CN104227802A - Complete solid wood core-smoothing household ecological plate and processing method thereof - Google Patents
Complete solid wood core-smoothing household ecological plate and processing method thereof Download PDFInfo
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- CN104227802A CN104227802A CN201410467278.XA CN201410467278A CN104227802A CN 104227802 A CN104227802 A CN 104227802A CN 201410467278 A CN201410467278 A CN 201410467278A CN 104227802 A CN104227802 A CN 104227802A
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Abstract
The invention discloses a complete solid wood core-smoothing household ecological plate, which comprises a center plate, and is characterized in that the center plate is formed by putting two center plate bodies in a core-smoothing manner and laminating through gluing; the center plate bodies are complete solid wood plates, and are 3-7.5 mm in thickness; one round timber is subjected to rotary cut through a rotary cutter to obtain one center plate. The ecological plate and the processing method have the advantages that processes are saved, the efficiency is high, the plate is firm, the weight is light, the formaldehyde content is low, the environment is protected, and therefore, the ecological plate has wide market prospects.
Description
Technical field
The invention belongs to composite plate technical field, be specifically related to a kind of whole wood along core household ecological board and processing method thereof.
Background technology
Wooden boards has a wide range of applications at furniture and field, floor.Along with the lifting of environmental consciousness, the utilization of traditional natural timber is gradually reducing, and the substitute is various artificial composite board.The application of composite board in floor is especially general.
A kind of composite board as disclosed in the application number Chinese invention patent application " a kind of composite board " that is 201210474028.X (application publication number CN 102941714 A), comprises bottom, packed layer, basic unit, woodgrained paper, wearing layer.Bottom is that polyester material makes.Packed layer is arranged on bottom, fills filler in packed layer.Basic unit is arranged on packed layer, and basic unit is that density board makes.Woodgrained paper is arranged on basic unit, and the surface of woodgrained paper is coated with paint.Wearing layer is arranged on woodgrained paper.
And for example an application number is that the Chinese invention patent application " composite board " of 201210127634.4 (CN 103373023 A) discloses such composite board, comprises one first decorative layer, one first interlayer and one first protective layer.First interlayer is positioned at the below of the first decorative layer, and the material of the first interlayer soaked the three-dimensional glass fibre of resin.First decorative layer is positioned at the below of the first protective layer.
Another dalle thickness is generally at 10-25mm, traditional all employings multilayer composite sheet bonding or thin wood board splicing form, in order to reach this thickness, multilayer composite sheet needs the number of plies a lot, and to all apply a large amount of glue between composite plate every laminate face, and thin wood board splicing, need to scribble a large amount of glue in thin plank side, owing to often containing formaldehyde in glue, formaldehyde not only make human body allotriosmia, stimulation, allergy, abnormal pulmonary function, dysfunction of liver, immunologic dysfunction, nervous centralis influenced, also can inhereditary material in damaging cells, be
suspect carcinogenand existing sheet material, and because of being laminated or being spliced, so both efficiency is low, fastness is poor, cost is high, content of formaldehyde is high.
And existing be not all whole plate solid wood, wooden structures is different, and expansion and contraction is different, and in the spring, summer, autumn and winter, what plate and plate different were expanded with heat and contract with cold affects the sheet material life-span, makes sheet material craze and transfiguration.
Summary of the invention
The present invention is directed to above shortcoming, devise a kind of whole wood along core household ecological board and processing method thereof, this kind of whole wood adopts a peeler rotary-cut to form along plate in central layer, the many plates extruding that instead of original middle plate employing form, decrease the number of plies of composite plate, thus decrease the use amount of glue.
For realizing object of the present invention, the technical solution used in the present invention is:
A kind of whole plate solid wood is along core household ecological board, and comprise the central plate of more than at least one piece, it is characterized in that: described multiple central plate is placed along core, forms entirety by gluing pressing, described central plate is a whole plate solid wood, and thickness is 3-7.5mm; Central layer is by scraping greasy gluing hot pressing on central plate two sides, and Recombinant Wood skin passes through gluing hot pressing outside two central layers; The hot pressing of Recombinant Wood skin gluing increases Recombinant Wood skin outside two central layers, is referred to as straight subsides, and its direct gluing lagging, it is mainly sheen, Gao Guangyong.
