CN104154152A - Low-copper organic ceramic brake - Google Patents
Low-copper organic ceramic brake Download PDFInfo
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- CN104154152A CN104154152A CN201410367084.2A CN201410367084A CN104154152A CN 104154152 A CN104154152 A CN 104154152A CN 201410367084 A CN201410367084 A CN 201410367084A CN 104154152 A CN104154152 A CN 104154152A
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- friction
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- ceramic brake
- organic ceramic
- potassium titanate
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Abstract
The invention discloses a low-copper organic ceramic brake comprising adhesives, a reinforcing material, friction performance modifier and filler. Polyacrylonitrile fibers having the advantages of high melting point, high modulus and stability in compression performance and potassium titanate lamella having the advantages of high stability in chemical resistance, high functional stability, good flexibility and the like are used for ingredients of friction materials, and the potassium titanate lamella is added, so that high-temperature friction performance is guaranteed, high-temperature wear of products is lower, no damage is caused to a friction pair, brake noise is reduced, high-temperature cracks are avoided, environmental pollution is reduced and the like.
Description
Technical field
The present invention relates to the brake block in auto industry field, be specifically related to a kind of low copper organic ceramic brake block.
Background technique
Brake block as vehicle key component is developed to composite material by homogenous material at present, the quality of its quality directly affects the reliability of machine and operator's life safety, along with scientific and technical development, the speed of people to transport facility and dynamic power machine, load and security requirement are more and more higher, bullet train, heavy-duty freight car, car, racing car, the heavy duties such as motorcycle, run at high speed, braking frequently civilian launch vehicle etc. is all fast to responding, friction factor is high and stable, heat resistanceheat resistant decline is functional, density is little, long service life environmental suitability high-quality friction material strong and environmentally safe has proposed urgent requirement, organic ceramic base frication material arises at the historic moment, but its technology is ripe not enough in China, in use exist impact strength poor, the decline of friction factor high temperature is large, product is prone to the shortcomings such as crackle.
Summary of the invention
Object of the present invention is exactly the defect existing for prior art, a kind of heat resistance, fade resistance and the impact resistance that can improve friction material is provided, high temperature wear is little, do not damage friction pair, can reduce brake noise, overcome heat cracking, reduce environmental pollution, the low copper organic ceramic brake block that can increase the service life.
Its technological scheme is: low copper organic ceramic brake block, comprise binder, reinforcing material, frictional property regulator and filler, and be specially by the raw material of following weight percentage and make:
Phenolic resin 6-14% mineral fibre 13-17% lapping paste 1-18%
Oiling agent 8-20% barium sulphate 16-20% calcium carbonate 8-12%
Aramid fibre pulp 1-4% potassium titanate lamella crystal 13-17% tyre talc 1-5%
Red copper fiber 3-7% polyacrylonitril fiber 2-6%.
Wherein optimum weight percentage is:
Phenolic resin 8% mineral fibre 15% lapping paste 8%
Oiling agent 12% barium sulphate 18% calcium carbonate 10%
Aramid fibre pulp 2% potassium titanate lamella crystal 15% tyre talc 3%
Red copper fiber 5% polyacrylonitril fiber 4%.
Described phenolic resin is phenol-formaldehyde resin modified.
Described lapping paste comprises one or more mixing of aluminium sesquioxide, iron oxide and zirconium silicate; Described oiling agent comprises one or more mixing of graphite, molybdenum disulfide and mica.
The present invention compared with prior art, have the following advantages: adopt polyacrylonitril fiber and potassium titanate lamella crystal friction material strengthening agent and frictional property regulator, can improve heat resistance, fade resistance and the impact resistance of friction material, can increase the service life, guarantee, in high temperature friction performance, to make product less at high temperature wear, do not damage friction pair, reduce brake noise, overcome heat cracking, reduce environmental pollution.
Embodiment
Low copper organic ceramic brake block, comprises binder, reinforcing material, frictional property regulator and filler, is specially by the raw material of following weight portion and makes:
Phenolic resin 6-14 mineral fibre 13-17 lapping paste 1-18
Oiling agent 8-20 barium sulphate 16-20 calcium carbonate 8-12
Aramid fibre pulp 1-4 potassium titanate lamella crystal 13-17 tyre talc 1-5
Red copper fiber 3-7 polyacrylonitril fiber 2-6.
