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CN104311047A - Thermal-insulation refractory castable - Google Patents

Thermal-insulation refractory castable Download PDF

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Publication number
CN104311047A
CN104311047A CN201410519234.7A CN201410519234A CN104311047A CN 104311047 A CN104311047 A CN 104311047A CN 201410519234 A CN201410519234 A CN 201410519234A CN 104311047 A CN104311047 A CN 104311047A
Authority
CN
China
Prior art keywords
parts
kaolin
nano
haydites
alumina
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410519234.7A
Other languages
Chinese (zh)
Inventor
穆祥
宣俭
张建国
董伟胜
孙万堂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningxia Tianzong Hongguang Cogeneration Technology Co Ltd
Original Assignee
Ningxia Tianzong Hongguang Cogeneration Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningxia Tianzong Hongguang Cogeneration Technology Co Ltd filed Critical Ningxia Tianzong Hongguang Cogeneration Technology Co Ltd
Priority to CN201410519234.7A priority Critical patent/CN104311047A/en
Publication of CN104311047A publication Critical patent/CN104311047A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00431Refractory materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Products (AREA)

Abstract

The invention discloses thermal-insulation refractory castable. The thermal-insulation refractory castable consists of the following raw materials in parts by weight: 10-25 parts of glass beads, 10-20 parts of closed cell perlite, 1-10 parts of floating beads, 10-20 parts of shale ceramisite, 1-10 parts of yttrium oxide, 1-10 parts of aluminum oxide micro powder, 1-6 parts of kaolin, 10-15 parts of nano ceramic powder, 1-10 parts of solid sodium silicate, 1-5 parts of high-aluminum cement, 0.5 part of alumina silicate fiber, 5-10 parts of alumina silica sol and 1-5 parts of zirconium oxide fibers.

