CN104197882A - Multi-parameter non-contact online detection device for large-size stepped shafts - Google Patents
Multi-parameter non-contact online detection device for large-size stepped shafts Download PDFInfo
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- CN104197882A CN104197882A CN201410483439.4A CN201410483439A CN104197882A CN 104197882 A CN104197882 A CN 104197882A CN 201410483439 A CN201410483439 A CN 201410483439A CN 104197882 A CN104197882 A CN 104197882A
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Abstract
A multi-parameter non-contact online detection device for large-size stepped shafts comprises a base, a portal frame, a loading and unloading mechanism, a workpiece lifting mechanism, a workpiece fixture rotating mechanism and a detection mechanism. The base is of a cuboid casting structure, the portal frame is composed of a pillar structure and a beam structure, the loading and unloading mechanism comprises first input/output parallel guide rails as well as second input/output parallel guide rails, a first circular hook as well as a second circular hook, and a first hook drive motor as well as a second hook drive motor; the workpiece lifting mechanism comprises a hydraulic cylinder arranged inside an open slot and is perpendicular to the base and a V-shaped support; the workpiece fixture rotating mechanism comprises a headstock and a tailstock; the detection mechanism can be used for detecting diameter, radial runout, length, cylindricity and end face runout of shafts. Detection of appearance parameters of multiple items of the diameter, the length, the radial runout, end face runout, the cylindricity and the like of shaft parts can be realized, the entire detection process is subjected to full-automatic control, and the detection is scientific and reliable.
Description
Technical field
The invention belongs to optical instrument field of measuring technique, particularly relate to a kind of measurement of the various structures parameter for large scale ladder profile shaft class.
Background technology
Large scale notch cuttype axial workpiece is used for heavy mechanical equipment, the armature spindle of equipping such as nuclear power station, large-scale water power (wind-force) alternator shaft, the cylindrical container of petrochemical industry are, the axletree of the propeller shaft of large ship, large-sized rolling mills back shaft and train and heavy transportation equipment etc., as core part, the each several part dimensional accuracy of axle will directly have influence on the safe operation of this kind equipment.At present, the parameters of large scale notch cuttype axial workpiece is measured and is still used traditional mechanical type outside micrometer.This survey instrument is without reliable detent mechanism, measurement and positioning is completely with operator's vision with feel to judge, in measuring process, operator's experience, the state of mind and surrounding environment all can produce a very large impact the accuracy of measured value, thereby cannot guarantee the consistance of measured value, certainly exist larger stochastic error, and dispersiveness is larger.In addition, existing noncontact measuring method is as laser scanning, CCD image method etc., not only measurable size is little, and during for each parameter detecting of each section of notch cuttype axial workpiece, efficiency is low, and precision is relatively low, can not meet technique and high efficiency production and request for utilization, cannot guarantee the quality of this type of part, bring potential faults to the use of this type of part in equipment.And at present, the pick-up unit of measuring for the multi-parameter comprehensive of large scale notch cuttype axial workpiece there is not yet report.Therefore, in the middle of prior art, need badly and want a kind of novel technical scheme to solve this problem.
Summary of the invention
Technical matters to be solved by this invention is: a kind of multiparameter non-contact on-line detection device for large scale ladder profile shaft is provided, can realize the formal parameter of the multinomial axial workpieces such as diameter, length, diameter run-out, face runout and cylindricity measures, detection whole-course automation is controlled, unmanned is interference detection results, and testing result science is reliable.
