CA2254955A1 - Detergent composition - Google Patents
Detergent composition Download PDFInfo
- Publication number
- CA2254955A1 CA2254955A1 CA002254955A CA2254955A CA2254955A1 CA 2254955 A1 CA2254955 A1 CA 2254955A1 CA 002254955 A CA002254955 A CA 002254955A CA 2254955 A CA2254955 A CA 2254955A CA 2254955 A1 CA2254955 A1 CA 2254955A1
- Authority
- CA
- Canada
- Prior art keywords
- aqa
- composition according
- surfactant
- alkyl
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 317
- 239000003599 detergent Substances 0.000 title claims abstract description 122
- 239000004094 surface-active agent Substances 0.000 claims abstract description 181
- -1 alkylbenzene sulfonate Chemical class 0.000 claims abstract description 89
- 150000008051 alkyl sulfates Chemical class 0.000 claims abstract description 45
- 239000003093 cationic surfactant Substances 0.000 claims abstract description 20
- 239000002689 soil Substances 0.000 claims description 135
- 239000007844 bleaching agent Substances 0.000 claims description 80
- 102000004190 Enzymes Human genes 0.000 claims description 56
- 108090000790 Enzymes Proteins 0.000 claims description 56
- 239000004615 ingredient Substances 0.000 claims description 55
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 36
- 229920000642 polymer Polymers 0.000 claims description 35
- 239000003795 chemical substances by application Substances 0.000 claims description 34
- 125000000217 alkyl group Chemical group 0.000 claims description 32
- 239000003945 anionic surfactant Substances 0.000 claims description 32
- 239000003054 catalyst Substances 0.000 claims description 30
- 239000002304 perfume Substances 0.000 claims description 29
- 239000012190 activator Substances 0.000 claims description 28
- 239000002736 nonionic surfactant Substances 0.000 claims description 28
- 125000004432 carbon atom Chemical group C* 0.000 claims description 27
- 239000004927 clay Substances 0.000 claims description 22
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 22
- 239000000194 fatty acid Substances 0.000 claims description 22
- 229930195729 fatty acid Natural products 0.000 claims description 22
- 150000001412 amines Chemical class 0.000 claims description 21
- 125000000129 anionic group Chemical group 0.000 claims description 21
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 17
- 150000004665 fatty acids Chemical class 0.000 claims description 16
- 239000000344 soap Substances 0.000 claims description 13
- 238000012546 transfer Methods 0.000 claims description 13
- 150000004996 alkyl benzenes Chemical class 0.000 claims description 12
- 239000002270 dispersing agent Substances 0.000 claims description 12
- 229910052783 alkali metal Inorganic materials 0.000 claims description 11
- 150000001450 anions Chemical class 0.000 claims description 10
- 230000002401 inhibitory effect Effects 0.000 claims description 10
- 229940077388 benzenesulfonate Drugs 0.000 claims description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 8
- 150000001340 alkali metals Chemical class 0.000 claims description 8
- 229910017052 cobalt Inorganic materials 0.000 claims description 7
- 239000010941 cobalt Substances 0.000 claims description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 125000003342 alkenyl group Chemical group 0.000 claims description 6
- 239000002979 fabric softener Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 5
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000013522 chelant Substances 0.000 claims description 2
- 125000000229 (C1-C4)alkoxy group Chemical group 0.000 claims 1
- YKYIFUROKBDHCY-ONEGZZNKSA-N (e)-4-ethoxy-1,1,1-trifluorobut-3-en-2-one Chemical group CCO\C=C\C(=O)C(F)(F)F YKYIFUROKBDHCY-ONEGZZNKSA-N 0.000 claims 1
- 125000005526 alkyl sulfate group Chemical group 0.000 claims 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical group [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 82
- 239000004744 fabric Substances 0.000 description 73
- 238000004140 cleaning Methods 0.000 description 60
- 229940088598 enzyme Drugs 0.000 description 55
- 239000000463 material Substances 0.000 description 44
- 239000000047 product Substances 0.000 description 44
- 230000008901 benefit Effects 0.000 description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 35
- 229910001868 water Inorganic materials 0.000 description 32
- 150000001875 compounds Chemical class 0.000 description 31
- 108010065511 Amylases Proteins 0.000 description 30
- 102000013142 Amylases Human genes 0.000 description 30
- 230000002209 hydrophobic effect Effects 0.000 description 28
- 235000019418 amylase Nutrition 0.000 description 27
- 238000000034 method Methods 0.000 description 27
- 150000003839 salts Chemical class 0.000 description 27
- 239000000243 solution Substances 0.000 description 26
- 229920001223 polyethylene glycol Polymers 0.000 description 25
- 108090001060 Lipase Proteins 0.000 description 23
- 102000004882 Lipase Human genes 0.000 description 23
- 235000019441 ethanol Nutrition 0.000 description 23
- 239000007788 liquid Substances 0.000 description 23
- 238000005406 washing Methods 0.000 description 23
- 108091005804 Peptidases Proteins 0.000 description 22
- 102000035195 Peptidases Human genes 0.000 description 22
