CN104178913A - Weaving and knitting combined different-face functional fabric and knitting method and device thereof - Google Patents
Weaving and knitting combined different-face functional fabric and knitting method and device thereof Download PDFInfo
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- CN104178913A CN104178913A CN201410486456.3A CN201410486456A CN104178913A CN 104178913 A CN104178913 A CN 104178913A CN 201410486456 A CN201410486456 A CN 201410486456A CN 104178913 A CN104178913 A CN 104178913A
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Abstract
The invention discloses a weaving and knitting combined different-face functional fabric and a knitting method and device thereof. The fabric structure is formed in the manner that wefts at weft weave points in a weaving weave are knitted according to a certain weave rule to form coils, and the coils are knitted in series in a sleeved mode in the radial direction. In one repetitive unit of the structure, the weaving weave and a knitting weave share one or more wefts, one face of the formed fabric is shown in a woven mode, and the other face of the formed fabric has a knitted effect. The invention further relates to a weaving machine for knitting the structure. The brand-new weaving device is designed by combining the weaving technology and the knitting technology and produces the brand-new weaving and knitting combined different-face functional fabric, one face of the fabric is shown in a knitted mode, the other face of the fabric is shown in the woven mode, and therefore the fabric has unique appearance and performance and can be widely applied.
Description
Technical field
The invention belongs to field of textiles, be specifically related to a kind of eedle and knit compound antarafacial function fabric and braid method thereof, the invention still further relates to the woven composite integrated machine of a kind of pin simultaneously.
Background technology
Conventional woven method mainly contains three kinds, is respectively woven, knitting and non-woven.General woven fabric is to be interweaved and form by certain organization rule by one group of warp thread and one group of weft yarn, and knitted fabric is formed by the bending lopping of yarn the cover of mutually going here and there.As for nonwoven techniques, it generally adopts the mode of chemistry or physics fiber or long filament tiling to be made to the fabric of sheet.
The fabric with machine-knitted structure generally all has good structural stability, ABRASION RESISTANCE, and smooth surface, brute force and density are higher, are commonly used for coat fabric; Knitted fabric is conventionally soft, and elasticity is higher, and gas permeability is better, feels warmer, is therefore used for underwear fabric.But these two kinds are organized the deficiency also all with self: the suitable type of woven fabric is poor, do not have knitted fabric warm, knit fabric construction less stable, hole more greatly can not be windproof etc.Therefore, overcome this two kinds of original deficiencies of structure, the advantages of two kinds of structures, to together, just can be formed to new composite construction, such structure can have some special performances and application widely.
The weaving technology the earliest woven knitting technology being combined can be traced back to former " Von der ADT-Fr ü hjahrstagung:Mehrphasen-Webmaschinen " (Chemiefasern 20 in 1970,1970,576-578), but the final products of these technology are all woven fabrics, therefore can not be at last by woven and knitting combination together.
1976, United States Patent (USP) (3961498) was introduced a kind of woven knitting composite construction of producing based on large circle machine.On this large circle machine, dials syringe is fixed, and the arc weft feeders of trigonometric sum is along the revolution of knitting needle operating position, and warp thread is along large circle machine circumference fixed configurations.Its course of work is: Warp opening, feeding weft yarn (inlaid thread or knitting lopping).Form after opening by arc weft feeders, from then on thread-carrier internal pipeline feeding of weft yarn lapping position, in order to lopping or be used as inlaid thread.And lopping or inlaid thread depend on the now operating position of knitting needle, if knitting needle is positioned at knitting position, now the weft yarn of feeding will be as inlaid thread, by yarn pad at needle back place; Move back circle position if knitting needle is positioned at, now the weft yarn of feeding will be woven into coil, be encased inside pinhock by yarn.The shortcoming of this design is, machine is comparatively complicated, implements very difficultly, and warp thread easy to wear while weaving, is difficult to the follow-up study of seeing that this invention is relevant at present.
