CA2805379A1 - Swellable packer in hookup nipple - Google Patents
Swellable packer in hookup nipple Download PDFInfo
- Publication number
- CA2805379A1 CA2805379A1 CA2805379A CA2805379A CA2805379A1 CA 2805379 A1 CA2805379 A1 CA 2805379A1 CA 2805379 A CA2805379 A CA 2805379A CA 2805379 A CA2805379 A CA 2805379A CA 2805379 A1 CA2805379 A1 CA 2805379A1
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- CA
- Canada
- Prior art keywords
- wellbore
- sealing
- diameter
- swellable material
- packer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 210000002445 nipple Anatomy 0.000 title claims description 6
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 7
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000012530 fluid Substances 0.000 claims description 35
- 238000007789 sealing Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 15
- 239000002002 slurry Substances 0.000 claims description 14
- 230000004913 activation Effects 0.000 claims description 9
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 4
- 239000000806 elastomer Substances 0.000 claims description 4
- 238000011010 flushing procedure Methods 0.000 claims 1
- 238000012216 screening Methods 0.000 abstract description 3
- 239000013618 particulate matter Substances 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000008961 swelling Effects 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 244000309464 bull Species 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 238000011045 prefiltration Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/12—Packers; Plugs
- E21B33/1208—Packers; Plugs characterised by the construction of the sealing or packing means
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/04—Gravelling of wells
Landscapes
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
- Filtration Of Liquid (AREA)
- Earth Drilling (AREA)
- Gasket Seals (AREA)
Abstract
A screening assembly with a swellable packer incorporated onto the exterior of the screen that swells in the presence of water or hydrocarbons.
The swellable packer swells at a rate that allows the gravel pack operation to proceed without hindering the gravel pack operation but then swells to seal the annular region around the exterior of a blank tubular at the upper end of the screen. By running in a swellable packer with the screen assembly at least one additional trip into the wellbore may be eliminated.
The swellable packer swells at a rate that allows the gravel pack operation to proceed without hindering the gravel pack operation but then swells to seal the annular region around the exterior of a blank tubular at the upper end of the screen. By running in a swellable packer with the screen assembly at least one additional trip into the wellbore may be eliminated.
Description
Embodiments of the invention disclosed herein relate to swellable packers, and more particularly to a swellable packer having a detachable hookup 6 nipple.
Hydrocarbon wells, horizontal wells in particular, typically have wellscreen sections having a perforated inner tube with an overlying screen portion.
11 The purpose of the screen is to block the flow of particulate matter into the interior of 12 the production tubing. Despite the wellscreen, some contaminants and other particulate matter still enter the production tubing. The particulate matter usually 14 occurs naturally or is part of the drilling and production process. As the production fluids are recovered the particulate matter is also recovered at the surface.
The particulate matter causes a number of problems in that the material is usually abrasive reducing the life of any associated production equipment. By controlling 18 and reducing the amount of particulate matter that is pumped to the surface, overall 19 production costs are reduced.
Even though the particulate matter may be too large to be produced, 21 the particulate matter may cause problems at the downhole wellscreens. As the well 22 fluids are produced the larger particulate matter is trapped in the filter element of the wellscreens. Over the life of the well as more and more particulate matter is trapped 1 in the filter elements the filter elements will become clogged and restrict flow of the 2 well fluids to the surface.
method of reducing the inflow of particulate matter before it reaches 4 the wellscreens is to pack gravel or sand in the annular area between the wellscreen and the wellbore. Packing gravel or sand in the annulus provides the producing formation with a stabilizing force to prevent any material around the annulus from collapsing to produce particulate matter and it also provides a pre-filter to stop the 8 flow of particulate matter before it reaches the wellscreen.
9 In certain gravel packing operation a screen with a detachable member, a crossover tool, and packer are run into the wellbore together. Once the screens, crossover tool, and packer are properly located the packer is set so that it forms a 12 seal between wellbore and the screen isolating the annular region above the packer 13 from the annular region below the packer. The bottom of the screen is sealed so that 14 any fluid that enters the screen should pass through the screening or filtering material.
16 The crossover tool has a port that directs all fluid flow from inside of the tubular to the outside of the tubular including the screens below the crossover. The crossover tool has a second port that allows fluid to flow from the interior area of the 19 screen below the crossover tool to an annular area around the exterior of the tubular but above the packer.