Wherein optimum weight part is:
Phenolic resin 8 mineral fibre 15 lapping pastes 8
Oiling agent 12 barium sulphate 18 calcium carbonate 10
Aramid fibre pulp 2 potassium titanate lamella crystal 15 tyre talcs 3
Red copper fiber 5 polyacrylonitril fibers 4.
Described phenolic resin is phenol-formaldehyde resin modified.
Described lapping paste comprises one or more mixing of aluminium sesquioxide, iron oxide and zirconium silicate; Described oiling agent comprises one or more mixing of graphite, molybdenum disulfide and mica.
Wherein, phenol-formaldehyde resin modified: after phenolic resin modified, the impact toughness of phenolic resin, cementability, mechanical strength, heat resistance, flame retarding, dimensional stability, curing rate and moulded manufacturability philosophy are improved.
Reinforcing material mineral fibre: the brake lining of production has the distinguishing features such as braking is steady reliably, high-temperature behavior is good, wear away little, low (nothing) noise, the life-span is long.
Lapping paste adopts iron oxide to add in friction material, can adjust the friction factor of braking material; Oiling agent employing graphite etc. can reduce the heat fade of friction material, stablizes the friction factor of friction material, can play good anti-attrition effect and self-lubricating function, can effectively protect antithesis dish again.
Filler is used barium sulphate, stable chemical nature, and nonmagnetic toxicity, has good flame resistance; Calcium carbonate, in use can vibration damping, anti-skidding, and noise reduction is inhaled ripple; Good combination property, friction factor is high, and wear-resisting property and resistance to heat are high; Stable friction performance, heat fade and hot restorability are better, high temperature friction and wear superior performance, life of product can improve 30%; Can reduce the virtue fiber that falls, red copper, the consumption of the high value materials such as potassium titanate, reduces friction material cost greatly.
Tyre talc claims again rubber break flour, is the tire glue face that claims junked tire, removes curtain radial, and pulverizing processes.Composition cured natural rubber and butylbenzene vulcanizate.As elastic filler, for friction material, work to increase wearing away the effect of making an uproar.
Potassium titanate lamella crystal, there is very good physical and mechanical properties: high strength, high-modulus, high heat-resisting, heat insulation, electrical insulation properties and excellent properties of infrared reflection, because its chemical property is very stable, good with plastics compound phase capacitive, show good antifriction consumption and lubricity and outstanding dimensional stability.With glass, compare with carbon fibre, have micro-populatedly, moulding article dimensional accuracy and good stability, smooth surface, to many significant advantages such as equipment and mold wearing and tearing are little.Its packing density is larger, can reduce the environmental pollution that dust from flying causes.Add that it can solve " brake noise " that betides braking device completely, the working life of friction factor, raising braking travelling comfort and increase braking plate during Simultaneous Stabilization high temperature.
Aramid fibre pulp carries out obtaining after surface fibrillation processing to aramid fibre, and its unique surface structure has greatly improved the grasping force of mixture, is therefore suitable as very much a kind of reinforcing fiber and is applied in friction and sealed product.Light yellow wadding is flower-shaped, be lint shape, its filoplume is abundant, intensity is high, good stability of the dimension, without fragility, high temperature resistant, corrosion-resistant, flexible, shrinkage is little, wear resistance good, surface area is large, can well be combined with other material, it is a kind of reinforcing material, moisture regain is 8%, and Mean length is 2-2.5mm, and surface area is 8m2/g.And be used as pad reinforcing material, and there is good resilience and sealability, health and environment, without harm, are only needed to add the pulp that be less than 5% conventionally, the intensity that obtains product is equivalent to the product that 50-60% asbestos fiber strengthens.Be used for strengthening the manufactured good such as friction, sealing material, can be used as the alternative of asbestos for friction sealed material, high performance heat resistant insulating paper and reinforced composite.It is a kind of intensity material of main part of extraordinary enhancing friction plate.
Polyacrylonitril fiber has high-modulus, high temperature resistant, wear-resisting, corrosion-resistant, heat transfer, density is little and thermal expansion coefficient is little.In friction material, be generally used for the expensive goods that performance is higher, there is high temperature friction stable performance, the advantage such as wear and tear low.
Red copper fiber has heat absorption, rapid heat dissipation, and resistant to elevated temperatures feature, while mixing with other materials, can improve cohesive force and uniformity coefficient.