2004, the people such as HsinChuan Chen have introduced another kind of woven knitting composite construction " Electromagnetic and electrostatic shielding properties of co-weaving-knitting fabrics reinforced composites " (Composites:Part A35,2004,1249-1256), this structure weaves on an improved flat machine, its braiding process is: Warp opening, inlaid thread, braiding lopping.In this mechanism, heald frame is positioned in needle-bar top, and when opening, front and back promote heald frame.After opening, stuffer weft and stocking yarn are successively encased inside needle back and pinhock from needle-bar one end, promote triangle and can weave formation corresponding inlaid thread and maille.Although this machine construction is simple, due to knitting needle workspace and Warp opening less, weft yarn and stocking yarn are encased inside difficulty.In addition, machine-knitted structure exists only in the one side of fabric, and not and maille interweave, there is no clear superiority compared with common double screw thread laying-in inlaid thread tissue.
Patent of invention (200810039656.9) and utility model patent (200920039593.7) have also been introduced two kinds of woven knitting composite constructions, and they form at transformed fabric on flat knitting machine equally.The special character of this mechanism has 2 points: Warp opening coordinates and interweaves with weft yarn and stocking yarn, makes the combination between yarn stronger, and the fusion of machine-knitted structure and knitted structure is better; The use of three thread-carriers, moving back and forth the middle front and back that determined each row at triangle respectively has a weft yarn, between two rows, must have at least two weft yarns.But all can observe woven and knitted structure at the tow sides of this structure, be subject in addition thread-carrier structural limitations, opening again between two rows in a Weaving Cycle, must wait until after thread-carrier resets and could convert levels warp thread position, the front and back position that also therefore cannot ensure two weft yarns between two rows, weft yarn may shrink or overturn.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of eedle and knit compound antarafacial function fabric structure, solve following problem by the mode that allows weaving fabric share part weft yarn with knitting technology weave in a Weaving Cycle: two kinds of tissues can be seen in woven knitting composite fabric surface; Woven knitting composite fabric structural parameters are difficult to regulate, as weft yarn quantity, Density etc.; Woven knitting composite fabric range of application is less.
The technical solution adopted for the present invention to solve the technical problems is: weaving equipment and flat machine module are fused together, in the time that knitting machine needle is knitted composite fabric, press the normal opening wefting insertion of woven fabric structure rule, in the time that needs weave knitting line, by triangle control knitting needle, weft yarn is ticked successively to formation new coil from shed open and old coil, then beat up and enter next circulation.In this braiding process, the weft yarn quantity between two rows is adjustable, and loop length is adjustable, and Density etc. also can regulate as required.In this structure, maille appears the style that forms knitted fabric in fabric one side in one's mind, and another side has still retained the outward appearance of woven fabric.Special like this structure and outward appearance are also given the special performance of this kind fabric and application widely.
The invention provides a kind of eedle and knit compound antarafacial function fabric, described eedle is knitted the repetitive that the structure of compound antarafacial function fabric is made up of woven loop organization and knitting technology weave and is formed, and the weft yarn radical in this repetitive between two rows is odd number.
Press such scheme, it is knitting outward appearance that described eedle is knitted compound antarafacial function fabric one side, and another side is woven outward appearance.
Press such scheme, in described repetitive, machine-knitted structure and knitted structure are shared one or several weft yarn.
Pressing such scheme, is odd number for the weft yarn radical of machine-knitted structure in described repetitive.
The woven composite integrated machine of pin that the present invention also provides a kind of eedle to knit compound antarafacial function fabric, the woven composite integrated machine of described pin comprises woven part, knitting module, it is characterized in that: described woven part and knitting module are relatively independent, can distinguish braiding machine fabric and knitted fabric, can the knitting compound antarafacial function fabric of braiding machine after cooperation.
Press such scheme, after described knitting module and opening, the angle of lower layer warp yarns is between 0-30 degree.
