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CA2531832C - Powdery formulations for inhalation, containing a novel anticholinergic agent - Google Patents

Powdery formulations for inhalation, containing a novel anticholinergic agent Download PDF

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Publication number
CA2531832C
CA2531832C CA2531832A CA2531832A CA2531832C CA 2531832 C CA2531832 C CA 2531832C CA 2531832 A CA2531832 A CA 2531832A CA 2531832 A CA2531832 A CA 2531832A CA 2531832 C CA2531832 C CA 2531832C
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Prior art keywords
excipient
inhalable
active substance
inhalable powder
powder according
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CA2531832A
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CA2531832A1 (en
Inventor
Friedrich Schmidt
Michael Trunk
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Boehringer Ingelheim International GmbH
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Boehringer Ingelheim International GmbH
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/007Pulmonary tract; Aromatherapy
    • A61K9/0073Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy
    • A61K9/0075Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy for inhalation via a dry powder inhaler [DPI], e.g. comprising micronized drug mixed with lactose carrier particles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/535Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with at least one nitrogen and one oxygen as the ring hetero atoms, e.g. 1,2-oxazines
    • A61K31/53751,4-Oxazines, e.g. morpholine
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P11/00Drugs for disorders of the respiratory system
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P11/00Drugs for disorders of the respiratory system
    • A61P11/06Antiasthmatics

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  • Health & Medical Sciences (AREA)
  • Veterinary Medicine (AREA)
  • Animal Behavior & Ethology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Chemical & Material Sciences (AREA)
  • Pulmonology (AREA)
  • Public Health (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Epidemiology (AREA)
  • Otolaryngology (AREA)
  • Medicinal Preparation (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Medicines That Contain Protein Lipid Enzymes And Other Medicines (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)
  • Nitrogen Condensed Heterocyclic Rings (AREA)

Abstract

The invention relates to powdery formulations for inhalation, containing an anticholinergic agent of formula (I), wherein X represents an anion which can have meanings cited in the description and in the claims, a method for the production thereof and the use thereof in the production of a medicament for treating respiratory tract diseases, especially for treating COPD (chronic obstructive pulmonary disease) and asthma.

Description

POWDERY FORMULATIONS FOR INHALATION, CONTAINING A NOVEL
ANTICHOLINERGIC AGENT

The invention relates to powder formulations for inhalation, containing as sole active substance an anticholinergic of formula 1 Me\+/Me -X
N

O H
O O
Me \ I \ f wherein X - may denote an anion having the meanings described herein, processes for preparing them and their use for preparing a pharmaceutical composition for the treatment of respiratory complaints, particularly for the treatment of COPD (chronic obstructive pulmonary disease) and asthma.

Background to the invention The compounds of formula 1 are known from WO 02/32899. They have valuable pharmacological properties and can provide therapeutic benefit as highly effective anticholinergics in the treatment of respiratory complaints, particularly in the treatment of inflammatory and/or obstructive diseases of the respiratory tract, particularly for treating asthma or COPD (chronic obstructive pulmonary disease).

When treating the above diseases it is convenient to administer the active substance by inhalation. In addition to the administration by inhalation of broncholytically active compounds in the form of metered aerosols and inhalable solutions the administration of inhalable powders containing active substance is also of particular importance.
In the case of active substances with a particularly high efficacy, only small amounts of the active substance are needed per single dose to achieve the therapeutically desired effect. In such cases the active substance has to be diluted with suitable excipients to prepare the inhalable powder. Because of the large amount of excipient, the properties of the inhalable powder are critically influenced by the choice of excipient. When choosing the excipient its particle size is particularly important. As a rule, the finer the excipient, the poorer its flow properties. However, good flow properties are a prerequisite for highly accurate metering when packing and dividing up the individual doses of preparation, e.g.
when producing capsules (inhalettes) for powder inhalation or when the patient is metering the individual dose before using a multi-dose inhaler. Moreover, the particle size of the excipient is very important for the emptying characteristics of capsules when used in an inhaler. It has also been found that the particle size of the excipient has a considerable influence on the proportion of active substance in the inhalable powder which is delivered for inhalation. The term inhalable proportion of active substance refers to the particles of the inhalable powder which are conveyed deep into the branches of the lungs when inhaled with a breath. The particle size required for this is between 1 and 10 m, preferably less than 6 m.
The aim of the invention is to prepare an inhalable powder containing the active substance of formula 1 which, while being accurately metered (in terms of the quantity of active substance released and delivered to the lungs on each inhalation process) with only slight variations between batches, enables the active substance to be administered in a large inhalable proportion. A further aim of the present invention is to prepare an inhalable powder containing the active substance of formula 1 which ensures good emptying characteristics of the capsules, if the powder is administered by means of powder-filled capsules.

