CN104314905A - Prestressed intelligent tension hydraulic system, prestressed tension equipment and control method thereof - Google Patents
Prestressed intelligent tension hydraulic system, prestressed tension equipment and control method thereof Download PDFInfo
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- CN104314905A CN104314905A CN201410539290.7A CN201410539290A CN104314905A CN 104314905 A CN104314905 A CN 104314905A CN 201410539290 A CN201410539290 A CN 201410539290A CN 104314905 A CN104314905 A CN 104314905A
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000006073 displacement reaction Methods 0.000 claims description 61
- 239000003921 oil Substances 0.000 claims description 33
- 230000001360 synchronised effect Effects 0.000 claims description 22
- 230000001276 controlling effect Effects 0.000 claims description 15
- 230000008859 change Effects 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 239000010727 cylinder oil Substances 0.000 claims description 10
- 239000002828 fuel tank Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000011217 control strategy Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009711 regulatory function Effects 0.000 description 2
- 210000002435 tendon Anatomy 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F3/00—Devices, e.g. jacks, adapted for uninterrupted lifting of loads
- B66F3/24—Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
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- Fluid Mechanics (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
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Abstract
The invention relates to a prestressed intelligent tension hydraulic system, prestressed tension equipment and a control method thereof. The prestressed intelligent tension hydraulic system comprises a first overflow valve, a second overflow valve, a digital valve, a pilot operated check valve and a flow control device, wherein a valve outlet of the pilot operated check valve is communicated with a chamber A of an oil cylinder body of a jack oil cylinder, a valve inlet is communicated with the flow control device, and the outlet of a leakage oil path of the pilot operated check valve is communicated with the flow control device; the digital valve is arranged between the pilot operated check valve and the flow control device; the second overflow valve is arranged between the outlet of the leakage oil path of the pilot operated check valve and the flow control device; the first overflow valve is connected to the flow control device; the flow control device is communicated with an oil tank. The prestressed intelligent tension hydraulic system has the advantages of strong applicability and low production cost.
Description
Technical field
The present invention relates to the engineering construction such as road, bridge equipment technical field, particularly relate to a kind of prestressing force intelligent tensioning hydraulic system.In addition, the invention still further relates to and a kind ofly comprise the above-mentioned prestress tensioning equipment of prestressing force intelligent tensioning hydraulic system and the controlling method of described prestress tensioning equipment.
Background technique
In bridge stretching construction process, usually adopt intelligent tensioning system to gather pressure and the displacement of jack cylinder in real time, and feed back to data processing unit, data processing unit calculates the elongation of prestressed tendon with this, so that whether the elongation error of checking prestressed tendon in real time controls in the scope of " its deviation should control ± 6% " specified at the 7.6.3 of " highway bridge and culvert construction technique normalizing ".But the pressure when carrying out symmetrical stretch-draw between each jack cylinder of synchronization regulation and displacement comparatively complicated, because the 7.12.2 of " highway bridge and culvert construction technique normalizing " specifies " between each jack cylinder the EE Error Excepted of synchronous tension power be preferably ± 2% ".The complexity main manifestations of synchronization regulation is that employing controlled device regulates two system variables, such as, regulated pressure and the displacement of jack cylinder by Frequency Converter Control motor speed, and such method comparison is complicated, poor for applicability.In addition, when the frequency variator of intelligent tensioning system is in running order, occasional causes the earth leakage protective device of tensioning equipment or Liang Chang to trip.The existence of the problems referred to above makes the cost of production of intelligent tensioning system increase.Therefore, the prestressing force intelligent tensioning hydraulic system that a kind of applicability is strong, cost of production is low is badly in need of, to solve the above-mentioned problems in the prior art.
Summary of the invention
For above-mentioned problem, the present invention proposes a kind of prestressing force intelligent tensioning hydraulic system, this prestressing force intelligent tensioning hydraulic system applicability is strong, cost of production is low.The invention allows for the controlling method of a kind of prestress tensioning equipment and described prestress tensioning equipment.