The present invention is that the fusing point that utilizes polyacrylonitril fiber to have is high, stable and the potassium titanate lamella crystal of high-modulus, compression performance has the advantages such as fabulous chemicals-resistant stability, functional stabilization is good, pliability is good and designs for friction material formulation, add again potassium titanate lamella crystal, can guarantee high temperature friction performance, make product less at high temperature wear, do not damage friction pair, reduce brake noise, overcome heat cracking, reduce environmental pollution etc.
According to summary of the invention, designed two group of formula (A formula and B formula) and tested, experimental program and experimental result are as follows:
Embodiment:
Formula A:
Phenolic resin 8% mineral fibre 19% iron oxide 8%
Graphite 12% barium sulphate 18% calcium carbonate 10%
Aramid fiber 2% potassium titanate 11% tyre talc 3%
Red copper fiber 9%.
Formula B:
Phenolic resin 8% mineral fibre 15% iron oxide 8%
Graphite 12% barium sulphate 18% calcium carbonate 10%
Aramid fibre pulp 2% potassium titanate lamella crystal 15% tyre talc 3%
Red copper fiber 5% polyacrylonitril fiber 4%.
According to above formula Design, according to following production technology processed sample, processing Honda Accord vehicle anter D465, is used woods section testing machine to carry out engine bench test according to North America ASE J2522 standard:
The encapsulation of batch mixing → moulding hot pressing → heat treatment → plain grinding → spray paint → dry → installation accessories → marking
Test result:
From analysis of experimental data, do not adopt the friction material product hardness of polyacrylonitril fiber and potassium titanate lamella crystal (formula A) large, poor toughness, when carrying out decline program, fading rate is up to more than 25%, and high speed performance is poor, friction factor is 0.20, has noise producing in experimentation; And adopt friction material (formula B) fading rate of polyacrylonitril fiber and potassium titanate lamella crystal to have clear improvement, lower than 15%, high-speed friction coefficient is higher than 0.30, noise free when experiment.
, during high temperature, there is not heat fade phenomenon in the brake block that uses this formula to produce, stable friction factor, and product abrasion is little, and impact strength improves 32% left and right, brakes comfortablely in using process, and noise free produces, and reaches working life more than 70,000 kilometers.
Claims (4)
1. low copper organic ceramic brake block, is characterized in that: comprise binder, reinforcing material, frictional property regulator and filler, be specially by the raw material of following weight percentage and make:
Phenolic resin 6-14% mineral fibre 13-17% lapping paste 1-18%
Oiling agent 8-20% barium sulphate 16-20% calcium carbonate 8-12%
Aramid fibre pulp 1-4% potassium titanate lamella crystal 13-17% tyre talc 1-5%
Red copper fiber 3-7% polyacrylonitril fiber 2-6%.
2. low copper organic ceramic brake block according to claim 1, is characterized in that: wherein optimum weight percentage is:
Phenolic resin 8% mineral fibre 15% lapping paste 8%
Oiling agent 12% barium sulphate 18% calcium carbonate 10%
Aramid fibre pulp 2% potassium titanate lamella crystal 15% tyre talc 3%
Red copper fiber 5% polyacrylonitril fiber 4%.
3. low copper organic ceramic brake block according to claim 1 and 2, is characterized in that: described phenolic resin is phenol-formaldehyde resin modified.
4. low copper organic ceramic brake block according to claim 1, is characterized in that: described lapping paste comprises one or more mixing of aluminium sesquioxide, iron oxide and zirconium silicate; Described oiling agent comprises one or more mixing of graphite, molybdenum disulfide and mica.