Central plate places gluing pressing along core, and closely, uniform force, quantity is 1-4 block can to make plate bonding in two.
Under the prerequisite not considering cost, can select the trees that diameter is very large, directly along the whole plate solid wood of core rotary-cut one, thickness is 3.5-7mm, as middle plate.
Further, under consideration cost and more firmly prerequisite, described central plate is that a round log gets by peeler rotary-cut, peeling thickness is that currently available technology can reach between 3.5-7mm, specifically in Baidupedia entry " rotary-cut ", content is pointed out as follows: the thickness of rotary cut venner and sliced veneer depends on the technical data of respective machine.The thickness of China's rotary cut venner is approximately 0.25 ~ 5.5mm, the thickest 12mm that reaches of thickness of external specific use peeler rotary cut venner; The excursion of sliced veneer thickness is also very wide, is 0.2 ~ lOmm.Therefore the 7.5mm thickness in the application can reach, and is prior art.
Trees due to season in a year different, constructed by the xylem of Cambial activation institute hyperplasia and also have difference, spring and summer growth is vigorous, and cell is comparatively large, wooden more loose; Autumn and winter poor growth, cell is less, wooden comparatively tight, form annual ring therefrom, the wooden structures of same annual ring is close, stress is close, the most solid whole plate solid wood board can be obtained by the rotary-cut of annual ring direction by peeler, and by peeler rotary-cut, the round log that diameter is little, also can realize, cost can reduce greatly.
The one in pine, poplar or paulownia wood selected by middle plate round log used.
First-selected pine, have another name called New Zealand pine, English name monterey pine, originate on some islands of California, USA, 19th century, New Zealand's pine entered New Zealand, have benefited from the weather conditions of this island country's uniqueness, pine is settled down smoothly, and well-grown unusually, Radiata pine wood is Midst density, even structure, contraction efficiency is average, the high-quality softwood that stability is strong, it has the characteristic of unique easy processing, and intact log does not exist rotten, the problem such as centre rot and insect bite, nail-holding power is good, permeability is strong, very easily anticorrosion, dry, the process such as solidification and colouring, because of needs import, cost is high, price is high, general industry is seldom used, further, with the whole plate solid wood of its rotary-cut, those skilled in the art did not meet.
Next selects poplar, and northern China is commonly used
timber, aspen fibers by using silicon short texture, its matter is soft, and property is steady, cheap and easy to get;
One of timber that Tong Mushi China is the lightest, air-dry density is 0.23-0.40 gram/cc, lighter than general timber by about 40%.Its material is light and tough, does not bently stick up indeformable, and beautiful texture is bright in colour;
Central plate round log moisture content used 60%-80%, it is before round log rotary-cut, by soaking or spraying water, makes it reach above-mentioned moisture content.
Another technical problem that the present invention solves further is: the problem of sheet material distortion easy to crack.
Between described central plate and central plate interlayer, at the hot melt wire that has been equally spaced perpendicular to suitable core direction, hot melt wire is that a kind of wire made through heating fusible polymer links material, generally in bookbinding can arrive, when temperature rises to regard to melting to a certain degree during bookbinding, and cohere with paper, be converted to now on sheet fabrication, it never applied in the industry, had originality.
Also comprise melamine paper or wood peel, described melamine paper or wood peel are pressed in described Recombinant Wood outer cortex, and it is referred to as multiple subsides.
In order to process a kind of whole plate solid wood along core household ecological board, the present invention also discloses a kind of whole plate solid wood along core household ecological board process, comprises the following steps:
(a) selection: make timber become tide wood the mode putting into pond immersion or spray in pine, poplar or paulownia wood;
(b) rotary-cut: utilize peeler to carry out rotary-cut to the timber of having dried, the timber stripping and slicing under rotary-cut, at 3-7.5mm, is formed central plate (4) by spacing by peeling thickness in rotary-cut process;
(c) dry: utilize water-containing machine to choose humidity and dry at 60%-80%, bake out temperature at 50-80 DEG C, drying time 20min;
D () first time gluing pressing: by central plate (4) surface coating, multiple central plate (4) coated face is affixed, adopts hot pressing mode by central plate (4) hot pressing pressing;
E () scrapes greasy: scrape greasy filling to central plate (4) outer two sides;
(f) second time gluing pressing: by central plate (4) the outer two sides gluing again after pressing, again by hot pressing mode, central layer (3) is pressed together on central plate (4) both sides;
G core is cut on () saw limit: carry out saw limit removal clout to the product after step (f) pressing, cut core simultaneously to squeegee process to central layer (3) crack place;
(h) sanding: with sander to cut core squeegee process product carry out sanding;
(i) directly paste: by central layer (3) both sides gluing again, and by Recombinant Wood skin (2) hot pressing in central layer (3) both sides;
(j) third time hot pressing: melamine paper (11) or/wood peel (12) are pressed solidly and forms finished product in Recombinant Wood skin (2) both sides.
