CN104139545A - Radial tire forming machine - Google Patents
Radial tire forming machine Download PDFInfo
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- CN104139545A CN104139545A CN201310166205.2A CN201310166205A CN104139545A CN 104139545 A CN104139545 A CN 104139545A CN 201310166205 A CN201310166205 A CN 201310166205A CN 104139545 A CN104139545 A CN 104139545A
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- tire
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- assembly drum
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Abstract
The invention relates to a radial tire forming machine which comprises a lathe bed, feeding frames arranged on the two sides of the lathe bed, a first attaching drum, a second attaching drum, a first forming drum, a second forming drum and a tire unloading device. The first attaching drum is arranged on the lathe bed and used for being attached to a tire body component, the second attaching drum is used for being attached to a tire face component, and the first forming drum and the second forming drum are used for alternatively completing the first working procedure and the second working procedure. According to the first working procedure, a previous circulation tire is released, the tire body component is received, and gasket glue is attached to the tire body component; according to the second working procedure, the tire face component is received, roller forming is carried out on a tire, and the first forming drum and the second forming drum are arranged at the position, between the first attaching drum and the second attaching drum, of the lathe bed. The tire unloading device is used for unloading the tire, and is arranged between the first attaching drum and the first forming drum. The radial tire forming machine has the advantages that the first forming drum and the second forming drum are fully utilized, the working time of the first forming drum and the working time of the second forming drum are balanced, and the tire forming efficiency is improved.
Description
Technical field
The present invention relates to tire manufacturing technology, relate in particular to a kind of radial tire forming machine.
Background technology
The VAST-4 full-steel radial ply truck tyre forming machine that Holland VMI machine industry company produces, and other uses the full-steel radial ply truck tyre forming machine of 2 assembly drums, comprise laminating drum, 2 assembly drums and belt, tyre surface laminating drum, tire unloader, wherein 2 assembly drum utilization ratios differ greatly, and cause fetus output relatively low.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of efficient full steel wire heavy load radial tire forming machine, make full use of 2 assembly drums, improve tire production efficiency.
In order to achieve the above object, the technical solution used in the present invention is: a kind of radial tire forming machine, comprises lathe bed, is arranged on the feed frame of lathe bed both sides, and be arranged on lathe bed
The first laminating drum for the carcass assembly of fitting;
The second laminating drum for the tread package of fitting;
For alternately completing the first assembly drum and second assembly drum of the first operation and the second operation, described the first operation is for discharging a upper circulation tire, receiving described carcass assembly, and fitting pad glue thereon, described the second operation is for receiving described tread package, roll forming tire, and described the first assembly drum and described the second assembly drum are arranged on the lathe bed between described the first laminating drum and described the second laminating drum;
For unloading the tire unloader of described tire;
Described tire unloader is arranged between described the first laminating drum and described the first assembly drum.
Further, described carcass assembly is sent to described the first assembly drum or the second assembly drum by carcass transmission ring from the first laminating drum, and described the second laminating drum is passed to described the second assembly drum or the first assembly drum by tread package transmission ring by tread package.
Further, described tire unloader comprises:
For receive by the tire of described the second assembly drum or the first assembly drum moulding unload tire transmission ring, be arranged between described the first assembly drum and described carcass transmission ring;
Tire bearing structure, is arranged on a side of described lathe bed;
Tire transporting rail, is connected with described tire bearing structure, and is suspended at the top of described lathe bed;
For the described tire unloading on tire transmission ring being sent to the clamper of described tire bearing structure, be movably arranged on described tire transporting rail.
Further, one side of described lathe bed is provided with turntable, described the first assembly drum is fixed on the first casing that is positioned at turntable by head rod, described the first assembly drum has the first state and the second state, described the first state is that the first assembly drum is positioned near described the first laminating drum one side, and described the second state is that described the first assembly drum rotates platform center by rotating extremely near described the second laminating drum side near described the first laminating drum one side 180 degree.