Press such scheme, in described knitting module, have and control the magnetic needle latch controller that needle latch is normally opened.
Press such scheme, the woven composite integrated machine of described pin also comprises that a left side pushes away latitude device and the right side and pushes away latitude folder, and a left side pushes away latitude device and pushes away latitude folder with the right side and be connected, and coaxial transmission.
The present invention also provides the braid method of the knitting compound antarafacial function fabric of a kind of pin that adopts above-mentioned eedle to knit compound antarafacial function fabric woven composite integrated machine braiding machine, and the method comprises the steps:
The warp thread discharging from warp beam, after the back rest, does harness motion under the effect of heald frame; Warp thread is through after reed, and at fell, place is woven into fabric, and passes through from knitting module below, and through brest beams, pressure roller and spiny hair roller are winding on cloth beam; After Warp opening, weft yarn, through after weft-selecting mechanism, is pushed away latitude device front from a left side by wefting insertion sword, and shed open and the right side push away latitude folder and draw; A left side pushes away latitude device and the right side and pushes away latitude folder and lay respectively at reed both sides, frame inner side; Comprise needle-bar, the knitting module of latch needles and knitting cam is positioned at the top of frame and fabric;
Warp thread after reed with the weft yarn formation fabric that interweaves, weft yarn is pushed away latitude folder and draws from shed open and the right side by wefting insertion sword; A left side pushes away latitude device and the right axle center that pushes away latitude folder and is positioned at the upper right side in reed axle center, ensures that both transmissions are unaffected; Knitting module is positioned at the top of fabric, and the beat up front side of ultimate position of reed, ensures that reed collides knitting module at the Shi Buhui that beats up;
A left side pushes away latitude device and the right side and pushes away latitude folder and be connected, and coaxial transmission, controls the right latitude that pushes away and presss from both sides closed cylinder and be fixed on the right side and push away latitude and press from both sides; In addition, a left side pushes away latitude device and pushes away latitude and accompany certain differential seat angle with right; The right side pushes away in latitude folder chuck and chuck top is covered by elastomeric material;
Rise cam is configured in lower left, controls latch needles and move upward in the time of braiding, completes and moves back circle action; Stitch cam is configured in upper right side, controls latch needles and move downward in the time of braiding, completes follow-up lopping action; Directly over rise cam, be provided with magnetic needle latch controller, ensure that needle latch is open mode before pad yarn.
The invention has the beneficial effects as follows, by designing a kind of brand-new braiding apparatus in conjunction with woven and knitting technology, and produce a kind of brand-new eedle and knit compound antarafacial function fabric, this appearance of fabrics one side presents knitting form another side and presents woven form, thereby makes it have unique outward appearance, performance and application widely.
Brief description of the drawings
Other details of the present invention can know from detailed description of the invention shown in the drawings, wherein:
Fig. 1 is the elementary organization that the present invention relates to fabric;
Fig. 2 is the alternative construction that the present invention relates to fabric;
Fig. 3 is the production procedure schematic diagram that the present invention relates to fabric;
Fig. 4 is the structure diagram that the present invention relates to loom;
Fig. 5 be the present invention relates to loom weave part top view;
Fig. 6 be the present invention relates to loom weave part right view;
Fig. 7 pushes away Weft handling device;
Fig. 8 is knitting cam;
Fig. 9,10, the 11st, the present invention relates to the braid movement of loom.
In figure: 1. warp thread, 2. weft yarn, 3. stocking yarn, 4. warp beam, the 5. back rest, 6. heald frame, 7. reed, 8. fabric, 9. brest beams, 10. pressure roller, 11. spiny hair rollers, 12. cloth beams, 13. knitting modules, 14. weft-selecting mechanisms, 15. left sides push away latitude device, and 16. right sides push away latitude folder, 17. wefting insertion swords, 18. frames, 19. leno edge machines, 20. needle-bars, 21. latch needles, 22. knitting cams, 23. cylinders, 24. rise cams, 25. stitch cams, 26. magnetic needle latch controllers.
