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CN104191080B - A kind of robot intermediate frequency resistance welded switch board - Google Patents

A kind of robot intermediate frequency resistance welded switch board Download PDF

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Publication number
CN104191080B
CN104191080B CN201410379115.6A CN201410379115A CN104191080B CN 104191080 B CN104191080 B CN 104191080B CN 201410379115 A CN201410379115 A CN 201410379115A CN 104191080 B CN104191080 B CN 104191080B
Authority
CN
China
Prior art keywords
switch board
welding
cable
power source
terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201410379115.6A
Other languages
Chinese (zh)
Other versions
CN104191080A (en
Inventor
姜继贤
李琪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEFEI GUOSHENG ELECTRIC COMMUNICATION Ltd
Original Assignee
HEFEI GUOSHENG ELECTRIC COMMUNICATION Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HEFEI GUOSHENG ELECTRIC COMMUNICATION Ltd filed Critical HEFEI GUOSHENG ELECTRIC COMMUNICATION Ltd
Priority to CN201610175828.XA priority Critical patent/CN105772920B/en
Priority to CN201610183855.1A priority patent/CN105772922B/en
Priority to CN201410379115.6A priority patent/CN104191080B/en
Priority to CN201610175827.5A priority patent/CN105689879B/en
Priority to CN201610175829.4A priority patent/CN105772921B/en
Publication of CN104191080A publication Critical patent/CN104191080A/en
Application granted granted Critical
Publication of CN104191080B publication Critical patent/CN104191080B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/241Electric supplies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/25Monitoring devices
    • B23K11/252Monitoring devices using digital means
    • B23K11/257Monitoring devices using digital means the measured parameter being an electrical current
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • B23K11/31Electrode holders and actuating devices therefor
    • B23K11/314Spot welding guns, e.g. mounted on robots

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Resistance Welding (AREA)

Abstract

The present invention relates to a kind of robot intermediate frequency resistance welded switch board, switch board inside is provided with welding controller (1), 1000HZ induction coil (2), main power source breaker (3), 1000HZ monitor (4) and welding controller main power source secondary end (5), is provided with ground connection bronze medal (6) in switch board cabinet, on the cabinet door of switch board front, be provided with alarm lamp (7), main power source rotary handle of circuit breaker (8), RS232 PORT COM (10), flat recess band key door lock (11) and rotary handle door lock (12), be provided with cable fixed support (15) in middle, the switch board back side, the switch board back side is positioned at cable fixed support (15) below and is provided with welding controller dissipating cover (17), the switch board back side is positioned at cable fixed support (15) top and is provided with welding gun signal cable socket (14), cable integrator, the outside 24VDC power supply cable-through hole of introducing, safety return circuit emergent stop signal cable-through hole, locking cable-through hole for subsequent use and welding gun feed cable were locked coil (18).