Further, the length of described head rod is unloaded tire transmission ring in the length of described lathe bed length direction described in being not less than.
Further, described the second assembly drum is fixed on the second casing of described turntable by the second connecting rod, described the second casing is that at the first center line and described first casing in the cross section with described the second connecting rod parallel direction second center line in the cross section of described head rod parallel direction is same straight line, described the second assembly drum has the third state and the 4th state, the described third state is that described the second assembly drum is positioned near described the second laminating drum one side, described the 4th state is that described the second assembly drum rotates platform center by rotating to close described the first laminating drum side near described the second laminating drum side 180 degree.
Further, between described the first casing and described the second casing, have avoid described the second casing with described in unload the spacing of tire transmission ring collision.
Further, described in, unloading tire transmission ring comprises:
Body;
Be arranged on the guide cylinder on body;
For clamp the gripper jaw of tire under the driving of described guide cylinder, be arranged on described guide cylinder.
Further, described guide cylinder comprises 2 the first sub-guide cylinders and 2 the second sub-guide cylinders that are symmetricly set on described bodies top and bottom, and the angle of the axially-extending line of described 2 the first sub-guide cylinders and described 2 the second sub-guide cylinders is 60 degree.
The invention has the beneficial effects as follows: make full use of the first assembly drum and the second assembly drum, the working time of balanced the first assembly drum and the second assembly drum, improve tire building efficiency.
Accompanying drawing explanation
Fig. 1 represents the structural representation of radial tire forming machine of the present invention;
Fig. 2 represents that the present invention unloads the structural representation of tire transmission ring.
The specific embodiment
Below in conjunction with accompanying drawing, structure of the present invention and principle are elaborated, illustrated embodiment, only for explaining the present invention, not limits protection scope of the present invention with this.
As shown in Figure 1, the present embodiment provides a kind of radial tire forming machine, comprises lathe bed, is arranged on the feed frame of lathe bed both sides, and be arranged on lathe bed
The first laminating drum 3 for the carcass assembly of fitting;
The second laminating drum 5 for the tread package of fitting;
For alternately completing the first assembly drum 4 and second assembly drum 6 of the first operation and the second operation, described the first operation is for discharging a upper circulation tire, receiving described carcass assembly, and fitting pad glue thereon, described the second operation is for receiving described tread package, roll forming tire, and described the first assembly drum 4 and described the second assembly drum 6 are arranged on the lathe bed between described the first laminating drum 3 and described the second laminating drum 5;
For unloading the tire unloader of described tire;
Described tire unloader is arranged between described the first laminating drum 3 and described the first assembly drum 4, and also can be described as and be located between described the first laminating drum 3 and described the second assembly drum 6, or between preset 20 of the first assembly drum 4 or the second assembly drum 6 and tyre bead.
In the present embodiment, tire unloader is arranged between described the first laminating drum 3 and described the first assembly drum 4, the tire of moulding is passed to tire unloader by the first assembly drum 4, shared the work of the second assembly drum 6, the working time of balanced the first assembly drum 4 and the second assembly drum 6, the efficiency of raising tire building.
In actual use, described the first operation, described the second operation are by the first assembly drum or the second assembly drum, to be completed continuously, for example, the first assembly drum discharges a circulation tire, receives described carcass assembly, and fitting pad glue thereon, (now the second assembly drum is carrying out the second operation) then Rotate 180 degree carries out the second operation, receives described tread package, roll forming tire (now the second assembly drum is when carrying out the first operation).
In actual use, lathe bed is divided into the first lathe bed 1 and the second lathe bed 2, and described the first laminating drum 3 and the first assembly drum 4 from right to left (left and right directions shown in Fig. 1) are successively set on described the first lathe bed 1; Described the second assembly drum 6 and described the second laminating drum 5 are successively set on described the second lathe bed 2 from right to left.
