CA2829144A1 - Rotation unit, rock drilling unit and method for rock drilling - Google Patents
Rotation unit, rock drilling unit and method for rock drilling Download PDFInfo
- Publication number
- CA2829144A1 CA2829144A1 CA2829144A CA2829144A CA2829144A1 CA 2829144 A1 CA2829144 A1 CA 2829144A1 CA 2829144 A CA2829144 A CA 2829144A CA 2829144 A CA2829144 A CA 2829144A CA 2829144 A1 CA2829144 A1 CA 2829144A1
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- Prior art keywords
- main shaft
- drilling
- axial
- rotation unit
- unit
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- Abandoned
Links
- 238000005553 drilling Methods 0.000 title claims abstract description 123
- 239000011435 rock Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000009527 percussion Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 12
- 238000013016 damping Methods 0.000 claims description 9
- 230000004323 axial length Effects 0.000 claims description 2
- 239000013013 elastic material Substances 0.000 claims description 2
- 238000005461 lubrication Methods 0.000 description 10
- 239000000306 component Substances 0.000 description 9
- 238000012544 monitoring process Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910000897 Babbitt (metal) Inorganic materials 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B3/00—Rotary drilling
- E21B3/02—Surface drives for rotary drilling
- E21B3/022—Top drives
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/16—Connecting or disconnecting pipe couplings or joints
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/20—Drives for drilling, used in the borehole combined with surface drive
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/025—Rock drills, i.e. jumbo drills
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Abstract
The invention relates to a rotation unit, rock drilling unit and method for rock drilling. The rotation unit comprises a main shaft (17) that is rotated around its longitudinal axis by means of a rotating motor (16). The main shaft is supported to a body (23) of the rotation device (7) slidingly in the axial direction. This slide property is utilized when connection threads of drilling equipment (9) and drilling components (10) comprised by it are connected.
Description
Rotation unit, rock drilling unit and method for rock drilling Background of the invention [0001] The invention relates to a rotation unit for rock drilling, which rotation unit has no percussion device. The purpose of the rotation unit is to generate the required-rotation for drilling equipment to be connected thereto, at the outermost end of which equipment there is a drill bit for breaking rock.
[0002] Further, the invention relates to a drilling unit and a method for rock drilling. The field of the invention is described in more detail in the pre-ambles of the independent claims of the application.
[0003] Holes can be drilled in rock by means of various rock drilling machines. Drilling may be performed with a method combining percussions and rotation (percussive drilling), or drilling may be based on mere rotation without a percussive function (rotary drilling). Further, percussive drilling may be classified according to whether the percussion device is outside the drill hole or in the drill hole during the drilling. When the percussion device is out-side the drill hole, the drilling is usually called top hammer drilling, and when the percussion device is in the drill hole, the drilling is typically called down-the-hole drilling (DTH). In a top hammer drilling machine, the percussion device and the rotation device are combined into one entity, whereas in a rotary drill-ing machine and DTH drilling machine, there is a rotation unit which is com-pletely without a percussion device. This application is specifically directed to such a rotation unit without a percussion device and to the use thereof.
[0004] The rotation unit comprises a main shaft that is rotated around its longitudinal axis. Rotation force is generated by a rotating motor connected to the main shaft through a gear system. As the drilling progresses, more drilling tubes are connected to the drilling equipment and, corresponding-_ ly, disconnected after the drill hole has been finished and it is time to start drill-ing a new drill hole. The drilling tubes are provided with connection threads, due to which they require what is called a floating spindle that allows the threads to be screwed and unscrewed without simultaneous accurate control of the feeding movement. The floating spindle enables the required axial movement that results from the pitch of the connection threads. Floating spin-dles used nowadays are separate units which are connected to a rotation unit before the first drilling tube. Such separate floating spindle units have, howev-er, turned out to cause problems to the durability of the equipment.
Brief description of the invention [0005] It is an object of this invention to provide a :novel and im-proved rotation unit, rock drilling unit and method for rock drilling:7, [0006] The rotation unit according to the invention is characterized - -in that the main shaft is supported to the body slid ingly in the axiirdirectiofi.
Brief description of the invention [0005] It is an object of this invention to provide a :novel and im-proved rotation unit, rock drilling unit and method for rock drilling:7, [0006] The rotation unit according to the invention is characterized - -in that the main shaft is supported to the body slid ingly in the axiirdirectiofi.
[0007] The rock drilling unit according to the invention-is character-ized in that the main shaft of the rotation device is supported to the body slid-ingly in the axial direction.
[0008] The method according to the invention is characterized by al-lowing the main shaft of the rotation unit to move axially in relation to the body of the rotation unit when the drilling equipment and components of the drilling equipment are connected and disconnected.
[0009] The idea is that the main shaft of the rotation unit is bearing-mounted on the body in such a way that it can slide an allowed, predetermined axial length of movement in relation to the body.
[0010] Thus, an advantage is that the axial movement of the main shaft allows the connection threads of the drilling equipment to be unscrewed and screwed without there being a need to arrange any separate floating spin-dle unit in the drilling equipment. Arranging a slide property in the rotation unit allows the structure to be more firm and durable than before.
[0011] The idea of an embodiment is that the main shaft is support-ed to the body in the radial direction in the portion of the front end by means of a front bearing, and in the portion of the rear end by means of an end bearing.
Both bearings are slide bearings and may be of a suitable slide bearing metal, for example. The structure allows the axial distance between the bearings to be arranged relatively long. Owing to this, the crosswise forces transmitted from the drilling equipment to the main shaft during drilling car be received well to the firm body of the rotation unit. Further, the durability of the structure is improved by the opportunity to arrange the front and end bearings in oil-- -lubricated spaces.
Both bearings are slide bearings and may be of a suitable slide bearing metal, for example. The structure allows the axial distance between the bearings to be arranged relatively long. Owing to this, the crosswise forces transmitted from the drilling equipment to the main shaft during drilling car be received well to the firm body of the rotation unit. Further, the durability of the structure is improved by the opportunity to arrange the front and end bearings in oil-- -lubricated spaces.
[0012] The idea of an embodiment is that the main shift is bearing mounted on the body by means of a front bearing and an end bearing, the'axi-al distance between these being great in relation to the diameter of the main shaft. The bearings have an axial bearing distance, and the main shaft has bearing diameters at the point of the bearings. According to observations, the bearing of the main shaft is particularly firm when the ratio of the bearing dis-tance to the greatest one of the bearing diameters is at least 3:1. The bearing diameters may be equal or unequal at the front and end bearings. The bearing distance ialth-a,dimenSion between the functional middle points of the front and end bearings:', [0013] The idea of an embodiment is that the transmission mem-bers between the gear system and the main shaft comprise sliding members which allow axial movement of the main shaft without any axial forces being transmitted to the gear system. When there are no axial loads directed from the main shaft to the gear system or the rotating motor, the durability of the rotation unit is good.
[0014] The idea of an embodiment is that rotation force is transmit-ted to the main shaft from the portion of its rear end. There is more space for the transmission members at the rear end of the main shaft, whereby they can be dimensioned and positioned more freely than in solutions where rotation force is transmitted from the portion of the front end of the main shaft.
[0015] The idea of an embodiment is that the rotating motor and the gear system are positioned as an extension of the rear end of the main shaft.
The rotating motor, gear system and main shaft are then positioned succes-sively on the same axial line. Thus, the rotation unit, seen in the lateral direc-tion, may be rather narrow. Although the length increases on the side of the rear end of the rotation unit, this has not turned out to do any harm to the struc-ture or operation. Further, the rotating motor and gear system may be modules which can be easily and quickly detached and replaced with a new one without having to disassemble the rest of the rotation unit structure. There is plenty of space for handling--the modules at the rear end of the rotation unit. It is also feasible to provide the rear ,end of the rotation unit with modules having differ-ent powers and other properties-if it is desirable to affect the properties of the rotation unit.