21 Once the packer is set, a slurry, usually containing gravel, may be 22 pumped down the well through the tubular. When the slurry reaches the crossover 23 tool it exits the crossover tool below the crossover tool and into the annular space 1 created on the outside of the screen.
2 As the slurry travels from the top of the well toward the bottom along 3 the outside of the screen the gravel is deposited as the transport fluid that carries the 4 gravel drains to the inside of the screen. As the fluid drains into the interior of the screen it becomes increasingly difficult to pump the slurry down the wellbore.
Once a certain portion of the screen is covered the gravel will start building back from the 7 bottom towards the top to completely pack off the screen.
8 After the annular area around the screen has been packed with gravel 9 then the operator releases the packer and crossover tool from the detachable member and reverses out. After the packer and crossover tool have been released a detachable member will remain as a reconnection point. The detachable member is required to allow the operator to reconnect to the liner before the well is put into 13 service.
Generally, some type or mechanical packer or packoff mechanism is used to seal the annulus inside the well casing and outside of the liner so that all flow 16 is directed through the gravel pack and into the liner. This prevents flow up the annulus which could remove the gravel pack sand from around the liner.
Typically 18 the packer is run in as a separate device that attaches to the detachable member 19 with the production tubing attached above the packer. This assembly must be run into the well, attached to the liner and then mechanically or hydraulically actuated to 21 seal the device to the annulus. The time to run these sealing mechanisms as well as 22 the cost of these tools can be significant.
23 There exists, therefore, a significant need for an improved packer 1 assembly for use in gravel pack operations that can eliminate additional trips 2 downhole. The present invention fulfills these needs and provides further related 3 advantages.
SUMMARY
6 In an embodiment of the invention a swelling packer element is 7 incorporated onto the screen tubular above the screening section but below the 8 detachable member. The swelling packer element typically has diameter that allows 9 for freely circulating a gravel and sand slurry around the swelling packer elements exterior when run in and when initially installed in the well. Typically the swelling 11 packer element does not swell sufficiently to form a seal between the tubular and the 12 wellbore or casing until the gravel pack operation is complete.
13 A swelling packer element below the detachable member would 14 eliminate the need to run a separate mechanical packer or packoff mechanism to seal the annulus inside the well casing and outside of the liner.
16 As used herein the terms "swellable" means any material that increases 17 in size in the presence of an activation fluid such as a hydrocarbon, water, a hybrid 18 fluid, or other activation fluid.
2 Figure 1 depicts the wellbore assembly as it is run into a cased 3 wellbore;
4 Figure 2 depicts the wellbore assembly with the screen located adjacent to the perforations;
6 Figure 3 depicts the wellbore and the wellbore assembly as the 7 operator prepares to reverse out of the wellbore;
8 Figure 4 depicts the portion of the wellbore assembly that remains in 9 the wellbore; and Figure 5 depicts the completed gravel pack with the swellable packer 11 50 in its expanded state.
14 The description that follows includes exemplary apparatus, methods, techniques, and instruction sequences that embody techniques of the inventive subject matter. However, it is understood that the described embodiments may be 17 practiced without these specific details.
18 Fig. 1 depicts the wellbore assembly 10 as it is run into a cased wellbore 20. In the wellbore 20 shown a bridge plug 22 is shown in position at the bottom of the wellbore 20. The wellbore shown also has several perforations 24.
21 The wellbore assembly 10 is typically assembled on the surface and consists of several subassemblies including a bull plug 12, a screen 14, a section of blank tubular 16, a centralizer 18, a detachable member 26, a crossover tool 28, a mechanical packer 30, a swellable packer 50 attached to the exterior of the section of 2 blank tubular 16, and a tubular string 32. The detachable member 26 may include Typically the swellable packer 50 is a swellable elastomer such as ethylene propylene diene monomer that swells in the presence of hydrocarbons, a 6 blend of nitrile with super absorbing polymers (SAP) that swells in the presence of 7 water, or a blend of ethylene propylene diene monomer with super absorbing polymers that swells in the presence of an activation fluid that could incorporate 9 either a water or hydrocarbon base. Where the swellable elastomer is wrapped 11 As the wellbore assembly is run into the wellbore the bridge plug 22 in 12 the wellbore 20 serves to locate the wellbore assembly 10 and to isolate the particular formation of interest adjacent to the perforations 24 from the lower portion 14 of the wellbore 20. The bull plug 12 serves to guide the wellbore assembly 10 into the wellbore 20 while preventing the wellbore assembly 10 from hanging on any protrusions that might exist in the wellbore 20. The bull plug 12 also serves to seal 17 the lower end of the screen 14 from the exterior of the screen 14 thereby forcing any 18 fluid to flow through the screen 14 before entering the interior of the screen 14.
