CA2600875A1 - Production of activated char using hot gas - Google Patents
Production of activated char using hot gas Download PDFInfo
- Publication number
- CA2600875A1 CA2600875A1 CA002600875A CA2600875A CA2600875A1 CA 2600875 A1 CA2600875 A1 CA 2600875A1 CA 002600875 A CA002600875 A CA 002600875A CA 2600875 A CA2600875 A CA 2600875A CA 2600875 A1 CA2600875 A1 CA 2600875A1
- Authority
- CA
- Canada
- Prior art keywords
- coal
- gas stream
- activated char
- fuel
- carbonaceous feedstock
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/06—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
- B01D53/10—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds with dispersed adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/64—Heavy metals or compounds thereof, e.g. mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3078—Thermal treatment, e.g. calcining or pyrolizing
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/30—Active carbon
- C01B32/312—Preparation
- C01B32/336—Preparation characterised by gaseous activating agents
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/30—Active carbon
- C01B32/39—Apparatus for the preparation thereof
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/40—Carbon monoxide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
- C10J3/485—Entrained flow gasifiers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/25—Coated, impregnated or composite adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/60—Heavy metals or heavy metal compounds
- B01D2257/602—Mercury or mercury compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/093—Coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0959—Oxygen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0973—Water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/18—Details of the gasification process, e.g. loops, autothermal operation
- C10J2300/1846—Partial oxidation, i.e. injection of air or oxygen only
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Analytical Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Combustion & Propulsion (AREA)
- Environmental & Geological Engineering (AREA)
- Biomedical Technology (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Dispersion Chemistry (AREA)
- Carbon And Carbon Compounds (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Abstract
A gas mixture preheated to high temperatures using an oxy-fuel, an oxygen-enriched air-fuel or an air-fuel burner is used to devolatilize and partially oxidize carbonaceous feedstock, thereby producing an active residual char that can be used in applications utilizing activated carbon. Use of hot gas and ground carbonaceous feedstock allows the equipment to be minimized, thereby allowing the activated carbon to be produced at or near points of use, for example the production of activated char at or near utility boilers for use in the reduction of mercury emissions from flue gas streams.
Claims (68)
1. A method for producing activated char, the method comprising:
generating at least one gas stream containing an oxidant, the gas stream having a temperature of at least 800°F;
mixing carbonaceous feedstock with the at least one gas stream such that the carbonaceous feedstock undergoes devolatilization and partial oxidation, thereby producing activated char and byproducts.
generating at least one gas stream containing an oxidant, the gas stream having a temperature of at least 800°F;
mixing carbonaceous feedstock with the at least one gas stream such that the carbonaceous feedstock undergoes devolatilization and partial oxidation, thereby producing activated char and byproducts.
2. The method of claim 1, wherein the byproducts comprise carbon monoxide and hydrogen.
3. The method of claim 2, wherein the byproducts are suitable for use as fuel.
4. The method of claim 3, wherein the byproducts are used as a reburning fuel.
5. The method of claim 1, wherein the activated char and the byproducts are produced at a facility that utilizes the activated char.
6. The method of claim 1, further comprising quenching the powdered activated char with a quenching media.
7. The method of claim 6, wherein the quenching media comprises a fog of water droplets.
8. The method of claim 7, wherein the quenching media includes a dopant for doping the activated char.
9. The method of claim 8, wherein the dopant is KBr.
10. The method of claim 7, wherein the activated char is further treated with steam to increase the surface area thereof.
11. The method of claim 6, wherein the quenching media comprises nitrogen.
12. The method of claim 11, wherein the activated char is further treated with steam to increase the surface area thereof.
13. The method of claim 1, further comprising adding a secondary reactive gas prior to mixing the carbonaceous feedstock with the at least one gas stream.
14. The method of claim 13, wherein the secondary reactive gas stream comprises steam.
15. The method of claim 1, further comprising adding a solid, a liquid or a gaseous additive subsequent to devolatilization and partial oxidation.
16. The method of claim 1, wherein the temperature of the at least one gas stream is at least 2000°F.
17. The method of claim 1, wherein the activated char is a powder.
18. The method of claim 1, wherein the carbonaceous feedstock is selected from coals, petroleum coke, biomass materials, nutshells, nut hulls and mixtures thereof.
19. The method of claim 18, wherein the carbonaceous material comprises coal.
20. The method of claim 1, wherein the step of generating the at least one gas stream comprises mixing an oxidant and a fuel.