The rotating motor, gear system and main shaft are then positioned succes-sively on the same axial line. Thus, the rotation unit, seen in the lateral direc-tion, may be rather narrow. Although the length increases on the side of the rear end of the rotation unit, this has not turned out to do any harm to the struc-ture or operation. Further, the rotating motor and gear system may be modules which can be easily and quickly detached and replaced with a new one without having to disassemble the rest of the rotation unit structure. There is plenty of space for handling--the modules at the rear end of the rotation unit. It is also feasible to provide the rear ,end of the rotation unit with modules having differ-ent powers and other properties-if it is desirable to affect the properties of the rotation unit.
[0016] ThOclea of an-embodiment is that the outer periphery of the main shaft has at least one-feed-flange arranged to transmit axial feed force between the. body atid:theoainLshaft. The feed flange has axial support sur-faces which participate. in transmitting axial forces. Further, the body has a slid-ing space at the location of the feed flange. The sliding space is an elongated annular space around the Main shaft, having ends that define the sliding space in the axial direction. The front end and the rear end comprise support surfaces which may participate in transmitting axial forces.
[0017] The idea of an embodiment is that the feed flange and the sliding space at the location thereof are positioned in' the portion of the front end of the main shaft. Then, axial forces are transmitted betWeen the main -shaft and the body as close to the front end of the rotation unitand the drilling equipment as possible. The axial forces do thus not stress the rear part:of the main shaft or the components of the rotation unit that are positiOned in the rear part. These aspects are also preferable with regard to the durability of the rota-tion unit.
[0018] The idea of an embodiment is that the feed flange is posi-tioned in the sliding space on the front side of the front bearing supporting the main shaft. Thus, the front bearing transmits axial forces between the feed flange and the rear end of the sliding space when the feed is towards the drill-ing direction. The front bearing serves as a radial bearing of the main shaft and as an axial bearing. The front bearing is a slide bearing that is extremely capa-ble of receiving great axial forces during drilling. The front bearing may be ar-ranged in the sliding space slidingly in the axial direction, whereby it may be arranged to move together with the main shaft. Further, the sliding space may be oil-lubricated, which improves the durability of the front bearing even more.
[0019] The idea of an embodiment is that the structure of the rota-tion unit comprises an axial damper. The axial damper is thus integrated to form a part of the rotation unit. The axial damper may be used for damping vibration, impacts, shock waves and other axial stresses which affect the main shaft and are transmitted to the main shaft from the drilling equipment. Such an axial damper significantly reduces vibration and stress waves directed to the body and body parts from the drilling equipment through, the main shaft, whereby less stress is directed to the components behind the axial damper.
Further, the axial damper may also reduce stresses directed:tolhe compo-nents on the front side of the damper, i.e. on the side of the drilling equipment, at least to some extent.
Further, the axial damper may also reduce stresses directed:tolhe compo-nents on the front side of the damper, i.e. on the side of the drilling equipment, at least to some extent.
[0020] The idea of an embodiment is that the axiartiamper' corn-_ prises at least one end damper arranged at the end of the slidirig Space.-The axial damper may comprise a rear end damper doing the damping in the drill-ing direction, and a front end damper doing the damping in the return direction.
In some cases, the damper may comprise only a rear end damper. The ad-vantage of an end damper is that its structure is simple and that it is inexpen-sive and requires little maintenance.
In some cases, the damper may comprise only a rear end damper. The ad-vantage of an end damper is that its structure is simple and that it is inexpen-sive and requires little maintenance.
[0021] The idea of an embodiment is that the end damper is an an-nular piebeilnadeofa .compressive elastic material. The end damper may be of a polymer materiah SuCh as suitable polyurethane. Such dampers have turned out resitwear surprisingly well.
(00221 The idea', of an embodiment is that the axial damper com-prises at least one-pressure-medium-operated damper element. Such an axial damper may have working pressure spaces into which pressure medium, such as hydraulic fluid, may be conducted which affects the working pressure sur-faces in the working pressure spaces. It is further feasible for the axial damper to comprise one or more damping pistons arranged to affect the main shaft in the axial direction either directly or by means of appropriate intermediate piec-es. The pressure of the pressure medium may be directed to the damping pis-tons to generate desired damping in the extreme positions of the sliding movement of the main shaft.
[0023] The idea of an embodiment is that there are connecting members at the front end of the main shaft of the rotation unit for rigid mount-ing in the axial direction. Thus, the drilling equipment is mounted on the main shaft without any axially directed sliding connection. The connecting members may comprise connection threads to which the drilling tube, an adapter piece or the like component can be attached. This embodiment reduces the loads directed to the connection between the main shaft and the drilling equipment.
[0024] The idea of an embodiment is that the outer periphery of the rear end of the main shaft comprises an axial set of grooves for transmitting rotation force. Further, around the rear end of the main shaft, there is a rotating sleeve the inner periphery of which comprises a corresponding axial set of - grooves. Thus, between the outer surface of the rear end of the main shaft and the inner surface of the rotating sleeve, there is transmission connection allowing axial moVernent of the main shaft. The rotating sleeve is bearing-mounted on the body with axial bearings, whereby no axial forces are transmit-ted from the maim shaft to the gear system through the transmission members.
These features are:pi-eferable:with regard to the durability of the structure.
[002513he icleaJ)f-: an embodiment is that the gear system is a plan-etary gear. The planetary -gear may be physically rather small and also short in the axial direction, whereby it is easy to arrange at the rear end of the main shaft.
[0026] The idea of an embodiment is that the main shaft comprises a first main shaft part and a second main shaft partarrangedon, the same axial line and connected to each other. The connectioni-batwaan4ha main shaft parts is axially rigid. On the outer periphery of the rear end of the first main shaft part, there is a set of grooves by means of whi-en rotation force can be transmitted to the main shaft. The front end of the second 'Main shaft part, in turn, comprises a connection thread for attaching the drilling equipment. The main shaft is bearing-mounted on the body by means of the front bearing and end bearing of the first main shaft part only. The bearings are arranged at as great an axial distance from each other as possible, whereby they receive the crosswise loads well. Further, the feed flange may be arranged as a fixed part of the second main shaft part. Alternatively, the feed flange may be a separate piece, for example an annular flange, which is arranged between the main shaft parts.
[0027] The idea of an embodiment is that the portion between the front bearing and the end bearing comprises a pressure medium space sur-rounding the main shaft and in connection with a feed channel for pressurized air or the like pressure medium. The main shaft has one or more channels for conducting pressure medium from the pressure space into a centre channel in the main shaft and further along it to the drilling equipment to be connected to the main shaft. The pressure space around the main shaft may be isolated from the bearing spaces with shaft seals. Then, the pressure medium remains separate from the lubrication oil of the bearing spaces.
[0028] The idea of an embodiment is that the rock drilling unit com-prises a carriage which is moved on a feed beam by means.,of a feed device.
The body of the rotation unit is immovably attached to the carriage. Thus, the rotation unit and its body always move along with the carriage,there being no slidingly arranged body parts in the rotation unit.
[0029] The idea of an embodiment is that the rotation unit is intend-ed for rotary drilling, in which drilling takes place by the effectoUmerelotation and feed force without any percussion device.
[0030] The idea of an embodiment is that the rotation unit is-intend-ed for DTH drilling, in which the rotation unit and the percussion device are in opposite end portions of the drilling equipment. Hence, there is no percussion = device in the rotation unit but it is in connection with the drilling equipment. The drill bit is typically attached directly to the percussion device.
[0031] The idea of an embodiment is that the axial position of the main::Shaft.- is monitored,- and this information may be transmitted to a control . , unit IhOf4Ontrols the handling device for drilling tubes in the rock drilling unit.
Further,:the information on the position of the main shaft may be utilized in controllitfg -thel:Strewing:and unscrewing of the threads. The position of the main 'shaft may be monitored by means of one or more sensors or measuring devices.
[0032] The idea of an embodiment is that the axial position of the main shaft is monitored, and this position information is used as an aid in con-trolling the feed force during the drilling.