For a multiparameter non-contact on-line detection device for large scale ladder profile shaft, comprise clamp rotating mechanism and the testing agency of base, portal frame, loading and feel trim actuator, workpiece lifting mechanism, workpiece;
Described base is rectangular parallelepiped cast structure, the upper plane of base is fixedly installed fixed closed slide in axial direction, on the upper surface centre position of base, be provided with open slot, described open slot inside is provided with hydraulic cylinder and is arranged on the V-type bearing of hydraulic cylinder upper end;
Described portal frame is comprised of pillar construction and beam structure two parts, described pillar construction and base fixed vertical arrange, the lower plane of described beam structure is provided with one and moves axially guide rail, described moving axially is provided with grating scale I on guide rail, move axially and on guide rail, be hung with a four parameter side I and a four parameter side II, a four described parameter side I and a four parameter side II are arranged at respectively in axial drive motor I and axial drive motor II, and axially drive motor I is moving axially transverse shifting on guide rail with axial drive motor II; Described two distolateral being separately installed with that move axially guide rail move radially guide rail I and move radially guide rail II, and move radially in guide rail I and be hung with a parameter side II, a grating scale II and a radial drive motor II, move radially and in guide rail II, be hung with a parameter side I, a grating scale II and a radial drive motor I;
Described loading and feel trim actuator comprise I/O closed slide I, I/O closed slide II, circular arc suspension hook I, circular arc suspension hook II, suspension hook drive motor I and suspension hook drive motor II, in described I/O closed slide I and I/O closed slide II, place measured axis, described suspension hook drive motor I and suspension hook drive motor II are controlled respectively the rotation of circular arc suspension hook I and circular arc suspension hook II;
Described workpiece lifting mechanism comprises hydraulic cylinder and V-type bearing, and hydraulic cylinder and V-type bearing to be arranged at open slot inner vertical with base, described V-type bearing is to be welded to form by two V-type derbies and a sheet metal;
The clamp rotating mechanism of described workpiece comprises the headstock and tailstock, the described headstock and tailstock are arranged on the fixed closed slide on base, the headstock is parallel to that in the upper plane of base, the headstock to be installed top, tailstock is parallel in the upper plane of base tailstock center is installed, the headstock and tailstock inside are provided with and drive the top and flexible hydraulic cylinder of tailstock center of the headstock, tailstock center rotational drive motor is installed on described tailstock, drives tailstock center to rotate;
Diameter, diameter run-out, length, cylindricity and the face runout of axle measured by described testing agency, and wherein an a four parameter side I and four parameter sides II is measured diameter, diameter run-out, length and the cylindricity of axle; An one parameter side I and a parameter side II is measured the face runout of axle.
Described fixed closed slide is disposablely on the cast body of base directly to process, and the open slot that base centre position arranges is to process after fixed closed slide completion of processing.
A described parameter side I and a parameter side II are after measuring face runout, by radial drive motor I and radial drive motor II, controlled, all radially exit, a four parameter side I and a four parameter side II are controlled by axial drive motor I and axial drive motor II respectively, from measured axis centre position, respectively to two side shiftings of axle, measure successively diameter, diameter run-out, length and the cylindricity of each section of measured axis.
By above-mentioned design proposal, the present invention can bring following beneficial effect: a kind of multiparameter non-contact on-line detection device for large scale ladder profile shaft, can realize the formal parameter of the multinomial axial workpieces such as diameter, length, diameter run-out, face runout and cylindricity measures, detection whole-course automation is controlled, unmanned is interference detection results, and testing result science is reliable.Each parameter of each step diameter, diameter run-out, length and cylindricity, by a pair of gauge head from the centre of the detected axle that rotates to two ends successively, one-time detection completes, detection efficiency and precision are high; In the rotating mechanism of workpiece and testing agency, the movement of gauge head is all designed to hand/from two kinds of drive patterns, if drive motor cannot normal operation, also can realize manual operation; Testing result is exported in real time with digital signal, can meet the online detection requirements of workpiece in enormous quantities.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated:
Fig. 1 is a kind of multiparameter non-contact on-line detection device Facad structure schematic diagram for large scale ladder profile shaft of the present invention.
Fig. 2 is a kind of multiparameter non-contact on-line detection device side structure schematic diagram for large scale ladder profile shaft of the present invention.
Fig. 3 is a kind of multiparameter non-contact on-line detection device plan structure schematic diagram for large scale ladder profile shaft of the present invention.