21. The method of claim 20, further including mixing steam with the oxidant and the fuel.
22. The method of claim 20, wherein the oxidant and the fuel are mixed at or near the stochiometric ratio of the oxidant and the fuel.
23. The method of claim 20, wherein the oxidant and the fuel are mixed in a ratio of excess oxidant than the stochiometric ratio of the oxidant and the fuel.
24. A method for producing activated char, the method comprising:
generating a superheated gas stream, the gas stream having a temperature of at least 800°F;
mixing carbonaceous feedstock with the superheated gas stream such that the carbonaceous feedstock undergoes devolatilization and partial oxidation, thereby producing activated char and byproducts.
generating a superheated gas stream, the gas stream having a temperature of at least 800°F;
mixing carbonaceous feedstock with the superheated gas stream such that the carbonaceous feedstock undergoes devolatilization and partial oxidation, thereby producing activated char and byproducts.
25. The method of claim 24, wherein the superheated gas stream comprises an inert gas and the carbonaceous feedstock undergoes devolatilization and pyrolysis in substitution of devolatilization and partial oxidation.
26. The method of claim 25, wherein the inert gas comprises nitrogen.
27. The method of claim 1, wherein the byproducts comprise carbon monoxide and hydrogen.
28. The method of claim 24, wherein the byproducts are suitable for use as fuel.
29. The method of claim 28, wherein the byproducts are used as a reburning fuel.
30. The method of claim 24, wherein the activated char and the byproducts are produced at a facility that utilizes the activated char.
31. The method of claim 24, further comprising quenching the powdered activated char with a quenching media.
32. The method of claim 31, wherein the quenching media comprises a fog of water droplets.
33. The method of claim 32, wherein the quenching media includes a dopant for doping the activated char.
34. The method of claim 33, wherein the dopant is KBr.
35. The method of claim 31, wherein the activated char is further treated with steam to increase the surface area thereof.
36. The method of claim 31, wherein the quenching media comprises nitrogen.
37. The method of claim 36, wherein the activated char is further treated with steam to increase the surface area thereof.
38. The method of claim 24, further comprising adding a secondary reactive gas prior to mixing the carbonaceous feedstock with the at least one gas stream.
39. The method of claim 38, wherein the secondary reactive gas stream comprises steam.
40. The method of claim 24, further comprising adding a solid, a liquid or a gaseous additive subsequent to devolatilization and partial oxidation.
41. The method of claim 24, wherein the temperature of the at least one gas stream is at least 2000°F.
42. The method of claim 24, wherein the activated char is a powder.
43. The method of claim 24, wherein the carbonaceous feedstock is selected from coals, petroleum coke, biomass materials, nutshells, nut hulls and mixtures thereof.
44. The method of claim 43, wherein the carbonaceous material comprises coal.
45. A method for producing activated char, the method comprising:
generating at least one gas stream containing an oxidant, the gas stream having a temperature of at least 800°F;
mixing carbonaceous feedstock containing a dopant with the at least one gas stream such that the carbonaceous feedstock undergoes devolatilization and partial oxidation, thereby producing activated char and byproducts.
generating at least one gas stream containing an oxidant, the gas stream having a temperature of at least 800°F;
mixing carbonaceous feedstock containing a dopant with the at least one gas stream such that the carbonaceous feedstock undergoes devolatilization and partial oxidation, thereby producing activated char and byproducts.
46. The method of claim 45, wherein the dopant comprises NaBr, KBr or mixtures thereof.
47. The method of claim 45, wherein the carbonaceous material comprises coal.
48. The method of claim 47, wherein the coal comprises a sub-bituminous coal.
49. The method of claim 48, wherein the sub-bituminous coal comprises Powder River Basin (PRB) coal.
50. The method of claim 47, wherein the coal comprises a bituminous coal.
51. The method of claim 51, wherein the bituminous coal comprises a Utah bituminous coal.
52. The method of claim 47, wherein the coal comprises lignite coal.
53. The method of claim 45, wherein the carbonaceous feedstock and dopant are formed by wet mixing prior to mixing with the at least one gas stream.
54. The method of claim 53, wherein the dopant comprises NaBr, KBr or mixtures thereof.
55. The method of claim 53, wherein the carbonaceous material comprises coal.
56. The method of claim 47, wherein the coal comprises a sub-bituminous coal.
57. The method of claim 56, wherein the sub-bituminous coal comprises Powder River Basin (PRB) coal.
58. The method of claim 47, wherein the coal comprises a bituminous coal.
59. The method of claim 58, wherein the bituminous coal comprises a Utah bituminous coal.
60. The method of claim 47, wherein the coal comprises lignite coal.
61. The method of claim 45, wherein the carbonaceous feedstock and dopant are formed by dry mixing prior to mixing with the at least one gas stream.