The prestressing force intelligent tensioning hydraulic system proposed according to a first aspect of the invention, it comprises the first relief valve, the second relief valve, digital valve, Pilot operated check valve and flow control device; The valve export of described Pilot operated check valve and the A chamber of jack cylinder oil cylinder, valve inlet is communicated with described flow control device, and the oil circuit outlet that leaks of described Pilot operated check valve is in described flow control device; Described digital valve is arranged between described Pilot operated check valve and described flow control device; The oil circuit that leaks that described second relief valve is arranged at described Pilot operated check valve exports between described flow control device; Described first relief valve is connected with described flow control device; Described flow control device is communicated with fuel tank.
In one embodiment, described flow control device comprises the first selector valve, second selector valve, one-way valve and quantitative oil pump, described quantitative oil pump is arranged between fuel tank and described first selector valve, between the first actuator port that described one-way valve is arranged on described first selector valve and described digital valve, described second selector valve is arranged between the B chamber of described quantitative oil pump and described jack cylinder, and an actuator port of described second selector valve is communicated between described one-way valve and described digital valve, the oil circuit outlet that leaks of wherein said Pilot operated check valve is connected to the second actuator port of described first selector valve.
In one embodiment, described flow control device also comprises pressure gauge, and described pressure gauge arranges and is connected with described first relief valve.
In one embodiment, described first selector valve is three position four-way directional control valve, the A actuator port of described three position four-way directional control valve connects described one-way valve, the B actuator port of described three position four-way directional control valve is connected to the oil circuit outlet that leaks of described Pilot operated check valve, and/or described second selector valve is two-position four way change valve, the A actuator port of described two-position four way change valve is communicated between described one-way valve and described digital valve, and the B actuator port of described two-position four way change valve is connected to the B chamber of described jack cylinder.
In one embodiment, described digital valve is by driving stepper motor, and described stepper motor is controlled by PLC.
The prestress tensioning equipment provided according to a second aspect of the invention, it comprises jack cylinder and 2n platform tensioning equipment, and n is at least 1; Described jack cylinder comprises jack cylinder oil cylinder, measures the pressure transducer of jack cylinder oil cylinder internal pressure and measure the displacement transducer of jack cylinder oil cylinder piston moving displacement; Described tensioning equipment comprises according to prestressing force intelligent tensioning hydraulic system mentioned above; The A chamber of described jack cylinder oil cylinder is all communicated with by the oil circuit of high-pressure oil pipe with described tensioning equipment with B chamber, and described pressure transducer and institute's displacement sensors are all by the connection of shielded cable and described tensioning equipment.
The controlling method of the prestress tensioning equipment as described above provided according to a third aspect of the invention we, it comprises the following steps: displacement synchronous regulating step: the pulse that the stepper motor corresponding to the digital valve of each tensioning equipment given is debugged in advance, is regulated the step motor position of corresponding tensioning equipment by the difference of the displacement transducer corresponding to the jack cylinder of each tensioning equipment; Control stretch-draw rate step: with any equipment for main control system, to set stretch-draw speed as targeted rate, with the step motor position of this tensioning equipment for controlled plant, carry out PID adjustment with the growth rate of the jack cylinder A cavity pressure of this tensioning equipment and targeted rate difference for feeding back; Symmetrical stretch-draw step: all the other 2n-1 platform tensioning equipments are as control from machine, and when described control exceedes setting range from machine with the force value difference of described main control system, startup PID controller controls the step pitch of described control from the stepper motor of machine.
In one embodiment, described first selector valve is three position four-way directional control valve, displacement synchronous regulating step comprises and regulates corresponding three position four-way directional control valve state by the displacement transducer difference of each jack cylinder, to realize the displacement synchronous of each jack cylinder.
In one embodiment, the concrete control mode of PID controller be with described control from machine and described main control system jack cylinder force value difference for input, the step pitch adjusted from the stepper motor of machine with described control is for exporting, control the driving stepper motor of described control from machine to specified position, to realize the jack cylinder of described main control system is followed in described control force value from the force value of the jack cylinder of machine.