A further aim of the invention is to provide an inhalable powder which is characterised by a high degree of homogeneity of the powder mixture and minimal fluctuations in the dispersion characteristics from one batch of powder to the next.
The homogeneity of the powder mixture and minor fluctuations in the dispersion properties are crucial in ensuring that the inhalable proportion of active substance is released reproducibly in constant amounts and hence with the lowest possible variability. Accordingly, the present invention also sets out to prepare an inhalable powder which allows the inhalable proportion of active substance to be administered with the lowest possible variability.

The characteristics of emptying from the powder reservoir (the container from which the inhalable powder containing the active substance is released for inhalation) play an important part, not exclusively, but especially in the administration of inhalable powders using powder-filled capsules. If only a small amount of the powder formulation is released from the powder reservoir as a result of minimal or poor emptying characteristics, significant amounts of the inhalable powder containing the active substance are left in the powder reservoir (e.g.
the capsule) and are unavailable to the patient for therapeutic use. The result of this is that the dosage of active substance in the powder mixture has to be increased so that the quantity of active substance delivered is sufficient to produce the desired therapeutic effect.

Against this background the present invention further sets out to provide an inhalable powder which is also characterised by very good emptying characteristics.
Detailed description of the invention It was found that, surprisingly, the objectives outlined above can be achieved by means of the powdered preparations for inhalation (inhalable powders) according to the invention described hereinafter.

Accordingly, the present invention relates to inhalable powders containing as sole active substance a compound of formula .1 Meg+Me -N X
O H

O O
Me wherein X- denotes a pharmaceutically acceptable anion, mixed with a physiologically acceptable excipient, characterised in that the excipient has an average particle size of 10 - 50 m.

By the average particle size is meant here the 50% value of the volume distribution measured using a laser diffractometer by the dry dispersion method.
Preferred inhalable powders are those which contain as their sole active ingredient a compound of formula 1 wherein the anion X" is selected from the group consisting of chloride, bromide, iodide, sulphate, phosphate, methanesulphonate, nitrate, maleate, acetate, citrate, fumarate, tartrate, oxalate, succinate, benzoate and p-toluenesulphonate.

Preferably salts of formula 1 are used wherein X- denotes an anion selected from among chloride, bromide, 4-toluenesulphonate and methanesulphonate.

Particularly preferred within the scope of the present invention are those formulations which contain the compound of formula 1 wherein X" denotes bromide as their sole active substance.

References to the compound of formula 1 within the scope of the present invention always include all possible amorphous and crystalline modifications of this compound. References to the compound of formula I within the scope of the present invention also include all possible solvates and hydrates which may be formed by this compound. In an exemplary embodiment, the hydrate of the compound is provided.
Any reference to the compound V within the scope of the present invention is to be regarded as a reference to the pharmacologically active cation of the formula shown below contained in the salts 1 Meg+,Me N
O Fi O O
Me If.

4a The content of active substance in the inhalable powders according to the invention is in the range from 0.0008 to 33%, based on the pharmacologically active cation 1'.
Within the scope of the present invention amounts given in percent are always to be interpreted as percent by weight unless specifically stated to the contrary.
Inhalable powders which contain 0.008 to 20.6% 1' are preferred according to the invention. Particularly preferred inhalable powders contain 1' in an amount of about 0.025 to 9.9%, preferably 0.05 to 6.6%, particularly preferably 0.07 to 3.3%.
Lastly, inhalable powders which contain about 0.08 to 2.5% of cation 1' are of particular importance according to the invention.

The content of the compounds of formula 1 (= cation 1' plus anion X-) can easily be calculated from the content of pharmacologically active cation 1' depending on the choice of the corresponding anion X-. If for example X- denotes the bromide anion which is particularly preferred according to the invention, the inhalable powders according to the invention may contain between 0.001 and 40 %, preferably 0.01 to 25 % of compound 1 (in form of the bromide). Of particular interest according to the invention are inhalable powders which contain about 0.03 to 12%, preferably 0.06 to 8%, particularly preferably 0.08 to 4% of compound in the form of the bromide. Of particular importance according to the invention are inhalable powders which contain about 0.1 to 3% of the compound of formula 1 (in the form of the bromide).