Detailed description of the invention
In structure shown in Fig. 1, warp thread 1 interweaves and forms the woven plain weave effect of fabric one side with weft yarn 2 and stocking yarn 3 respectively, weft yarn 2 with maille line one every an alternate configuration.At original woven latitude interlacing point place, stocking yarn (weft yarn) from warp thread gap, is ticked formation coil by latch needles, then makes it longitudinally mutually going here and there cover formation wale, and form the knitting flat pin effect of fabric another side.
In structure shown in Fig. 2, woven weft yarn 2 is increased to three, and all the other structures are identical with structure shown in Fig. 1.Weft yarn radical in the structure the present invention relates between two rows is odd number, to ensure the straight of knitting stringer.
In Fig. 3, the warp thread 1 discharging from warp beam 4, after the back rest 5, does harness motion under the effect of heald frame 6.Warp thread, through after reed 7, is woven into fabric 8 at fell place, and passes through from knitting module 13 belows, and through brest beams 9, pressure roller 10 and spiny hair roller 11 are winding on cloth beam 12.
In Fig. 4, woven part component commands's part (warp beam 4, the back rest 5, heald frame 6, reed 7, brest beams 9, pressure roller 10, spiny hair roller 11, cloth beam 12, weft-selecting mechanism 14 and wefting insertion sword 17 etc.) is Rapier looms configuration routinely all.The knitting module 13 of needle-bar 20() be positioned at fell front side top, and and opening after the angle of lower layer warp yarns between 0-30 degree, to ensure that weft yarn can feed pinhock reliably when the knitting line of braiding.Knitting cam 22 configured in parallel under the control of track, above needle-bar 20, completes braid movement to control latch needles 21.A left side pushes away latitude device 15 and the right side and pushes away latitude folder 16 and lay respectively at reed 7 outsides, frame 18 inner sides.Wefting insertion sword 17 arrows are positioned at the right side to be pushed away latitude and presss from both sides 16 outsides.
In Fig. 5, after warp thread 1 opening, weft yarn 2, through after weft-selecting mechanism 14, is pushed away latitude device 15 fronts from a left side by wefting insertion sword 17, and shed open and the right side push away latitude folder 16 and draw.A left side pushes away latitude device 15 and the right side and pushes away latitude folder 16 and lay respectively at reed 7 both sides, frame 18 inner sides.Knitting module 13(needle-bar 20, latch needles 21 and knitting cam 22) be positioned at the top of frame 18 and fabric 8.While weaving knitting line, latch needles 21 probes in shed open to hook to get by a left side and pushes away latitude device 15 and the right weft yarn 2 sending before latitude folder 16 that pushes away, and then departs from fell and old coil formation new coil; When braiding weaving fabric, latch needles is deactivated, and reed 7 is normally got to weft yarn 2 fell and formed fabric 8, and the fabric 8 weaving is drawn from knitting module 13 belows.
In Fig. 6, warp thread 1 interweaves and forms fabric 8 with weft yarn after reed 7, and weft yarn is pushed away latitude folder 16 and draws from shed open and the right side by wefting insertion sword 17.A left side pushes away latitude device 15 and the right axle center that pushes away latitude folder 16 and is positioned at the upper right side in reed 7 axle center, ensures that both transmissions are unaffected mutually.Knitting module 13 is positioned at the top of fabric 8, and the beat up front side of ultimate position of reed 7, ensures that reed 7 collides knitting module 13 at the Shi Buhui that beats up.
In mechanism shown in Fig. 7, a left side pushes away latitude device 15 and the right side and pushes away latitude folder 16 and be connected, and coaxial transmission, controls rightly to push away cylinder 23 that latitude presss from both sides 16 foldings and be fixed on the right side and push away latitude and press from both sides on 16.In addition, a left side pushes away latitude device 15 has certain differential seat angle with the right latitude folder 16 that pushes away, as shown in phantom in FIG..The right side pushes away latitude and presss from both sides in 16 chucks and chuck top is covered by elastomeric material.