In addition, step (d) before by multiple central plate (4) hot pressing pressing, perpendicular to the hot melt wire that is equally spaced along core direction between multiple central plate (4) interlayer.
Advantage of the present invention is as follows:
Instead of the splicing of original polylith timber and multilayer composite sheet bonding, decrease workload, decrease the use of glue simultaneously, save technique, efficiency is high, and sheet material is firm, and quality is light, and content of formaldehyde is low, environmental protection.
Between middle plate, add hot melt wire by spacing, can prevent the long-time glue of sheet material from losing effect and the impact of being expanded with heat and contract with cold is ftractureed, adding sheet material is service life.
Accompanying drawing explanation
The following accompanying drawing by means of embodiment carries out brief description to the present invention now.In accompanying drawing:
Fig. 1 shows the first example structure schematic diagram of the whole wood of the present invention along core household ecological board;
Fig. 2 shows the second example structure schematic diagram of the whole wood of the present invention along core household ecological board;
Fig. 3 shows present invention process flow chart.
In Fig. 1-2: 2, Recombinant Wood skin, 3, central layer, 4, middle plate, 11, melamine paper, 12, wood peel.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail.Following examples will contribute to those skilled in the art and understand the present invention further, but not limit the present invention in any form.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, some distortion and improvement can also be made.These all belong to protection scope of the present invention.
Embodiment 1
A kind of whole plate solid wood is along core household ecological board, and comprise the central plate adopting pine rotary-cut to form two pieces and place along core for 4, two piece 4, form entirety by gluing pressing, described central plate 4 is a whole plate solid wood, and thickness is 7.5mm; Central layer 3 is by scraping greasy gluing hot pressing on central plate 4 two sides, and Recombinant Wood skin 2 passes through gluing hot pressing outside two central layers 3.
Between two pieces of central plate 4 interlayers, at the hot melt wire that has been equally spaced perpendicular to suitable core direction.
Also comprise melamine paper 11, it is outer that described melamine paper 11 is pressed in described Recombinant Wood skin 2.
Based on the processing method of above-mentioned boarding, comprise the following steps:
(a) selection: pine is put into pond immersion and make timber become tide wood;
(b) rotary-cut: utilize peeler to carry out rotary-cut to the timber of having dried, the timber stripping and slicing under rotary-cut, at 7.5mm, is formed central plate 4 by spacing by peeling thickness in rotary-cut process;
(c) dry: utilize water-containing machine measure humidity 75% central plate 4 dry, bake out temperature is 70 DEG C, drying time 20min;
(d) first time gluing pressing: by central plate 4 single spreading, perpendicular to the hot melt wire that is equally spaced along core direction between two central plate 4 interlayers, two central plate 4 coated faces are affixed, and adopt hot pressing mode by central plate 4 hot pressing pressing;
E () scrapes greasy: scrape greasy filling to the outer two sides of central plate 4;
(f) second time gluing pressing: by the outer two sides of central plate 4 gluing again after pressing, again by hot pressing mode, central layer 3 is pressed together on central plate 4 both sides;
G core is cut on () saw limit: carry out saw limit removal clout to the product after step (f) pressing, cut core simultaneously to squeegee process to central layer 3 crack place;
(h) sanding: with sander to cut core squeegee process product carry out sanding;
(i) directly paste: by central layer 3 both sides gluing again, and by Recombinant Wood skin 2 hot pressing in central layer 3 both sides;
(j) third time hot pressing: melamine paper 11 is pressed solidly and forms finished product in Recombinant Wood skin 2 both sides.