The formulations according to the invention contain the compounds of formula 1 as sole active substance. Pharmaceutical formulations which contain other active substances in addition to a compound of formula 1 are not the subject of this invention.

In particularly preferred inhalable powders the excipient is characterised by an average particle size of 12 to 35 gm, particularly preferably from 13 to 30 m.
Particularly preferred embodiments of the invention are further characterised in that the excipient has a 10% fine content of from 0.5 to 6 m. The 10% fine content in this instance refers to the 10% value of the volume distribution measured using a laser diffractometer by the dry dispersion method.
Particularly preferred according to. the invention are those inhalable powders wherein the 10% fine content is about 1 to 4 m, preferably about 1.5 to 3 m.
Also particularly preferred are those inhalable powders wherein the excipient has a specific surface area of 0.1 to 2 m2/g. By specific surface area is meant, for the purposes of the invention, the mass-specific powder surface area, calculated from the N2 absorption isotherm which is observed at the boiling point of liquid nitrogen (method of Brunauer, Emmett and Teller).
Also preferred according to the invention are those inhalable powders wherein the excipient has a specific surface area of between 0.2 and 1.5 m2/g, preferably between 0.3 and 1.0 m2/g.

The excipients used for the purposes of the present invention are preferably prepared by suitable grinding and/or screening by common methods known in the art. The excipients used according to the invention may possibly also be mixtures of excipients obtained by mixing together excipient fractions of different mean particle sizes.

Examples of physiologically acceptable excipients which may be used to prepare the inhalable powders used for the inhalettes according to the invention include, for example, monosaccharides (e.g. glucose, fructose, arabinose), disaccharides (e.g.
lactose, saccharose, maltose, trehalose), oligo- and polysaccharides (e.g.
dextranes, dextrins, maltodextrin, starch, cellulose), polyalcohols (e.g. sorbitol, mannitol, xylitol), cyclodextrins (e.g. a-cyclodextrin, (3-cyclodextrin, x-cyclodextrin, methyl-(3-cyclodextrin, hydroxypropyl-j3-cyclodextrin), amino acids (e.g. arginine hydrochloride) or salts (e.g. sodium chloride, calcium carbonate). Preferably, mono- or disaccharides are used, while the use of lactose or glucose is preferred, particularly, but not exclusively, in the form of their hydrates. For the purposes of the invention, lactose is the particularly preferred excipient, while lactose monohydrate is most particularly preferred.
Preferably, excipients of high crystallinity are used for the powder formulations according to the invention. This crystallinity can be assessed by means of the enthalpy released as the excipient is dissolved (solution enthalpy). In the case of the excipient lactose monohydrate, which is most preferably used according to the invention, it is preferable to use lactose which is characterised by a solution enthalpy of > 45 J/g, preferably > 50 J/g, particularly preferably > 52 J/g.

The inhalable powders according to the invention are characterised, in accordance with the problem on which the invention is based, by a high degree of homogeneity in the sense of the accuracy of single doses. This is in the region of < 8 % , preferably < 6 % , most preferably < 4 `Vo.
After the starting materials have been weighed in the inhalable powders are prepared from the excipient and the active substance using methods known in the art. Reference may be made to the disclosure of WO 02/30390, for example. The inhalable powders according to the invention may accordingly be obtained by the method described below, for example. In the preparation methods described hereinafter the components are used in the proportions by weight described in the above-mentioned compositions of the inhalable powders.