Described carcass assembly is sent to described the first assembly drum 4 or the second assembly drum 6 by carcass transmission ring 7, described the second laminating drum 5 is passed to described the second assembly drum 6 or the first assembly drum 4 by tread package transmission ring 8 by tread package, and described carcass transmission ring 7, described tread package transmission ring 8 are separately positioned on described the first lathe bed 1 and described the second lathe bed 2.
Described tire unloader comprises:
For receive by the tire of described the second assembly drum 6 or the first assembly drum 4 moulding unload tire transmission ring 9, be arranged between described the first assembly drum 4 and described carcass transmission ring 7;
Tire bearing structure 10, is arranged on a side of described the first lathe bed 1;
Tire transporting rail 11, is connected with described tire bearing structure 10, and is suspended at the top of described the first lathe bed 1;
For the described tire unloading on tire transmission ring 9 being sent to the clamper of described tire bearing structure 10, be arranged on described tire transporting rail 11, and can on described tire transporting rail 11, move.
During work, unload tire transmission ring 9 and receive the tire of moulding from the second assembly drum 6 or the first assembly drum 4, then by clamper, along tire conveying track 11, be transported on tire bearing structure 10.In prior art, tire unloader is arranged on the second lathe bed 2 one sides, reduced the workload of second lathe bed 2 one side the second assembly drums 6, for example, the second assembly drum 6 rotations are unloaded tire to the position of the first operation, and the first assembly drum 4 rotations are to the second procedure position simultaneously, complete the second operation, the first assembly drum 4 needn't be waited for after the second assembly drum 6 unloads tire and carry out the second operation again, balanced the first lathe bed 1 side, the second 2 side process times of lathe bed, enhances productivity.
One side of described lathe bed is provided with turntable 111, described the first assembly drum 4 is fixed on the first casing 12 of described turntable 111 by head rod 41, described the first assembly drum 4 has the first state and the second state, described the first state is that described the first assembly drum 4 is positioned at the lathe bed top near a side of the first laminating drum 3, to be described the first assembly drum 4 carry out 180 degree rotations to the side lathe bed top near the second laminating drum 5 with described the first casing 12 Tai111 center that rotates by the lathe bed top of the side near the first laminating drum 3 to described the second state, described the first assembly drum 4 is arranged on described the first lathe bed 1 away from one end of described the first laminating drum 3.
Described in being not less than, the length of described head rod 41 unloads tire transmission ring 9 in the length of described the first lathe bed 1 length direction.
Unloading tire transmission ring 9 is arranged between the first assembly drum 4 and carcass transmission ring 7, when carcass transmission ring 7 transmits carcass assembly to the first assembly drum 4, unload tire transmission ring 9 along with carcass transmission ring 7 moves, in order not affect the first assembly drum 4, receive carcass assembly, described in being not less than, the length of head rod 41 unloads tire transmission ring 9 in the length of described the first lathe bed 1 length direction, like this when carcass transmission ring 7 moves to the position that is suitable for the first assembly drum 4 reception carcass assemblies, unload tire transmission ring 9 and move to the below of head rod 41, and can not affect the work of carcass transmission ring 7.
Described the second assembly drum 6 is fixed on the second casing 13 of described turntable 111 by the second connecting rod 61, described the second casing 13 is that at the first center line and described first casing 12 in the cross section with described the second connecting rod 61 parallel directions second center line in the cross section of described head rod 41 parallel directions is same straight line, described the second casing 13 is positioned at described the second lathe bed 2 near one end of described the first lathe bed 1, described the second assembly drum 6 has the third state and the 4th state, the described third state is that the second assembly drum 6 is positioned at the lathe bed top near described the second laminating drum one side, to be described the second assembly drum 4 carry out 180 degree rotations to the lathe bed top of the side near the first laminating drum 3 with described the second casing 13 Tai111 center that rotates by the lathe bed top of the side near the second laminating drum 5 to described the 4th state.
Described the second casing 13 is positioned on same turntable 111 with described the first casing 12, and the rotation of the first casing 12 and the second casing 13 is for being synchronized with the movement.Described turntable 111 is between the first lathe bed and the second lathe bed.