Description

A kind of robot intermediate frequency resistance welded switch board
Technical field
The present invention relates to a kind of robot intermediate frequency resistance welded switch board.
Background technology
Along with China joined WTO, China's expanding economy and the world integrate with, the boundary of domestic compentition and international competitionTo be more and more fuzzyyer, the transformation mode of production and management mode be in the past extremely urgent. Also be so at welding field, adopt certainlyMovingization welding is boosted productivity and product quality has been trend of the times. Like this in large enterprise, to medium-sized and small enterprises be also asThis. Adopt robot to carry out weld job and can greatly improve productivity effect and business efficiency; On the other hand, moving of robotBit rate is fast, can reach 3m/s, even faster. Therefore, generally speaking, employing robot welding can by artificial welding efficiency than equallyImprove 2~4 times, welding quality is good and stable. Spot welding robot's welding jig, need to adopt integrated soldering turret, weldingTransformer is contained in after soldering turret, the miniaturization so transformer must be tried one's best.
Summary of the invention
The present invention has designed a kind of robot intermediate frequency resistance welded switch board, on the present market of technical problem of its solution, does not haveThere is a special and intermediate frequency resistance welded switch board that robot welding is used in conjunction with.
In order to solve the technical problem of above-mentioned existence, the present invention has adopted following scheme:
A kind of robot intermediate frequency resistance welded switch board, is characterized in that: switch board inside be provided with welding controller (1),1000Hz induction coil (2), main power source breaker (3) and 1000Hz monitor (4), welding controller (1) is provided with for welding gunThe welding controller main power source secondary end (5) that welding transformer main power source uses is provided with ground connection bronze medal (6) in switch board cabinet;On the cabinet door of switch board front, be provided with alarm lamp (7), main power source rotary handle of circuit breaker (8), RS232 PORT COM(10), flat recess band key door lock (11) and rotary handle door lock (12), main power source rotary handle of circuit breaker (8) is controlled main electricitySource breaker (3); Be provided with cable fixed support (15) in middle, the switch board back side, the switch board back side is positioned at cable fixed support(15) below is provided with welding controller dissipating cover (17), and the switch board back side is positioned at cable fixed support (15) top and is provided with welding gun letterNumber cable socket (14), cable integrator (13), outside 24VDC power supply cable-through hole (20), the safety return circuit emergent stop signal mistake introducedLine hole (19), locking cable-through hole for subsequent use (16) and welding gun feed cable were locked coil (18); Also connect at switch board end faceSuspension ring (9).
Further, mains power cable was locked coil by mains power cable and was entered switch board, and cable outer layer sheath is shelledOpen 4 and be divided into L1, L2, L3 and tetra-strands of wires of PE, four strands of wires, will respectively by V-type insulating sleeve on annular cold pressure lines ose bagMains power cable L1, L2, L3 wire are received respectively on the terminal of main circuit breaker upper end and after compressing and are installed insulated terminal cover; PE wireReceive on cabinet inner top ground connection bronze medal (6).
Further, welding gun feed cable one end connects welding gun, and the welding gun feed cable other end is locked by welding gun feed cableThe tight coil (18) of crossing enters switch board, and welding gun feed cable is by outer protective sleeve strip off U, V and tri-strands of wires of PE, and three strands of wires are logicalCross pin type cold pressure lines nose and compress and put V-type insulating sleeve, welding gun feed cable U1, V1 wire are received to the main electricity of welding controllerUpper and the compression of U1, the V1 of source secondary end (5) terminal-X4 end, it is secondary that welding gun feed cable PE line is received welding controller main power sourceThe PE of end (5) terminal-X4 end goes up and compresses.
Further, 1000Hz monitor (4) comprises current monitor; Current transformer; Current monitor and Current Mutual InductanceDevice forms a residual current protective unit; Auxiliary reclay, it plays control on-off action in the time that welding gun temperature changes; X1 terminal,By this terminal, the KSR on controller, UIR signal are connected to welding gun socket; XP terminal, draws by this terminal24VDC power supply; F1 breaker, it is for the control of conventional 24V on/off, F2 breaker, and it is for safe 24V on/offControl; V2 terminal, there is action in relay and welding gun signal intensity can be sent to outside and V1 terminal by this terminal,Access 24V power supply from outside by this terminal.
This robot intermediate frequency resistance welded switch board has following beneficial effect:
Robot welding switch board of the present invention, can well be applied to robot welding, not only can enter by welding qualityRow is monitored, and also has extensibility, the multiple communication modes of stable welding technological properties and function, can be good at tackling variousResistance spot welding machine people.
Brief description of the drawings
Fig. 1: the front view of robot of the present invention intermediate frequency resistance welded switch board;
Fig. 2: the internal structure schematic diagram of robot of the present invention intermediate frequency resistance welded switch board;
Fig. 3: the rearview of robot of the present invention intermediate frequency resistance welded switch board;
