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CA2670511A1 - Storage case with internal frame - Google Patents

Storage case with internal frame Download PDF

Info

Publication number
CA2670511A1
CA2670511A1 CA002670511A CA2670511A CA2670511A1 CA 2670511 A1 CA2670511 A1 CA 2670511A1 CA 002670511 A CA002670511 A CA 002670511A CA 2670511 A CA2670511 A CA 2670511A CA 2670511 A1 CA2670511 A1 CA 2670511A1
Authority
CA
Canada
Prior art keywords
frame
storage case
case
flanges
panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002670511A
Other languages
French (fr)
Inventor
William C. Kalkwarf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Waterloo Industries Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2670511A1 publication Critical patent/CA2670511A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B47/00Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements
    • A47B47/02Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements made of metal only
    • A47B47/021Racks or shelf units

Landscapes

  • Assembled Shelves (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Cabinets, Racks, Or The Like Of Rigid Construction (AREA)

Abstract

A storage case includes a U-shaped structural frame that forms three closed sides of the case. Decorative panels are fastened to the frame to form exterior surfaces of the case.

Description

STORAGE CASF, WITH INTERNAL FRAME

Cross Reference to Related Applications [0001] This non-provisional application claims the benefit of U.S. Provisional Patent Application No. 60/861,877, entitled "Storage Container Frame," filed on November 30, 2006, the eiitire disclosure of which is incorporated herein by reference, to the extent that it is not conflicting with the present disclosure.

Field of the Invention [0002] The present invention relates to a storage container frame aiid to a storage container frame for use witli a tool chest or tool cabinet.

Background of the Invention [0003] Storage containers such as dressers, bureaus, and file cabinets having drawers are in popular use. Several exemplary storage devices include tool chests, tool cabinets, and combination tool chest and cabinet units. Tool chests, tool cabinets, and combination tool cliest and cabinet units are in widespread use in residential, conunercial and industrial settings.
[0004] The manufacture of tool chests and tool cabinets is well-known. Tool chests and cabinets typically are constn.icted by welding togetlier pieces of metal panel sections fornled by blanking and bending operations. The welded pieces form a multiple sided box-shaped housing having an open front. Additional exterior panels may be welding on the housing to forni a finished unit. The interior of the box conventionally includes two or more cooperatively aligried horizontal slide carriers for installing a plurality of drawers. After the entire unit has been formed and assembled, the drawers are installed.
Subsequently, the box is painted or otherwise finished to produce an end product having a unifonn finish and exterior surface appearance.

Suintnary [0005] A storage case and inethod for assembling the same is provided. The storage case includes a U-shaped frarne that forms three of the closed sides of the storage case.
Decorative side and other exterior panels are fastened to the franie, preferably by means other than welding, to fonn exterior surfaces of the storage case.

Brief Description of the Drawin%!s [0006] Further features and advantages of this invention will become apparent fiom the following detailed description made with reference to the accompanying drawings.
[0007] Figure 1 a is a front perspective view of a tool chest constructed with a case frame in accordance with an embodimeiit of this invention;
[0008] Figure lb is a bottom perspective view of a tool chest constructed with a case frame in accordance with an embodirnent of this invention;
[0009] Figure 2a is a front perspective view of a tool cabinet constructed with a case fi=ame in accordance with an embodiment of this invention;
[00010] Figure 2b is a bottom perspective view of a tool cabinet constnacted with a case frame in accordance with an embodiment of this invention;
[00011] Figure 3a is an exploded perspective view of a case frame in accordance with an embodiment of the present invention;
[00012] Figure 3b is a top plan view of a metal panel that can be used to constnact a case frame in accordance with an embodiment of the present invention;
[00013] Figures 4a-4d are various views of a decorative side panel that can be connected to the case frame of Figure 3a to construct a tool chest or cabinet in accordance with an embodiment of the present invention;
[00014] Figure 5 is a bottom perspective view of a decorative top panel that can be comlected to the case frame of Figure 3a to construct a tool chest or cabinet in accordance with an embodiment of the present invention;
[00015] Figure 6 is a rear perspective view of a decorative rear panel that can be coiuiected to the case fi=aine of Figure 3a to construct a tool chest or cabinet in accordance with an embodiment of the present invention;
[00016] Figure 7a is a cross section view of the side panel of Figure 4a and the rear panel of Figure 6 colulected to the case frame of Figure 3a to construct a tool chest or cabinet in accordance with an ernbodiment of the present invention;
[00017] Figure 7b is an exploded cross section view of the side panel of Figure 4a and the rear panel of Figure 6 coimected to the case frame of Figure 3a to construct a tool chest or cabinet in accordance witli an embodiment of the present invention;
[00018] Figure 8a is a cross section view of the side panel of Figure 4a coruiected to the case frame of Figure 3a to construct a tool chest or cabinet in accordance with an einbodiment of the present invention;
[00019] Figure 8b is an exploded cross section view of the side panel of Figure 4a comiected to the case frame of Figure 3a to construct a tool chest or cabinet in accordance with an embodiment of the present invention; and [00020] Figure 9 is a cross section view of the side panel of Figure 4a, the rear panel of Figure 6, and a fi=ont block panel connected to the case frame of Figure 3a to construct a tool chest or cabinet in accordance with an embodiinent of the present invention.