First, the excipient and the active substance are placed in a suitable mixing container. The active substance used has an average particle size of 0.5 to 10 gm, preferably 1 to 6 gm, most preferably 2 to 5 gm. The excipient and the active substance are preferably added using a sieve or a granulating sieve with a mesh size of 0.1 to 2 mm, preferably 0.3 to 1 mm, most preferably 0.3 to 0.6 mm.
Preferably, the excipient is put in first and then the active substance is added to the mixing container. During this mixing process the two components are preferably added in batches. It is particularly preferred to sieve in the two components in alternate layers. The mixing of the excipient with the active substance may take place while the two components are still being added. Preferably, however, mixing is only done once the two components have been sieved in layer by layer.
If after being chemically prepared the active substance used in the process described above is not already obtainable in a crystalline form with the particle sizes mentioned earlier, it can be ground up into the particle sizes which conform to the above-mentioned parameters (so-called micronising).
The micronising process may be carried out using conventional mills.
Preferably, the micronisation is carried out with the exclusion of moisture, more preferably, using a corresponding inert gas such as nitrogen, for example. It has proved particularly preferable to use air jet mills in which the material is comminuted by the impact of the particles on one another and on the walls of the grinding container. According to the invention, nitrogen is preferably used as the grinding gas. The material for grinding is conveyed by the grinding gas under specific pressures (grinding pressure). Within the scope of the present invention, the grinding pressure is usually set to a value between about 2 and 8 bar, preferably between about 3 and 7 bar, most preferably between about 3.5 and 6.5 bar. The material for grinding is fed into the air jet mill by means of the feed gas under specific pressures (feed pressure). Within the scope of the present invention a feed pressure of between about 2 and 8 bar, preferably between about 3 and 7 bar and most preferably between about 3.5 and 6 bar has proved satisfactory. The feed gas used is also preferably an inert gas, most preferably nitrogen again. The material to be ground (crystalline compound of formula 1) may be fed in at a rate of about 35 g/min, preferably at about 10-30 g/min.

For example, without restricting the subject of the invention thereto, the following apparatus has proved suitable as a possible embodiment of an air jet mill: a 2-inch Microniser with grinding ring, 0.8 mm bore, made by Messrs Sturtevant Inc., Circuit Street, Hanover, MA 02239, USA. Using this apparatus, the grinding process is preferably carried out with the following grinding parameters:
grinding pressure: about 4.5 - 6.5 bar; feed pressure: about 4.5 - 6.5 bar; supply of grinding material: about 17 - 21 g/min.

It may optionally be advantageous to add a finer excipient fraction with an average particle size of 1 to 9 m to the inhalable powders according to the invention.
Such inhalable powders which contain in addition to the active substance of formula I an excipient mixture which comprises, in addition to the excipient with an average particle size of 10 - 50 m mentioned hereinbefore, a specifically added excipient fraction with an average particle size of 1 - 9 m, are preferably prepared by first mixing the two excipient fractions and then adding the active substance to this excipient mixture. Suitable processes for preparing active substance formulations of this kind are known in the art (e.g. WO 02/30390, WO 03/017970, WO
03/017979).
If excipient mixtures of coarser and finer excipient fractions are used, the proportion of finer excipient in the total quantity of excipient is preferably 1 to 20%.
If excipient mixtures of coarser and finer excipient fractions are used, the coarser excipient fraction preferably has the above-mentioned properties in terms of mean particle size, specific surface area or crystallinity, whereas the finer excipient fraction mixed therewith is preferably characterised by an average particle size of from 2 to 8 m, particularly preferably from 3 to 7 m. Furthermore, the proportion of fine excipient fraction in the total quantity of excipient in inhalable powders of this kind which may be used is preferably 3 to 15%, particularly preferably 5 to 10%.

The present invention also relates to the use of the inhalable powders according to the invention for preparing a pharmaceutical composition for the treatment von respiratory complaints, particularly for the treatment of COPD and/or asthma.
The inhalable powders according to the invention may for example be administered by means of inhalers which deliver a single dose from a supply using a measuring chamber as described in US 4570630A, or by other means as described in DE 36 25 685 A.

Alternatively and of equivalent significance according to the invention, the inhalable powders according to the invention may also be administered using inhalers which contain the inhalable powder in a number of individually packaged doses (Pre-Metered Dry Powder Inhaler).

Alternatively and of equivalent significance according to the invention, the inhalable powders according to the invention may also be packaged in capsules which are administered in inhalers such as those described in WO 94/28958, for example.
Particularly preferably, the capsules containing the inhalable powder according to the invention are administered using an inhaler as shown in Figure 1.
This inhaler is characterised by a housing 1 containing two windows 2, a deck 3 in which there are air inlet ports and which is provided with a screen 5 secured via a screen housing 4, an inhalation chamber 6 connected to the deck 3 on which there is a push button 9 provided with two sharpened pins 7 and movable counter to a spring 8, and a mouthpiece 12 which is connected to the housing 1, the deck 3 and a cover 11 via a spindle 10 to enable it to be flipped open or shut, as well as air through-holes 13 for adjusting the flow resistance.