19 During the initial run-in stage the packer has not yet swelled any appreciable amount.
Fig. 2 depicts the wellbore assembly 10 with the screen 14 located adjacent to the perforations 24. With the screen 14 properly located the mechanical 22 packer 30 may be set. Setting the mechanical packer 30, seals the wellbore 20 to the wellbore assembly 10 thereby isolating the wellbore 20 above the mechanical 1 packer 30 from the wellbore 20 below the mechanical packer 30.
With the desired section of the wellbore 20 isolated the gravel packing 3 operation may begin. A gravel slurry, depicted by directional arrow 34, is pumped 4 down the tubular string 32. As the gravel slurry moves through the interior of the wellbore assembly 10, it moves through the interior of the mechanical packer 6 arriving at the crossover tool 28. At the crossover tool 28 and as depicted by 7 directional flow arrow 40, the gravel slurry passes though ports 36 and moves into 8 the annular region created by the wellbore 20, the wellbore assembly 10, the bridge 9 plug 22, and the mechanical packer 30.
During the gravel packing stage the swellable packer 50 has not yet swelled any appreciable amount and has a diameter 11 that does not significantly impede the flow of gravel slurry as the gravel slurry flows 12 from the crossover tool 28 down the annulus 38 towards the screen 14.
The gravel 13 slurry then moves towards the perforations 24, the formation 54, and the screen 14.
14 Once the gravel slurry reaches the screens 14 the gravel is trapped in the annular region 38 while the transport fluid, as depicted by directional arrow 42, passes 16 through the screen 14 and back into the interior of the screen 14, leaving the gravel 17 56 to fill in the annular region 38 adjacent to the screens 14. The transport fluid then 18 moves upward towards the crossover tool 28. At the crossover tool 28 the transport 19 fluid enters a passageway that isolates the transport fluid from the gravel slurry while allowing the transport fluid to flow upward through the interior of the mechanical 21 packer 30. Once the transport fluid is above the mechanical packer 30 the 22 passageway allows the transport fluid, as depicted by directional arrow 46, to pass 23 through a port 44 connecting the passageway with an annular region between the 1 wellbore 20 and the tubular string 32.
2 Fig. 3 depicts the wellbore 20 and the wellbore,assembly 10 after the 3 screen 14 has been packed with gravel 56 as the operator prepares to reverse out of 4 the wellbore 20. In order to reverse out of the wellbore 20 the mechanical packer 30 is first released so that fluid may now flow through the annular region between the 6 wellbore 20 and the wellbore assembly 10 from below the mechanical packer 30 to 7 above the mechanical packer 30. Fluid may be pumped past the mechanical packer 8 30 to the surface through the annulus between the tubular string 32 and the wellbore 9 20. The fluid flows through any accumulated gravel 56 and into the crossover tool 28 as indicated by directional arrow 52. As the fluid flows into the crossover tool through 11 ports 36 the fluid picks up the excess gravel 56 and carries the gravel 56 to the 12 surface. Fluid is pumped down the annulus until the required amount of excess 13 gravel 56 has been flushed out of the well. Typically enough gravel 56 is removed so 14 that the annular region adjacent to the swellable packer 50 is clear of gravel.
Fig. 4 depicts the portion of the wellbore assembly that remains in the 16 wellbore 20 after the operator reverses out of the wellbore 20. At some point in time 17 after the crossover tool, the mechanical packer, and the tubular string are removed, 18 the swellable packer 50 expands to fill the area between the wellbore 20 and the 19 blank tubular 16 and adjacent to the swellable packer 50 thereby eliminating a trip into the wellbore 20 to place and activate a permanent packer. Once the swellable 21 packer 50 has fully expanded the annular area 38 below the swellable packer 50 and 22 the region above the swellable packer 50 are isolated from one another.
23 Fig. 5 depicts the completed gravel pack with the swellable packer 50 in 1 its expanded state isolating the annular area above the swellable packer 50 from the 2 annular area below the swellable packer 50. By preventing fluid flow past the 3 swellable packer 50 any fluid produced from the formation 54 is forced to pass through the screens 14 before moving upward and into the tubular string 32 and then to the surface.