1-base wherein, 2-portal frame, 3-I/O closed slide I, 4-I/O closed slide II, 5-hydraulic cylinder, 6-V type bearing, the 7-headstock, 8-tailstock, the 9-headstock is top, 10-tailstock center, 11-tailstock center rotational drive motor, a 12-mono-parameter side I, a 13-mono-parameter side II, a 14-tetra-parameter side I, a 15-tetra-parameter side II, 16-moves axially guide rail, the axial drive motor I of 17-, the axial drive motor II of 18-, 19-radial drive motor I, 20-radial drive motor II, 21-circular arc suspension hook I, 22-circular arc suspension hook II, 23-suspension hook drive motor I, 24-suspension hook drive motor II, 25-grating scale I, 26-grating scale II, 27-grating scale III, 28-moves radially guide rail I, 29-moves radially guide rail II, the fixed closed slide of 30-.
Embodiment
A kind of multiparameter non-contact on-line detection device for large scale ladder profile shaft, as shown in Figure 1, Figure 2, Figure 3 shows, comprise the clamp rotating mechanism of base 1, portal frame 2, loading and feel trim actuator, workpiece lifting mechanism, workpiece and can detect the testing agency of five kinds of parameters of shaft, these five kinds of parameters comprise: diameter, diameter run-out, length, cylindricity and face runout.Wherein portal frame 2 consists of column and crossbeam; Load with I/O closed slide I 3, I/O closed slide II 4, circular arc suspension hook I 21, circular arc suspension hook II 22 and suspension hook drive motor I 23, the suspension hook drive motor II 24 of feel trim actuator by workpiece and form; Workpiece lifting mechanism consists of hydraulic cylinder 5, V-type bearing 6; The clamp rotating mechanism of workpiece is comprised of the headstock 7, tailstock 8; The testing agency of five kinds of parameters that can detect shaft by measuring diameter, diameter run-out, the length of axle, four parameter detecting mechanisms of four kinds of parameters of cylindricity and a kind of parameter detecting mechanism of parameter that can measure the face runout of axle form.
Described base 1 is cast structure body, upper plane at base 1 directly processes for placing the fixed closed slide 30 of the headstock 7 and tailstock 8, this fixed closed slide 30 can guarantee the headstock 7 and tailstock 8 moving axially along measured axis, on base, plane stage casing is processed with open slot, and workpiece lifting mechanism is installed in open slot.
Described portal frame 2 consists of column and crossbeam.The lower plane of crossbeam be positioned at measured axis directly over, be provided with one can along the axially-movable of measured axis move axially guide rail 16, move axially and on guide rail 16, dispose a grating scale I 25 and can realize the axial drive motor I 17 of four parameter gauge head I 14, a four parameter side II 15 transverse shiftings, axial drive motor II 18; Distolateral at two that move axially guide rail 16, moving radially guide rail I 28, moving radially guide rail II 29 of moving guide rail 16 perpendicular to axial direction is installed, and each moves radially and on guide rail, disposes respectively a grating scale and the radial drive motor moving radially that can realize a parameter gauge head.
The main function of described loading and feel trim actuator is that measured axis is put into above the workpiece lifting mechanism in the middle of plane on base 1 and will above the Zhou Cong workpiece lifting mechanism being completed, be taken off.Input closed slide is positioned at a side of base 1, the input end away from base at input closed slide disposes circular arc suspension hook and a suspension hook drive motor, these two circular arc suspension hooks are arranged on same rotation axis, this rotation axis is controlled rotation by this suspension hook drive motor, thereby realizes the rotation of two circular arc suspension hooks.Measured axis does not enter before base 1, first by two circular arc suspension hooks, measured axis is hooked to the input end that is placed on input closed slide, keeps static.From the input end of input closed slide, to base 1, be designed to the downward gradient of 5 °, so just can guarantee, when keeping static measured axis to rotate while putting down at circular arc suspension hook, due to Action of Gravity Field, measured axis can slowly be rolled in the workpiece lifting mechanism in the middle of base 1.And output closed slide is arranged on the opposite side of base 1, dispose same circular arc suspension hook and suspension hook drive motor, but be from input the different of closed slide, two circular arc suspension hooks and a suspension hook drive motor of output closed slide are arranged on the one end near base 1, this one end is higher than the other end (being called output terminal) of output closed slide simultaneously, that is to say after measured piece detects, by circular arc suspension hook, from the V-type bearing 6 of workpiece lifting mechanism, hooked, be put on output closed slide, when suspension hook drive motor is controlled after suspension hook rotation, measured axis can roll out along the output closed slide of 5 ° above base.
