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CN104084206B - Aromatic amine hydrogenation catalyst recycling method - Google Patents

Aromatic amine hydrogenation catalyst recycling method Download PDF

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Publication number
CN104084206B
CN104084206B CN201410265355.3A CN201410265355A CN104084206B CN 104084206 B CN104084206 B CN 104084206B CN 201410265355 A CN201410265355 A CN 201410265355A CN 104084206 B CN104084206 B CN 104084206B
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Prior art keywords
catalyst
hydrogenation
aromatic amine
subsider
enters
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CN104084206A (en
Inventor
何旭斌
王新武
杨日升
袁文炳
阮粱枫
朱敬鑫
陶建国
孟明
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SHANGHAI HONGYUAN XINCHUANG MATERIAL TECHNOLOGY Co Ltd
ZHEJIANG HONGSHENG CHEMICAL RESEARCH Ltd
ZHEJIANG LONGSHENG CHEMICALS CO Ltd
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ZHEJIANG HONGSHENG CHEMICAL RESEARCH Ltd
ZHEJIANG LONGSHENG CHEMICALS CO Ltd
Zhejiang Longsheng Group Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The invention relates to an aromatic amine hydrogenation catalyst recycling method. The method comprises the following steps: (1) membrane-filtering and sedimentation separation are carried out, wherein hydrogenation feed liquid from a hydrogenation reaction kettle is delivered into a first-stage membrane filter; through membrane filtering separation, a permeated liquid discharged material enters a subsequent process, and concentrated liquid is subjected to sedimentation separation in a first-stage sedimentation tank; according to detected activity effect, a catalyst separated from the bottom of the first-stage sedimentation tank is delivered back to the hydrogenation reaction kettle and is reused, or is recovered as a waste catalyst; a supernatant is discharged into a next-stage membrane filter; the above membrane-filtering and sedimentation separation operations are repeated, and a supernatant from the final N-stage sedimentation tank is discharged into a last-stage membrane filter, wherein N is no less than 2; and (2) last-stage membrane filtering separation is carried out, wherein the supernatant from the N-stage sedimentation tank enters the last-stage membrane filter; after membrane filtering separation, a permeated liquid discharged material enters a subsequent process, and concentrated liquid is delivered back into the N-stage sedimentation tank; and the catalyst is separated from the bottom.