Description

Thermal insulation fire-resistant pouring material
Technical field
The invention belongs to technical field of refractory materials, particularly relate to a kind of thermal insulation fire-resistant pouring material.
Background technology
Compared with qualitative refractory product, with refractory castable be that the unshape refractory of representative has that technical process is short, production energy consumption and cost is low, easy to use, applied widely, globality and the advantage such as result of use is good, thus worldwide obtain and develop rapidly, its proportion shared in whole refractory materials is more and more higher.Refractory castable has been widely used in the high temperature service of the industrial circles such as metallurgy, building materials, electric power, chemical industry, has now widely applied the refractory castable of various material.
Low-carbon economy is the economic model based on less energy-consumption, low stain, low emission.Its aim is the economy that development is essential characteristic with less energy-consumption, low stain, low emission, is in fact the problem how improving energy utilization rate.
Summary of the invention
In view of this, for the deficiencies in the prior art, the invention provides a kind of thermal insulation fire-resistant pouring material with excellent thermal insulation heat insulation effect.
A kind of thermal insulation fire-resistant pouring material, is made up of following raw material: glass bead, closed perlite, drift pearl, haydites of book structure, yttrium oxide, alumina powder, kaolin, nano-ceramic powder, high-alumina cement, solid water glass, aluminum silicate fiber, Sodium hexametaphosphate 99, aluminium silicon sol and Zirconium oxide fibre; The parts by weight of above-mentioned raw materials are: glass bead 10 ~ 25 parts, closed perlite 10 ~ 20 parts, drift 1 ~ 10 part, pearl, haydites of book structure 10 ~ 20 parts, yttrium oxide 1 ~ 10 part, alumina powder 1 ~ 10 part, kaolin 1 ~ 6 part, nano-ceramic powder 10 ~ 15 parts, solid water glass 1 ~ 10 part, high-alumina cement 1 ~ 5 part, aluminum silicate fiber 0.5 part, aluminium silicon sol 5 ~ 10 parts, Zirconium oxide fibre 1 ~ 5 part.
In sum, the present invention compared with prior art, glass bead in aggregate, drift pearl, haydites of book structure has special surface tissue and boring, surface irregularity, increase contact gear ratio surface-area, make alumina powder in aggregate and matrix, kaolin, nano-ceramic powder combines firmly, both improve fire performance, turn increase intensity and the heat insulation effect of material, adopt aluminium silicon sol and solid water glass as combined binder, give full play to and itself just there is good resistant to elevated temperatures feature, various low melting point vapour can not be brought, improve use properties, and it is high to have demoulding strength, the advantages such as high volume is stable, the countless network structure that the micelle gathering of silicon-aluminum sol produces simultaneously is adhered to mutually with Zirconium oxide fibre, so both improve intensity, turn increase product thermal shock resistance.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail.This specific embodiment is only explanation of the invention; it is not the restriction to invention; those skilled in the art can make any amendment to the present embodiment as required after reading this specification sheets, as long as but be all subject to the protection of patent law in right of the present invention.
Embodiment 1
A kind of thermal insulation fire-resistant pouring material, is made up of following raw material: glass bead, closed perlite, drift pearl, haydites of book structure, yttrium oxide, alumina powder, kaolin, nano-ceramic powder, high-alumina cement, solid water glass, aluminum silicate fiber, Sodium hexametaphosphate 99, aluminium silicon sol and Zirconium oxide fibre.The parts by weight of above-mentioned raw materials are: glass bead 25 parts, closed perlite 10 parts, drift 10 parts, pearl, haydites of book structure 20 parts, yttrium oxide 5 parts, alumina powder 5 parts, kaolin 2 parts, nano-ceramic powder 10 parts, solid water glass 2 parts, high-alumina cement 2 parts, aluminum silicate fiber 0.5 part, aluminium silicon sol 7 parts, Zirconium oxide fibre 2 parts.The mixture obtained after glass bead, closed perlite, drift pearl, haydites of book structure mixing is as aggregate; The mixture obtained after the mixing of yttrium oxide, Zirconium oxide fibre, alumina powder, kaolin, nano-ceramic powder is as matrix; Aluminium silicon sol, solid water glass are as combined binder.
Embodiment 2
A kind of thermal insulation fire-resistant pouring material, is made up of following raw material: glass bead, closed perlite, drift pearl, haydites of book structure, yttrium oxide, alumina powder, kaolin, nano-ceramic powder, high-alumina cement, solid water glass, aluminum silicate fiber, Sodium hexametaphosphate 99, aluminium silicon sol and Zirconium oxide fibre.The parts by weight of above-mentioned raw materials are: glass bead 10 parts, closed perlite 20 parts, drift 10 parts, pearl, haydites of book structure 15 parts, yttrium oxide 10 parts, alumina powder 6 parts, kaolin 4 parts, nano-ceramic powder 12 parts, solid water glass 4 parts, high-alumina cement 1 part, aluminum silicate fiber 0.5 part, aluminium silicon sol 5 parts, Zirconium oxide fibre 3 parts.The mixture obtained after glass bead, closed perlite, drift pearl, haydites of book structure mixing is as aggregate; The mixture obtained after the mixing of yttrium oxide, alumina powder, Zirconium oxide fibre, kaolin, nano-ceramic powder is as matrix; Aluminium silicon sol, solid water glass are as combined binder.
Glass bead in the aggregate of above-mentioned thermal insulation fire-resistant pouring material, drift pearl, haydites of book structure has special surface tissue and boring, surface irregularity, increase contact gear ratio surface-area, make alumina powder in aggregate and matrix, kaolin, nano-ceramic powder combines firmly, both improve fire performance, turn increase intensity and the heat insulation effect of material, adopt aluminium silicon sol and solid water glass as combined binder, give full play to and itself just there is good resistant to elevated temperatures feature, various low melting point vapour can not be brought, improve use properties, and it is high to have demoulding strength, the advantages such as high volume is stable, the countless network structure that the micelle gathering of silicon-aluminum sol produces simultaneously is adhered to mutually with Zirconium oxide fibre, so both improve intensity, turn increase product thermal shock resistance.

Claims (3)

