;
(3) take platinum nitrate 3.27g, ferric nitrate 6.0g (being equivalent to 2g ferrum oxide), be configured to impregnate molten after adding deionized water dissolving Liquid;
(4) catalyst precarsor prepared is immersed in mixed solution prepared by step (3), impregnate 6h under room temperature, at 120 DEG C Be dried 4h, at 500 DEG C roasting 3h the dehydrogenation catalyst 004 of the implementation case.
Embodiment 5
The calcium carbide furnace gas dehydrogenation catalyst of the present embodiment is by (by weight) 51% active component, the coagent of 1% and the load of 48% Body forms, and active component is to be equivalent to copper sulfate that copper oxide is 50% and be equivalent to the platinum acetate that platinum oxide is 1%, activity Auxiliary agent is the aluminum nitrate of the aluminium oxide being equivalent to catalyst 1%, and carrier is magnesium oxide, and preparation method is as follows:
(1) copper sulfate 100g, magnesium oxide 48g mix homogeneously are taken;
(2) being mediated by step (1) gained mixture, extruded moulding, be dried 3h at 120 DEG C, at 500 DEG C, roasting 3 is little Time, prepare catalyst precarsor;
(3) platinum acetate 1.61g is taken, aluminum nitrate 4.2g, it is configured to dipping solution after adding deionized water dissolving;
(4) catalyst precarsor prepared is immersed in mixed solution prepared by step (3), impregnate 4h under room temperature, at 120 DEG C Be dried 4h, at 400 DEG C roasting 4h the dehydrogenation catalyst 005 of the implementation case.
Embodiment 6
The present embodiment is application and the evaluation to catalyst deoxy activity of the calcium carbide furnace gas dehydrogenation catalyst in embodiment l-5.
Catalyst packing carries out deoxy activity test in fixed bed reactors, and loadings is 50ml.Test procatalyst bed Layer is passed directly into unstripped gas in air speed 1000h-1, activate 6h at temperature 200 DEG C, then change air speed and temperature according to test condition Degree directly carries out active testing, and different model catalyst activity test concrete outcome is shown in Table l.Used raw material calcium carbide furnace gas oxygen contains Amount is 0.5~3%, and hydrogen content is 5~15%, and carbon monoxide content is 75~85%, and nitrogen is l~10%, and remaining is two Carbonoxide, unstripped gas air speed is 5000~l5000h-1, catalytic deoxidation reaction temperature is 80~200 DEG C.
Table 1 catalyst deoxy activity test result
Catalyst is numbered Unstripped gas oxygen content % Deoxidation temperature DEG C Unstripped gas air speed h-1 Tail gas oxygen content ppm
001 0.52 80 5000 0.43
002 1.07 90 10000 0.77
003 0.96 120 15000 0.73
004 2.73 150 10000 0.85
005 1.96 200 8000 0.98

Claims (3)

1. the preparation method for the catalyst of calcium carbide furnace gas deoxidation, it is characterised in that carry out in accordance with the following steps:
(1) active component Cu and carrier are mixed in proportion;
(2) by step (1) gained mixture through kneading, extruded moulding, dry, roasting, prepare catalyst precarsor;
(3) platinum salt is dissolved, and make impregnation liquid with the aqueous solution of the salt of coagent;
(4) catalyst precarsor prepared is immersed in mixed solution prepared by step (3), normal temperature dipping 4~8h, dry, roasting, obtain described catalyst;
Described catalyst is made up of active component, coagent and carrier, and described active component is Cu and Pt, active ingredient copper, and in terms of oxide, weight percentage is 10 ~ 50%, and the weight percentage of platinum is 0.1 ~ 3%;
Coagent is one or more in Zn, Fe, Al, and in terms of oxide, weight percentage is 1 ~ 30%;
Remaining is carrier;
Described active component Cu is selected from any one in Red copper oxide, copper nitrate, Schweinfurt green or copper sulfate;Described active component platinum is selected from any one in platinum sulfide, platinum acetate or platinum nitrate;
Described carrier is one or more in silicon dioxide, magnesium oxide or zirconium oxide;
Described coagent is selected from any one or a few in the nitrate of Zn, Fe, Al, chloride, acetate.
The preparation method of the catalyst for calcium carbide furnace gas deoxidation the most according to claim 1, it is characterised in that: it is 5000 ~ 15000h that described catalyst is applied to unstripped gas air speed-1, catalytic deoxidation reaction temperature is 80 ~ 200 DEG C.
The preparation method of the catalyst for calcium carbide furnace gas deoxidation the most according to claim 2, it is characterised in that: described catalytic deoxidation reaction temperature is 90 ~ 150 DEG C.
CN201410543015.2A 2012-12-28 2012-12-28 A kind of catalyst for calcium carbide furnace gas deoxidation and preparation method thereof Expired - Fee Related CN104324730B (en)

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CN201210579707.3A CN103055894B (en) 2012-12-28 2012-12-28 Catalyst for deoxygenation of calcium carbide furnace gas and method preparation thereof
CN201410543015.2A CN104324730B (en) 2012-12-28 2012-12-28 A kind of catalyst for calcium carbide furnace gas deoxidation and preparation method thereof

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CN112705200A (en) * 2019-10-24 2021-04-27 中国石油化工股份有限公司 Anti-carbon monoxide poisoning deoxidation catalyst and preparation method and application thereof

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CN100486674C (en) * 2006-12-08 2009-05-13 昆明理工大学 Method for removing hydrogen sulfide and hydrogen cyanide from calcium carbide furnace gas
CN100482767C (en) * 2006-12-29 2009-04-29 中国天辰工程有限公司 Method of purifying calcium carbide furnace gas
CN102303876A (en) * 2011-05-24 2012-01-04 天辰化工有限公司 Method for mixed burning of natural gas and calcium carbide furnace gas
CN102627280B (en) * 2011-07-14 2014-02-12 西南化工研究设计院 Method for purifying and concentrating CO from calcium carbide furnace gas
CN102382689B (en) * 2011-08-09 2013-12-11 中国天辰工程有限公司 Positive-pressure dry dust removing and purifying method for calcium carbide furnace gas
CN102706173A (en) * 2012-05-08 2012-10-03 鹤壁煤电股份有限公司电石厂 New calcium carbid furnace gas waste heat utilization process
CN102703133A (en) * 2012-05-08 2012-10-03 鹤壁煤电股份有限公司电石厂 New technology for recycling coal tar of calcium carbide furnace gas
CN102719280A (en) * 2012-07-10 2012-10-10 内蒙古宜化化工有限公司 Calcium carbide furnace gas purifying method

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