The present invention further relates to the use of the inhalable powders according to the invention for preparing a pharmaceutical composition for the treatment of respiratory complaints, particularly for the treatment of COPD and/or asthma, characterised in that the inhaler described above and shown in Figure 1 is used.

Capsules made of all kinds of materials may be used for administering the inhalable powders according to the invention by means of powder-filled capsules. By capsule material is meant, within the scope of the present invention, the material from which the shell of the capsule for inhalation is made. The capsule material is preferably selected according to the invention from among gelatine, cellulose derivatives, starch, starch derivatives, chitosan and synthetic plastics.
If gelatine is used as the capsule material, it may be used in admixture with other additives selected from among polyethyleneglycol (PEG), preferably PEG 3350, glycerol, sorbitol, propyleneglycol, PEO-PPO block copolymers and other polyalcohols and polyethers. Within the scope of the present invention gelatine is used particularly preferably in admixture with PEG, preferably PEG 3350. A
gelatine capsule according to the invention preferably contains PEG in an amount of 1-10% (wt.-%), preferably 3-8 %. Particularly preferred gelatine capsules contain PEG in an amount of 4-6%, a PEG content of about 5 /% being most preferred according to the invention.
If cellulose derivatives are used as the capsule material, it is preferable to use hydroxypropylmethylcellulose, hydroxypropylcellulose, methylcellulose, hydroxymethylcellulose and hydroxyethylcellulose. In this case, hydroxypropylmethylcellulose (HPMC), particularly preferably HPMC 2910 is used as the capsule material.

If synthetic plastics are used as the capsule material, these are preferably selected according to the invention from among polyethylene, polycarbonate, polyester, polypropylene and polyethylene terephthalate. Particularly preferred synthetic plastics are polyethylene, polycarbonate or polyethylene terephthalate. If polyethylene is used as one of the particularly preferred capsule materials according to the invention, polyethylene with a density of between 900 and 1000 kg/m3, preferably from 940 - 980 kg/m3 , particularly preferably 960-970 kg/m3 is preferably used (high-density polyethylene).
The synthetic plastics according to the invention may be processed in various ways using manufacturing methods known in the art. Processing of the plastics by injection moulding is preferred according to the invention. Injection moulding without the use of mould release agents is particularly preferred. This manufacturing method is well defined and is characterised by particularly good reproducibility.

In another aspect the present invention relates to the above-mentioned capsules containing the inhalable powder according to the invention as mentioned hereinbefore. These capsules may contain approximately 1 to 20 mg, preferably about 3 to 15, particularly preferably about 4 to 6 mg of inhalable powder.
The present invention also relates to an inhalation kit consisting of one or more of the above capsules characterised in that it contains inhalable powder according to the invention in conjunction with the inhaler according to Figure 1.

The present invention also relates to the use of the above-mentioned capsules characterised by their content of inhalable powder according to the invention, for preparing a pharmaceutical composition for the treatment of respiratory complaints, particularly for the treatment of COPD and/or asthma.

Filled capsules containing the inhalable powders according to the invention are produced by methods known in the art by filling the empty capsules with the inhalable powders according to the invention.

The following Examples serve to illustrate the present invention still further without restricting the scope of the invention to the following embodiments described by way of example.

Starting materials I) Excipient:
In the Examples that follow lactose-monohydrate is used as excipient. It may be obtained for example from Borculo Domo Ingredients, Borculo/NL under the product name Lactochem Extra Fine Powder. The specifications according to the invention for the particle size and specific surface area are met by this grade of lactose. In addition, this lactose has the above-mentioned preferred solution enthalpy values for lactose according to the invention.

II) Micronisation of the compound of formula 1 wherein X- denotes bromide:
The crystalline 2,2-diphenylpropionic acid scopine ester-methobromide which may be obtained according to WO 02/32899 (compound of formula 1 with X- _ bromide) is micronised with an air jet mill of the 2-inch microniser type with grinding ring, 0.8 mm bore, made by Messrs Sturtevant Inc., 348 Circuit Street, Hanover, MA 02239, USA. Using nitrogen as the grinding gas the following grinding parameters are set, for example:
grinding pressure: 5.5 bar; feed pressure: 5.5 bar; feed: 19 g/min.
Measuring methods:

Determining the particle size of the micronised compound of formula 1 (X-= bromide):
Measuring equipment and settings:

The equipment is operated according to the manufacturer's instructions.