[0033] The idea of an embodiment is that the rotation unit compris-es at least one axial damper as well as means for monitoring the axial position of the main shaft. The position information on the main shaft may be used for monitoring the condition of the axial damper. The control unit may comprise a control strategy for condition monitoring. The axial damper may comprise one or more damper elements made of a compressible material and having a planned functional compression area, for instance 10%. By means of the posi-tion information, it can be observed if this planned compression is exceeded, for example in cases where the damper element has permanently lost its elas-ticity and resilience or has been damaged in another way. Owing to this em-bodiment, damage of the axial damper can be observed in time.
[0034] The idea of an embodiment is that the main shaft is one inte-gral shaft piece. The feed flange may be an integral undetachable part of the main shaft. Alternatively, the feed flange may be a piece formed separately, for example =a ring flange, which may be immovably attached to the shaft piece.
[0035] The idea of an embodiment is that the rotating motor is a hy-draulic motor. -[0036] The idea of an embodiment is that the rotating motor is an electric:
[0037yTher idea of-an embodiment is that the rotation unit does not comprise:a geat system at all,but rotation force is transmitted to the main shaft by means of other transmission members. The rotation speed and torque of the rotating motorcan be controlled in a versatile and accurate manner. The rotating motor is of the type- called a direct drive motor. Motors of this type are available as hydraulically operated and electrically operated motors. As the gear system can be left out of the rotation unit, there are fewer components to be maintained and subject to damage. Further, the rotation unit can be made smaller.
[0038] The idea of an embodiment is that thalransmission mem-bers are provided with members for promoting the.towing'=of lubrication oil in the lubrication space. Thus, a rotating hub or a-I-Otating .sleeve, , for example, may be provided with screw-like members which generate a flow of lubrication oil by the effect of the rotating movement. In this way, durability of transmission surfaces, transmission components and bearings can be improved.
Brief description of the figures [0039] Some embodiments of the invention will be explained in greater detail in the attached drawings, in which Figure 1 shows schematically a rock drilling rig provided with a rota-tion unit for rotating drilling equipment around its longitudinal axis;
Figure 2 shows schematically the principle of DTH drilling and the operation of a rotation unit in it;
Figure 3 shows schematically and greatly simplified the principle of a rotation unit in accordance with the invention;
Figures 4 and 5 show schematically a partially cross-sectional top view of a second rotation unit in accordance with the invention in two different axial extreme positions of the main shaft.
Figure 6 shows schematically a top view of yet another rotation unit in which the main shaft is an integral piece and rotated by a direct drive motor.
[0040] In the figures, some embodiments of the invention are shown simplified for the sake of clarity. Like reference numerals refer to like parts in the figures.
Detailed description of some embodiments of the invention -[0041] Figure 1 shows a rock drilling rig 1 that comprises a movable carrier 2 provided with a drilling boom 3. The boom 3 is provided, with a rock drilling unit 4 comprising a feed beam 5, a feed device 6 and a ,rotation unit 7.
The rotation unit 7 may be supported to a carriage 8, or alternatively the rota-tion unit may comprise sliding parts or the like support members with, which it is movably supported to the feed beam 5. The rotation unit 7 may be provided with drilling equipment 9 which may comprise one or more drilling tubes 10 connected to each other, and a drill bit 11 at the outermost end of the drilling equipment. The drilling unit 4 of Figure 1 is intended for rotary drilling in which the rotation unit 7 is used for rotating the drilling equipment 9 around its longi-tudinalfaxis indirection R and, at the same, the rotation unit 7 and the drilling equipment 9ktonnetted to it are fed with feed force F by means of the feed device6 in chilling direction A. Thus, the drill bit breaks rock due to the effect of rotaticiii:R antitfeed force F, and a drill hole 12 is formed. When the drill hole 12 has been drilled to a-desired depth, the drilling equipment 9 can be pulled by ,means of the feed device 6 out of the drill hole 12 in return direction B, and the drilling equipment can be disassembled by unscrewing connection threads be-tween the drilling tubes 10 by means of the rotation unit 7. The main shaft of the rotation unit 7 is provided with a sliding function for screwing and unscrew-ing connection threads of the drilling equipment.
[0042] Figure 2 shows a second drilling unit 4, which differs from the one in Figure 1 in such a way that the drilling equipment 9 is provided with a percussion device 13. The percussion device 13 is thus at the opposite end of the drilling equipment 9 in relation to the rotation unit 7. During drilling, the percussion device 13 is in the drill hole, and the drill bit 11 may be connected directly to the percussion device 13. The rotation unit 7 may consist of mod-ules, whereby it may have a basic module 14 with a main shaft and its sliding support, as well as a gear system module 15 and a rotating motor module 16.
The modules may be arranged successively on the same axial line.
[0043] Figure 3 shows one possible embodiment of the rotation unit 7 in a highly simplified manner. The rotation unit 7 comprises a main shaft 17, the front end of which comprises connection threads 18 for attaching the drill-ing equipment 9. In the portion of the opposite end of the main shaft 17, there may be an-axial set of grooves 19, to which rotation force is transmitted through a rotating sleeve 20. The rotating sleeve 20 has a corresponding axial set of grooves, _whereby the main shaft 17 can slide in the axial direction in relation to the rotating sleeve 20. The rotating sleeve 20 may be bearing-mounted to b-elMniovabld in the axial direction. Rotation force can be transmit-ted to the rotatihg'slee'Ve '20 from one or more gear systems 15 which are con-nected to the rotating motor 16 As shown in the figure, it is possible to transmit rotation force*Orn aplurality of gear systems 15 to the main shaft. Then, the gear systems :15 may be arranged on opposite sides of the main shaft 17 to eliminate crosswise loading.
[0044] It is seen in Figure 3 that the main shaft 17 can be bearing-mounted with an end bearing 21 and a front bearing 22. The bearings 21, 22 are slide bearings, whereby they allow axial movement S of the main shaft 17.
The bearings 21, 22 are arranged at a great axiebearingAistance L from each other, whereby the bearings 21, 22 are well: capable.'of -receiving crosswise loads directed to the main shaft. The bearings 2fti:22 pbSitioned far from each other make good support for the main shaft...Atlhe bearing points, the main shaft has diameters D1 and D2 which may, depending On the embodiment, be either equal or somewhat unequal. The ratio of the bearing distance L between the bearing points to the greater one of these diameters D1, D2 is at least 3:1.
The bearing point refers to the functional middle point of the bearing.
[0045] Figure 3 further shows support surfaces on which feed force F is transmitted from a body 23 of the rotation device 7 to the main shaft 17.
The main shaft 17 may comprise one or more shoulders, flanges or the like form surfaces with a support surface 24a for transmitting feed force in drilling direction A, and a support surface 24b for transmitting feed force in return di-rection B. The body 23 has corresponding support surfaces 25a and 25b.
Around the main shaft 17, there may be a sliding space 26 at the point of said support surfaces. The axial end surfaces of the sliding space 26 may serve as support surfaces 25a and 25b.
[0046] The pressure medium, such as pressurized air, may be fed along a pressure channel 27 to the main shaft 17 and further to the drilling equipment.
[0047] Figure 4 shows a second rotation device 17 in which some of the features correspond to those shown in Figure 3. In the solution shown in Figure 4, the main shaft 17 comprises a first main shaft part 17a on the side of the rear end, and a second main shaft part 17b on_ the ,side of the front end, which are connected to each other with axially rigid connection 28, for example with a connection thread. The second main shaft partl 713 may comprise a feed flange 29 the axial surfaces of which form support- Surfaces 24a, 24b.