1. a thermal insulation fire-resistant pouring material, is characterized in that: be made up of following raw material: glass bead, closed perlite, drift pearl, haydites of book structure, yttrium oxide, alumina powder, kaolin, nano-ceramic powder, high-alumina cement, solid water glass, aluminum silicate fiber, Sodium hexametaphosphate 99, aluminium silicon sol and Zirconium oxide fibre; The parts by weight of above-mentioned raw materials are: glass bead 10 ~ 25 parts, closed perlite 10 ~ 20 parts, drift 1 ~ 10 part, pearl, haydites of book structure 10 ~ 20 parts, yttrium oxide 1 ~ 10 part, alumina powder 1 ~ 10 part, kaolin 1 ~ 6 part, nano-ceramic powder 10 ~ 15 parts, solid water glass 1 ~ 10 part, high-alumina cement 1 ~ 5 part, aluminum silicate fiber 0.5 part, aluminium silicon sol 5 ~ 10 parts, Zirconium oxide fibre 1 ~ 5 part.
2. thermal insulation fire-resistant pouring material according to claim 1, is characterized in that: the parts by weight of above-mentioned raw materials are: glass bead 25 parts, closed perlite 10 parts, drift 10 parts, pearl, haydites of book structure 20 parts, yttrium oxide 5 parts, alumina powder 5 parts, kaolin 2 parts, nano-ceramic powder 10 parts, solid water glass 2 parts, high-alumina cement 2 parts, aluminum silicate fiber 0.5 part, aluminium silicon sol 7 parts, Zirconium oxide fibre 2 parts; The mixture obtained after glass bead, closed perlite, drift pearl, haydites of book structure mixing is as aggregate; The mixture obtained after the mixing of yttrium oxide, Zirconium oxide fibre, alumina powder, kaolin, nano-ceramic powder is as matrix; Aluminium silicon sol, solid water glass are as combined binder.
3. thermal insulation fire-resistant pouring material according to claim 1, is characterized in that: the parts by weight of above-mentioned raw materials are: glass bead 10 parts, closed perlite 20 parts, drift 10 parts, pearl, haydites of book structure 15 parts, yttrium oxide 10 parts, alumina powder 6 parts, kaolin 4 parts, nano-ceramic powder 12 parts, solid water glass 4 parts, high-alumina cement 1 part, aluminum silicate fiber 0.5 part, aluminium silicon sol 5 parts, Zirconium oxide fibre 3 parts; The mixture obtained after glass bead, closed perlite, drift pearl, haydites of book structure mixing is as aggregate; The mixture obtained after the mixing of yttrium oxide, alumina powder, Zirconium oxide fibre, kaolin, nano-ceramic powder is as matrix; Aluminium silicon sol, solid water glass are as combined binder.
CN201410519234.7A 2014-10-07 2014-10-07 Thermal-insulation refractory castable Pending CN104311047A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410519234.7A CN104311047A (en) 2014-10-07 2014-10-07 Thermal-insulation refractory castable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410519234.7A CN104311047A (en) 2014-10-07 2014-10-07 Thermal-insulation refractory castable

Publications (1)

Publication Number Publication Date
CN104311047A true CN104311047A (en) 2015-01-28

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105541289A (en) * 2015-12-23 2016-05-04 佛山早稻田科技服务有限公司 A ceramic composite material
CN105732059A (en) * 2016-02-15 2016-07-06 长兴吉成工业炉有限公司 Lining material used for secondary combustion chamber of garbage incinerator and manufacturing method thereof
CN106588038A (en) * 2016-11-05 2017-04-26 余贤祥 Cement rotary kiln body sealing castable
CN106588039A (en) * 2016-11-05 2017-04-26 余贤祥 Cement rotary kiln body bottom layer castable
CN106830959A (en) * 2017-03-24 2017-06-13 洛阳欧斯特节能科技有限公司 A kind of high-efficiency insulated ramming mass
CN109553428A (en) * 2019-01-25 2019-04-02 江苏苏冶新材料科技有限公司 Ceramic fibre castable refractory and preparation method thereof
CN109627019A (en) * 2018-10-16 2019-04-16 青岛万和装饰门窗工程有限公司 A kind of fire resisting floating bead is the light weight castable refractory of raw material

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103553687A (en) * 2013-11-09 2014-02-05 宁夏天纵泓光余热发电技术有限公司 Heat-insulating fireproof pouring material

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103553687A (en) * 2013-11-09 2014-02-05 宁夏天纵泓光余热发电技术有限公司 Heat-insulating fireproof pouring material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
胡利明等: "氧化锆纤维及其制品", 《人工晶体学报》 *

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105541289A (en) * 2015-12-23 2016-05-04 佛山早稻田科技服务有限公司 A ceramic composite material
CN105732059A (en) * 2016-02-15 2016-07-06 长兴吉成工业炉有限公司 Lining material used for secondary combustion chamber of garbage incinerator and manufacturing method thereof
CN106588038A (en) * 2016-11-05 2017-04-26 余贤祥 Cement rotary kiln body sealing castable
CN106588039A (en) * 2016-11-05 2017-04-26 余贤祥 Cement rotary kiln body bottom layer castable
CN106830959A (en) * 2017-03-24 2017-06-13 洛阳欧斯特节能科技有限公司 A kind of high-efficiency insulated ramming mass
CN106830959B (en) * 2017-03-24 2019-10-15 洛阳欧斯特节能科技有限公司 A kind of high-efficiency insulated ramming mass
CN109627019A (en) * 2018-10-16 2019-04-16 青岛万和装饰门窗工程有限公司 A kind of fire resisting floating bead is the light weight castable refractory of raw material
CN109553428A (en) * 2019-01-25 2019-04-02 江苏苏冶新材料科技有限公司 Ceramic fibre castable refractory and preparation method thereof
CN109553428B (en) * 2019-01-25 2021-11-23 江苏苏冶新材料科技有限公司 Ceramic fiber refractory castable and preparation method thereof

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Application publication date: 20150128