Description

A kind of recoverying and utilizing method of aromatic amine hydrogenation catalyst
(1) technical field
The present invention relates to the recoverying and utilizing method of a kind of hydrogenation catalyst, be that aromatic amine hydrogenation is urged in particular The method that the on-line continuous separation and recovery of agent utilizes.
(2) background technology
Aromatic amine compounds is particularly important Organic Ingredients, is widely used in dyestuff, medicine, chemurgy The production fields such as product.Most aromatic amine compounds are to be prepared by reduction by virtue nitro compound, Hydrogenating reduction method becomes the most industrial with the advantage such as its technique cleaning, reduction efficiency height, good product quality The main stream approach of reduction nitro.
During hydrogenating reduction, it usually needs use catalyst and promote the carrying out of reaction.In hydrogenation reaction mistake Cheng Zhong, catalyst is crushed during being stirred vigorously together with reaction mixture in reactor, and particle diameter is relatively Little catalyst is easily brought into subsequent handling by logistics, causes resultant metal content overproof and equipment fault.
Patent CN02112764.6, a kind of method disclosing inorganic membrane filtration separating catalyst, it uses and adds Hydrogen generates Matter Transfer and iterates through inorganic filter film, and liquid-phase product is collected through after fenestra, solid-phase catalyst The method staying reactor recycling.But this technique interval is carried out, and affects production efficiency, concurrently separates Catalyst fully recovering, fail to separate the catalyst inactivated, to follow-up hydrogenation reaction impact.
Patent CN200710163811.3, describe a kind of toluenediamine hydrogenation catalyst is continuously separated circulation Method and equipment thereof, it uses a kind of inclined plate separator to be continuously separated and recycle urging in crude tolu ne diamine Agent, feeding catalyst concentration 0.5-3.0wt%, after this device separates, in clear liquid, catalyst concn controls 200-600ppm。
Patent CN201210026615.2, discloses the recycling of a kind of toluenediamine hydrogenation catalyst microgranule Method and device, it uses the micro-swirl concentrator of settling tank gravitational settling, one-level and the micro-cyclone clarificator of one-level Processing, in the case of imported catalyst content is not more than 5wt%, device outlet catalyst content is not more than 0.05wt%.In existing commercial production, though method that aromatic amine hydrogenation catalyst be continuously separated recovery is had been disclosed, But catalyst content is higher in the feed liquid after Fen Liing, unfavorable to following process process and product quality;Tradition adds Hydrogen technique is relatively big due to the loss of catalyst, need to supplement and add normally entering of new catalyst holding hydrogenation reaction OK, integral membrane be recovered by filtration technology to reclaim catalyst do not carry out difference utilize.Therefore, in the urgent need to opening Send out efficient on-line continuous a kind of and separate and recover the method utilizing catalyst.
(3) summary of the invention
Present invention aim at providing a kind of efficient on-line continuous separation and recovery to utilize aromatic amine hydrogenation catalyst Method, do not distinguish separation and recovery and separate solving in existing commercial production aromatic amine hydrogenation dead catalyst The higher problem affecting following process of catalyst content in the feed liquid obtained.
For realizing the object of the invention, the technical scheme used is as follows:
The recoverying and utilizing method of a kind of aromatic amine hydrogenation catalyst, comprises the following steps:
(1) membrane filtration-settlement separate: the hydrogenation feed liquid coming from hydrogenation reaction kettle continuously enters one-level membrane filtration Device, is separated by membrane filtration, and penetrating fluid discharging enters subsequent handling (i.e. the postprocessing working procedures of aromatic amine product), Concentrated solution enters one-level subsider and carries out settlement separate, and the catalyst separated bottom one-level subsider returns Hydrogenation reaction kettle is continuing with or reclaims as dead catalyst, and upper clear supernate discharging is to next stage film mistake Filter, repeats above-mentioned membrane filtration-settlement separate operation, and the upper clear supernate discharging of last N level subsider is to final stage Film filter, wherein N >=bis-;Described hydrogenation reaction kettle carries out aromatic nitro compound catalytic hydrogenation system The reaction of standby aromatic amine;
(2) final stage membrane filtration separates: the upper clear supernate coming from N level subsider enters final stage film filter, Being separated by membrane filtration, penetrating fluid discharging enters subsequent handling, and concentrated solution backs into N level subsider, from Bottom separating catalyst, generally as waste catalyst recovery.