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CN201410367084.2A CN104154152A (en) | 2014-07-30 | 2014-07-30 | Low-copper organic ceramic brake |
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CN201410367084.2A CN104154152A (en) | 2014-07-30 | 2014-07-30 | Low-copper organic ceramic brake |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105154006A (en) * | 2015-09-28 | 2015-12-16 | 东营博瑞制动系统有限公司 | Polyacrylonitrile staple fiber friction material |
CN105387106A (en) * | 2015-12-08 | 2016-03-09 | 安徽创新电磁离合器有限公司 | Asbestos brake friction plate and manufacturing method thereof |
CN105422699A (en) * | 2015-12-08 | 2016-03-23 | 安徽创新电磁离合器有限公司 | Friction plate blank and manufacturing method thereof |
CN105422700A (en) * | 2015-12-08 | 2016-03-23 | 安徽创新电磁离合器有限公司 | Steel fiber friction plate of brake and manufacturing method thereof |
CN105422697A (en) * | 2015-12-08 | 2016-03-23 | 安徽创新电磁离合器有限公司 | Aramid fiber friction plate of brake and manufacturing method of aramid fiber friction plate |
CN105422701A (en) * | 2015-12-08 | 2016-03-23 | 安徽创新电磁离合器有限公司 | Durable brake block and manufacturing method thereof |
CN105508478A (en) * | 2015-12-08 | 2016-04-20 | 安徽创新电磁离合器有限公司 | High-temperature-resistant brake block and manufacturing method thereof |
CN109971103A (en) * | 2019-04-01 | 2019-07-05 | 山东双连制动材料股份有限公司 | A kind of brake block of great friction coefficient |
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EP0982513A1 (en) * | 1998-08-26 | 2000-03-01 | Nisshinbo Industries, Inc. | Non-asbestos friction materials |
CN101177490A (en) * | 2007-11-27 | 2008-05-14 | 信义集团公司 | Composite modified alkyd resin based friction material |
CN101555920A (en) * | 2009-01-25 | 2009-10-14 | 瑞阳汽车零部件(仙桃)有限公司 | Ceramic brake pad of high-performing automobile |
CN101768324A (en) * | 2009-12-24 | 2010-07-07 | 信义集团公司 | Method for manufacturing brake lining with silicate whisker |
CN101851341A (en) * | 2010-05-18 | 2010-10-06 | 东营山信新型材料有限公司 | Method for preparing brake pad by utilizing potassium titanate lamella crystal |
CN102250583A (en) * | 2011-05-21 | 2011-11-23 | 瑞阳汽车零部件(仙桃)有限公司 | Less-copper friction material composition for brake block |
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2014
- 2014-07-30 CN CN201410367084.2A patent/CN104154152A/en active Pending
Patent Citations (6)
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EP0982513A1 (en) * | 1998-08-26 | 2000-03-01 | Nisshinbo Industries, Inc. | Non-asbestos friction materials |
CN101177490A (en) * | 2007-11-27 | 2008-05-14 | 信义集团公司 | Composite modified alkyd resin based friction material |
CN101555920A (en) * | 2009-01-25 | 2009-10-14 | 瑞阳汽车零部件(仙桃)有限公司 | Ceramic brake pad of high-performing automobile |
CN101768324A (en) * | 2009-12-24 | 2010-07-07 | 信义集团公司 | Method for manufacturing brake lining with silicate whisker |
CN101851341A (en) * | 2010-05-18 | 2010-10-06 | 东营山信新型材料有限公司 | Method for preparing brake pad by utilizing potassium titanate lamella crystal |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105154006A (en) * | 2015-09-28 | 2015-12-16 | 东营博瑞制动系统有限公司 | Polyacrylonitrile staple fiber friction material |
CN105387106A (en) * | 2015-12-08 | 2016-03-09 | 安徽创新电磁离合器有限公司 | Asbestos brake friction plate and manufacturing method thereof |
CN105422699A (en) * | 2015-12-08 | 2016-03-23 | 安徽创新电磁离合器有限公司 | Friction plate blank and manufacturing method thereof |
CN105422700A (en) * | 2015-12-08 | 2016-03-23 | 安徽创新电磁离合器有限公司 | Steel fiber friction plate of brake and manufacturing method thereof |
CN105422697A (en) * | 2015-12-08 | 2016-03-23 | 安徽创新电磁离合器有限公司 | Aramid fiber friction plate of brake and manufacturing method of aramid fiber friction plate |
CN105422701A (en) * | 2015-12-08 | 2016-03-23 | 安徽创新电磁离合器有限公司 | Durable brake block and manufacturing method thereof |
CN105508478A (en) * | 2015-12-08 | 2016-04-20 | 安徽创新电磁离合器有限公司 | High-temperature-resistant brake block and manufacturing method thereof |
CN109971103A (en) * | 2019-04-01 | 2019-07-05 | 山东双连制动材料股份有限公司 | A kind of brake block of great friction coefficient |
CN109971103B (en) * | 2019-04-01 | 2021-07-27 | 山东双连制动材料股份有限公司 | Brake pad with high friction coefficient |
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