Around the feed flange 29, there is a sliding surface 26,-,ivVhich.is an:
annular space defined in the axial direction by ends 25a and 251:ia1so serving as sup-port surfaces 25a, 25b in the body 23. The front bearing'22:is,a,slidel bearing, _ and it is arranged in the sliding surface 26 on the side of therear.Surface of the feed flange 29. The front bearing 22 may slide in the :sliding Space 26 along with the main shaft 17. When the feed takes place in drilling direction A, feed force is transmitted from the body 23 through the end 25a and front bearing 22 to the feed flange 29 and further to the main shaft 17. When the feed takes place in return direction B, feed force is transmitted from the body 23 through the-end 25:band feed flange 29 to the main shaft 17. The sliding space 26 may comprise.arr end 'damper 30, 31 either at one end or at both ends. The end darriper 30--,31 may be an annular piece comprising elastic compressive mate-.-riar..tThe end- damper enables damping of impacts and stresses transmitted from the drilling equipment 9 to the main shaft 17 and further to the rest of the structure. In some cases, there are no end dampers 30 and 31, or alternative-ly, only a rear end damper 30 is used. The sliding space 26 may be provided with lubrication oil from a channel 32, whereby the front bearing 22, end dampers and support surfaces are oil-lubricated.
[0048] Around the main shaft 17, there may be a pressure medium space 33, into which pressurized air or the like can be fed from the channel 27.
The main shaft 17 comprises channels for conducting pressure medium to its front end and further to the drilling equipment 9. The pressure medium space 33 may be separated with axial seals 35 and 36 from the sliding space 26 and from a lubrication space 37 at the end bearing 21. The space 37 may be pro-vided with lubricant from a channel 38, whereby also the end bearing 21 is oil-lubricated.
[0049] On the outer periphery of the rear end of the first main shaft part 17a, there is a set of grooves 19 to which a rotating sleeve 20 is connect-ed, having a corresponding set of grooves. The set of grooves allows move-ment of the main shaft 17 in the axial direction. The rotating sleeve 20 is sup-ported to the body 23 by bearings 39 and 40 in such a way that it is immovable in the axial direction. Rotation force can be transmitted to the rotating sleeve 20 by means-of a rotating hub 41 connected to a shaft 42 or the like of the gear system-15. Of course, it may be feasible to combine the structure of the rotating sleeve 20 and rotating hub 41 into one entity. The gear system 15 and rotating mator,16 may be module-structured, and they may be arranged on an axial extertSiariolthe. main shaft 17.
140050y3Figure 5 shows a situation where the main shaft 17 has moved intdaextrerne, front position in the axial direction. This sliding move-ment mayltake'place.for.instance while the connection threads are connected.
[06511-The embodiment shown in Figure 6 deviates from the one shown in Figures 4 and 5 in such a way that the main shaft 17 has not been formed of two pieces but it is one integral shaft-like piece. The feed flange may be an integral part of the main shaft 17, or it may be a piece manufactured separately and attached to the shaft part of the main shaft. In Figure 6, a bro-ken line indicates the connection between .theJeed -flange and the shaft part, which may be a welded joint, for example. Furter, the:rotationiunit 7 of Figure 6 deviates in such a way that it has no gear system bUt the rotating motor 16 is connected to a rotating hub 41 by means of ,a -shaft 42'or another transmission component. The rotating motor may be a 'direct drive motor dimensioned in such a way that no separate gear system is needed.
[0052] It is seen in Figure 6 that the axial position of the main shaft 17 may be monitored by means of one or more sensors 50. The sensor 50 may be arranged at a suitable location in the structure of the rotation unit 7.
Instead of the sensor 50, a suitable measuring device can be used. Identifica-tion information may be transmitted by means of a wireless or wire data trans-mission connection 51 to a control unit 52 which may take the identification information into account in controlling the actuators comprised by the rock drill-ing unit. Further, the position information may be used for controlling the feed force of the drilling and monitoring the condition of the axial damper.
[0053] Figure 6 further shows flow members 49 the purpose of which is to generate flow of lubrication oil in the lubrication space and thus to improve lubrication of the components in the lubrication space. For instance a thread, a spiral or projections on the outer periphery of the rotating hub 41 may serve as the flow member 49.
[0054] Figure 6 shows yet another alternative embodiment where the main shaft 17 is supported to the body 23 or a body part in quite the front part thereof with a radial bearing 53 shown by a broken line and greatly simpli-fied. Thus, the bearing distance L between the bearings 21 and 53 can be made great. Further, in this embodiment, the bearing-22:may be an axial bear-ing which does not have to participate in radial supporting of the main shaft at all. There may be clearances between the bearing 22 and the main shaft 17 and between the bearing 22 and the sliding space 26:imaigh:a way that the bearing 22 easily moves axially. This property may .tie-:preferable-with regard to damping axial stress waves. This embodiment MayYte'=also..utilized more generally in the rotation unit 7 provided with an integrated axial damper. The solution is thus not confined to the exact embodiment of Figure=6. -[0055] It should be noted that in the above embodiments the rotat-ing motor may a hydraulic motor or an electric motor. Further, a direct drive motor may also be used in the rotation units 7 shown in Figures 3 to 5, in which case, deviating from the solutions of the figures, they have no gear sys-tem.
;[OQ56jdn.some cases, features disclosed in this application may be used asT-4such, regardless of other features. On the other hand, when neces-0ity, featuresi.rdiSelosed in this application may be combined in order to provide 'varioustOmbinations.
. [0057] The drawings and the related description are only intended to illustrate the idea of the invention. Details of the invention may vary within the scope of the claims.
(00221 The idea', of an embodiment is that the axial damper com-prises at least one-pressure-medium-operated damper element. Such an axial damper may have working pressure spaces into which pressure medium, such as hydraulic fluid, may be conducted which affects the working pressure sur-faces in the working pressure spaces. It is further feasible for the axial damper to comprise one or more damping pistons arranged to affect the main shaft in the axial direction either directly or by means of appropriate intermediate piec-es. The pressure of the pressure medium may be directed to the damping pis-tons to generate desired damping in the extreme positions of the sliding movement of the main shaft.
[0023] The idea of an embodiment is that there are connecting members at the front end of the main shaft of the rotation unit for rigid mount-ing in the axial direction. Thus, the drilling equipment is mounted on the main shaft without any axially directed sliding connection. The connecting members may comprise connection threads to which the drilling tube, an adapter piece or the like component can be attached. This embodiment reduces the loads directed to the connection between the main shaft and the drilling equipment.
[0024] The idea of an embodiment is that the outer periphery of the rear end of the main shaft comprises an axial set of grooves for transmitting rotation force. Further, around the rear end of the main shaft, there is a rotating sleeve the inner periphery of which comprises a corresponding axial set of - grooves. Thus, between the outer surface of the rear end of the main shaft and the inner surface of the rotating sleeve, there is transmission connection allowing axial moVernent of the main shaft. The rotating sleeve is bearing-mounted on the body with axial bearings, whereby no axial forces are transmit-ted from the maim shaft to the gear system through the transmission members.
These features are:pi-eferable:with regard to the durability of the structure.
[002513he icleaJ)f-: an embodiment is that the gear system is a plan-etary gear. The planetary -gear may be physically rather small and also short in the axial direction, whereby it is easy to arrange at the rear end of the main shaft.
[0026] The idea of an embodiment is that the main shaft comprises a first main shaft part and a second main shaft partarrangedon, the same axial line and connected to each other. The connectioni-batwaan4ha main shaft parts is axially rigid. On the outer periphery of the rear end of the first main shaft part, there is a set of grooves by means of whi-en rotation force can be transmitted to the main shaft. The front end of the second 'Main shaft part, in turn, comprises a connection thread for attaching the drilling equipment. The main shaft is bearing-mounted on the body by means of the front bearing and end bearing of the first main shaft part only. The bearings are arranged at as great an axial distance from each other as possible, whereby they receive the crosswise loads well. Further, the feed flange may be arranged as a fixed part of the second main shaft part. Alternatively, the feed flange may be a separate piece, for example an annular flange, which is arranged between the main shaft parts.