6 In certain instances such as when the reservoir pressure is low or depleted a pump may be added above the swellable packer to help lift the fluid and 8 gas to the surface. The type of pump used will depend upon the particular application, but the pump could include an electric submersible pump, a rod driven pump such as a progressive cavity pump or barrel pump, or a gas lift pump may be 11 used.
12 While the embodiments are described with reference to various implementations and exploitations, it will be understood that these embodiments are illustrative and that the scope of the inventive subject matter is not limited to them.
Many variations, modifications, additions and improvements are possible.
16 Plural instances may be provided for components, operations or 17 structures described herein as a single instance. In general, structures and functionality presented as separate components in the exemplary configurations may 19 be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and 22 improvements may fall within the scope of the inventive subject matter.
Hydrocarbon wells, horizontal wells in particular, typically have wellscreen sections having a perforated inner tube with an overlying screen portion.
11 The purpose of the screen is to block the flow of particulate matter into the interior of 12 the production tubing. Despite the wellscreen, some contaminants and other particulate matter still enter the production tubing. The particulate matter usually 14 occurs naturally or is part of the drilling and production process. As the production fluids are recovered the particulate matter is also recovered at the surface.
The particulate matter causes a number of problems in that the material is usually abrasive reducing the life of any associated production equipment. By controlling 18 and reducing the amount of particulate matter that is pumped to the surface, overall 19 production costs are reduced.
Even though the particulate matter may be too large to be produced, 21 the particulate matter may cause problems at the downhole wellscreens. As the well 22 fluids are produced the larger particulate matter is trapped in the filter element of the wellscreens. Over the life of the well as more and more particulate matter is trapped 1 in the filter elements the filter elements will become clogged and restrict flow of the 2 well fluids to the surface.
method of reducing the inflow of particulate matter before it reaches 4 the wellscreens is to pack gravel or sand in the annular area between the wellscreen and the wellbore. Packing gravel or sand in the annulus provides the producing formation with a stabilizing force to prevent any material around the annulus from collapsing to produce particulate matter and it also provides a pre-filter to stop the 8 flow of particulate matter before it reaches the wellscreen.
9 In certain gravel packing operation a screen with a detachable member, a crossover tool, and packer are run into the wellbore together. Once the screens, crossover tool, and packer are properly located the packer is set so that it forms a 12 seal between wellbore and the screen isolating the annular region above the packer 13 from the annular region below the packer. The bottom of the screen is sealed so that 14 any fluid that enters the screen should pass through the screening or filtering material.
16 The crossover tool has a port that directs all fluid flow from inside of the tubular to the outside of the tubular including the screens below the crossover. The crossover tool has a second port that allows fluid to flow from the interior area of the 19 screen below the crossover tool to an annular area around the exterior of the tubular but above the packer.
21 Once the packer is set, a slurry, usually containing gravel, may be 22 pumped down the well through the tubular. When the slurry reaches the crossover 23 tool it exits the crossover tool below the crossover tool and into the annular space 1 created on the outside of the screen.
2 As the slurry travels from the top of the well toward the bottom along 3 the outside of the screen the gravel is deposited as the transport fluid that carries the 4 gravel drains to the inside of the screen. As the fluid drains into the interior of the screen it becomes increasingly difficult to pump the slurry down the wellbore.
Once a certain portion of the screen is covered the gravel will start building back from the 7 bottom towards the top to completely pack off the screen.
8 After the annular area around the screen has been packed with gravel 9 then the operator releases the packer and crossover tool from the detachable member and reverses out. After the packer and crossover tool have been released a detachable member will remain as a reconnection point. The detachable member is required to allow the operator to reconnect to the liner before the well is put into 13 service.
Generally, some type or mechanical packer or packoff mechanism is used to seal the annulus inside the well casing and outside of the liner so that all flow 16 is directed through the gravel pack and into the liner. This prevents flow up the annulus which could remove the gravel pack sand from around the liner.
Typically 18 the packer is run in as a separate device that attaches to the detachable member 19 with the production tubing attached above the packer. This assembly must be run into the well, attached to the liner and then mechanically or hydraulically actuated to 21 seal the device to the annulus. The time to run these sealing mechanisms as well as 22 the cost of these tools can be significant.