The function of described workpiece lifting mechanism is that measured axis is risen or put down, and is vertically mounted in the medial launder of base.Workpiece lifting mechanism consists of vertically disposed hydraulic cylinder 5 and the V-type bearing 6 by two V-type derbies and a sheet metal assembling.After measured axis is rolled on V-type bearing 6, by hydraulic cylinder 5, control the height of V-type bearing 6, measured axis plane from base 1 is raised to the clamping height of measured axis, after clamping, V-type bearing 6 is dropped to and is not affected the height that measured axis rotates by control again.After measured axis detects, V-type bearing 6 again rises to the clamping of measured axis and highly catches measured axis, then with measured axis, drops to together plane on base 1.
The fixture of described workpiece and rotating mechanism consist of the headstock 7 and tailstock 8 two parts, and the effect of this mechanism is exactly that measured axis is clamped or decontroled, and guarantee that measured axis is according to certain rotational speed.The headstock 7 is placed on above the fixed closed slide 30 that on base, plane directly processes with tailstock 8.The headstock 7 disposes respectively and is parallel to the headstock of plane top 9 and tailstock center 10 on base with tailstock 8, and the headstock 7 is separately installed with a top hydraulic cylinder that is parallel to plane on base 1 with tailstock 8 inside.The headstock top 9 and tailstock center divide 10 Tong Guo not control flexible by two top hydraulic cylinders.A tailstock center rotational drive motor 11 is also installed on tailstock, tailstock center 10 is connected with tailstock center rotational drive motor 11 by spring coupling, after measured axis is by two top clampings, this tailstock center rotational drive motor 11 toply rotates with clamped measured axis together by controlling.
The described testing agency of detecting five kinds of parameters of shaft comprises again Liang Zhongfen testing agency, Yi Gefen testing agency is four parameter detecting mechanisms of the diameter that can measure axle, diameter run-out, length, four kinds of parameters of cylindricity, this four parameter detecting mechanism by moving axially guide rail 16, be suspended on this and move axially guide rail 16 two four parameter gauge heads and two axial drive motor above and form.Another minute testing agency is the parameter detecting mechanism that can measure the face runout of axle, and this parameter detecting mechanism moves radially guide rail, is suspended on each two parameter gauge heads and two radial drive motor above radial guidance and forms by two.
During actual use, first the parameter detecting mechanism that can measure the face runout of axle carries out the measurement of face runout amount to the measured axis under rotary state, at this moment two parameter gauge heads that hang on two radial drive Electric Machine Control guide rails move to respectively the active position that face runout amount can detect, after obtaining the data of face runout amount, two parameter gauge heads are respectively by radial drive Electric Machine Control separately, radially move, away from measured axis, moving radially apart from guaranteeing that next step moves axially two four parameter gauge heads that guide rail 16 drives at this moment, middle to both sides passing process from measured axis, a parameter gauge head that is not moved radially guide rail suspension has influence on.
The present invention is applicable to production line Site Detection, its length detection scope: 0～3000mm, precision≤± 10 μ m; Examine of diameter scope Φ 100～Φ 450mm, precision≤± 2 μ m; Radially with face runout accuracy of detection≤0.03mm; Cylindricity accuracy of detection≤0.015mm; Detection speed≤6.5 minute/part.
In the clamp rotating mechanism of workpiece of the present invention and testing agency, the movement of side head is all designed to manually and automatic two kinds of drive patterns, in the situation that drive motor cannot normally be worked, can adopt manual operation to realize the measurement to workpiece parameter.