[0027] The idea of an embodiment is that the portion between the front bearing and the end bearing comprises a pressure medium space sur-rounding the main shaft and in connection with a feed channel for pressurized air or the like pressure medium. The main shaft has one or more channels for conducting pressure medium from the pressure space into a centre channel in the main shaft and further along it to the drilling equipment to be connected to the main shaft. The pressure space around the main shaft may be isolated from the bearing spaces with shaft seals. Then, the pressure medium remains separate from the lubrication oil of the bearing spaces.
[0028] The idea of an embodiment is that the rock drilling unit com-prises a carriage which is moved on a feed beam by means.,of a feed device.
The body of the rotation unit is immovably attached to the carriage. Thus, the rotation unit and its body always move along with the carriage,there being no slidingly arranged body parts in the rotation unit.
[0029] The idea of an embodiment is that the rotation unit is intend-ed for rotary drilling, in which drilling takes place by the effectoUmerelotation and feed force without any percussion device.
[0030] The idea of an embodiment is that the rotation unit is-intend-ed for DTH drilling, in which the rotation unit and the percussion device are in opposite end portions of the drilling equipment. Hence, there is no percussion = device in the rotation unit but it is in connection with the drilling equipment. The drill bit is typically attached directly to the percussion device.
[0031] The idea of an embodiment is that the axial position of the main::Shaft.- is monitored,- and this information may be transmitted to a control . , unit IhOf4Ontrols the handling device for drilling tubes in the rock drilling unit.
Further,:the information on the position of the main shaft may be utilized in controllitfg -thel:Strewing:and unscrewing of the threads. The position of the main 'shaft may be monitored by means of one or more sensors or measuring devices.
[0032] The idea of an embodiment is that the axial position of the main shaft is monitored, and this position information is used as an aid in con-trolling the feed force during the drilling.
[0033] The idea of an embodiment is that the rotation unit compris-es at least one axial damper as well as means for monitoring the axial position of the main shaft. The position information on the main shaft may be used for monitoring the condition of the axial damper. The control unit may comprise a control strategy for condition monitoring. The axial damper may comprise one or more damper elements made of a compressible material and having a planned functional compression area, for instance 10%. By means of the posi-tion information, it can be observed if this planned compression is exceeded, for example in cases where the damper element has permanently lost its elas-ticity and resilience or has been damaged in another way. Owing to this em-bodiment, damage of the axial damper can be observed in time.
[0034] The idea of an embodiment is that the main shaft is one inte-gral shaft piece. The feed flange may be an integral undetachable part of the main shaft. Alternatively, the feed flange may be a piece formed separately, for example =a ring flange, which may be immovably attached to the shaft piece.
[0035] The idea of an embodiment is that the rotating motor is a hy-draulic motor. -[0036] The idea of an embodiment is that the rotating motor is an electric:
[0037yTher idea of-an embodiment is that the rotation unit does not comprise:a geat system at all,but rotation force is transmitted to the main shaft by means of other transmission members. The rotation speed and torque of the rotating motorcan be controlled in a versatile and accurate manner. The rotating motor is of the type- called a direct drive motor. Motors of this type are available as hydraulically operated and electrically operated motors. As the gear system can be left out of the rotation unit, there are fewer components to be maintained and subject to damage. Further, the rotation unit can be made smaller.
[0038] The idea of an embodiment is that thalransmission mem-bers are provided with members for promoting the.towing'=of lubrication oil in the lubrication space. Thus, a rotating hub or a-I-Otating .sleeve, , for example, may be provided with screw-like members which generate a flow of lubrication oil by the effect of the rotating movement. In this way, durability of transmission surfaces, transmission components and bearings can be improved.
Brief description of the figures [0039] Some embodiments of the invention will be explained in greater detail in the attached drawings, in which Figure 1 shows schematically a rock drilling rig provided with a rota-tion unit for rotating drilling equipment around its longitudinal axis;
Figure 2 shows schematically the principle of DTH drilling and the operation of a rotation unit in it;
Figure 3 shows schematically and greatly simplified the principle of a rotation unit in accordance with the invention;
Figures 4 and 5 show schematically a partially cross-sectional top view of a second rotation unit in accordance with the invention in two different axial extreme positions of the main shaft.
Figure 6 shows schematically a top view of yet another rotation unit in which the main shaft is an integral piece and rotated by a direct drive motor.
[0040] In the figures, some embodiments of the invention are shown simplified for the sake of clarity. Like reference numerals refer to like parts in the figures.
Detailed description of some embodiments of the invention -[0041] Figure 1 shows a rock drilling rig 1 that comprises a movable carrier 2 provided with a drilling boom 3. The boom 3 is provided, with a rock drilling unit 4 comprising a feed beam 5, a feed device 6 and a ,rotation unit 7.
The rotation unit 7 may be supported to a carriage 8, or alternatively the rota-tion unit may comprise sliding parts or the like support members with, which it is movably supported to the feed beam 5. The rotation unit 7 may be provided with drilling equipment 9 which may comprise one or more drilling tubes 10 connected to each other, and a drill bit 11 at the outermost end of the drilling equipment. The drilling unit 4 of Figure 1 is intended for rotary drilling in which the rotation unit 7 is used for rotating the drilling equipment 9 around its longi-tudinalfaxis indirection R and, at the same, the rotation unit 7 and the drilling equipment 9ktonnetted to it are fed with feed force F by means of the feed device6 in chilling direction A. Thus, the drill bit breaks rock due to the effect of rotaticiii:R antitfeed force F, and a drill hole 12 is formed. When the drill hole 12 has been drilled to a-desired depth, the drilling equipment 9 can be pulled by ,means of the feed device 6 out of the drill hole 12 in return direction B, and the drilling equipment can be disassembled by unscrewing connection threads be-tween the drilling tubes 10 by means of the rotation unit 7. The main shaft of the rotation unit 7 is provided with a sliding function for screwing and unscrew-ing connection threads of the drilling equipment.
[0042] Figure 2 shows a second drilling unit 4, which differs from the one in Figure 1 in such a way that the drilling equipment 9 is provided with a percussion device 13. The percussion device 13 is thus at the opposite end of the drilling equipment 9 in relation to the rotation unit 7. During drilling, the percussion device 13 is in the drill hole, and the drill bit 11 may be connected directly to the percussion device 13. The rotation unit 7 may consist of mod-ules, whereby it may have a basic module 14 with a main shaft and its sliding support, as well as a gear system module 15 and a rotating motor module 16.
The modules may be arranged successively on the same axial line.
[0043] Figure 3 shows one possible embodiment of the rotation unit 7 in a highly simplified manner. The rotation unit 7 comprises a main shaft 17, the front end of which comprises connection threads 18 for attaching the drill-ing equipment 9. In the portion of the opposite end of the main shaft 17, there may be an-axial set of grooves 19, to which rotation force is transmitted through a rotating sleeve 20. The rotating sleeve 20 has a corresponding axial set of grooves, _whereby the main shaft 17 can slide in the axial direction in relation to the rotating sleeve 20. The rotating sleeve 20 may be bearing-mounted to b-elMniovabld in the axial direction. Rotation force can be transmit-ted to the rotatihg'slee'Ve '20 from one or more gear systems 15 which are con-nected to the rotating motor 16 As shown in the figure, it is possible to transmit rotation force*Orn aplurality of gear systems 15 to the main shaft. Then, the gear systems :15 may be arranged on opposite sides of the main shaft 17 to eliminate crosswise loading.
[0044] It is seen in Figure 3 that the main shaft 17 can be bearing-mounted with an end bearing 21 and a front bearing 22. The bearings 21, 22 are slide bearings, whereby they allow axial movement S of the main shaft 17.
The bearings 21, 22 are arranged at a great axiebearingAistance L from each other, whereby the bearings 21, 22 are well: capable.'of -receiving crosswise loads directed to the main shaft. The bearings 2fti:22 pbSitioned far from each other make good support for the main shaft...Atlhe bearing points, the main shaft has diameters D1 and D2 which may, depending On the embodiment, be either equal or somewhat unequal. The ratio of the bearing distance L between the bearing points to the greater one of these diameters D1, D2 is at least 3:1.