23 There exists, therefore, a significant need for an improved packer 1 assembly for use in gravel pack operations that can eliminate additional trips 2 downhole. The present invention fulfills these needs and provides further related 3 advantages.
SUMMARY
6 In an embodiment of the invention a swelling packer element is 7 incorporated onto the screen tubular above the screening section but below the 8 detachable member. The swelling packer element typically has diameter that allows 9 for freely circulating a gravel and sand slurry around the swelling packer elements exterior when run in and when initially installed in the well. Typically the swelling 11 packer element does not swell sufficiently to form a seal between the tubular and the 12 wellbore or casing until the gravel pack operation is complete.
13 A swelling packer element below the detachable member would 14 eliminate the need to run a separate mechanical packer or packoff mechanism to seal the annulus inside the well casing and outside of the liner.
16 As used herein the terms "swellable" means any material that increases 17 in size in the presence of an activation fluid such as a hydrocarbon, water, a hybrid 18 fluid, or other activation fluid.
2 Figure 1 depicts the wellbore assembly as it is run into a cased 3 wellbore;
4 Figure 2 depicts the wellbore assembly with the screen located adjacent to the perforations;
6 Figure 3 depicts the wellbore and the wellbore assembly as the 7 operator prepares to reverse out of the wellbore;
8 Figure 4 depicts the portion of the wellbore assembly that remains in 9 the wellbore; and Figure 5 depicts the completed gravel pack with the swellable packer 11 50 in its expanded state.
14 The description that follows includes exemplary apparatus, methods, techniques, and instruction sequences that embody techniques of the inventive subject matter. However, it is understood that the described embodiments may be 17 practiced without these specific details.
18 Fig. 1 depicts the wellbore assembly 10 as it is run into a cased wellbore 20. In the wellbore 20 shown a bridge plug 22 is shown in position at the bottom of the wellbore 20. The wellbore shown also has several perforations 24.
21 The wellbore assembly 10 is typically assembled on the surface and consists of several subassemblies including a bull plug 12, a screen 14, a section of blank tubular 16, a centralizer 18, a detachable member 26, a crossover tool 28, a mechanical packer 30, a swellable packer 50 attached to the exterior of the section of 2 blank tubular 16, and a tubular string 32. The detachable member 26 may include Typically the swellable packer 50 is a swellable elastomer such as ethylene propylene diene monomer that swells in the presence of hydrocarbons, a 6 blend of nitrile with super absorbing polymers (SAP) that swells in the presence of 7 water, or a blend of ethylene propylene diene monomer with super absorbing polymers that swells in the presence of an activation fluid that could incorporate 9 either a water or hydrocarbon base. Where the swellable elastomer is wrapped 11 As the wellbore assembly is run into the wellbore the bridge plug 22 in 12 the wellbore 20 serves to locate the wellbore assembly 10 and to isolate the particular formation of interest adjacent to the perforations 24 from the lower portion 14 of the wellbore 20. The bull plug 12 serves to guide the wellbore assembly 10 into the wellbore 20 while preventing the wellbore assembly 10 from hanging on any protrusions that might exist in the wellbore 20. The bull plug 12 also serves to seal 17 the lower end of the screen 14 from the exterior of the screen 14 thereby forcing any 18 fluid to flow through the screen 14 before entering the interior of the screen 14.
19 During the initial run-in stage the packer has not yet swelled any appreciable amount.
Fig. 2 depicts the wellbore assembly 10 with the screen 14 located adjacent to the perforations 24. With the screen 14 properly located the mechanical 22 packer 30 may be set. Setting the mechanical packer 30, seals the wellbore 20 to the wellbore assembly 10 thereby isolating the wellbore 20 above the mechanical 1 packer 30 from the wellbore 20 below the mechanical packer 30.
With the desired section of the wellbore 20 isolated the gravel packing 3 operation may begin. A gravel slurry, depicted by directional arrow 34, is pumped 4 down the tubular string 32. As the gravel slurry moves through the interior of the wellbore assembly 10, it moves through the interior of the mechanical packer 6 arriving at the crossover tool 28. At the crossover tool 28 and as depicted by 7 directional flow arrow 40, the gravel slurry passes though ports 36 and moves into 8 the annular region created by the wellbore 20, the wellbore assembly 10, the bridge 9 plug 22, and the mechanical packer 30.