Between described the first casing 12 and described the second casing 13, have avoid described the second casing with described in unload the spacing of tire transmission ring 9 collision.Avoid, when unloading tire transmission ring 9 and move to the below of head rod 41, by the second casing 13, being blocked, and affect carcass transmission ring 7, transport carcass assembly.
As shown in Figure 2, described in, unloading tire transmission ring 9 comprises:
Body 91;
Be arranged on the guide cylinder on body 91;
For clamp the gripper jaw 94 of tire under the driving of described guide cylinder, be arranged on described guide cylinder 92.
Described guide cylinder comprises 2 the first sub-guide cylinders 92 and 2 the second sub-guide cylinders 93 that are symmetricly set on described body 91 tops and bottom, and the angle of the axially-extending line of described 2 the first sub-guide cylinders 92 and described 2 the second sub-guide cylinders 93 is 60 degree.
Below specifically introduce specific works engineering of the present invention.
During real work, radial tire forming machine of the present invention is divided into 4 stations, the station one carcass assembly of fitting; Station two discharges a circulation tire, receives described carcass assembly, and fitting pad glue thereon; Station three receives described tread package, roll forming tire; The station four carcass assembly of fitting, and the technique of station one and station four is carried out substantially simultaneously.
Station one adopts the first laminating drum 3 laminating inner liner, sidewall, carcass ply, heel fabrics and is rolled into matrix body tube, carries out the prefabricated buckle ring of wire loop, after the work of station one completes, by carcass transmission ring 7, from the first laminating drum 3, take out carcass assembly and shift out the first laminating drum 3 on the first assembly drum 4 of station two, unload tire transmission ring 9 and carcass transmission ring 7 and go out turntable district behind permanent position, fitting pad glue on the first assembly drum 4 of this position, then turntable 111 Rotate 180s °, the first assembly drum 4 arrives station three shaping positions, be positioned at same axis with belt drum (the second laminating drum 5), simultaneously the second assembly drum 6 rotates to station two and carries out next circulation, in carcass component joint, station four is simultaneously at laminating belt and tyre surface, both carry out simultaneously, after the laminating of belt and tyre surface completes, by tread package transmission ring 8, from the first laminating drum 5, taking out wait transports, now just in time on the first assembly drum 4, got a set of matrix body tube ready, the first assembly drum 4 instructions access belt and tread package, so tread package transmission ring 8 clamping belts and tread package are delivered to and are set in station 3 first assembly drum 4 backed off after randoms and wait for the next circulation of position wait, the first assembly drum 4 carries out preformed and again after roll forming, turntable 111 Rotate 180s °, the first assembly drum 4 is got back to station two, the second assembly drum 6 is got back to station three simultaneously, unloading tire transmission ring 9 enters and gets fetal position, clamper is clamped to and unloads fetal position and unload tire, unload and after tire completes, unload tire transmission ring 9 and return and wait for position, finally complete the forming process of whole steel wire radial tyre.
This efficient full steel wire heavy load radial tire forming machine also comprises that the carcass labor and materials frame feed frame 14, pad glue labor and materials frame 15, belt labor and materials frame 16, tyre surface labor and materials frame 19, rolling device 17, the drum that are positioned at corresponding station support 18.
The first laminating drum 3, the first assembly drum 4, the second assembly drum 6, the second laminating drum 5 are respectively four station runnings, wherein the first assembly drum 4 and the second assembly drum 6 and the first casing 12 and the second casing 13 are by turntable 111 Rotate 180s °, between station two and station three, switch, it is consistent with the first laminating drum 3 centers when the first assembly drum 4 or the second assembly drum 6 are positioned at station two, carcass transmission ring 7 transmits carcass assembly betwixt, the first lathe bed 1 after being positioned at; Consistent with the second laminating drum 5 centers of station four when the first assembly drum 4 or the second assembly drum 6 are positioned at station three, tread package transmission ring 8 is the mobile tread package of transmitting betwixt, is positioned at the second lathe bed 2.Station one function is moulding carcass assembly; Station two functions are receive carcass assembly, fitting pad glue and unload tire; Station three functions are to receive tread package, roll forming tire; Station four functions are moulding tread package.