The bearing point refers to the functional middle point of the bearing.
[0045] Figure 3 further shows support surfaces on which feed force F is transmitted from a body 23 of the rotation device 7 to the main shaft 17.
The main shaft 17 may comprise one or more shoulders, flanges or the like form surfaces with a support surface 24a for transmitting feed force in drilling direction A, and a support surface 24b for transmitting feed force in return di-rection B. The body 23 has corresponding support surfaces 25a and 25b.
Around the main shaft 17, there may be a sliding space 26 at the point of said support surfaces. The axial end surfaces of the sliding space 26 may serve as support surfaces 25a and 25b.
[0046] The pressure medium, such as pressurized air, may be fed along a pressure channel 27 to the main shaft 17 and further to the drilling equipment.
[0047] Figure 4 shows a second rotation device 17 in which some of the features correspond to those shown in Figure 3. In the solution shown in Figure 4, the main shaft 17 comprises a first main shaft part 17a on the side of the rear end, and a second main shaft part 17b on_ the ,side of the front end, which are connected to each other with axially rigid connection 28, for example with a connection thread. The second main shaft partl 713 may comprise a feed flange 29 the axial surfaces of which form support- Surfaces 24a, 24b.
Around the feed flange 29, there is a sliding surface 26,-,ivVhich.is an:
annular space defined in the axial direction by ends 25a and 251:ia1so serving as sup-port surfaces 25a, 25b in the body 23. The front bearing'22:is,a,slidel bearing, _ and it is arranged in the sliding surface 26 on the side of therear.Surface of the feed flange 29. The front bearing 22 may slide in the :sliding Space 26 along with the main shaft 17. When the feed takes place in drilling direction A, feed force is transmitted from the body 23 through the end 25a and front bearing 22 to the feed flange 29 and further to the main shaft 17. When the feed takes place in return direction B, feed force is transmitted from the body 23 through the-end 25:band feed flange 29 to the main shaft 17. The sliding space 26 may comprise.arr end 'damper 30, 31 either at one end or at both ends. The end darriper 30--,31 may be an annular piece comprising elastic compressive mate-.-riar..tThe end- damper enables damping of impacts and stresses transmitted from the drilling equipment 9 to the main shaft 17 and further to the rest of the structure. In some cases, there are no end dampers 30 and 31, or alternative-ly, only a rear end damper 30 is used. The sliding space 26 may be provided with lubrication oil from a channel 32, whereby the front bearing 22, end dampers and support surfaces are oil-lubricated.
[0048] Around the main shaft 17, there may be a pressure medium space 33, into which pressurized air or the like can be fed from the channel 27.
The main shaft 17 comprises channels for conducting pressure medium to its front end and further to the drilling equipment 9. The pressure medium space 33 may be separated with axial seals 35 and 36 from the sliding space 26 and from a lubrication space 37 at the end bearing 21. The space 37 may be pro-vided with lubricant from a channel 38, whereby also the end bearing 21 is oil-lubricated.
[0049] On the outer periphery of the rear end of the first main shaft part 17a, there is a set of grooves 19 to which a rotating sleeve 20 is connect-ed, having a corresponding set of grooves. The set of grooves allows move-ment of the main shaft 17 in the axial direction. The rotating sleeve 20 is sup-ported to the body 23 by bearings 39 and 40 in such a way that it is immovable in the axial direction. Rotation force can be transmitted to the rotating sleeve 20 by means-of a rotating hub 41 connected to a shaft 42 or the like of the gear system-15. Of course, it may be feasible to combine the structure of the rotating sleeve 20 and rotating hub 41 into one entity. The gear system 15 and rotating mator,16 may be module-structured, and they may be arranged on an axial extertSiariolthe. main shaft 17.
140050y3Figure 5 shows a situation where the main shaft 17 has moved intdaextrerne, front position in the axial direction. This sliding move-ment mayltake'place.for.instance while the connection threads are connected.
[06511-The embodiment shown in Figure 6 deviates from the one shown in Figures 4 and 5 in such a way that the main shaft 17 has not been formed of two pieces but it is one integral shaft-like piece. The feed flange may be an integral part of the main shaft 17, or it may be a piece manufactured separately and attached to the shaft part of the main shaft. In Figure 6, a bro-ken line indicates the connection between .theJeed -flange and the shaft part, which may be a welded joint, for example. Furter, the:rotationiunit 7 of Figure 6 deviates in such a way that it has no gear system bUt the rotating motor 16 is connected to a rotating hub 41 by means of ,a -shaft 42'or another transmission component. The rotating motor may be a 'direct drive motor dimensioned in such a way that no separate gear system is needed.
[0052] It is seen in Figure 6 that the axial position of the main shaft 17 may be monitored by means of one or more sensors 50. The sensor 50 may be arranged at a suitable location in the structure of the rotation unit 7.
Instead of the sensor 50, a suitable measuring device can be used. Identifica-tion information may be transmitted by means of a wireless or wire data trans-mission connection 51 to a control unit 52 which may take the identification information into account in controlling the actuators comprised by the rock drill-ing unit. Further, the position information may be used for controlling the feed force of the drilling and monitoring the condition of the axial damper.
[0053] Figure 6 further shows flow members 49 the purpose of which is to generate flow of lubrication oil in the lubrication space and thus to improve lubrication of the components in the lubrication space. For instance a thread, a spiral or projections on the outer periphery of the rotating hub 41 may serve as the flow member 49.
[0054] Figure 6 shows yet another alternative embodiment where the main shaft 17 is supported to the body 23 or a body part in quite the front part thereof with a radial bearing 53 shown by a broken line and greatly simpli-fied. Thus, the bearing distance L between the bearings 21 and 53 can be made great. Further, in this embodiment, the bearing-22:may be an axial bear-ing which does not have to participate in radial supporting of the main shaft at all. There may be clearances between the bearing 22 and the main shaft 17 and between the bearing 22 and the sliding space 26:imaigh:a way that the bearing 22 easily moves axially. This property may .tie-:preferable-with regard to damping axial stress waves. This embodiment MayYte'=also..utilized more generally in the rotation unit 7 provided with an integrated axial damper. The solution is thus not confined to the exact embodiment of Figure=6. -[0055] It should be noted that in the above embodiments the rotat-ing motor may a hydraulic motor or an electric motor. Further, a direct drive motor may also be used in the rotation units 7 shown in Figures 3 to 5, in which case, deviating from the solutions of the figures, they have no gear sys-tem.
;[OQ56jdn.some cases, features disclosed in this application may be used asT-4such, regardless of other features. On the other hand, when neces-0ity, featuresi.rdiSelosed in this application may be combined in order to provide 'varioustOmbinations.
. [0057] The drawings and the related description are only intended to illustrate the idea of the invention. Details of the invention may vary within the scope of the claims.
Claims (8)
1. A rotation unit for rock drilling-; which rotation unit (7) is without a percussion device and comprises.
a body (23);
a main shaft (17) which is an elongated piece-comprising a front end with connection means (18) for attaching drilling equipment (9) as well as an opposite rear end, and which is supported to the body (23) with at least two bearings (21, 22) rotatably (R) in relation to its longitudinal axis, a rotating motor (16);
transmission members for transmitting rotation force from the rotat-ing motor (16) to the main shaft (17), axial support surfaces for transmitting axial forces between the body (23) and the main shaft (17) in drilling direction (A) and return direction (B); and channels (27) for conducting pressure medium to the main shaft and further to the drilling equipment (9), characterized in that the main shaft (17) is supported to the body (23) slidingly in the axial direction.
a body (23);
a main shaft (17) which is an elongated piece-comprising a front end with connection means (18) for attaching drilling equipment (9) as well as an opposite rear end, and which is supported to the body (23) with at least two bearings (21, 22) rotatably (R) in relation to its longitudinal axis, a rotating motor (16);
transmission members for transmitting rotation force from the rotat-ing motor (16) to the main shaft (17), axial support surfaces for transmitting axial forces between the body (23) and the main shaft (17) in drilling direction (A) and return direction (B); and channels (27) for conducting pressure medium to the main shaft and further to the drilling equipment (9), characterized in that the main shaft (17) is supported to the body (23) slidingly in the axial direction.