Adopt the controlling method of prestress tensioning equipment of the present invention, the synchronism of pressure and displacement when controlling stretch-draw by the step pitch of stepper motor and/or the state of three position four-way directional control valve, degree of accuracy is high, the algorithm of synchronism regulable control is simple, applicability is strong.
Except object described above, feature and advantage, the present invention also has other object, feature and advantage.Below with reference to figure, the present invention will be further described in detail.
Accompanying drawing explanation
Also will be described in more detail the present invention with reference to accompanying drawing based on embodiment hereinafter.Wherein:
Fig. 1 is the schematic diagram of prestressing force intelligent tensioning hydraulic system according to a preferred embodiment of the present invention;
Fig. 2 is the schematic diagram of prestress tensioning equipment according to a preferred embodiment of the present invention;
Fig. 3 is the stretch-draw flow chart of a preferred embodiment of prestress tensioning equipment shown in Fig. 2;
Fig. 4 is the control strategy sketch that the displacement synchronous of controlling method according to a preferred embodiment of the present invention regulates;
Fig. 5 is the control strategy figure of control stretch-draw speed in controlling method according to a preferred embodiment of the present invention and synchronous tension.
In the drawings, identical component is indicated by identical reference character.Accompanying drawing is not according to the scale of reality.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
As shown in Figure 1, prestressing force intelligent tensioning hydraulic system provided by the invention comprises the first relief valve 60, second relief valve 50, digital valve 40, Pilot operated check valve 27 and flow control device 20.Prestressing force intelligent tensioning hydraulic system of the present invention and various piece thereof will be described in detail belows.
As depicted in figs. 1 and 2, the valve export of Pilot operated check valve 27 and the A chamber of jack cylinder 10, valve inlet is communicated with flow control device 20, and the oil circuit outlet that leaks of Pilot operated check valve 27 is at flow control device 20.Jack cylinder 10 is provided with pressure transducer 11 and displacement transducer 12 displacement amount for the piston in the pressure of the A chamber of monitoring jack cylinder 10 and jack cylinder 10.
As shown in Figure 1, digital valve 40 is arranged between Pilot operated check valve 27 and flow control device 20.Digital valve 40 is driven by stepper motor 26 (see Fig. 2), and as preferably, stepper motor 26 is controlled by PLC.
Second relief valve 50 is arranged at leaking between oil circuit outlet and flow control device 20 of Pilot operated check valve 27.
First relief valve 60 is connected with flow control device 20; Flow control device 20 is communicated with fuel tank 70.
In one embodiment, as shown in Figure 1, flow control device 20 comprises the first selector valve 21, second selector valve 24, one-way valve 27 and quantitative oil pump 22, quantitative oil pump 22 is arranged between fuel tank 70 and the first selector valve 21, between the first actuator port that one-way valve 27 is arranged on the first selector valve 21 and digital valve 40, second selector valve 24 is arranged between the B chamber of quantitative oil pump 22 and jack cylinder 10, and an actuator port of the second selector valve 24 is communicated between one-way valve 27 and digital valve 40, wherein the oil circuit outlet that leaks of Pilot operated check valve 27 is connected to the second actuator port of the first selector valve 21.As preferably, flow control device 20 also comprises pressure gauge 25, and pressure gauge 25 is connected with the first relief valve 60.
As preferred embodiment, the first selector valve 21 is three position four-way directional control valve as shown in Figure 1, and the A actuator port of three position four-way directional control valve connects one-way valve 27, and the B actuator port of three position four-way directional control valve is connected to the oil circuit outlet that leaks of Pilot operated check valve 27.Further, the second selector valve 24 is two-position four way change valve, and the A actuator port of two-position four way change valve is communicated between one-way valve 27 and digital valve 40, and the B actuator port of two-position four way change valve is connected to the B chamber of jack cylinder 10.
Shown in Fig. 1 and Fig. 2, digital valve 40 is by PLC control step motor 26, stepper motor 26 drives the push rod of digital valve 40 to seesaw thus, and seesawing of push rod can change the pretightening force that stage clip puts on the poppet spool valve of digital valve 40, thus reach the object regulating oil pressure relief.