Embodiment 2
A kind of whole plate solid wood is along core household ecological board, and comprise and adopt poplar rotary-cut to form one piece of central plate 4, central plate 4 is a whole plate solid wood, and thickness is 3mm; Central layer 3 is by scraping greasy gluing hot pressing on central plate 4 two sides, and Recombinant Wood skin 2 passes through gluing hot pressing outside two central layers 3.Also comprise wood peel 12, it is outer that wood peel 12 is pressed in described Recombinant Wood skin 2.
Based on the processing method of above-mentioned boarding, comprise the following steps:
(a) selection: adopted by poplar the mode of spray to make timber become tide wood;
(b) rotary-cut: utilize peeler to carry out rotary-cut to the timber of having dried, the timber stripping and slicing under rotary-cut, at 3mm, is formed central plate 4 by spacing by peeling thickness in rotary-cut process;
(c) dry: utilize water-containing machine measure humidity dry 70%, bake out temperature at 75 DEG C, drying time 30min;
F () be the pressing of second time gluing directly: by central plate 4 double spread, by hot pressing mode, central layer 3 is pressed together on central plate 4 both sides;
G core is cut on () saw limit: carry out saw limit removal clout to the product after step (f) pressing, cut core simultaneously to squeegee process to central layer 3 crack place;
(h) sanding: with sander to cut core squeegee process product carry out sanding;
(i) directly paste: by central layer 3 both sides gluing again, and by Recombinant Wood skin 2 hot pressing in central layer 3 both sides;
(j) third time hot pressing: wood peel 12 is pressed solidly and forms finished product in Recombinant Wood skin 2 both sides.
Claims (7)
1. a whole plate solid wood is along core household ecological board; comprise the central plate (4) of more than at least one piece, it is characterized in that: described multiple central plate (4) is placed along core, forms entirety by gluing pressing; described central plate (4) is a whole plate solid wood, and thickness is 3-7.5mm; Central layer (3) by scraping greasy gluing hot pressing on central plate (4) two sides, Recombinant Wood skin (2) by gluing hot pressing two central layers (3) outside.
2. whole plate solid wood according to claim 1 is along core household ecological board, it is characterized in that: the one in pine, poplar or paulownia wood selected by described central plate (4) round log used.
3. whole plate solid wood according to claim 1 is along core household ecological board, it is characterized in that, between described multiple central plate (4) interlayer, at the hot melt wire that has been equally spaced perpendicular to suitable core direction.
4. whole plate solid wood according to claim 1 is along core household ecological board, it is characterized in that: also comprise melamine paper (11) or/wood peel (12), and it is outer that described melamine paper (11) or/wood peel (12) are pressed in described Recombinant Wood skin (2).
5. whole plate solid wood according to claim 1 is along core household ecological board, it is characterized in that: the quantity of described central plate (4) is 1-4 block.
6. whole plate solid wood is along a core household ecological board processing method, comprises the following steps:
(a) selection: make timber become tide wood the mode putting into pond immersion or spray in pine, poplar or paulownia wood;
(b) rotary-cut: utilize peeler to carry out rotary-cut to the timber of having dried, the timber stripping and slicing under rotary-cut, at 3-7.5mm, is formed central plate (4) by spacing by peeling thickness in rotary-cut process;
(c) dry: utilize water-containing machine to choose humidity and dry at 60%-80%, bake out temperature at 50-80 DEG C, drying time 20-50min;
D () first time gluing pressing: by central plate (4) surface coating, multiple central plate (4) coated face is affixed, adopts hot pressing mode by central plate (4) hot pressing pressing;
E () scrapes greasy: scrape greasy filling to central plate (4) outer two sides;
(f) second time gluing pressing: by central plate (4) the outer two sides gluing again after pressing, again by hot pressing mode, central layer (3) is pressed together on central plate (4) both sides;
G core is cut on () saw limit: carry out saw limit removal clout to the product after step (f) pressing, cut core simultaneously to squeegee process to central layer (3) crack place;
(h) sanding: with sander to cut core squeegee process product carry out sanding;
(i) directly paste: by central layer (3) both sides gluing again, and by Recombinant Wood skin (2) hot pressing in central layer (3) both sides;
(j) third time hot pressing: melamine paper (11) or/wood peel (12) are pressed solidly and forms finished product in Recombinant Wood skin (2) both sides.