In prior art, " tyre surface belt package and carcass assembly are compound ", " tyre surface roll extrusion ", " tyre bead roll extrusion ", " sidewall anti-package ", " sidewall roll extrusion ", production process all completes at station three " to unload tire base " etc., the first assembly drum 4 is substantially idle at the same time, and 2 assembly drum utilization ratios differ greatly, and causes fetus output relatively low.And in the present embodiment, unload tire to complete at station two, improved the utilization rate of the first assembly drum 4 and the second assembly drum 6.
The above is preferred embodiment of the present invention, it should be pointed out that concerning with those of ordinary skills, not departing under the prerequisite of principle of the present invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present invention.
Claims (9)
1. a radial tire forming machine, is characterized in that, comprises lathe bed, is arranged on the feed frame of lathe bed both sides, and be arranged on lathe bed
The first laminating drum for the carcass assembly of fitting;
The second laminating drum for the tread package of fitting;
For alternately completing the first assembly drum and second assembly drum of the first operation and the second operation, described the first operation is for discharging a upper circulation tire, receiving described carcass assembly, and fitting pad glue thereon, described the second operation is for receiving described tread package, roll forming tire, and described the first assembly drum and described the second assembly drum are arranged on the lathe bed between described the first laminating drum and described the second laminating drum;
For unloading the tire unloader of described tire;
Described tire unloader is arranged between described the first laminating drum and described the first assembly drum.
2. radial tire forming machine according to claim 1, it is characterized in that, described carcass assembly is sent to described the first assembly drum or the second assembly drum by carcass transmission ring from the first laminating drum, and described the second laminating drum is passed to described the second assembly drum or the first assembly drum by tread package transmission ring by tread package.
3. radial tire forming machine according to claim 2, is characterized in that, described tire unloader comprises:
For receive by the tire of described the second assembly drum or the first assembly drum moulding unload tire transmission ring, be arranged between described the first assembly drum and described carcass transmission ring;
Tire bearing structure, is arranged on a side of described lathe bed;
Tire transporting rail, is connected with described tire bearing structure, and is suspended at the top of described lathe bed;
For the described tire unloading on tire transmission ring being sent to the clamper of described tire bearing structure, be movably arranged on described tire transporting rail.
4. radial tire forming machine according to claim 3, it is characterized in that, one side of described lathe bed is provided with turntable, described the first assembly drum is fixed on the first casing of this turntable by head rod, described the first assembly drum has the first state and the second state, described the first state is that the first assembly drum is positioned near described the first laminating drum one side, and described the second state is that described the first assembly drum rotates platform center by rotating extremely near described the second laminating drum side near described the first laminating drum one side 180 degree.
5. radial tire forming machine according to claim 4, is characterized in that, described in the length of described head rod is not less than, unloads tire transmission ring in the length of described lathe bed length direction.
6. radial tire forming machine according to claim 4, it is characterized in that, described the second assembly drum is fixed on the second casing of described turntable by the second connecting rod, described the second casing is that at the first center line and described first casing in the cross section with described the second connecting rod parallel direction second center line in the cross section of described head rod parallel direction is same straight line, described the second assembly drum has the third state and the 4th state, the described third state is that described the second assembly drum is positioned near described the second laminating drum one side, described the 4th state is that described the second assembly drum rotates platform center by rotating to close described the first laminating drum side near described the second laminating drum side 180 degree.
7. radial tire forming machine according to claim 6, is characterized in that, between described the first casing and described the second casing, have avoid described the second casing with described in unload the spacing of tire transmission ring collision.