Comprise jack and 2n platform tensioning equipment according to prestress tensioning equipment provided by the invention, n is at least 1.Symmetrical stretch-draw can be realized thus.Jack comprises jack cylinder 10, measures the displacement transducer 12 of the piston moving displacement of the pressure transducer 11 of jack cylinder 10 internal pressure and measurement jack cylinder 10.Wherein, as shown in Figure 2, tensioning equipment comprises according to prestressing force intelligent tensioning hydraulic system mentioned above.The A chamber of jack cylinder 10 is all communicated with the oil circuit of tensioning equipment by high-pressure oil pipe with B chamber, and pressure transducer 11 and displacement transducer 12 are all by the connection of shielded cable and tensioning equipment.
As shown in Figure 2, in tensioning equipment, adopt integrated valve block 30 that above-mentioned all kinds of valve is installed.Integrated valve block 30 can comprise already installed first relief valve 60 and the second relief valve 50 and one-way valve 27.This external integrated valve block 30 installs 1 three position four-way directional control valve, 1 two-position four way change valve, 1 Pilot operated check valve 30 and 1 digital valve 40.Realize the installation of all kinds of valve in tensioning equipment thus.
See Fig. 1 and Fig. 3, the workflow (see Fig. 3) of tensioning equipment: start automatic Tensioning, open motor and three-dimensional four-way change-over valve, stepper motor running is to specified position, the force value of the A chamber of the jack cylinder 10 of following each tensioning equipment of collection and displacement amount, to carry out ensuing Simultaneous Pressure regulable control and displacement synchronous regulable control.First Simultaneous Pressure regulable control is carried out, whether other judging main frame tensioning equipment is greater than 1.5% from the pulling force difference of the A chamber of the jack cylinder 10 of machine tensioning equipment, if so, pulling force incremental timestamp device is started to regulate the pretightening force from the digital valve of machine tensioning equipment.Then displacement synchronous regulable control, judge whether the shift differences of the A chamber of the jack cylinder 10 from machine tensioning equipment of main frame tensioning equipment is greater than 2mm, and be less than 20mm? in addition, main frame tensioning equipment and also perform the above-mentioned determining step sentencing shift differences from the situation that the pulling force difference of the A chamber of the jack cylinder 10 of machine tensioning equipment is not more than 1.5%, if words, the state of adjustment three position four-way directional control valve, then judge whether stretch-draw completes, if, then stop stretch-draw, if not, then each tensioning equipment of Resurvey main frame tensioning equipment and from the force value of the A chamber of the jack cylinder 10 of machine tensioning equipment and displacement amount, again enter the deterministic process of force value and shift differences.If wherein the shift differences of the A chamber of the jack cylinder 10 from machine tensioning equipment of main frame tensioning equipment is not more than 2mm, and be less than 20mm, do you then judge that main frame tensioning equipment and the shift differences from the A chamber of the jack cylinder of machine tensioning equipment are greater than 20mm further? if not, then also perform the step of adjustment from the three position four-way directional control valve state of machine tensioning equipment.And main frame tensioning equipment and be being greater than 20mm from the shift differences of the A chamber of the jack cylinder of machine tensioning equipment, suspend stretch-draw, get rid of abnormal conditions and again start automatic Tensioning after repairing.The specific works situation of the intrasystem all parts of prestressed stretch-draw shown in Fig. 1 is: motor 23 drives oil pump 22 pump oil, motor can not have arrangements for speed regulation, and the first relief valve 60 ensures that the pressure of this prestressing force intelligent tensioning hydraulic system is no more than the rated pressure of system.During normal stretch-draw oil-feed, the coil 2DT of motor 23 and three position four-way directional control valve obtains electric, other electromagnetic valve coil dead electricity, fluid enters the A chamber of jack cylinder 10 through one-way valve 27 and Pilot operated check valve 30, with stretching steel twist line, by the object regulating the pretightening force (being realized by its stage clip) of digital valve 40 to reach slowly pressurization and the adjustment of line pressure shift synchronism, and speed is adjustable.During normal stretch-draw drain charge, motor 23 and three position four-way directional control valve coil 1DT obtain electric, other electromagnetic valve coil dead electricity, and fluid backs down Pilot operated check valve 30, regulate the pretightening force of digital valve to reach the object of slow pressure release and synchronism adjustment, and speed are adjustable.When oil is moved back in normal stretch-draw, motor 23, three position four-way directional control valve coil 1DT and two-position four way change valve coil 3DT obtain electric, other electromagnetic valve coil dead electricity, and fluid enters the B chamber of jack cylinder 10, fluid in its A chamber flows back to fuel tank 70 through three position four-way directional control valve, reaches the object of quick oil return.