During the gravel packing stage the swellable packer 50 has not yet swelled any appreciable amount and has a diameter 11 that does not significantly impede the flow of gravel slurry as the gravel slurry flows 12 from the crossover tool 28 down the annulus 38 towards the screen 14.
The gravel 13 slurry then moves towards the perforations 24, the formation 54, and the screen 14.
14 Once the gravel slurry reaches the screens 14 the gravel is trapped in the annular region 38 while the transport fluid, as depicted by directional arrow 42, passes 16 through the screen 14 and back into the interior of the screen 14, leaving the gravel 17 56 to fill in the annular region 38 adjacent to the screens 14. The transport fluid then 18 moves upward towards the crossover tool 28. At the crossover tool 28 the transport 19 fluid enters a passageway that isolates the transport fluid from the gravel slurry while allowing the transport fluid to flow upward through the interior of the mechanical 21 packer 30. Once the transport fluid is above the mechanical packer 30 the 22 passageway allows the transport fluid, as depicted by directional arrow 46, to pass 23 through a port 44 connecting the passageway with an annular region between the 1 wellbore 20 and the tubular string 32.
2 Fig. 3 depicts the wellbore 20 and the wellbore,assembly 10 after the 3 screen 14 has been packed with gravel 56 as the operator prepares to reverse out of 4 the wellbore 20. In order to reverse out of the wellbore 20 the mechanical packer 30 is first released so that fluid may now flow through the annular region between the 6 wellbore 20 and the wellbore assembly 10 from below the mechanical packer 30 to 7 above the mechanical packer 30. Fluid may be pumped past the mechanical packer 8 30 to the surface through the annulus between the tubular string 32 and the wellbore 9 20. The fluid flows through any accumulated gravel 56 and into the crossover tool 28 as indicated by directional arrow 52. As the fluid flows into the crossover tool through 11 ports 36 the fluid picks up the excess gravel 56 and carries the gravel 56 to the 12 surface. Fluid is pumped down the annulus until the required amount of excess 13 gravel 56 has been flushed out of the well. Typically enough gravel 56 is removed so 14 that the annular region adjacent to the swellable packer 50 is clear of gravel.
Fig. 4 depicts the portion of the wellbore assembly that remains in the 16 wellbore 20 after the operator reverses out of the wellbore 20. At some point in time 17 after the crossover tool, the mechanical packer, and the tubular string are removed, 18 the swellable packer 50 expands to fill the area between the wellbore 20 and the 19 blank tubular 16 and adjacent to the swellable packer 50 thereby eliminating a trip into the wellbore 20 to place and activate a permanent packer. Once the swellable 21 packer 50 has fully expanded the annular area 38 below the swellable packer 50 and 22 the region above the swellable packer 50 are isolated from one another.
23 Fig. 5 depicts the completed gravel pack with the swellable packer 50 in 1 its expanded state isolating the annular area above the swellable packer 50 from the 2 annular area below the swellable packer 50. By preventing fluid flow past the 3 swellable packer 50 any fluid produced from the formation 54 is forced to pass through the screens 14 before moving upward and into the tubular string 32 and then to the surface.
6 In certain instances such as when the reservoir pressure is low or depleted a pump may be added above the swellable packer to help lift the fluid and 8 gas to the surface. The type of pump used will depend upon the particular application, but the pump could include an electric submersible pump, a rod driven pump such as a progressive cavity pump or barrel pump, or a gas lift pump may be 11 used.
12 While the embodiments are described with reference to various implementations and exploitations, it will be understood that these embodiments are illustrative and that the scope of the inventive subject matter is not limited to them.
Many variations, modifications, additions and improvements are possible.
16 Plural instances may be provided for components, operations or 17 structures described herein as a single instance. In general, structures and functionality presented as separate components in the exemplary configurations may 19 be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and 22 improvements may fall within the scope of the inventive subject matter.
Claims (24)
1. An apparatus for sealing a wellbore comprising:
a wellscreen assembly having an upper end and a segment of non-perforated base pipe, wherein the segment of non-perforated base pipe is near the upper end of the wellscreen assembly;
a detachable member at the upper end of the non-perforated base pipe;
a swellable material attached to an exterior of the non-perforated base, wherein the swellable material has a first diameter and a second diameter, wherein the second diameter is larger than the first diameter;
and a gravel slurry surrounding the wellscreen.
a wellscreen assembly having an upper end and a segment of non-perforated base pipe, wherein the segment of non-perforated base pipe is near the upper end of the wellscreen assembly;
a detachable member at the upper end of the non-perforated base pipe;
a swellable material attached to an exterior of the non-perforated base, wherein the swellable material has a first diameter and a second diameter, wherein the second diameter is larger than the first diameter;
and a gravel slurry surrounding the wellscreen.