Further, described aromatic amine hydrogenation catalyst is nickeliferous, palladium, platinum, rhodium or iridium isoreactivity component Granule or fine catalyst.
Further, the described hydrogenation feed liquid coming from hydrogenation reaction kettle before carrying out membrane filtration-settlement separate, First carry out settlement separate: make to continuously enter subsider from the hydrogenation feed liquid of hydrogenation reaction kettle and carry out settlement separate, The isolated catalyst concentration slurry in bottom returns hydrogenation reaction kettle and is continuing with, after upper clear supernate discharging enters Continuous one-level film filter.
Further, described settlement separate may be used without multistage operations, preferably 2~3 grades sedimentations, i.e. subsider The discharging of upper clear supernate elder generation carry out settlement separate to next subsider, after what is settlement separate last The upper clear supernate of individual subsider enters back into one-level membrane separator.
Further, described membrane filtration-settlement separate 2-6 level that preferably employs operates (i.e. N is selected from two~six), more Preferably employ 2-3 level operation (i.e. N is two or three).
Further, the catalyst concn that the penetrating fluid of entrance subsequent handling contains is less than 40ppm.
In the present invention, described film filter can use the inorganic of pottery, metal or other composite composition Film, the average pore size of film is at 1nm~1um, and filtered version can use cross-flow or and the mode that flows.General raw material Enter film filter and be divided into both sides: seepage side and circulation side.The clean liquid (penetrating fluid) of seepage side enters follow-up Manufacturing procedure, the dope (concentrated solution) of circulation side enters subsider.
Compared with prior art, advantage of the invention is that and separated, continuously by continuous feed, continuous sedimentation Membrane filtration-settlement separate, solve catalyst in catalytic hydrogenation commercial production continuous ON-LINE SEPARATION reclaim ask Topic, membrane filtration pattern is collaborative with gravitational settling mode to be optimized so that the separation efficiency of hydrogenation liquid catalyst obtains Bigger lifting, significantly reduces the amount of feed liquid entrained catalyst, makes catalyst obtain difference simultaneously and reclaims.
(4) accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of embodiment of present invention process flow process.
(5) detailed description of the invention
With specific embodiment, technical scheme is described further below, but the protection model of the present invention Enclose and be not limited to this:
Embodiment 1
2-nitro-4-acetyl-anisidine, methanol, nickel aluminum powder catalyst and hydrogen enter by a certain percentage and add Hydrogen reactor carries out hydrogenation reaction, and wherein nickel aluminum powder catalyst content is 3.5%, and catalyst particle size is at 100-500 Mesh.2-amino-4-acetyl-anisidine hydrogenation the feed liquid that hydrogenation produces, enters subsider and carries out settlement separate. Bottom subsider, isolated catalyst pulp returns hydrogenation system use, and upper clear supernate catalyst concn is about 0.20%, it is pumped to subsequent film defecator.Subsequent film defecator uses titanium metal film, and film average pore size is big Little for 50nm.
After settlement separate upper clear supernate enters the separation of one-level film filter, the penetrating fluid catalyst content obtained For 20ppm, discharging is to subsequent processing;The dope catalyst content obtained is 6000ppm, enters one-level and sinks Fall groove carries out settlement separate.Bottom subsider, isolated catalyst slurry returns hydrogenation still use, and top is clear Secondary membrane device delivered to by liquid pump.
After the upper clear supernate entrance secondary membrane device separation that one-level is settlement separate, the penetrating fluid catalyst obtained Content is 20ppm, and direct discharging is to subsequent processing;The dope catalyst content obtained is 6000ppm, enters Enter secondary settling tank and carry out settlement separate.Bottom subsider, isolated catalyst pulp is as waste catalyst Being recycled by manufacturer, upper clear supernate is pumped to three grades of film filters.
After two grades of settlement separate upper clear supernate enter three grades of film filters separation, the penetrating fluid catalyst obtained Content is 20ppm, and direct discharging is to subsequent processing;The dope obtained backs into secondary settling tank.
Embodiment 2
Mix dinitrobenzene, methanol, nickel aluminum powder catalyst and hydrogen enter hydrogenation reaction kettle by a certain percentage to be carried out Reaction, wherein nickel aluminum powder catalyst content is 5.1%, and catalyst particle size is at 100-500 mesh.Hydrogenation produces Mixed diamidogen hydrogenation feed liquid, enters subsider and carries out settlement separate.Isolated catalyst pulp bottom subsider Return hydrogenation system uses, and upper clear supernate catalyst concn is about 0.31%, is pumped to subsequent film defecator. Subsequent film defecator uses ceramic membrane, and film mean pore size is 45nm.