The controlling method as prestress tensioning equipment above provided according to a third aspect of the invention we, it comprises the following steps: displacement synchronous regulating step, control stretch-draw rate step and symmetrical stretch-draw step.
Displacement synchronous regulating step is see Fig. 4: the pulse that the stepper motor 26 corresponding to digital valve 40 of each tensioning equipment given is debugged in advance, is regulated stepper motor 26 position of corresponding tensioning equipment by the difference of the displacement transducer 12 corresponding to the jack cylinder 10 of each tensioning equipment.Namely the displacement synchronous before build-up pressure regulates, first oil-feed is started, the displacement amount of the A chamber of the jack cylinder 10 of each tensioning equipment is read after each displacement transducer resets, judge whether the difference of maximum displacement and maximum displacement is greater than control accuracy, if, turn down the aperture of the digital valve of the tensioning equipment corresponding to maximum displacement, the displacement amount of the A chamber of the jack cylinder 10 of each tensioning equipment is again gathered after reducing its oil inlet quantity, if the difference of maximum displacement and maximum displacement is less than control accuracy, then judge whether the difference of maximum displacement and maximum displacement is greater than the control accuracy of 0.6 times further, if, then judge whether the displacement amount of the A chamber of the jack cylinder 10 of maximum displacement and other each tensioning equipment is greater than the control accuracy of 0.8 times again, if, then close three position four-way directional control valve, stop rising top.If not, then open three position four-way directional control valve, start and rise top.Start rise top or maximum displacement and maximum displacement difference when being less than the control accuracy of 0.6 times, judge the jack cylinder 10 whether build-up pressure of each tensioning equipment, if it is terminate displacement synchronism to regulate, if not, then again read the displacement amount of the A chamber of the jack cylinder 10 of each tensioning equipment, again carry out the judgement of displacement difference.
Control stretch-draw rate step, see Fig. 5: with any equipment for main control system, to set stretch-draw speed as targeted rate, with stepper motor 26 position of this tensioning equipment for controlled plant, carry out PID adjustment with the growth rate of the A cavity pressure of the jack cylinder 10 of this tensioning equipment and targeted rate difference for feeding back.As shown in Figure 5, by PLC, the stepper motor corresponding to the digital valve of main frame tensioning equipment is fed to the pulse of debugging in advance, and by the stepper motor feeding so far umber of pulse corresponding to the digital valve from machine tensioning equipment, in the control procedure of actual stretch-draw speed, the displacement amount of the A chamber of the jack cylinder 10 of main frame tensioning equipment is gathered, to obtain the actual stretch-draw speed of main frame tensioning equipment by displacement transducer.PID controller can the umber of pulse of stepper motor corresponding to the digital valve of this actual stretch-draw speed and targeted rate adjustment main frame tensioning equipment thus, realizes the control of main frame stretch-draw speed thus.
Symmetrical stretch-draw step, see Fig. 5: all the other 2n-1 platform tensioning equipments from machine, when controlling to exceed setting range from machine with the force value difference of main control system, start the step pitch of PID controller control from the stepper motor 26 of machine as control.As shown in Figure 5, while the stretch-draw speed of main control system tensioning equipment, perform symmetrical stretch-draw step, wherein, main frame tensioning equipment and from the displacement amount of the A chamber of the jack cylinder 10 of machine tensioning equipment respectively by correspondence displacement Chang'an its obtain, start PID controller when the synchronous pulling force profit from machine tensioning equipment and main frame tensioning equipment is more than 1.5% and calculate the step pitch needing adjustment from the stepper motor corresponding to the digital valve of machine tensioning equipment, after PID controller has calculated, control from the driving stepper motor corresponding to the digital valve of machine tensioning equipment to specified position, when main frame tensioning equipment and from the synchronous pulling force power difference of machine tensioning equipment not more than 1.5% time, terminate synchronous tension step.