2. The apparatus for sealing the wellbore of claim 1, wherein the detachable member is a shearable member.
3. The apparatus for sealing the wellbore of claim 1 or 2, wherein the detachable member is a hookup nipple.
4. The apparatus for sealing the wellbore of claim 3, wherein the first diameter of the swellable material is about the same diameter as the hookup nipple.
5. The apparatus for sealing the wellbore of any one of claims 1 to 4, wherein the second diameter of the swellable material seals the non-perforated base pipe to the wellbore.
6. The apparatus for sealing the wellbore of any one of claims 1 to 5, wherein the swellable material expands in the presence of an activation fluid.
7. The apparatus for sealing the wellbore of claim 6, wherein the activation fluid is water.
8. The apparatus for sealing the wellbore of claim 6, wherein the activation fluid is a hydrocarbon.
9. The apparatus for sealing the wellbore of any one of claims 1 to 8, wherein the wellscreen assembly further comprisess a pump near the upper end of the wellscreen assembly.
10. The apparatus for sealing the wellbore of claim 9, wherein the pump is an electric submersible pump.
11 11. The apparatus for sealing the wellbore of claim 9, wherein the pump is a rod driven pump.
12. The apparatus for sealing the wellbore of claim 9, wherein the pump is a gas lift pump.
13. The apparatus for sealing the wellbore of any one of claims 1 to 12, wherein the swellable material is a swellable elastomer.
14. A method for sealing a wellbore comprising:
running a wellscreen assembly into a wellbore, wherein the wellbore has an upper end and a lower end;
gravel packing the wellbore;
flushing excess sand out of the well;
detaching a tubular string from the wellscreen assembly expanding a swellable material; and isolating the gravel pack from the upper wellbore.
running a wellscreen assembly into a wellbore, wherein the wellbore has an upper end and a lower end;
gravel packing the wellbore;
flushing excess sand out of the well;
detaching a tubular string from the wellscreen assembly expanding a swellable material; and isolating the gravel pack from the upper wellbore.
15. The method for sealing a wellbore of claim 14, wherein the swellable material is an elastomer.
16. The method for sealing a wellbore of claim 14 or 15, wherein the tubular string is attached to the wellscreen assembly by a detachable member.
17. The method for sealing a wellbore of claim 16, wherein the detachable member is a hookup nipple.
18. The method for sealing a wellbore of claim 16 or 17, wherein the detachable member is a shearable member.
19. The method for sealing a wellbore of any one of claims 14 to 18, wherein the swellable material has first diameter and a second diameter.
20. The method for sealing a wellbore of claim 19, wherein the first diameter of the swellable material is about the same diameter as the hookup nipple.
21. The method for sealing a wellbore of claim 19, wherein the second diameter of the swellable material seals the non-perforated base pipe to the wellbore.
22. The method for sealing a wellbore of any one of claims 14 to 21, wherein the swellable material expands in the presence of an activation fluid.