After settlement separate upper clear supernate enters the separation of one-level film filter, the penetrating fluid catalyst content obtained For 27ppm, discharging is to subsequent processing;The dope catalyst content obtained is 9000ppm, enters one-level and sinks Fall groove carries out settlement separate.Isolated catalyst bottom subsider, its hydrogen-absorption speed is theoretical less than 50% to be inhaled Hydrogen speed, it is impossible to return and be continuing with, recycled by manufacturer as dead catalyst;Upper clear supernate pump Deliver to secondary membrane device.
After the upper clear supernate entrance secondary membrane device separation that one-level is settlement separate, the penetrating fluid catalyst obtained Content is 27ppm, and direct discharging is to subsequent processing;The dope catalyst content obtained is 9000ppm, enters Enter secondary settling tank and carry out settlement separate.Bottom subsider, isolated catalyst pulp is as waste catalyst Being recycled by manufacturer, upper clear supernate is pumped to three grades of film filters.
After two grades of settlement separate upper clear supernate enter three grades of film filters separation, the penetrating fluid catalyst obtained Content is 27ppm, and direct discharging is to subsequent processing;The dope catalyst content obtained is 13500ppm, enters Enter three grades of subsiders and carry out settlement separate.Bottom subsider, isolated catalyst pulp is as waste catalyst Being recycled by manufacturer, upper clear supernate is pumped to level Four film filter.
After three grades of settlement separate upper clear supernate enter the separation of level Four film filter, the penetrating fluid catalyst obtained Content is 27ppm, and direct discharging is to subsequent processing;The dope obtained backs into three grades of subsiders.
Embodiment 3
Methylnitrobenzene, methanol, nickel aluminum powder catalyst and hydrogen enter hydrogenation reaction kettle reaction according to a certain percentage, Wherein nickel aluminum powder catalyst content is 4.5%, and catalyst particle size is at 100-500 mesh.The methylbenzene that reaction obtains Amine hydrogenation feed liquid, enters subsider and carries out settlement separate.Bottom subsider, isolated catalyst pulp returns Hydrogenation system uses, and upper clear supernate catalyst concn is about 0.27%, is pumped to subsequent film defecator.Follow-up Film filter uses titanium-aluminium alloy metal film, and film mean pore size is 100nm.
After settlement separate upper clear supernate enters the separation of one-level film filter, the penetrating fluid catalyst content obtained For 25ppm, discharging is to subsequent processing;The dope catalyst content obtained is 8000ppm, enters one-level and sinks Fall groove carries out settlement separate.Bottom subsider, isolated catalyst slurry returns hydrogenation still use, and top is clear Secondary membrane device delivered to by liquid pump.
After the upper clear supernate entrance secondary membrane device separation that one-level is settlement separate, the penetrating fluid catalyst obtained Content is 25ppm, and direct discharging is to subsequent processing;The dope catalyst content obtained is 8000ppm, enters Enter secondary settling tank and carry out settlement separate.Bottom subsider, isolated catalyst pulp is as waste catalyst Being recycled by manufacturer, upper clear supernate is pumped to three grades of film filters.
After two grades of settlement separate upper clear supernate enter three grades of film filters separation, the penetrating fluid catalyst obtained Content is 25ppm, and direct discharging is to subsequent processing;The dope obtained backs into secondary settling tank.
Embodiment 4
3,4-dichloronitrobenzenes, methanol, nickel aluminum powder catalyst and hydrogen enter hydrogenation reaction kettle and react, its Middle nickel aluminum powder catalyst content is 0.71%, and catalyst particle size is at 100-500 mesh.3,4 dichloros that reaction obtains Aniline hydrogenation feed liquid, enters one-level film filter and separates, and the penetrating fluid catalyst content obtained is 35ppm, Discharging is to subsequent processing;The dope catalyst content obtained is 15000ppm, enters one-level subsider and sinks Fall separates.Bottom subsider, isolated catalyst slurry returns hydrogenation still use, and upper clear supernate is pumped to two Level film filter.
After the upper clear supernate entrance secondary membrane device separation that one-level is settlement separate, the penetrating fluid catalyst obtained Content is 35ppm, and direct discharging is to subsequent processing;The dope catalyst content obtained is 15000ppm, enters Enter secondary settling tank and carry out settlement separate.Bottom subsider, isolated catalyst pulp is as waste catalyst Being recycled by manufacturer, upper clear supernate is pumped to three grades of film filters.Subsequent film defecator uses pottery Porcelain film, film mean pore size is 200nm.
After two grades of settlement separate upper clear supernate enter three grades of film filters separation, the penetrating fluid catalyst obtained Content is 35ppm, and direct discharging is to subsequent processing;The dope obtained backs into secondary settling tank.