In one embodiment, first selector valve 21 is three position four-way directional control valve, displacement synchronous regulating step comprises and regulates corresponding three position four-way directional control valve state, to realize the displacement synchronous of each jack cylinder 10 by the displacement transducer 12 of each jack cylinder 10 difference.
In one embodiment, the concrete control mode of PID controller is that to control from machine and main control system jack cylinder 10 force value difference be input, with the step pitch controlling to adjust from the stepper motor 2 of machine for exporting, control to be urged to specified position from the stepper motor 26 of machine, to realize controlling the force value from the jack cylinder 10 of the force value model-following control main frame of the jack cylinder 10 of machine.
Prestressing force intelligent tensioning system of the present invention is made up of 2n platform tensioning equipment, and n is at least the maximum communication modes by adopting of 1, n and determines.Oil-feed stretch-draw speed, displacement synchronous and power synchronism regulatory function when this system has, have drain charge power synchronism regulatory function simultaneously; Displacement synchronous degree of regulation ± 2mm, power synchronism degree of regulation ± 2%.Stretch-draw rate adaptation adopts PID to regulate, and the cotype control strategies such as displacement synchronous employing, power synchronously adopts master-slave mode Strategy For Synchronization Control.
Although invention has been described with reference to preferred embodiment, without departing from the scope of the invention, various improvement can be carried out to it and parts wherein can be replaced with equivalent.The present invention is not limited to specific embodiment disclosed in literary composition, but comprises all technological schemes fallen in the scope of claim.
Claims (9)
1. a prestressing force intelligent tensioning hydraulic system, is characterized in that: comprise the first relief valve, the second relief valve, digital valve, Pilot operated check valve and flow control device;
The valve export of described Pilot operated check valve and the A chamber of jack cylinder oil cylinder, valve inlet is communicated with described flow control device, and the oil circuit outlet that leaks of described Pilot operated check valve is in described flow control device;
Described digital valve is arranged between described Pilot operated check valve and described flow control device;
The oil circuit that leaks that described second relief valve is arranged at described Pilot operated check valve exports between described flow control device;
Described first relief valve is connected with described flow control device;
Described flow control device is communicated with fuel tank.
2. prestressing force intelligent tensioning hydraulic system according to claim 1, it is characterized in that, described flow control device comprises the first selector valve, second selector valve, one-way valve and quantitative oil pump, described quantitative oil pump is arranged between fuel tank and described first selector valve, between the first actuator port that described one-way valve is arranged on described first selector valve and described digital valve, described second selector valve is arranged between the B chamber of described quantitative oil pump and described jack cylinder, and an actuator port of described second selector valve is communicated between described one-way valve and described digital valve, the oil circuit outlet that leaks of wherein said Pilot operated check valve is connected to the second actuator port of described first selector valve.
3. prestressing force intelligent tensioning hydraulic system according to claim 2, it is characterized in that, described flow control device also comprises pressure gauge, and described pressure gauge arranges and is connected with described first relief valve.
4. the prestressing force intelligent tensioning hydraulic system according to Claims 2 or 3, it is characterized in that, described first selector valve is three position four-way directional control valve, the A actuator port of described three position four-way directional control valve connects described one-way valve, the B actuator port of described three position four-way directional control valve is connected to the oil circuit outlet that leaks of described Pilot operated check valve, and/or described second selector valve is two-position four way change valve, the A actuator port of described two-position four way change valve is communicated between described one-way valve and described digital valve, the B actuator port of described two-position four way change valve is connected to the B chamber of described jack cylinder.