Measuring equipment: Laser-diffraction spectrometer (HELOS), SympaTec Dispersing unit: RODOS dry disperser with suction funnel, SympaTec Sample quantity: 200 mg 150 mg Product feed: Vibri Vibrating channel, Messrs. Sympatec Frequency of vibrating channel: rising to 100 %
Duration of sample feed: 15 to 25 sec. (in the case of 200 mg) Focal length: 100 mm (measuring range: 0.9 - 175 m) Measuring/waiting time: about 15 s (in the case of 200 mg) Cycle time: 20 ms Start/stop at: 1 % on channel 28 Dispersing gas: compressed air Pressure: 3 bar Vacuum: maximum Evaluation method: HRLD
Sample preparation /product feed:
About 200 mg of the test substance are weighed onto a piece of card.
Using another piece of card all the larger lumps are broken up. The powder is then sprinkled finely over the front half of the vibrating channel (starting about 1 cm from the front edge). After the start of the measurement the frequency of the vibrating channel is varied so that the sample is fed in as continuously as possible.
However, the quantity of product should not be too great either, so as to ensure adequate dispersal.
II) Determining the particle size of the lactose:

Measuring equipment and settings:

The equipment is operated according to the manufacturer's instructions.
Measuring equipment: Laser-diffraction spectrometer (HELOS), SympaTec Dispersing unit: RODOS dry disperser with suction funnel, (SympaTec) Sample quantity: 200 mg 100 mg Product feed: Vibri Vibrating channel, Messrs. Sympatec Frequency of vibrating channel: 100 % rising Focal length: 200 mm (measuring range: 1.8 - 350 gm) Measuring/waiting time: about 10 s (in the case of 200 mg) Cycle time: 10 ms Start/stop at: 1 % on channel 28 Dispersing gas: compressed air Pressure: 3 bar Vacuum: maximum Evaluation method: HRLD
Sample preparation /product feed:
About 200 mg of the test substance are weighed onto a piece of card.
Using another piece of card all the larger lumps are broken up. The powder is transferred into the vibrating channel. A gap of 1.2 to 1.4 mm is set between the vibrating channel and funnel. After the start of the measurement the frequency of the vibrating channel is increased as continuously as possible to 100 %
towards the end of the measurement.

III) Determining the specific surface area of the lactose (multi-point BET
method):

Method:
The specific surface is determined by exposing the powder sample to a nitrogen atmosphere at different pressures. Cooling the sample causes the nitrogen molecules to be condensed on the surface of the particles. The quantity of condensed nitrogen is determined by means of the drop in pressure in the system and the specific surface of the sample is calculated by means of the surface nitrogen requirement and the weight of the sample.

The equipment is operated according to the manufacturer's instructions.
Measuring equipment and settings:
Measuring equipment Tri Star Multi Point BET, Messrs Micromeritics Heater: VacPrep 061, Messrs. Micromeritics Heating: about 12h / 40 C
Sample tube: 1/2 inch; use filler rod Analysis Condition: 10 point BET surface 0.1 to 0.20 p/p0 Absolute P. tolerance: 5.0 mmHg rel. P. tolerance: 5.0 %
Evacuation rate: 50.0 mmHg/sec.
Unrestricted evac f.: 10.0 mmHg Evac. time: 0.1 hours Free Space: Lower Dewar, time: 0.5 h Equilibration interv. 20 sec Min. equl. delay: 600 sec Adsorptive: Nitrogen IV) Determining the heat of solution (enthalpy of solution) E.:
The solution enthalpy is determined using a solution calorimeter 2225 Precision Solution Calorimeter made by Messrs. Thermometric.
The heat of solution is calculated by means of the change in temperature occurring (as a result of the dissolving process) and the system-related change in temperature calculated from the base line. Before and after the ampoule is broken, electrical calibration is carried out with an integrated heating resistor of a precisely known power. A known heat output is delivered to the system over a set period and the jump in temperature is determined.