2. A rotation unit as claimed in claim 1, characterized in that the main shaft (17) is supported to the body (23) in the radial direc-tion by means of a front bearing (22) in the portion of the front end and by means of an end bearing (21) in the portion of the rear end; and the front bearing (22) and the end bearing (21) are slide bearings.
3. A rotation unit as claimed in claim 1 or 2, characterized in that the transmission members comprise sliding-members which allow axial movement of the main shaft (17) without transmitting axial forces
4. A rotation unit as claimed in any one of the preceding claims, characterized in that rotation force is transmitted to the main shaft (17) from the portion of its rear end.
5. A rotation unit as claimed in any one of the preceding claims, characterized in that the rotating motor (16) is positioned on the side of the rear end of the main shaft (17); and the rotating motor (16) and the main shaft (17) are arranged on the same axial line.
6 A rotation unit as claimed in any one of the preceding claims, characterized in that the outer periphery of the main shaft (17) comprises at least one feed flange (29) with axial support surfaces (24a, 24b);
the body (23) comprises, at the location of the feed flange (29), an annular sliding space (26) surrounding the main shaft (17) and having an axial length, the sliding space (26) is defined by an axial front end (25a) and rear end (25b) with support surfaces; and the support surfaces of the feed flange (29) and sliding space (26) are arranged to transmit axial forces between the body (23) and the main shaft (17).
the body (23) comprises, at the location of the feed flange (29), an annular sliding space (26) surrounding the main shaft (17) and having an axial length, the sliding space (26) is defined by an axial front end (25a) and rear end (25b) with support surfaces; and the support surfaces of the feed flange (29) and sliding space (26) are arranged to transmit axial forces between the body (23) and the main shaft (17).
7. A rotation unit as claimed in claim 6, characterized in that the feed flange (29) and the sliding space (26) are positioned at the front end of the main shaft (17);
there is a front bearing (22) around the front end of the main shaft (17) in the sliding space (26);
the front bearing (22) is positioned in the portion between the feed flange (29) and the rear end (25a) of the sliding space; and the front bearing (22) is a slide bearing and arranged in the sliding space (26) slidingly in the axial direction.
there is a front bearing (22) around the front end of the main shaft (17) in the sliding space (26);
the front bearing (22) is positioned in the portion between the feed flange (29) and the rear end (25a) of the sliding space; and the front bearing (22) is a slide bearing and arranged in the sliding space (26) slidingly in the axial direction.
8. A rotation unit as claimed in claim 6 or 7, characterized in that an axial damper is integrated into the structure of the rotation unit (7) for damping axial stresses affecting the main shaft; and the axial damper comprises at least one end damper (30, 31) ar-ranged at tile axial end (25a, 25b) of the sliding space (26).
rotation unit as claimed in claim 8, characterized in that he end damper (30, 31) is an annular piece; and the end damper (30, 31) is made of a compressive elastic material 10. A rotation unit as claimed in any one of the preceding claims, characterized in that the connection member (18) at the front end of the main shaft (17) is a connection thread, whereby the connection between the rotation unit (7) and the drilling equipment (9) is rigid in the axial direction.
11. A rotation unit as claimed in any -one of the preceding claims, characterized in that the main shaft (17) comprises a first main shaft part (17a) and a se-cond main shaft part (17b) arranged on the same axial line and connected to each other with axially rigid connection (28);
the outer periphery of the rear end of the first main shaft part (17a) comprises a set of grooves (19) for transmitting rotation force;
the first main shaft part (17a) is bearing-mounted on the body (23) in the portion of the ends thereof by means of a front bearing (22) and an end bearing (21); and the front end of the second main shaft part (17b) comprises a con-nection thread (18) for attaching the drilling equipment (9).
12. A rotation unit as claimed in any one of the preceding claims, characterized in that the main shaft (17) is bearing-mounted on the body (23) by means of a front bearing (22) and an end bearing (21) which have an axial bearing distance (L) and at the point of which bearings (21, 22) the main shaft (17) has diameters (D1, D2); and the ratio of the bearing distance (L) to the greatest one of these di-ameters (D1, D2) is at least 3:1.
13. A rock drilling unit comprising:
a rotation unit (7) which comprises: a rotating motor (16) for gener-ating rotation force; a main shaft (17) to which rotation force is transmitted by means of transmission members; and connection:members (18) for attaching drilling equipment (9) to the main shaft (17);
a feed beam (5) by the support of which the rotation-unit (7) is mov-able in drilling direction (A) and return direction (B);
a feed device (6) for generating feed forces,(F); 'and drilling equipment (9) which comprises at least one drilling tube (10), and a first end of which drilling equipment (9) is connected to the rotation unit (7) for transmitting feed forces (F) and rotation forces (R) to the drilling equip-ment (9), and the free end of which drilling equipment (9) comprises a drill bit (11) for breaking rock, characterized in that the main shaft (17) of the rotation device (7) is supported to the body-(23) slidingly in the axial direction.
14 A rock drilling unit as claimed in claim 13, characterized in that the rock drilling unit (4) comprises a percussion device (13) ar-ranged in the portion of the free end of the drilling equipment (9), and the drill bit (11) is connected to the percussion device (13).
15. A rock drilling unit as claimed in claim 13 or 14, character-ized in that the rock drilling unit (4) comprises a carriage (8) which is movable on the feed beam (5), and the body (23) of the rotation unit (7) is immovably attached to the carriage (8).
16. A rock drilling unit as claimed in any one of preceding claims 13 to 15,characterized in that the rock drilling unit (4) comprises at least one sensor (50) for de-termining the axial position of the main shaft (17) of the rotation unit (7).
17. A method for drilling rock, comprising:
drilling rock with a rock drilling unit (4) which comprises at least a ro-tation unit (7), a feed beam (5), a feed device (6) and drilling equipment (9);
rotating a main shaft (17) of the rotation unit (7) around its longitudi-nal axis and transmitting rotational motion (R) to drilling equipment (9) con-nected to the main shaft (17), the outermost end of which drilling equipment comprises a drill bit (11) for breaking rock, feeding the rotation device (7) by means of the feed device (6), sup-ported by the feed beam (5), in drilling direction (A) and return direction (B);
and connecting the drilling equipment (9) to the main shaft (17) by means of a connection thread (18) and connecting drilling components (10) comprised by the drilling equipment (9) to each other with connection threads between them;
characterized by allowing the main shaft (17) of the rotation unit (7) to move axially in relation to the body (23) of the rotation unit when the drilling equipment (9) and components (10) of the drilling equipment are connected and disconnected
rotation unit as claimed in claim 8, characterized in that he end damper (30, 31) is an annular piece; and the end damper (30, 31) is made of a compressive elastic material 10. A rotation unit as claimed in any one of the preceding claims, characterized in that the connection member (18) at the front end of the main shaft (17) is a connection thread, whereby the connection between the rotation unit (7) and the drilling equipment (9) is rigid in the axial direction.
11. A rotation unit as claimed in any -one of the preceding claims, characterized in that the main shaft (17) comprises a first main shaft part (17a) and a se-cond main shaft part (17b) arranged on the same axial line and connected to each other with axially rigid connection (28);
the outer periphery of the rear end of the first main shaft part (17a) comprises a set of grooves (19) for transmitting rotation force;
the first main shaft part (17a) is bearing-mounted on the body (23) in the portion of the ends thereof by means of a front bearing (22) and an end bearing (21); and the front end of the second main shaft part (17b) comprises a con-nection thread (18) for attaching the drilling equipment (9).
12. A rotation unit as claimed in any one of the preceding claims, characterized in that the main shaft (17) is bearing-mounted on the body (23) by means of a front bearing (22) and an end bearing (21) which have an axial bearing distance (L) and at the point of which bearings (21, 22) the main shaft (17) has diameters (D1, D2); and the ratio of the bearing distance (L) to the greatest one of these di-ameters (D1, D2) is at least 3:1.