8. radial tire forming machine according to claim 4, is characterized in that, described in unload tire transmission ring and comprise:
Body;
Be arranged on the guide cylinder on body;
For clamp the gripper jaw of tire under the driving of described guide cylinder, be arranged on described guide cylinder.
9. radial tire forming machine according to claim 7, it is characterized in that, described guide cylinder comprises 2 the first sub-guide cylinders and 2 the second sub-guide cylinders that are symmetricly set on described bodies top and bottom, and the angle of the axially-extending line of described 2 the first sub-guide cylinders and described 2 the second sub-guide cylinders is 60 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310166205.2A CN104139545B (en) | 2013-05-08 | 2013-05-08 | A kind of radial tire forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310166205.2A CN104139545B (en) | 2013-05-08 | 2013-05-08 | A kind of radial tire forming machine |
Publications (2)
| Publication Number | Publication Date |
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| CN104139545A true CN104139545A (en) | 2014-11-12 |
| CN104139545B CN104139545B (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310166205.2A Active CN104139545B (en) | 2013-05-08 | 2013-05-08 | A kind of radial tire forming machine |
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| Country | Link |
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| CN (1) | CN104139545B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106696322A (en) * | 2015-08-21 | 2017-05-24 | 青岛软控机电工程有限公司 | Tire first-section forming machine and tire forming device with same |
| CN115195173A (en) * | 2022-06-17 | 2022-10-18 | 软控股份有限公司 | One-step forming machine for all-steel four-drum engineering tire |
| WO2023116845A1 (en) * | 2021-12-22 | 2023-06-29 | 软控股份有限公司 | Control method and control system for tire forming machine, and readable storage medium |
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| US4230517A (en) * | 1978-03-15 | 1980-10-28 | Nrm Corporation | Modular tire building machine |
| US5540803A (en) * | 1992-07-21 | 1996-07-30 | Mitsubishi Jukogyo Kabushiki Kaisha | Tire building system |
| CN201102312Y (en) * | 2007-08-24 | 2008-08-20 | 青岛高校软控股份有限公司 | Three-drum shaping apparatus for producing tire blank |
| CN101372155A (en) * | 2007-08-24 | 2009-02-25 | 青岛高校软控股份有限公司 | Three-drum forming machine for producing green tyre and method thereof |
| CN203293554U (en) * | 2013-05-08 | 2013-11-20 | 海宁市睿创机械科技有限公司 | Radial tire forming machine |
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2013
- 2013-05-08 CN CN201310166205.2A patent/CN104139545B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4230517A (en) * | 1978-03-15 | 1980-10-28 | Nrm Corporation | Modular tire building machine |
| US5540803A (en) * | 1992-07-21 | 1996-07-30 | Mitsubishi Jukogyo Kabushiki Kaisha | Tire building system |
| CN201102312Y (en) * | 2007-08-24 | 2008-08-20 | 青岛高校软控股份有限公司 | Three-drum shaping apparatus for producing tire blank |
| CN101372155A (en) * | 2007-08-24 | 2009-02-25 | 青岛高校软控股份有限公司 | Three-drum forming machine for producing green tyre and method thereof |
| CN203293554U (en) * | 2013-05-08 | 2013-11-20 | 海宁市睿创机械科技有限公司 | Radial tire forming machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106696322A (en) * | 2015-08-21 | 2017-05-24 | 青岛软控机电工程有限公司 | Tire first-section forming machine and tire forming device with same |
| CN106696322B (en) * | 2015-08-21 | 2019-11-22 | 青岛软控机电工程有限公司 | Tyre first stage molding machine and tire shaping apparatus with it |
| WO2023116845A1 (en) * | 2021-12-22 | 2023-06-29 | 软控股份有限公司 | Control method and control system for tire forming machine, and readable storage medium |
| CN115195173A (en) * | 2022-06-17 | 2022-10-18 | 软控股份有限公司 | One-step forming machine for all-steel four-drum engineering tire |
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| Publication number | Publication date |
|---|---|
| CN104139545B (en) | 2016-06-15 |
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