Method and equipment parameters:
Solution calorimeter: 2225 Precision Solution Calorimeter, Messrs Thermometric Reaction cell: 100 ml Thermistor resistance: 30.0 kf2 (at 25 C) Speed of stirrer: 500 U/min Thermostat: Thermostat of 2277 Thermal Activity Monitor TAM, Messrs Thermometric Temperature: 25 C 0.0001 C (over 24h) Measuring ampoules: Crushing ampoules 1 ml, Messrs Thermometric Seal: Silicon stopper and beeswax, Messrs. Thermometric Weight: 40 to 50 mg Solvent: Chemically pure water Volume of solvent: 100 ml Bath temperature: 25 C
Temperature resolution: High Starting temperature: -40mK ( 10mK) temperature-offset Interface: 2280-002 TAM accessory interface 50 Hz, Messrs Thermometric Software: SolCal V 1.1 for WINDOWS
Evaluation: Automatic evaluation with Menu point CALCULATION/
ANALYSE EXPERIMENT. (Dynamics of base line ;
calibration after breakage of ampoule).

Electrical calibration:
The electrical calibration takes place during the measurement, once before and once after the breakage of the ampoule. The calibration after the breakage of the ampoule is used for the evaluation.

Amount of heat: 2.5 J
Heating power: 500 mW
Heating time: 10 s Duration of base lines: 5 min (before and after heating) Preparation of the powder formulations according to the invention:
I) Apparatus The following machines and equipment, for example, may be used to prepare the inhalable powders:
Mixing container or powder mixer: Turbulamischer 2 L, Type 2C; made by Willy A. Bachofen AG, CH-4500 Basel Hand-held screen: 0.135 mm mesh size The empty inhalation capsules may be filled with inhalable powders containing the active substance by hand or mechanically. The following equipment may be used.
Capsule filling machine:
MG2, Type G100, manufacturer: MG2 S.r.l, 1-40065 Pian di Macina di Pianoro (BO), Italy Example 1:
Powder mixture :
To prepare the powder mixture, 297.0 g of excipient and 3.0 g of micronised compound of formula 1 (wherein X- denotes bromide) are used. In the resulting 300 g of inhalable powder the content of active substance is 1 % (based on compound of formula 1 with X- = bromide). In terms of the pharmacologically active cation 1' this active substance content corresponds to a proportion of about 0.825%.

About 40-45 g of excipient are placed in a suitable mixing container through a hand-held screen with a mesh size of 0.315 mm. Then micronised compound of formula 1 (wherein X- denotes bromide) in batches of about 450-550 mg and excipient in batches of about 40-45 g are screened in in alternate layers. The excipient and active substance are added in 7 and 6 layers, respectively.

Having been screened in, the ingredients are then mixed (mixing speed 900 rpm).
The final mixture is passed twice more through a hand-held screen and then mixed again at 900 rpm.

Using the method described in Example 1 or analogously thereto, the following powders for inhalation may be obtained, for example:
Example 2:
active substance 1 (with X- = bromide) 3.000g lactose monohydrate*): 297.000g Total: 300.000g *> the excipient is characterised by the following parameters:
average particle size: 17.9 gm;
10% fine content: 2.3 gm;
specific surface area: 0.61 m2/g;
Example 3:
active substance 1 (with X- = bromide) 3.000g lactose monohydrate*): 297.000g Total: 300.000g the excipient is characterised by the following parameters:
average particle size: 18.5 m;
10% fine content: 2.2 gm;
specific surface area: 0.83 m2/g;
Example 4:
active substance 1 (with X- = bromide) 3.000g lactose monohydrate*): 297.000g Total: 300.000g *7 the excipient is characterised by the following parameters:
average particle size: 21,6 m;
10% fine content: 2.5 m;
specific surface area: 0.59 m2/g;
Example 5:
active substance 1 (with X- = bromide) 3.000g lactose monohydrate*): 297.000g Total: 300.000g the excipient is characterised by the following parameters:
average particle size: 16.0 m;
10% fine content: 2.0 m;
specific surface area: 0.79 m2/g;
Example 6:
active substance 1 (with X- = bromide) 6.000g lactose monohydrate*): 294.000g Total: 300.000g *> the excipient is characterised by the following parameters:
average particle size: 17,9 m;
10% fine content: 2.3 m;
specific surface area: 0.61 m2/g;
Example 7:
active substance 1 (with X- = bromide) 6.000g lactose monohydrate*): 294.000g Total: 300.000g the excipient is characterised by the following parameters:
average particle size: 18.5 m;
10% fine content: 2.2 m;
specific surface area: 0.83 m2/g;
Example 8:
active substance 1 (with X- = bromide) 1. 500g lactose monohydrate*): 298.500g Total: 300.000g the excipient is characterised by the following parameters:
average particle size: 17.9 gm;
10% fine content: 2.3 m;
specific surface area: 0.61 m2/g;
Example 9:
active substance 1 (with X- = bromide) 1.500g lactose monohydrate*): 298.500g Total: 300.000g the excipient is characterised by the following parameters:
average particle size: 18.5 m;
10% fine content: 2.2 m;
specific surface area: 0.83 m2/g;
Example 10:
active substance 1 (with X- = bromide) 6.000g dextrose monohydrate*): 294.000g Total: 300.000g *) the excipient is characterised by the following parameters:
average particle size: 18.5 m;
10`! fine content: 2.2 m;
Example 11:
active substance 1 (with X- = bromide) 1.500g dextrose monohydrate*): 298.500g Total: 300.000g the excipient is characterised by the following parameters:
average particle size: 17.9 m;
10% fine content: 2.3 m;
Example 12:
active substance 1 (with X- = bromide) 3.000g dextrose monohydrate*): 297.000g Total: 300.000g *> the excipient is characterised by the following parameters:
average particle size: 18.5 m;
10% fine content: 2.2 m;