Fig. 4: the matching used spot-welding welding tongs structural representation of robot intermediate frequency resistance welded switch board of the present invention;
Fig. 5: the matching used non-welding region protection mechanism schematic diagram of robot of the present invention intermediate frequency resistance welded switch board;
The left view of Fig. 6: Fig. 5;
Fig. 7: welding controller schematic diagram in robot of the present invention intermediate frequency resistance welded switch board.
Description of reference numerals:
1-welding controller; 2-1000Hz induction coil; 3-main power source breaker; 4-1000Hz monitor; 5-welderingConnect controller main power source secondary end; 6-ground connection bronze medal; 7-alarm lamp; 8-main power source rotary handle of circuit breaker; 9-hangRing; 10-RS232 PORT COM; 11-flat recess band key door lock; 12-rotary handle door lock; 13-cable integrator;14-welding gun signal cable socket; 15-cable fixed support; 16-locking cable-through hole for subsequent use; The heat radiation of 17-welding controllerLid; 18-welding gun feed cable was locked coil; 19-safety return circuit emergent stop signal cable-through hole; 20-outside 24VDC the electricity of introducingSource cable-through hole;
The 31-the second horn; 32-electrode cap; The 33-the first horn; 34-welding tong arm; 35-joystick;36-cylinder; 37-hanger for soldering pliers; 38-spacing stopper;
41-protective baffle plate; 42-first rotating arm; 43-connecting axle; The 44-the second turning arm; 45-drive link; 46-Cylinder; 47-pedestal; 48-impeller-hub.
Detailed description of the invention
Below in conjunction with Fig. 1 to Fig. 7, the present invention will be further described:
As shown in Figure 1, a kind of robot intermediate frequency resistance welded switch board, switch board inside be provided with welding controller 1,1000Hz induction coil 2, main power source breaker 3 and 1000Hz monitor 4, welding controller 1 is provided with for welding gun welding transformationThe welding controller main power source secondary end 5 that device main power source uses is provided with ground connection bronze medal 6 in switch board cabinet; In switch board frontCabinet door is provided with alarm lamp 7, main power source rotary handle of circuit breaker 8, RS232 PORT COM 10, flat recess band key door lock11 and rotary handle door lock 12, main power source rotary handle of circuit breaker 8 is controlled main power source breaker 3; In the middle of the switch board back sidePlace is provided with cable fixed support 15, and the switch board back side is positioned at cable fixed support 15 belows and is provided with welding controller dissipating cover 17,The switch board back side is positioned at cable fixed support 15 tops and is provided with welding gun signal cable socket 14, cable integrator 13, outside introducing24VDC power supply cable-through hole 20, safety return circuit emergent stop signal cable-through hole 19, locking cable-through hole 16 for subsequent use and welding gun feed cable lockThe tight coil 18 of crossing; Also connect suspension ring 9 at switch board end face.
Mains power cable was locked coil by mains power cable and was entered switch board, and cable outer layer sheath strip off 4 is divided intoL1, L2, L3 and tetra-strands of wires of PE, four strands of wires are respectively by V-type insulating sleeve on annular cold pressure lines ose bag, by main power source electricityCable L1, L2, L3 wire are received respectively on the terminal of main circuit breaker upper end and after compressing and are installed insulated terminal cover; PE wire is received in cabinetOn top ground connection bronze medal 6.
Welding gun feed cable one end connects welding gun, and the welding gun feed cable other end was locked coil by welding gun feed cable18 enter switch board, and welding gun feed cable is by outer protective sleeve strip off U, V and tri-strands of wires of PE, and three strands of wires are colded pressing by pin typeLine nose compresses and puts V-type insulating sleeve, and welding gun feed cable U1, V1 wire are received to welding controller main power source secondary end 5U1, the V1 of terminal-X4 end are upper and compress, and welding gun feed cable PE line is received welding controller main power source secondary end 5 terminals-X4 and heldPE go up and compress.
1000Hz monitor 4 comprises current monitor; Current transformer; Current monitor summation current transformer forms one and leaksElectric protection unit; Auxiliary reclay, it plays control on-off action in the time that welding gun temperature changes; X1 terminal, by this endThe KSR on controller, UIR signal are connected to welding gun socket by son; XP terminal, draws 24VDC power supply by this terminal; F1Breaker, it is for the control of conventional 24V on/off, F2 breaker, and it is for the control of safe 24V on/off; V2 terminal,There is action in relay and welding gun signal intensity can be sent to outside and V1 terminal by this terminal, passes through this end from outsideSon access 24V power supply.
The explanation of switch board technical parameter:
Controller model: PSI63C0.777L1
Power requirement: 3P+PE(TN system, TN system)
Input voltage: 400V 20%to480V+10%50/60Hz
Output voltage: 500V ± 3%1000Hz ± 3%
Maximum heat continuous current: 110A
Maximum output current: 800A
No-load power: 110W ± 10%
Applied environment temperature :+5 DEG C~+ 45 DEG C
Switch board detection of electrical leakage scope: 0~300mA within the scope of 0~2000Hz
Welding transformer range of application: electric resistance welding, projection welding, mixed weldering etc.
Welding switch board main feature:
1, UIR adaptation function, provides visual adjustment interface, when welding debugging, can set up according to the sheet material of combinationCorresponding permanent power sample curve;