Claims (3)
1. for a multiparameter non-contact on-line detection device for large scale ladder profile shaft, it is characterized in that: the clamp rotating mechanism and the testing agency that comprise base (1), portal frame (2), loading and feel trim actuator, workpiece lifting mechanism, workpiece;
Described base (1) is rectangular parallelepiped cast structure, the upper plane of base (1) is fixedly installed fixed closed slide (30) in axial direction, on the upper surface centre position of base (1), be provided with open slot, described open slot inside is provided with hydraulic cylinder (5) and is arranged on the V-type bearing (6) of hydraulic cylinder (5) upper end;
Described portal frame (2) is comprised of pillar construction and beam structure two parts, described pillar construction and base (1) fixed vertical setting, the lower plane of described beam structure is provided with one and moves axially guide rail (16), described moving axially is provided with grating scale I (25) on guide rail (16), move axially and on guide rail (16), be hung with a four parameter side I (14) and a four parameter side II (15), a four described parameter side I (14) and a four parameter side II (15) are arranged at respectively in axial drive motor I (17) and axial drive motor II (18), and axially drive motor I (17) and axial drive motor II (18) are moving axially the upper transverse shifting of guide rail (16), described two distolateral being separately installed with that move axially guide rail (16) move radially guide rail I (28) and move radially guide rail II (29), and move radially in guide rail I (28) and be hung with a parameter side II (13), a grating scale II (26) and a radial drive motor II (20), move radially and in guide rail II (29), be hung with a parameter side I (12), a grating scale II (27) and a radial drive motor I (19),
Described loading and feel trim actuator comprise I/O closed slide I (3), I/O closed slide II (4), circular arc suspension hook I (21), circular arc suspension hook II (22), suspension hook drive motor I (23) and suspension hook drive motor II (24), the upper measured axis of placing of described I/O closed slide I (3) and I/O closed slide II (4), described suspension hook drive motor I (23) and suspension hook drive motor II (24) are controlled respectively the rotation of circular arc suspension hook I (21) and circular arc suspension hook II (22);
Described workpiece lifting mechanism comprises hydraulic cylinder (5) and V-type bearing (6), and it is inner vertical with base (1) that hydraulic cylinder (5) and V-type bearing (6) are arranged at open slot, and described V-type bearing (6) is to be welded to form by two V-type derbies and a sheet metal;
The clamp rotating mechanism of described workpiece comprises the headstock (7) and tailstock (8), the described headstock (7) and tailstock (8) are arranged on the fixed closed slide (30) on base (1), the headstock (7) is parallel in the upper plane of base (1) headstock top (9) is installed, tailstock (8) is parallel in the upper plane of base (1) tailstock center (10) is installed, the headstock (7) and tailstock (8) inside are provided with and drive the headstock top (9) and the flexible hydraulic cylinder of tailstock center (10), tailstock center rotational drive motor (11) is installed on described tailstock (8), drive tailstock center (10) to rotate,
Diameter, diameter run-out, length, cylindricity and the face runout of axle measured by described testing agency, and wherein a four parameter side I (14) and a four parameter side II (15) are measured diameter, diameter run-out, length and the cylindricity of axle; An one parameter side I (12) and a parameter side II (13) are measured the face runout of axle.
2. a kind of multiparameter non-contact on-line detection device for large scale ladder profile shaft according to claim 1, it is characterized in that: described fixed closed slide (30) is disposablely on the cast body of base (1) directly to process, the open slot that base (1) centre position arranges is to process after fixed closed slide (30) completion of processing.
3. a kind of multiparameter non-contact on-line detection device for large scale ladder profile shaft according to claim 1, it is characterized in that: a described parameter side I (12) and a parameter side II (13) are after measuring face runout, by radial drive motor I (19) and radial drive motor II (20), controlled, all radially exit, a four parameter side I (14) and a four parameter side II (15) are respectively by axial drive motor I (17) and axially drive motor II (18) control, from measured axis centre position respectively to two side shiftings of axle, measure successively the diameter of each section of measured axis, diameter run-out, length and cylindricity.