Claims (9)

1. a recoverying and utilizing method for aromatic amine hydrogenation catalyst, comprises the following steps:
(1) membrane filtration-settlement separate: the hydrogenation feed liquid from hydrogenation reaction kettle enters one-level film filter, logical Crossing membrane filtration to separate, penetrating fluid discharging enters subsequent handling, and concentrated solution enters one-level subsider and carries out sedimentation point From, the catalyst separated bottom one-level subsider, according to the active effect of detection, returns hydrogenation reaction kettle It is continuing with or reclaims as dead catalyst, upper clear supernate discharging to next stage film filter, repeats Above-mentioned membrane filtration-settlement separate operation, the upper clear supernate discharging of last N level subsider to final stage film filter, Wherein N >=bis-;Described hydrogenation reaction kettle carries out aromatic nitro compound catalytic hydrogenation and prepares the anti-of aromatic amine Should;
(2) final stage membrane filtration separates: the upper clear supernate coming from N level subsider enters final stage film filter, Being separated by membrane filtration, penetrating fluid discharging enters subsequent handling, and concentrated solution backs into N level subsider, from Bottom separating catalyst.
2. the recoverying and utilizing method of aromatic amine hydrogenation catalyst as claimed in claim 1, it is characterised in that: The described hydrogenation feed liquid coming from hydrogenation reaction kettle, before carrying out membrane filtration-settlement separate, first settles Separating: make to continuously enter subsider from the hydrogenation feed liquid of hydrogenation reaction kettle and carry out settlement separate, bottom separates The catalyst concentration slurry gone out returns hydrogenation reaction kettle and is continuing with, and upper clear supernate discharging enters follow-up one-level Film filter.
3. the recoverying and utilizing method of aromatic amine hydrogenation catalyst as claimed in claim 2, it is characterised in that: Described settlement separate employing Multistage settling operation, the upper clear supernate elder generation discharging of subsider is to next subsider Carrying out settlement separate, after Multistage settling separates, the upper clear supernate of last subsider enters back into one-level film Separator.
4. the recoverying and utilizing method of aromatic amine hydrogenation catalyst as claimed in claim 3, it is characterised in that: Described settlement separate employing 2~3 grades of settling operation.
5. the recoverying and utilizing method of the aromatic amine hydrogenation catalyst as described in one of Claims 1 to 4, its feature Be: described aromatic amine hydrogenation catalyst be nickeliferous, palladium, platinum, rhodium or the granule of iridium active component or Fine catalyst.
6. the recoverying and utilizing method of the aromatic amine hydrogenation catalyst as described in one of Claims 1 to 4, its feature It is: the catalyst concn that the penetrating fluid of entrance subsequent handling contains is less than 40ppm.
7. the recoverying and utilizing method of the aromatic amine hydrogenation catalyst as described in one of Claims 1 to 4, its feature Being: in step (1), N is selected from two~six.
8. the recoverying and utilizing method of aromatic amine hydrogenation catalyst as claimed in claim 7, it is characterised in that: In step (2), N is two or three.
9. the recoverying and utilizing method of the aromatic amine hydrogenation catalyst as described in one of Claims 1 to 4, its feature It is: described film filter uses the inoranic membrane that pottery or metal are constituted, and the average pore size of film exists 1nm~1 μm.
CN201410265355.3A 2014-06-13 2014-06-13 Aromatic amine hydrogenation catalyst recycling method Active CN104084206B (en)

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CN108047096A (en) * 2017-12-29 2018-05-18 烟台安诺其精细化工有限公司 The preparation method of 1-naphthylamine-5-sulfonic acid
CN114308141A (en) * 2021-12-15 2022-04-12 安徽华尔泰化工股份有限公司 Separation process and separation system for phenylenediamine hydrogenation reduction liquid catalyst

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Effective date of registration: 20170828

Address after: 312369 weft three road, Shangyu Industrial Park, Hangzhou Bay, Zhejiang, Hangzhou

Co-patentee after: SHANGHAI HONGYUAN XINCHUANG MATERIAL TECHNOLOGY CO., LTD.

Patentee after: Zhejiang Hongsheng Chemical Research Limited

Co-patentee after: Zhejiang Longsheng Chemicals Co., Ltd.

Address before: Hangzhou Bay Industrial Park three weft road 312369 Zhejiang province Shaoxing City, Shangyu City, No. 15

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Inventor after: He Xubin

Inventor after: Wang Xinwu

Inventor after: Yang Risheng

Inventor after: Yuan Wenbing

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