2, welding gun electrode hypervisor, has electrode tally function, can realize electrode dressing or change request instruction;
3, can expand Profibus, Ethernet, Interbus, the above communication modes of Devicenet4 kind.
As shown in Figure 7, a kind of spot-welding welding tongs, the weldering that spot-welding welding tongs is connected with above-mentioned robot intermediate frequency resistance welded switch boardRifle is used in conjunction with, and it comprises the second horn 31, electrode cap 32, the first horn 33, two welding tong arms 34, joystick35, cylinder 36 and hanger for soldering pliers 37. Between two welding tong arms 34, be connected with cylinder 36, joystick 35 is for control cylinder36 unlatching. Two common links of welding tong arm 34 are provided with the first horn 33, and electrode cap 32 is positioned at the first horn 33On. The second horn 31 is also connected on two welding tong arm 34 common connection ends, and the spacing stopper 38 of fixture limits secondThe scope that horn 31 moves and stroke.
The operation principle of this spot-welding welding tongs is: while work by joystick 35 control cylinders 36, cylinder 36 is given two welderingsConnect tong arm 34 pressure, two welding tong arms 34 are given the first horn 33 tension force under the effect of pressure, and the second horn 31 is being openedUnder the effect of power, contact fixture upper limit stopper 38, spacing stopper 38 produces the first horn 33 by the second horn 31Raw reaction force, the electrode cap 32 on the first horn 33, under the effect of the second horn 31 reaction forces, makes electrode cap 32Have pressure, and further contact and complete high-quality welding with sheet metal component.
As illustrated in Figures 5 and 6, the present invention also comprises non-welding region protection mechanism, this non-welding region protection mechanism and thisIn invention, welding gun is used in conjunction with. This non-welding region protection mechanism comprises multiple protective baffle plates 41, multiple first rotating arm 42, manyIndividual connecting axle 43, multiple the second turning arm 44, drive link 45, cylinder 46, pedestal 47 and multiple impeller-hub 48. Each first revolvesPivoted arm 42 and one second turning arm 44 are integrated part, and protective baffle plate 41 is arranged on first rotating arm 42 for stopping and protecting non-Welding region. Between first rotating arm 42 and the second turning arm 44, be provided with axle installing hole, any one of pedestal 47 vertical planes connectAxle 43 inserts in the axle installing hole between corresponding first rotating arm 42 and the second turning arm 44. On the second turning arm 44, be also provided withAxle installing hole, vertical and be parallelly provided with multiple impeller-hubs 48 on drive link 45, each impeller-hub 48 inserts the second corresponding rotationIn the axle installing hole of arm 44. Drive link 45 horizontal movement under cylinder 46 effects.
In the present invention, the operation principle of non-welding region protection mechanism is as follows: welding gun is in when welding, is subject to body structureImpact, being partially welded will inevitably appear in some positions, the least bit and rosin joint have influence on non-welding region, and main cause is to grasp in welding processThe personnel of work cannot visual solder joint position.
When the non-welding region protection mechanism of the present invention cylinder 46 is worked, give the thrust of drive link 45 horizontal directions, drive link45 drive impeller-hub 48 also to do the movement of horizontal direction, and first rotating arm 42 and the second turning arm 44 are at impeller-hub 48 and connecting axleUnder 43 styles of work, be rotated around connecting axle 43. In the process of rotation, protective baffle plate 41 is positioned at also corresponding of vertical heightChanging, thus for the non-welding region of differing heights, can be by under cylinder action, protective baffle plate 41 is hiddenGear, so just can reduce to occur being partially welded, the least bit and rosin joint situation greatly, also well protects and arrives non-welding region. Anti-bibPlate 41 sizes are interchangeable to adapt to the non-welding region of different areas. Because many automobile same area are carried out sameIn time, welds, so can use multiple protective baffle plates 41.
As shown in Figure 6, the middle welding controller control method of robot of the present invention intermediate frequency resistance welded switch board is as follows: logicalCross the analysis to qualified solder joint, establish sample curve; In welding process, each millisecond all can be to electric current and the resistance of weldingDetect and feed back, contrasting by the analysis of welding controller 1 and with sample curve, automatically to welding current and timeAdjust; Adjust according to energy conservation principle, when weld interval, prolongation is unlocked, and welding controller 1 regulatory function is trueThe energy of protecting actual soldered solder joint is more than or equal to the energy of sample solder joint; While compensation if there is splashing, splash in discoveryAfter, the loss of metal liquid will compensate by extending weld interval; During if there is disturbance compensation, procedure parameter deviates from sampleThis, caused disturbance, can be found and compensate by the change of electric current and time, and changing value depends on the type of disturbance.
By reference to the accompanying drawings the present invention has been carried out to exemplary description above, obvious realization of the present invention is not subject to aforesaid wayRestriction, if the various improvement that adopted method of the present invention design and technical scheme to carry out, or without improvement by the present inventionDesign and technical scheme directly apply to other occasion, all in protection scope of the present invention.