5. prestressing force intelligent tensioning hydraulic system according to claim 1, is characterized in that, described digital valve is by driving stepper motor, and described stepper motor is controlled by PLC.
6. a prestress tensioning equipment, is characterized in that: comprise jack cylinder and 2n platform tensioning equipment, n is at least 1;
Described jack cylinder comprises jack cylinder oil cylinder, measures the pressure transducer of jack cylinder oil cylinder internal pressure and measure the displacement transducer of jack cylinder oil cylinder piston moving displacement;
Described tensioning equipment comprises prestressing force intelligent tensioning hydraulic system according to any one of claim 1 to 5;
The A chamber of described jack cylinder oil cylinder is all communicated with by the oil circuit of high-pressure oil pipe with described tensioning equipment with B chamber, and described pressure transducer and institute's displacement sensors are all by the connection of shielded cable and described tensioning equipment.
7. a controlling method for prestress tensioning equipment as claimed in claim 6, is characterized in that: comprise the following steps:
Displacement synchronous regulating step: the pulse that the stepper motor corresponding to the digital valve of each tensioning equipment given is debugged in advance, regulates the step motor position of corresponding tensioning equipment by the displacement transducer difference corresponding to the jack cylinder of each tensioning equipment;
Control stretch-draw rate step: with any equipment for main control system, to set stretch-draw speed as targeted rate, with the step motor position of this tensioning equipment for controlled plant, carry out PID adjustment with the growth rate of the jack cylinder A cavity pressure of this tensioning equipment and targeted rate difference for feeding back;
Symmetrical stretch-draw step: all the other 2n-1 platform tensioning equipments are as control from machine, and when described control exceedes setting range from machine with the force value difference of described main control system, startup PID controller controls the step pitch of described control from the stepper motor of machine.
8. strain-pull controlling of prestress method according to claim 7, it is characterized in that, described first selector valve is three position four-way directional control valve, displacement synchronous regulating step comprises and regulates corresponding three position four-way directional control valve state by the difference of the displacement transducer of each jack cylinder, to realize the displacement synchronous of each jack cylinder.
9. the strain-pull controlling of prestress method according to claim 7 or 8, it is characterized in that, the concrete control mode of PID controller be with described control from machine and described main control system jack cylinder force value difference for input, the step pitch adjusted from the stepper motor of machine with described control is for exporting, control the driving stepper motor of described control from machine to specified position, to realize the jack cylinder of described main control system is followed in described control force value from the force value of the jack cylinder of machine.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410539290.7A CN104314905B (en) | 2014-10-14 | 2014-10-14 | Prestressing force intelligent tensioning hydraulic system, prestress tensioning equipment and its control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410539290.7A CN104314905B (en) | 2014-10-14 | 2014-10-14 | Prestressing force intelligent tensioning hydraulic system, prestress tensioning equipment and its control method |
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| Publication Number | Publication Date |
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| CN104314905A true CN104314905A (en) | 2015-01-28 |
| CN104314905B CN104314905B (en) | 2017-03-15 |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104762884A (en) * | 2015-04-30 | 2015-07-08 | 湖南联智桥隧技术有限公司 | Control method of multi-point synchronous intelligent tensioning system |