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| CN201410483439.4A CN104197882A (en) | 2014-09-19 | 2014-09-19 | Multi-parameter non-contact online detection device for large-size stepped shafts |
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| CN201410483439.4A CN104197882A (en) | 2014-09-19 | 2014-09-19 | Multi-parameter non-contact online detection device for large-size stepped shafts |
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| CN201410483439.4A Pending CN104197882A (en) | 2014-09-19 | 2014-09-19 | Multi-parameter non-contact online detection device for large-size stepped shafts |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104596455A (en) * | 2015-01-23 | 2015-05-06 | 中核(天津)科技发展有限公司 | Detecting device for sleeve |
| CN108036755A (en) * | 2017-12-25 | 2018-05-15 | 江苏双友智能装备科技股份有限公司 | Steel pipe Online Automatic Diameter Measure Equipment |
| CN110220467A (en) * | 2019-07-19 | 2019-09-10 | 中国科学院长春光学精密机械与物理研究所 | A kind of axle measuring machine |
| CN111693262A (en) * | 2020-05-27 | 2020-09-22 | 广东原点智能技术有限公司 | Manual quality inspection platform |
| CN111964628A (en) * | 2020-09-21 | 2020-11-20 | 台州市东部数控设备有限公司 | Automobile generator rotor size measuring device |
| CN111982048A (en) * | 2020-09-21 | 2020-11-24 | 台州市东部数控设备有限公司 | Automobile generator rotor inspection mechanism |
| CN113532359A (en) * | 2021-08-31 | 2021-10-22 | 六安江淮永达机械制造有限公司 | Axle type part external diameter detection device |
| CN114199129A (en) * | 2021-12-10 | 2022-03-18 | 儒拉玛特自动化技术(长春)有限公司 | Automatic stepped shaft size detection equipment |
| CN114322900A (en) * | 2022-01-04 | 2022-04-12 | 上海四横电机制造有限公司 | Servo motor-based size measurement method and system |
| CN115289970A (en) * | 2022-08-30 | 2022-11-04 | 星泓智造装备有限公司 | Large-scale ring piece automatic check out test set |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN110220467A (en) * | 2019-07-19 | 2019-09-10 | 中国科学院长春光学精密机械与物理研究所 | A kind of axle measuring machine |
| CN114939554A (en) * | 2020-05-27 | 2022-08-26 | 广东原点智能技术有限公司 | Automobile crankshaft lifting mechanism |
| CN111693262A (en) * | 2020-05-27 | 2020-09-22 | 广东原点智能技术有限公司 | Manual quality inspection platform |
| CN114939554B (en) * | 2020-05-27 | 2024-05-24 | 广东原点智能技术有限公司 | Automobile crankshaft lifting mechanism |
| CN111964628A (en) * | 2020-09-21 | 2020-11-20 | 台州市东部数控设备有限公司 | Automobile generator rotor size measuring device |
| CN111982048A (en) * | 2020-09-21 | 2020-11-24 | 台州市东部数控设备有限公司 | Automobile generator rotor inspection mechanism |
| CN113532359A (en) * | 2021-08-31 | 2021-10-22 | 六安江淮永达机械制造有限公司 | Axle type part external diameter detection device |
| CN114199129A (en) * | 2021-12-10 | 2022-03-18 | 儒拉玛特自动化技术(长春)有限公司 | Automatic stepped shaft size detection equipment |
| CN114199129B (en) * | 2021-12-10 | 2023-11-07 | 儒拉玛特自动化技术(长春)有限公司 | Automatic step shaft size detection equipment |
| CN114322900A (en) * | 2022-01-04 | 2022-04-12 | 上海四横电机制造有限公司 | Servo motor-based size measurement method and system |
| CN115289970A (en) * | 2022-08-30 | 2022-11-04 | 星泓智造装备有限公司 | Large-scale ring piece automatic check out test set |
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