Detailed Description of the Invention [00021] This Detailed Description of the Invention merely describes embodiments of the invention and is not intended to limit the scope of the specification or claims in any way.
Indeed, the invention as described by the specification and claims is broader than and umliinited by the prefei7=ed embodiments, and the terins used in the specification and claims have their full ordinary meaning.
[00022] The present invention will be described for use with a tool chest and a tool cabinet. It should be understood that this is for exemplary purposes only and the invention can be applied to a wide variety of storage cases and applications.
[00023] The invention is directed to a storage case frarne and method of assernbly of same. The iiivention provides flexibility in styling and aesthetic options for the resultant storage container. As a result, a variety of styles of non-welded, non-painted skin can attach directly to one frame. The performance of a storage case constructed in accordance with this invention compares favorably to existing storage cases. The invention further provides flexibility to allow manufacturing with a minimum of fabrication, weld, paint and assembly operations. The case frame produced witliout welding requires a lower skilled labor force and lower costs assembly techniques. The design however does not preclude the ability to weld the frame.
[00024] The storage case is assembled without welding using a joinery tecluiique, such as for example, rivets, other hardware, or adhesive. A skin material can be subsequently applied to the fi=ame to coinplete the assenibly of the storage container. The skin may be attached without welding by press fitting the skin over flanges, by adhesive, or by other suitable methods.
[00025] The assembly niethod allows for a variety of different finishes for the outer skin, such as for example, brushed stainless, painted, anodized, clear coat, arid stained. The assembly method also allows for a variety of different material selection for the outer skin, such as for exarnple, stainless steel, aluminum, carbon fiber, plastic, and wood. One standard case fi=ame can be used with a variety of materials with only a minimum of tooling revisions.
This beneficial feature provides flexibility to apply the design concept to allow a variety of the finished products within a single frame platform. Further, different styles and outside shapes could be used based on the base platforrn of the box and drawer shells.
[00026] The invention allows for the manufacture of tool storage chest and cabinets without any painting equipment or finishing operations. This feature lowers capital equipment costs as compared to lmown designs and methods in the art. Any finishes or painting of the skin material can occur before blanking and forrning.
Alternatively, the material can be procured in pre-coat or mill finished form.
[00027] Figures la and lb are views of a tool chest 10 that has been constructed with a case frame 100 (shown in Figure 3a) and decorative exterior panels including side panels 12, top panel 16, rear pane124, bottom pane120 and fi-ont finisliing panels 13a, 13b. The tool chest includes drawers 15 that slide on slider carriers (not shown) inounted to the case fi-ame 100. Figures 2a and 2b are views of a tool cabinet 50 that has been constructed with a case frame 100 (shown in Figure 3a) and decorative exterior panels including side panels 12', top panel 16', bottom pane120' and front finishing panels 13a', 13b'. The tool cabinet includes casters 34 and drawers 15' that slide on slider carriers (not shown) mounted to the case fraine 100. The details of the slider carriers and drawers are not described herein, as this mechanism is known in the art.
[00028] Figures 3a and 3b illustrate an exemplary case franie 100 that is used to construct the tool chest and cabinet shown in Figures 1 a-2b. The case fi=ame 100 has a U-shape made up of two side segments 110a, 110b connected at an edge to an intermediate seginent 110c. In the described embodiment, the intennediate seginent 110c serves as the bottom surface of the tool chest or cabinet. However, in other embodiments, the intermediate segment may serve as the top or rear surface of the tool cliest or cabinet.