7. whole plate solid wood according to claim 6 is along core household ecological board processing method, it is characterized in that: described step (d) before by multiple central plate (4) hot pressing pressing, perpendicular to the hot melt wire that is equally spaced along core direction between multiple central plate (4) interlayer.
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106113804A (en) * | 2016-07-21 | 2016-11-16 | 江苏格力斯特新材料有限公司 | A kind of aluminum wood is without aldehyde plate and processing method thereof |
| CN106217506A (en) * | 2016-08-03 | 2016-12-14 | 佛山市高明顺高木业有限公司 | A kind of board and preparation method thereof |
| CN107253242A (en) * | 2017-08-15 | 2017-10-17 | 李文帝 | A kind of preparation method of reinforced wooden core plate in the same direction |
| CN107415373A (en) * | 2017-05-03 | 2017-12-01 | 安徽忠盛新型装饰材料有限公司 | A kind of China fir ecological board and its production technology |
| CN107599077A (en) * | 2017-09-12 | 2018-01-19 | 兰州科天水性科技有限公司 | One kind is exempted to paint water-based banksia rose plate and its preparation technology without aldehyde |
| CN107914330A (en) * | 2017-11-21 | 2018-04-17 | 安徽中至信家居有限公司 | A kind of production technology of cabinet class panel lagging |
| CN107972137A (en) * | 2017-11-30 | 2018-05-01 | 广西壮象木业有限公司 | A kind of production technology of solid wood ecological plate |
| CN110666903A (en) * | 2019-11-12 | 2020-01-10 | 石家庄华杰木业有限公司 | Impregnated bond paper facing laminated wood board with core board and filling layer applied and manufacturing method thereof |
| CN110682374A (en) * | 2019-11-27 | 2020-01-14 | 雪宝国际智能科技有限公司 | Melamine impregnated bond paper coating process |
| CN110744648A (en) * | 2019-11-27 | 2020-02-04 | 雪宝国际智能科技有限公司 | Melamine impregnated bond paper facing fine wood board and direct-bonding production process |
| CN110774382A (en) * | 2019-11-27 | 2020-02-11 | 雪宝国际智能科技有限公司 | Compound-pasting production process of melamine-impregnated bond paper veneer fine wood board |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113804A (en) * | 2016-07-21 | 2016-11-16 | 江苏格力斯特新材料有限公司 | A kind of aluminum wood is without aldehyde plate and processing method thereof |
| CN106217506A (en) * | 2016-08-03 | 2016-12-14 | 佛山市高明顺高木业有限公司 | A kind of board and preparation method thereof |
| CN107415373A (en) * | 2017-05-03 | 2017-12-01 | 安徽忠盛新型装饰材料有限公司 | A kind of China fir ecological board and its production technology |
| CN107253242A (en) * | 2017-08-15 | 2017-10-17 | 李文帝 | A kind of preparation method of reinforced wooden core plate in the same direction |
| CN107599077A (en) * | 2017-09-12 | 2018-01-19 | 兰州科天水性科技有限公司 | One kind is exempted to paint water-based banksia rose plate and its preparation technology without aldehyde |
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| CN107972137A (en) * | 2017-11-30 | 2018-05-01 | 广西壮象木业有限公司 | A kind of production technology of solid wood ecological plate |
| CN110666903A (en) * | 2019-11-12 | 2020-01-10 | 石家庄华杰木业有限公司 | Impregnated bond paper facing laminated wood board with core board and filling layer applied and manufacturing method thereof |
| CN110682374A (en) * | 2019-11-27 | 2020-01-14 | 雪宝国际智能科技有限公司 | Melamine impregnated bond paper coating process |
| CN110744648A (en) * | 2019-11-27 | 2020-02-04 | 雪宝国际智能科技有限公司 | Melamine impregnated bond paper facing fine wood board and direct-bonding production process |
| CN110774382A (en) * | 2019-11-27 | 2020-02-11 | 雪宝国际智能科技有限公司 | Compound-pasting production process of melamine-impregnated bond paper veneer fine wood board |
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