| CN104792623A (en) * | 2015-04-23 | 2015-07-22 | 南华大学 | Full-automatic rock point load test instrument |
| CN104947592A (en) * | 2015-04-30 | 2015-09-30 | 湖南联智桥隧技术有限公司 | Tensioning and adjusting construction method for slings of sling-type bridge |
| CN104965533A (en) * | 2015-04-27 | 2015-10-07 | 同济大学 | Pre-stress single-end single-jack intelligent tensioning control system |
| CN105887683A (en) * | 2016-04-11 | 2016-08-24 | 长安大学 | Prestressed tensioning system |
| CN108487644A (en) * | 2018-02-01 | 2018-09-04 | 重庆恒佳工程技术咨询有限公司 | A kind of prestressed stretch-draw intellectual monitoring control system |
| CN108691840A (en) * | 2017-03-31 | 2018-10-23 | 住友重机械工业株式会社 | Position control, fluid pressure drive device |
| CN108757649A (en) * | 2018-06-12 | 2018-11-06 | 北京理工大学 | A kind of torsion shaft surface rolling reinforcing machine tool hydraulic oil supply system |
| CN109707685A (en) * | 2019-01-21 | 2019-05-03 | 黎明液压有限公司 | A kind of Multi-cylinder lifts/declines synchronous digital hydraulic control system |
| CN110217715A (en) * | 2019-06-12 | 2019-09-10 | 石家庄华燕交通科技有限公司 | Electric-control method, motor-driven jack and the terminal device of motor-driven jack |
| CN111101445A (en) * | 2019-12-25 | 2020-05-05 | 河南永智科技有限公司 | Hydraulic system for intelligent prestress tensioning equipment and synchronous tensioning method thereof |
| CN113235939A (en) * | 2021-05-21 | 2021-08-10 | 中冶建筑研究总院有限公司 | Force and displacement double-control prestress tensioning equipment combining hydraulic sensing and flow acquisition |
| CN114321035A (en) * | 2021-12-29 | 2022-04-12 | 筑友智造智能科技有限公司 | Intelligent tensioning equipment for prestressed reinforcement |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104792623A (en) * | 2015-04-23 | 2015-07-22 | 南华大学 | Full-automatic rock point load test instrument |
| CN104965533A (en) * | 2015-04-27 | 2015-10-07 | 同济大学 | Pre-stress single-end single-jack intelligent tensioning control system |
| CN104762884A (en) * | 2015-04-30 | 2015-07-08 | 湖南联智桥隧技术有限公司 | Control method of multi-point synchronous intelligent tensioning system |
| CN104947592A (en) * | 2015-04-30 | 2015-09-30 | 湖南联智桥隧技术有限公司 | Tensioning and adjusting construction method for slings of sling-type bridge |
| CN104762884B (en) * | 2015-04-30 | 2017-04-05 | 湖南联智桥隧技术有限公司 | The control method of Multipoint synchronous intelligent tensioning system |
| CN105887683A (en) * | 2016-04-11 | 2016-08-24 | 长安大学 | Prestressed tensioning system |
| CN108691840A (en) * | 2017-03-31 | 2018-10-23 | 住友重机械工业株式会社 | Position control, fluid pressure drive device |
| CN108487644A (en) * | 2018-02-01 | 2018-09-04 | 重庆恒佳工程技术咨询有限公司 | A kind of prestressed stretch-draw intellectual monitoring control system |
| CN108757649A (en) * | 2018-06-12 | 2018-11-06 | 北京理工大学 | A kind of torsion shaft surface rolling reinforcing machine tool hydraulic oil supply system |
| CN108757649B (en) * | 2018-06-12 | 2020-11-10 | 北京理工大学 | Hydraulic oil supply system of machine tool for rolling and strengthening surface of torsion shaft |
| CN109707685A (en) * | 2019-01-21 | 2019-05-03 | 黎明液压有限公司 | A kind of Multi-cylinder lifts/declines synchronous digital hydraulic control system |
| CN110217715A (en) * | 2019-06-12 | 2019-09-10 | 石家庄华燕交通科技有限公司 | Electric-control method, motor-driven jack and the terminal device of motor-driven jack |
| CN111101445A (en) * | 2019-12-25 | 2020-05-05 | 河南永智科技有限公司 | Hydraulic system for intelligent prestress tensioning equipment and synchronous tensioning method thereof |
| CN113235939A (en) * | 2021-05-21 | 2021-08-10 | 中冶建筑研究总院有限公司 | Force and displacement double-control prestress tensioning equipment combining hydraulic sensing and flow acquisition |
| CN114321035A (en) * | 2021-12-29 | 2022-04-12 | 筑友智造智能科技有限公司 | Intelligent tensioning equipment for prestressed reinforcement |
| CN114321035B (en) * | 2021-12-29 | 2024-09-10 | 筑友智造智能科技有限公司 | Intelligent tensioning equipment for prestressed reinforcement |
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