In Fig. 8, rise cam 24 is configured in lower left, controls latch needles 21 and move upward in the time of braiding, completes and moves back circle action; Stitch cam 25 is configured in upper right side, controls latch needles 21 and move downward in the time of braiding, completes follow-up lopping action.Directly over rise cam 24, be provided with magnetic needle latch controller 26, its effect is to ensure that needle latch is open mode before pad yarn.
In Fig. 9, after warp thread 1 opening, weft yarn 2 is by wefting insertion sword 17 from weft-selecting mechanism 14, and a left side pushes away latitude device 15 front sides, and shed open and the right side push away in latitude folder 16 and guide to machine right side.Now knitting module 13 is in the rightmost side of needle-bar 20, and latch needles 21 is in rearmost position.If now weave machine-knitted structure, knitting module 13 is not done movement, and weft yarn 2 is directly beaten to fabric 8 by reed 7, then carries out opening next time.
In Figure 10, when braiding knitted structure, first cylinder 23 acts on the right side and pushes away latitude folder 16, make the weft yarn of chuck Closed control wefting insertion sword 17 1 sides, wefting insertion sword 17 unclamps weft yarn 2, and then a left side pushes away latitude device 15 and the right side and pushes away forward swing together with latitude folder 16 and push weft yarn to fell, weaves for knitting module 13.Meanwhile, knitting module 13 starts to left movement from the rightmost side, and latch needles 21 moves upward under the effect of rise cam 24, makes weft yarn 2 between needle latch point and pinhock, for follow-up knitting action ready.
In Figure 11, knitting module 13 continues to left movement, and latch needles 21 rises successively and hooks and get weft yarn and form coil from warp thread 1 gap.When knitting module 13 moves to fabric width when middle part, cylinder 23 releases of pressure, the right side pushes away latitude and presss from both sides 16 chucks and open and discharge weft yarn, and then a left side pushes away latitude device 15 and the right side and pushes away latitude and press from both sides 16 backswing and reset.Now left side weft yarn will be caught on by leno edge machine 19, thereby ensure the pad yarn angle in knitting process.In the time that knitting module 13 moves to needle-bar 20 leftmost side, reed 7 starts to beat up, and knitting module 13 starts to move right and gets back to initial position, and warp thread 1 opening is prepared for weaving next root weft yarn.
Claims (9)
1. eedle is knitted compound antarafacial function fabric, it is characterized in that: described eedle is knitted the repetitive that the structure of compound antarafacial function fabric is made up of woven loop organization and knitting technology weave and formed, and the weft yarn radical in this repetitive between two rows is odd number.
2. eedle according to claim 1 is knitted compound antarafacial function fabric, it is characterized in that: it is knitting outward appearance that described eedle is knitted compound antarafacial function fabric one side, and another side is woven outward appearance.
3. eedle according to claim 1 is knitted compound antarafacial function fabric, it is characterized in that: in described repetitive, machine-knitted structure and knitted structure are shared one or several weft yarn.
4. eedle according to claim 1 is knitted compound antarafacial function fabric, it is characterized in that: in described repetitive, be odd number for the weft yarn radical of machine-knitted structure.
5. knit the woven composite integrated machine of pin of compound antarafacial function fabric for the preparation of eedle described in the arbitrary claim of claim 1 to 4, the woven composite integrated machine of described pin comprises woven part, knitting module, it is characterized in that: described woven part and knitting module are relatively independent, can distinguish braiding machine fabric and knitted fabric, can the knitting compound antarafacial function fabric of braiding machine after cooperation.
6. the woven composite integrated machine of pin according to claim 5, is characterized in that: after described knitting module and opening, the angle of lower layer warp yarns is between 0-30 degree.
7. the woven composite integrated machine of pin according to claim 5, is characterized in that: in described knitting module, have and control the magnetic needle latch controller that needle latch is normally opened.