Various slider carrier mounting holes are shown in the side segments 110a, 1 lOb. Slider carriers are connected to these holes in the side segrnents. The intermediate segment includes niounting holes 134 to which the casters 34 are mounted when the case frame 100 is used to construct a tool cabinet 50. The structure and construction of a tool chest frame is similar to a tool cabinet franie, with several coinmon exceptions. A tool chest typically is without casters and has a bottorn surface designed to accoinmodate restiiig on a flat surface, such as for example, a work bench or the top of a tool cabinet. The top surface of a tool chest may be hinged to allow for tool storage access within the tool chest.
[00029] It may be advantageous to form the entire case frame 100 from a single flat panel of heavy gauge metal, such as, for exalnple, 18 gauge galvanized steel, as shown in Figure 3b. The material used for the case frame 100 can be selected to provide sufficierit structural strength so that material selected for the decorative side, top, and rear panels need not provide significant structural strength. The vertical side frame seginents include vertical frame flanges 115a, 115b on either edge of the vertical side frame segments and top frame flanges 121a, 121b. The vertical frame flanges extend away from the interior of the case frame 100 at a substantially right angle to the side segments 110a, 110b. The top frame flanges 121a, 121b extend toward the interior of the case frame 100 at a substantially rigllt angle to the vertical side frame segrnents 110a, 1 lOb. The intennediate segment 110c includes front and rear flanges 117a, 117b that extend toward the interior of the case frame.
[00030] To provide additional structural strength, cross members 135a, 135b, 135c are comlected between the vertical side segments to provide strength to the top of the case frame.
Four L brackets 142 are installed at the bottom corners of the case frame belrind the front and rear flanges 117a, 117b and on an exterior surface of the vertical frarne flanges 115a, 115b.
The L brackets 142 maintain the relative position of the side segments 110a, 110b and the inter-mediate segment 110c. The connection of the cross members and L, brackets to the case frame can be performed by welding or without welding by using rivets or other fasteners.
[00031] Figures 4a-4d are various views of a decorative side panel 12 that can be corrnected to the case frame 100. The side panel 12 forms an exterior surface of the tool chest or cabinet. The side panel 12 includes a top side panel flange 12 with mounting holes 153 that align with holes on the top franie flanges 121a, 121b. The side panel is thus connected to the frame with fasteners inserted tlrrough top frame flange and top side panel flange. The side panel also irrcludes a first vertical side panel flange 12b that is forrned into a J shape with respect to the side panel 12. The first vertical side panel flange 12b includes a front mounting surface witli mounting holes 151 to which the front finishing panel 13a is coruiected, rnounting holes 143 and a clearance slot 144. An L. bracket 155 protrudes through the slot 144 as shown in Figure 4a. The L bracket is comlected to the side panel 12 through the rnounting holes 143 in the side panel. The L bracket 155 is thus used to comiect the side panel to the lower frorrt finishing panel 13b as will be described in connection with Figures 7-9. A top flange ear 12e protrudes from a top of the first vertical side panel flange. The side panel includes a second side panel flange 12d to which the rear pane124 is attached and a bottom side panel flange 12c.
[00032] Figure 5 illustrates the decorative top pane160 as viewed from below the panel. The top pane160 includes bent down top panel side flanges 60a and a bent dowrr top parrel rear flange 60b. The top panel side flanges 60a include top mounting flanges 61 that corrnect to top frame flanges 121a, 121b (Figure 3a). The top panel rear flange 60b includes mounting flanges 60c that comiect to the rear cross member 135b (Figure 3a).
Figure 6 illustrates the decorative rear pane124. The rear pane124 includes side flanges 24a that are connected to the second side panel flange 12d (Figure 4d) on either side panel 12. The rear panel 24 includes a top flange 24c that is connected to the mounting flanges 60c on the top panel (Figure 5). The rear panel also includes a bottom flange that is connected to the rear flange 117b on the franie (Figure 3a).