23. The method for sealing a wellbore of claim 22, wherein the activation fluid is water.
24. The method for sealing a wellbore of claim 22, wherein the activation fluid is a hydrocarbon.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/453,565 | 2012-04-23 | ||
| US13/453,565 US9359856B2 (en) | 2012-04-23 | 2012-04-23 | Swellable packer in hookup nipple |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2805379A1 true CA2805379A1 (en) | 2013-10-23 |
| CA2805379C CA2805379C (en) | 2014-07-22 |
Family
ID=48143568
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2805379A Expired - Fee Related CA2805379C (en) | 2012-04-23 | 2013-02-08 | Swellable packer in hookup nipple |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US9359856B2 (en) |
| EP (1) | EP2657448B1 (en) |
| AU (1) | AU2013200651B2 (en) |
| CA (1) | CA2805379C (en) |
| RU (1) | RU2554610C2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9359856B2 (en) | 2012-04-23 | 2016-06-07 | Weatherford Technology Holdings, Llc | Swellable packer in hookup nipple |
| US20150060077A1 (en) * | 2013-09-05 | 2015-03-05 | Mvm Machining | Integrated packer and fluid cross-over subassembly for gas injection and fluid removal in a well |
| CN106321009B (en) * | 2016-09-14 | 2019-02-15 | 中国石油天然气股份有限公司 | Double-channel packer for concentric double-layer oil pipe separate injection |
| US12044107B2 (en) | 2020-03-30 | 2024-07-23 | Schlumberger Technology Corporation | Slip-on swellable packer for openhole gravel pack completions |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3710862A (en) * | 1971-06-07 | 1973-01-16 | Otis Eng Corp | Method and apparatus for treating and preparing wells for production |
| US4018284A (en) * | 1974-12-18 | 1977-04-19 | Kajan Specialty Company, Inc. | Apparatus and method for gravel packing a well |
| US4089548A (en) * | 1976-10-12 | 1978-05-16 | The Dow Chemical Company | Hydraulic releasing tool with plug |
| US4175778A (en) * | 1978-05-01 | 1979-11-27 | Halliburton Company | Releasing tool |
| SU1714092A1 (en) * | 1989-01-06 | 1992-02-23 | Особое конструкторское бюро по проектированию нефтегазодобывающих машин и оборудования | Device for creating well gravel filter |
| US6382319B1 (en) * | 1998-07-22 | 2002-05-07 | Baker Hughes, Inc. | Method and apparatus for open hole gravel packing |
| US6873267B1 (en) * | 1999-09-29 | 2005-03-29 | Weatherford/Lamb, Inc. | Methods and apparatus for monitoring and controlling oil and gas production wells from a remote location |
| RU2179628C2 (en) * | 2000-01-17 | 2002-02-20 | Общество с ограниченной ответственностью "Кубаньгазпром" | Process of intensification of production of gas |
| US7104323B2 (en) | 2003-07-01 | 2006-09-12 | Robert Bradley Cook | Spiral tubular tool and method |
| US7228914B2 (en) | 2003-11-03 | 2007-06-12 | Baker Hughes Incorporated | Interventionless reservoir control systems |
| US7905284B2 (en) * | 2005-09-07 | 2011-03-15 | Halliburton Energy Services, Inc. | Fracturing/gravel packing tool system with dual flow capabilities |
| WO2007092083A2 (en) * | 2006-02-03 | 2007-08-16 | Exxonmobil Upstream Research Company | Wellbore method and apparatus for completion, production and injection |
| US7575062B2 (en) * | 2006-06-09 | 2009-08-18 | Halliburton Energy Services, Inc. | Methods and devices for treating multiple-interval well bores |
| US7832489B2 (en) | 2007-12-19 | 2010-11-16 | Schlumberger Technology Corporation | Methods and systems for completing a well with fluid tight lower completion |
| MY164284A (en) * | 2009-11-20 | 2017-11-30 | Exxonmobil Upstream Res Co | Open-hole packer for alternate path gravel packing, and method for completing an open-hole wellbore |
| GB2490457B (en) | 2010-02-22 | 2013-05-01 | Schlumberger Holdings | Method of gravel packing multiple zones with isolation |
| US9359856B2 (en) | 2012-04-23 | 2016-06-07 | Weatherford Technology Holdings, Llc | Swellable packer in hookup nipple |
-
2012
- 2012-04-23 US US13/453,565 patent/US9359856B2/en not_active Expired - Fee Related
-
2013
- 2013-02-05 AU AU2013200651A patent/AU2013200651B2/en not_active Ceased
- 2013-02-08 CA CA2805379A patent/CA2805379C/en not_active Expired - Fee Related
- 2013-04-22 EP EP13275094.4A patent/EP2657448B1/en not_active Not-in-force
- 2013-04-22 RU RU2013118562/03A patent/RU2554610C2/en active
Also Published As
| Publication number | Publication date |
|---|---|
| EP2657448A2 (en) | 2013-10-30 |
| AU2013200651A1 (en) | 2013-11-07 |
| US20130277052A1 (en) | 2013-10-24 |
| US9359856B2 (en) | 2016-06-07 |
| RU2554610C2 (en) | 2015-06-27 |
| AU2013200651B2 (en) | 2016-03-17 |
| EP2657448B1 (en) | 2018-08-15 |
| RU2013118562A (en) | 2014-10-27 |
| CA2805379C (en) | 2014-07-22 |
| EP2657448A3 (en) | 2016-06-22 |
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| MKLA | Lapsed |
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