13. A rock drilling unit comprising:
a rotation unit (7) which comprises: a rotating motor (16) for gener-ating rotation force; a main shaft (17) to which rotation force is transmitted by means of transmission members; and connection:members (18) for attaching drilling equipment (9) to the main shaft (17);
a feed beam (5) by the support of which the rotation-unit (7) is mov-able in drilling direction (A) and return direction (B);
a feed device (6) for generating feed forces,(F); 'and drilling equipment (9) which comprises at least one drilling tube (10), and a first end of which drilling equipment (9) is connected to the rotation unit (7) for transmitting feed forces (F) and rotation forces (R) to the drilling equip-ment (9), and the free end of which drilling equipment (9) comprises a drill bit (11) for breaking rock, characterized in that the main shaft (17) of the rotation device (7) is supported to the body-(23) slidingly in the axial direction.
14 A rock drilling unit as claimed in claim 13, characterized in that the rock drilling unit (4) comprises a percussion device (13) ar-ranged in the portion of the free end of the drilling equipment (9), and the drill bit (11) is connected to the percussion device (13).
15. A rock drilling unit as claimed in claim 13 or 14, character-ized in that the rock drilling unit (4) comprises a carriage (8) which is movable on the feed beam (5), and the body (23) of the rotation unit (7) is immovably attached to the carriage (8).
16. A rock drilling unit as claimed in any one of preceding claims 13 to 15,characterized in that the rock drilling unit (4) comprises at least one sensor (50) for de-termining the axial position of the main shaft (17) of the rotation unit (7).
17. A method for drilling rock, comprising:
drilling rock with a rock drilling unit (4) which comprises at least a ro-tation unit (7), a feed beam (5), a feed device (6) and drilling equipment (9);
rotating a main shaft (17) of the rotation unit (7) around its longitudi-nal axis and transmitting rotational motion (R) to drilling equipment (9) con-nected to the main shaft (17), the outermost end of which drilling equipment comprises a drill bit (11) for breaking rock, feeding the rotation device (7) by means of the feed device (6), sup-ported by the feed beam (5), in drilling direction (A) and return direction (B);
and connecting the drilling equipment (9) to the main shaft (17) by means of a connection thread (18) and connecting drilling components (10) comprised by the drilling equipment (9) to each other with connection threads between them;
characterized by allowing the main shaft (17) of the rotation unit (7) to move axially in relation to the body (23) of the rotation unit when the drilling equipment (9) and components (10) of the drilling equipment are connected and disconnected
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI20115366 | 2011-04-15 | ||
| FI20115366A FI123185B (en) | 2011-04-15 | 2011-04-15 | Rotation unit, rock drilling unit and method for rock drilling |
| PCT/FI2012/050364 WO2012140326A1 (en) | 2011-04-15 | 2012-04-13 | Rotation unit, rock drilling unit and method for rock drilling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2829144A1 true CA2829144A1 (en) | 2012-10-18 |
Family
ID=43919686
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2829144A Abandoned CA2829144A1 (en) | 2011-04-15 | 2012-04-13 | Rotation unit, rock drilling unit and method for rock drilling |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US20140034387A1 (en) |
| EP (1) | EP2697469A1 (en) |
| JP (1) | JP2014510862A (en) |
| KR (1) | KR20140009490A (en) |
| CN (1) | CN103477014A (en) |
| AU (1) | AU2012241674A1 (en) |
| CA (1) | CA2829144A1 (en) |
| CL (1) | CL2013002912A1 (en) |
| FI (1) | FI123185B (en) |
| WO (1) | WO2012140326A1 (en) |
| ZA (1) | ZA201307154B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2010362505A1 (en) * | 2010-10-12 | 2013-04-04 | Shijiazhuang Zhongmei Coal Mine Equipment Manufacture Co., Ltd. | Assembled drilling tool |
| EP3006662B1 (en) * | 2014-10-09 | 2018-03-21 | Sandvik Mining and Construction Oy | Rotation unit, rock drilling unit and method for rock drilling |
| DE102015201248B3 (en) * | 2015-01-26 | 2016-06-02 | Schaeffler Technologies AG & Co. KG | Sliding bearing arrangement of a rotary member on a bearing pin, in particular a planetary gear on a Planetenradbolzen a planetary gear |
| WO2017204664A1 (en) * | 2016-05-25 | 2017-11-30 | Resemin S.A. | System for drilling radial boreholes which uses the coincidence between the drilling spindle and the rotation shaft and is mounted on a jumbo for underground mining |
| US10731319B2 (en) * | 2017-03-03 | 2020-08-04 | Tadano Mantis Corporation | Auger connection mechanism |
| US10612314B2 (en) | 2017-05-25 | 2020-04-07 | Caterpillar Global Mining Equipment Llc | Gearbox guide assembly |
| JP7411675B2 (en) * | 2019-03-25 | 2024-01-11 | リープヘル－コンポーネンツ ビーベラッハ ゲーエムベーハー | Drive device for trench cutter |
| US11619104B2 (en) | 2020-10-08 | 2023-04-04 | Halliburton Energy Services, Inc. | Shape memory alloy shaft alignment coupler for downhole tools |
| HUE062539T2 (en) | 2020-12-07 | 2023-11-28 | Eurodrill Gmbh | Drilling drive device for an earth boring machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4266620A (en) * | 1980-02-11 | 1981-05-12 | Wolgamott John E | High pressure fluid apparatus |
| FI66460C (en) * | 1982-10-08 | 1984-10-10 | Tampella Oy Ab | TRYCKMEDIEDRIVEN SLAGAPPARAT |
| FI85178C (en) * | 1987-12-21 | 1992-03-10 | Tampella Oy Ab | Method of rotary drilling and rotary drilling device |
| TW271460B (en) * | 1992-06-16 | 1996-03-01 | Furukawa Co Ltd | |
| KR200294253Y1 (en) * | 2002-07-10 | 2002-11-04 | 임병덕 | hammer bit hitting apparatus for digging |
-
2011
- 2011-04-15 FI FI20115366A patent/FI123185B/en not_active IP Right Cessation
-
2012
- 2012-04-13 CA CA2829144A patent/CA2829144A1/en not_active Abandoned
- 2012-04-13 WO PCT/FI2012/050364 patent/WO2012140326A1/en active Application Filing
- 2012-04-13 JP JP2014504366A patent/JP2014510862A/en active Pending
- 2012-04-13 EP EP12770573.9A patent/EP2697469A1/en not_active Withdrawn
- 2012-04-13 KR KR1020137030174A patent/KR20140009490A/en not_active Application Discontinuation
- 2012-04-13 US US14/111,748 patent/US20140034387A1/en not_active Abandoned
- 2012-04-13 AU AU2012241674A patent/AU2012241674A1/en not_active Abandoned
- 2012-04-13 CN CN2012800186419A patent/CN103477014A/en active Pending
-
2013
- 2013-09-23 ZA ZA2013/07154A patent/ZA201307154B/en unknown
- 2013-10-11 CL CL2013002912A patent/CL2013002912A1/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| JP2014510862A (en) | 2014-05-01 |
| FI20115366A (en) | 2012-10-16 |
| ZA201307154B (en) | 2014-06-25 |
| WO2012140326A1 (en) | 2012-10-18 |
| CN103477014A (en) | 2013-12-25 |
| FI123185B (en) | 2012-12-14 |
| US20140034387A1 (en) | 2014-02-06 |
| EP2697469A1 (en) | 2014-02-19 |
| FI20115366A0 (en) | 2011-04-15 |
| KR20140009490A (en) | 2014-01-22 |
| CL2013002912A1 (en) | 2014-08-01 |
| AU2012241674A1 (en) | 2013-10-31 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20130905 |
|
| FZDE | Discontinued |
Effective date: 20160413 |