62. The method of claim 61, wherein the dopant comprises NaBr, KBr or mixtures thereof.
63. The method of claim 61, wherein the carbonaceous material comprises coal.
64. The method of claim 63, wherein the coal comprises a sub-bituminous coal.
65. The method of claim 64, wherein the sub-bituminous coal comprises Powder River Basin (PRB) coal.
66. The method of claim 63, wherein the coal comprises a bituminous coal.
67. The method of claim 66, wherein the bituminous coal comprises a Utah bituminous coal.
68. The method of claim 63, wherein the coal comprises lignite coal.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/078,517 | 2005-03-14 | ||
US11/078,517 US20060204429A1 (en) | 2005-03-14 | 2005-03-14 | Production of activated char using hot gas |
US11/224,590 US7704921B2 (en) | 2005-03-14 | 2005-09-12 | Production of activated char using hot gas |
US11/224,590 | 2005-09-12 | ||
PCT/US2006/008894 WO2006099290A1 (en) | 2005-03-14 | 2006-03-13 | Production of activated char using hot gas |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2600875A1 true CA2600875A1 (en) | 2006-09-21 |
CA2600875C CA2600875C (en) | 2011-05-17 |
Family
ID=36992039
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2600875A Expired - Fee Related CA2600875C (en) | 2005-03-14 | 2006-03-13 | Production of activated char using hot gas |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1866246A4 (en) |
KR (1) | KR101275436B1 (en) |
CA (1) | CA2600875C (en) |
WO (1) | WO2006099290A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7767007B2 (en) * | 2006-12-08 | 2010-08-03 | Praxair Technology, Inc. | Mercury adsorbents compatible as cement additives |
US9427744B1 (en) | 2013-01-17 | 2016-08-30 | Calgon Carbon Corporation | Methods for processing carbonaceous materials |
KR101998190B1 (en) * | 2018-02-12 | 2019-07-12 | 한국에너지기술연구원 | Method for Preparation of mesoporous activated carbon from needle coke via 2nd steam activation |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3958957A (en) * | 1974-07-01 | 1976-05-25 | Exxon Research And Engineering Company | Methane production |
US4475986A (en) * | 1983-09-07 | 1984-10-09 | Peabody Development Company | Stable activated carbon process using a moving grate stoker furnace |
FI931785A (en) * | 1993-04-20 | 1994-10-21 | Valtion Teknillinen | Process and apparatus for producing liquid fuel by pyrolysis of raw fuel |
WO1999008777A1 (en) * | 1997-08-19 | 1999-02-25 | Electric Power Research Institute, Inc. | Apparatus and method for removal of vapor phase contaminants from a gas stream by in-situ activation of carbon-based sorbents |
US6534442B1 (en) * | 1998-05-14 | 2003-03-18 | Caigon Carbon Corporation | Process for production of carbonaceous chars having catalytic activity |
JP4493824B2 (en) * | 2000-09-28 | 2010-06-30 | 日本パイオニクス株式会社 | Purification method and cleaning agent for harmful gas |
US6521021B1 (en) * | 2002-01-09 | 2003-02-18 | The United States Of America As Represented By The United States Department Of Energy | Thief process for the removal of mercury from flue gas |
US6726888B2 (en) * | 2002-01-25 | 2004-04-27 | General Electric Company | Method to decrease emissions of nitrogen oxide and mercury |
-
2006
- 2006-03-13 EP EP06738006A patent/EP1866246A4/en not_active Withdrawn
- 2006-03-13 CA CA2600875A patent/CA2600875C/en not_active Expired - Fee Related
- 2006-03-13 KR KR1020077023409A patent/KR101275436B1/en active IP Right Grant
- 2006-03-13 WO PCT/US2006/008894 patent/WO2006099290A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
EP1866246A1 (en) | 2007-12-19 |
KR20070121742A (en) | 2007-12-27 |
EP1866246A4 (en) | 2012-11-07 |
WO2006099290A1 (en) | 2006-09-21 |
KR101275436B1 (en) | 2013-06-19 |
CA2600875C (en) | 2011-05-17 |
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EEER | Examination request | ||
MKLA | Lapsed |
Effective date: 20210913 |
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MKLA | Lapsed |
Effective date: 20200313 |