8. the woven composite integrated machine of pin according to claim 5, is characterized in that: the woven composite integrated machine of described pin also comprises that a left side pushes away latitude device and the right side and pushes away latitude folder, and a left side pushes away latitude device and pushes away latitude folder with the right side and be connected, and coaxial transmission.
9. described in the arbitrary claim of claim 1 to 4, eedle is knitted the braid method of compound antarafacial function fabric, it is characterized in that: comprise the steps:
The warp thread discharging from warp beam, after the back rest, does harness motion under the effect of heald frame; Warp thread is through after reed, and at fell, place is woven into fabric, and passes through from knitting module below, and through brest beams, pressure roller and spiny hair roller are winding on cloth beam; After Warp opening, weft yarn, through after weft-selecting mechanism, is pushed away latitude device front from a left side by wefting insertion sword, and shed open and the right side push away latitude folder and draw; A left side pushes away latitude device and the right side and pushes away latitude folder and lay respectively at reed both sides, frame inner side; Comprise needle-bar, the knitting module of latch needles and knitting cam is positioned at the top of frame and fabric;
Warp thread after reed with the weft yarn formation fabric that interweaves, weft yarn is pushed away latitude folder and draws from shed open and the right side by wefting insertion sword; A left side pushes away latitude device and the right axle center that pushes away latitude folder and is positioned at the upper right side in reed axle center, ensures that both transmissions are unaffected; Knitting module is positioned at the top of fabric, and the beat up front side of ultimate position of reed, ensures that reed collides knitting module at the Shi Buhui that beats up;
A left side pushes away latitude device and the right side and pushes away latitude folder and be connected, and coaxial transmission, controls the right latitude that pushes away and presss from both sides closed cylinder and be fixed on the right side and push away latitude and press from both sides; In addition, a left side pushes away latitude device and pushes away latitude and accompany certain differential seat angle with right; The right side pushes away in latitude folder chuck and chuck top is covered by elastomeric material;
Rise cam is configured in lower left, controls latch needles and move upward in the time of braiding, completes and moves back circle action; Stitch cam is configured in upper right side, controls latch needles and move downward in the time of braiding, completes follow-up lopping action; Directly over rise cam, be provided with magnetic needle latch controller, ensure that needle latch is open mode before pad yarn.
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| CN201410486456.3A CN104178913B (en) | 2014-09-23 | 2014-09-23 | Eedle knits compound antarafacial function fabric and weaving method thereof and device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108699736A (en) * | 2015-09-10 | 2018-10-23 | 泰克斯蒂尔玛股份公司 | For manufacturing the loom with the woven fabric for being incorporated into knitted yarn or covering thread |
| CN111748904A (en) * | 2019-03-29 | 2020-10-09 | 香港理工大学 | Method for weaving knitting and tatting combined fabric |
| CN115094563A (en) * | 2017-04-26 | 2022-09-23 | 威海鹏元纺织科技有限公司 | Core-spun woolen fabric |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108699736A (en) * | 2015-09-10 | 2018-10-23 | 泰克斯蒂尔玛股份公司 | For manufacturing the loom with the woven fabric for being incorporated into knitted yarn or covering thread |
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| CN115094563A (en) * | 2017-04-26 | 2022-09-23 | 威海鹏元纺织科技有限公司 | Core-spun woolen fabric |
| CN115094563B (en) * | 2017-04-26 | 2024-01-30 | 威海鹏元纺织科技有限公司 | Core-spun woolen fabric |
| CN111748904A (en) * | 2019-03-29 | 2020-10-09 | 香港理工大学 | Method for weaving knitting and tatting combined fabric |
| CN111748904B (en) * | 2019-03-29 | 2021-09-24 | 香港理工大学 | Method for weaving knitting and tatting combined fabric |
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| Publication number | Publication date |
|---|---|
| CN104178913B (en) | 2016-06-15 |
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