The formulations in the above Examples may be packed in appropriate amounts into suitable packaging means, e.g. polyethylene capsules, or may be used directly in multi-dose powder inhalers.

Claims (11)

CLAIMS:
1. Inhalable powder, containing as sole active substance a hydrate of the compound of formula 1 wherein X- denotes a pharmaceutically acceptable anion, in admixture with a physiologically acceptable excipient, wherein the excipient has an average particle size of 12 - 35 µm and the excipient has a 10% fine content of 0.5 to 6 µm.
2. Inhalable powder according to claim 1, wherein the anion X- is selected from the group consisting of chloride, bromide, iodide, sulphate, phosphate, methanesulphonate, nitrate, maleate, acetate, citrate, fumarate, tartrate, oxalate, succinate, benzoate and p-toluenesulphonate.
3. Inhalable powder according to claim 1 or 2, wherein the content of active substance based on the pharmacologically active cation of formula 1' is between 0.0008 and 33 %.
4. Inhalable powder according to claim 1, 2 or 3, wherein the physiologically acceptable excipient is selected from the group consisting of monosaccharides, disaccharides, oligo- and polysaccharides, polyalcohols, cyclodextrins, amino acids and the salts thereof.
5. Inhalable powder according to any one of claims 1 to 4, wherein the excipient has a specific surface area of 0.1 to 2 m2/g.
6. Use of an inhalable powder according to any one of claims 1 to 5 for preparing a pharmaceutical composition for the treatment of a respiratory complaint.
7. The use of an inhalable powder according to claim 6 for preparing a pharmaceutical composition for the treatment of a respiratory complaint, wherein the respiratory complaint is either chronic obstructive pulmonary disease (COPD) or asthma.
8. Capsule containing an inhalable powder according to any one of claims 1 to 5.
9. Capsule according to claim 8, wherein the capsule material consists of synthetic plastics.
10. Inhalation kit consisting of a capsule according to claim 8 or 9 and an inhaler which may be used for administering inhalable powders from powder-filled capsules.
11. Inhalation kit according to claim 10, wherein the inhaler comprises a housing containing two windows, a deck in which there are air inlet ports and which is provided with a screen secured via a screen housing, an inhalation chamber connected to the deck on which there is a push button provided with two sharpened pins and movable counter to a spring, and a mouthpiece which is connected to the housing, the deck and a cover via a spindle to enable it to be flipped open or shut, as well as air through-holes for adjusting the flow resistance.
CA2531832A 2003-07-11 2004-07-06 Powdery formulations for inhalation, containing a novel anticholinergic agent Expired - Lifetime CA2531832C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10331350A DE10331350A1 (en) 2003-07-11 2003-07-11 Inhalation powder useful for treating respiratory diseases comprises a 9,9-dimethyl-7-(2,2-diphenylpropionyloxy)-3-oxa-9-azatricyclononane salt and a finely divided excipient
DE10331350.8 2003-07-11
PCT/EP2004/007357 WO2005007134A1 (en) 2003-07-11 2004-07-06 Powdery formulations for inhalation, containing a novel anticholinergic agent

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EP1646365B1 (en) 2009-01-14
ES2318298T3 (en) 2009-05-01
DE10331350A1 (en) 2005-01-27
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