Claims (1)

1. a robot intermediate frequency resistance welded switch board, is characterized in that: switch board inside be provided with welding controller (1),1000Hz induction coil (2), main power source breaker (3) and 1000Hz monitor (4), welding controller (1) is provided with for welding gunThe welding controller main power source secondary end (5) that welding transformer main power source uses is provided with ground connection bronze medal (6) in switch board cabinet;On the cabinet door of switch board front, be provided with alarm lamp (7), main power source rotary handle of circuit breaker (8), RS232 PORT COM(10), flat recess band key door lock (11) and rotary handle door lock (12), main power source rotary handle of circuit breaker (8) is controlled main electricitySource breaker (3); Be provided with cable fixed support (15) in middle, the switch board back side, the switch board back side is positioned at cable fixed support(15) below is provided with welding controller dissipating cover (17), and the switch board back side is positioned at cable fixed support (15) top and is provided with welding gun letterNumber cable socket (14), cable integrator (13), outside 24VDC power supply cable-through hole (20), the safety return circuit emergent stop signal mistake introducedLine hole (19), locking cable-through hole for subsequent use (16) and welding gun feed cable were locked coil (18); Also connect at switch board end faceSuspension ring (9); 1000Hz monitor (4) comprises current monitor; Current transformer; Current monitor summation current transformer forms oneResidual current protective unit; Auxiliary reclay, it plays control on-off action in the time that welding gun temperature changes; X1 terminal, by thisThe KSR constant current detection signal on controller, UIR self adaptation welding signal are connected to welding gun socket by terminal; XP terminal, by thisIndividual terminal is drawn 24VDC power supply; F1 breaker, it is for the control of conventional 24V on/off; F2 breaker, it is for safetyThe control of 24V on/off; V2 terminal, there is action in relay and welding gun signal intensity can be sent to outside by this terminalAnd V1 terminal, access 24V power supply from outside by this terminal.
CN201410379115.6A 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welded switch board Expired - Fee Related CN104191080B (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CN201610175828.XA CN105772920B (en) 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welding switch board
CN201610183855.1A CN105772922B (en) 2014-08-04 2014-08-04 A kind of non-solder area protection mechanism of robot intermediate frequency resistance welding switch board
CN201410379115.6A CN104191080B (en) 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welded switch board
CN201610175827.5A CN105689879B (en) 2014-08-04 2014-08-04 A kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board
CN201610175829.4A CN105772921B (en) 2014-08-04 2014-08-04 A kind of welding controller control method in robot intermediate frequency resistance welding switch board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410379115.6A CN104191080B (en) 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welded switch board

Related Child Applications (4)

Application Number Title Priority Date Filing Date
CN201610175828.XA Division CN105772920B (en) 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welding switch board
CN201610183855.1A Division CN105772922B (en) 2014-08-04 2014-08-04 A kind of non-solder area protection mechanism of robot intermediate frequency resistance welding switch board
CN201610175829.4A Division CN105772921B (en) 2014-08-04 2014-08-04 A kind of welding controller control method in robot intermediate frequency resistance welding switch board
CN201610175827.5A Division CN105689879B (en) 2014-08-04 2014-08-04 A kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board

Publications (2)

Publication Number Publication Date
CN104191080A CN104191080A (en) 2014-12-10
CN104191080B true CN104191080B (en) 2016-05-04

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CN201410379115.6A Expired - Fee Related CN104191080B (en) 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welded switch board
CN201610175827.5A Expired - Fee Related CN105689879B (en) 2014-08-04 2014-08-04 A kind of spot-welding welding tongs used cooperatively with robot intermediate frequency resistance welding switch board

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CN106270998A (en) * 2016-08-28 2017-01-04 合肥国声电子通信有限责任公司 A kind of robot intermediate frequency resistance welding switch board
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Publication number Publication date
CN104191080A (en) 2014-12-10
CN105689879B (en) 2017-09-29
CN105689879A (en) 2016-06-22

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