[000331 As already discussed above, the comiections between the case frame 100 and the decorative external panels such as the side panels 12, the rear pane124, and the top panel 60 can be made by welding or without welding using fasteners. In addition, because sufficient stnzctural strength is provided by the frame 100, L brackets 142, and cross members 135a, 135b, 135c, the decorative external panels inay be constnicted of thin or flexible niaterial that provide pleasing aesthetic qualities witliout providing significant structural strength.

[000341 Figures 7a and 7b illustrate the coiinection of the side panel 12 and the rear pane124 to a rear portion of the frame 100. As can be seen in Figure 7a, the L
bracket 142 is comiected to the rear flange 117b on the intermediate fraine segment 1 l Oc with rivets or fasteners. In this mamzer, the side panel 12 is connected at its bottom to the frame 100 and provides an exterior surface that covers the side vertical frame segment 110a.
The rear panel 24 is connected with rivets or other fasteners to the second side panel flange 12d. Figures 8a and 8b illustrate the relative position of the side panel 12 and a front side of the fraine 100.
As can be seen in Figure 8a and also Figure 9, the first vertical side panel flange 12b fits against an end of the front flange 117a on the fraine and fits adjacent the L.
bracket 142 that is installed on the vertical frame flange 11 5a on the side frame segment 110a.

[000351 Figure 9 shows further details of the coiuiections between the side panels 12, rear pane124, and front finishing panel 13b to the frame 100. A strengthening bracket 175 is installed between the side frame segment 110a and the intermediate frame segment 110c. The front finishing panel 13b is connected to the L bracket 155 that protrudes from the side panel 12.

[00036] While several embodiments of the invention has been illustrated and described in considerable detail, the present invention is not to be considered limited to the precise consti-uctions disclosed. Various adaptations, modifications and uses of the invention rnay occur to those skilled in the arts to which the invention relates. It is the intention to cover all such adaptations, modifications and uses falling within the scope or spirit of the specification filed herewith.

Claims (24)

1. A storage case having four closed sides, a top side, and an open side, the storage container comprising:
a substantially U-shaped case frame comprising first, second, and third frame segments joined to one another along an edge to form an interior surface of three of the closed sides of the storage case, wherein the first and third segments form vertical frame sides of the case and include vertical frame flanges disposed along both vertical edges of the first and third segments, the vertical frame flanges extending away from the interior surface of the closed sides at substantially a right angle; and first and second decorative side panels connected to the vertical frame sides, each side panel having a substantially flat main portion configured to span and rest proximate to outside ends of the vertical frame flanges, each side panel including two side flanges disposed along parallel edges of the side panel and including a perpendicular flange portion configured to rest adjacent to outside faces of the vertical frame flanges;
wherein the side panels are connected to the case frame such that the side panels form an exterior surface of two of the closed sides and exterior edges of the open side of the storage case.
2. The storage case of claim 1 wherein the case frame comprises a single sheet of material that is bent to form the first, second, and third segments and the vertical frame flanges.
3. The storage case of claim 1 wherein the side panels comprise a single sheet of material that is bent to form the main portion and the side flanges.
4. The storage case of claim 1 wherein the second frame segment forms a bottom of the storage case.
5. The storage case of claim 4 further comprising one or more cross members connected between top end portions of the vertical frame sides.
6. The storage case of claim 4 wherein the second frame segment includes caster mounting structure.
7. The storage case of claim 4 wherein the side flanges include a parallel flange portion disposed at an end of the perpendicular flange portion, the parallel flange portion extending parallel to and spaced from the main portion, the storage case further comprising a rear decorative panel that includes rear panel flanges configured to connect to the parallel flange portion of each of the side panels.
8. The storage case of claim 1 wherein the side panel includes a top flange that extends from a top edge of the main portion toward the interior surfaces of the case and substantially perpendicular to the main portion, the top flange configured to connect to a inwardly disposed top flange on the vertical frame sides.
9. The storage case of claim 8 further comprising a top panel that is configured to connect to the inwardly disposed top flange on the vertical frame sides.
10. The storage case of claim 1 wherein the side panel includes at least one decorative surface and wherein the side panel is connected to the frame such that the decorative surface forms an exterior surface of the storage case.
11. The storage case of claim 8 wherein the side panels are connected to the case frame with rivets.
12. The storage case of claim 8 wherein the side panels are welded to the case frame.
13. A metal storage case having two vertical sides, a vertical back, a top side, a bottom side, and an open front side, the storage container housing one or more drawers that slide on drawer slides within the storage case, the storage case comprising:
a substantially U-shaped case frame comprising:

first, second, and third frame segments formed by bending a single sheet of metal to form an interior surface of three of the closed sides of the storage case;
wherein the second segment forms an interior surface of the bottom side; and wherein the first and third segments form an interior surface of the vertical sides of the case and include vertical frame flanges disposed along both vertical edges of the first and third segments, the vertical frame flanges extending away from the interior surface of the closed sides at substantially a right angle and wherein the first and third segments include mounting openings configured to accept co-acting fastening features on the drawer slides, the first and third segments further comprising a top frame flange extending toward an interior of the storage case at a top edge of the first and third segments, the top frame flange extending at substantially a right angle to the first and third segments;
at least one cross member connected between top end portions of the first and third segments;
first and second decorative side panels connected to the first and third frame segments, each side panel comprising:
a substantially flat main portion configured to span and rest proximate to outside ends of the vertical frame flanges;
two side flanges disposed along parallel edges of the side panel, the side flanges including a perpendicular flange portion configured to rest adjacent to outside faces of the vertical frame flanges and a parallel flange portion disposed at an end of the perpendicular flange portion that extends parallel to and spaced from the main portion; and a top flange that extends from a top edge of the main portion toward the interior surfaces of the case and substantially perpendicular to the main portion configured to rest on top of and be connected to the top frame flange;
wherein the side panels are connected to the frame such that the side panel forms an exterior surface of two of the closed sides and an exterior edge of the open side of the storage case;
a decorative rear panel that includes rear panel flanges configured to connect to the parallel flange portion of each of the side panels; and a top panel that is configured to connect to the top frame flange and to a rear mounting flange on the rear panel.
14. The metal storage case of claim 13 wherein the second frame segment includes caster mounting structure.
15. The metal storage case of claim 13 wherein the side panel comprises aluminum.
16. The metal storage case of claim 13 wherein the side panel includes at least one decorative surface and wherein the side panel is connected to the frame such that the decorative surface forms an exterior surface of the storage case.
17. The metal storage case of claim 13 wherein the side panels are connected to the case frame with rivets.
18. The metal storage case of claim 13 wherein the side panels are welded to the case frame.
19. A method of constructing a storage case comprising:
providing a substantially U-shaped case frame comprising first, second, and third frame segments joined to one another along an edge to form an interior surface two vertical sides and a bottom of the storage case, wherein the first and third segments form the vertical sides of the case and include vertical frame flanges disposed along both vertical edges of the first and third segments, the vertical frame flanges extending away from the interior surface of the closed sides at substantially a right angle;
installing first and second decorative side panels on the first and third frame segments by positioning a substantially flat main side portion on outside ends of the vertical frame flanges such that the main side portion spans the vertical frame flanges; and fastening a top flange portion of the first and second decorative side panels to a top frame flange that extends inwardly from a top end portion of the first and third frame segments;
wherein the side panels are connected to the case frame such that the side panels form an exterior surface of two of the closed sides and an exterior edge of the open side of the storage case.
20. The method of claim 19 wherein the step of providing a case frame is performed by bending a single piece of metal to form the panel portions and vertical frame flanges.
21. The method of claim 19 wherein the side panel flange includes a perpendicular flange portion configured to rest adjacent to outside faces of the vertical frame flanges and a parallel flange portion disposed at an end of the perpendicular flange portion that extends parallel to and spaced from the main portion to the case frame, the method comprising the step of installing rear panel flanges of a rear decorative panel to the parallel flange portion of each of the side panels.
22. The method of claim 20 comprising the step of installing a top panel to the top frame flange.
23. The method of claim 20 wherein the step of fastening the top flange portion to the top frame flange is performed by riveting.
24. The method of claim 20 wherein the step of fastening the top flange portion to the top frame flange is performed by welding.
CA002670511A 2006-11-30 2007-11-30 Storage case with internal frame Abandoned CA2670511A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US86187706P 2006-11-30 2006-11-30
US60/861,877 2006-11-30
PCT/US2007/086009 WO2008067508A2 (en) 2006-11-30 2007-11-30 Storage case with internal frame

Publications (1)

Publication Number Publication Date
CA2670511A1 true CA2670511A1 (en) 2008-06-05

Family

ID=39468740

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002670511A Abandoned CA2670511A1 (en) 2006-11-30 2007-11-30 Storage case with internal frame

Country Status (6)

Country Link
US (1) US20080129158A1 (en)
EP (1) EP2091389A4 (en)
CN (1) CN101541212A (en)
CA (1) CA2670511A1 (en)
MX (1) MX2009005718A (en)
WO (1) WO2008067508A2 (en)

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EP2091389A2 (en) 2009-08-26
EP2091389A4 (en) 2011-06-15
CN101541212A (en) 2009-09-23

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