- 239000002202 Polyethylene glycol Substances 0.000 description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 22
- 229920001577 copolymer Polymers 0.000 description 22
- 125000002091 cationic group Chemical group 0.000 description 21
- 150000002148 esters Chemical class 0.000 description 20
- 239000011734 sodium Substances 0.000 description 20
- 238000006243 chemical reaction Methods 0.000 description 19
- 238000009472 formulation Methods 0.000 description 18
- 229920001296 polysiloxane Polymers 0.000 description 18
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 17
- 239000004367 Lipase Substances 0.000 description 17
- 239000004365 Protease Substances 0.000 description 17
- 229940025131 amylases Drugs 0.000 description 17
- 235000019421 lipase Nutrition 0.000 description 17
- 229920005646 polycarboxylate Polymers 0.000 description 17
- 230000015572 biosynthetic process Effects 0.000 description 16
- 239000007859 condensation product Substances 0.000 description 16
- 239000004382 Amylase Substances 0.000 description 15
- 238000002360 preparation method Methods 0.000 description 15
- 239000002253 acid Substances 0.000 description 14
- 239000000460 chlorine Substances 0.000 description 14
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 14
- 239000000975 dye Substances 0.000 description 14
- 239000010457 zeolite Substances 0.000 description 14
- 150000002500 ions Chemical class 0.000 description 13
- 229910052708 sodium Inorganic materials 0.000 description 13
- 238000012360 testing method Methods 0.000 description 13
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 239000008187 granular material Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 11
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 11
- 229910021536 Zeolite Inorganic materials 0.000 description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 11
- 238000004061 bleaching Methods 0.000 description 11
- 229910052801 chlorine Inorganic materials 0.000 description 11
- 238000004851 dishwashing Methods 0.000 description 11
- 230000003203 everyday effect Effects 0.000 description 11
- 150000004760 silicates Chemical class 0.000 description 11
- 241000894007 species Species 0.000 description 11
- 239000000835 fiber Substances 0.000 description 10
- 230000006872 improvement Effects 0.000 description 10
- 239000000178 monomer Substances 0.000 description 10
- 230000003287 optical effect Effects 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- 229920000728 polyester Polymers 0.000 description 10
- 229920001451 polypropylene glycol Polymers 0.000 description 10
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 10
- 239000000758 substrate Substances 0.000 description 10
- 108010084185 Cellulases Proteins 0.000 description 9
- 102000005575 Cellulases Human genes 0.000 description 9
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 150000001298 alcohols Chemical class 0.000 description 9
- 239000011575 calcium Substances 0.000 description 9
- 239000002738 chelating agent Substances 0.000 description 9
- 238000004900 laundering Methods 0.000 description 9
- 239000003921 oil Substances 0.000 description 9
- 235000019198 oils Nutrition 0.000 description 9
- 239000000377 silicon dioxide Substances 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 8
- 229920000742 Cotton Polymers 0.000 description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- GLZPCOQZEFWAFX-UHFFFAOYSA-N Geraniol Chemical compound CC(C)=CCCC(C)=CCO GLZPCOQZEFWAFX-UHFFFAOYSA-N 0.000 description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 8
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 8
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 8
- 229910019142 PO4 Inorganic materials 0.000 description 8
- 230000009471 action Effects 0.000 description 8
- 239000002585 base Substances 0.000 description 8
- 229910052791 calcium Inorganic materials 0.000 description 8
- 150000001768 cations Chemical class 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 8
- 238000007046 ethoxylation reaction Methods 0.000 description 8
- 230000006870 function Effects 0.000 description 8
- 229930195733 hydrocarbon Natural products 0.000 description 8
- 150000002430 hydrocarbons Chemical class 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 235000021317 phosphate Nutrition 0.000 description 8
- 229920000768 polyamine Polymers 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 7
- YGUMVDWOQQJBGA-VAWYXSNFSA-N 5-[(4-anilino-6-morpholin-4-yl-1,3,5-triazin-2-yl)amino]-2-[(e)-2-[4-[(4-anilino-6-morpholin-4-yl-1,3,5-triazin-2-yl)amino]-2-sulfophenyl]ethenyl]benzenesulfonic acid Chemical compound C=1C=C(\C=C\C=2C(=CC(NC=3N=C(N=C(NC=4C=CC=CC=4)N=3)N3CCOCC3)=CC=2)S(O)(=O)=O)C(S(=O)(=O)O)=CC=1NC(N=C(N=1)N2CCOCC2)=NC=1NC1=CC=CC=C1 YGUMVDWOQQJBGA-VAWYXSNFSA-N 0.000 description 7
- 150000001204 N-oxides Chemical class 0.000 description 7
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 7
- 150000007942 carboxylates Chemical class 0.000 description 7
- 239000003292 glue Substances 0.000 description 7
- 230000007935 neutral effect Effects 0.000 description 7
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 7
- 230000001590 oxidative effect Effects 0.000 description 7
- 150000004965 peroxy acids Chemical class 0.000 description 7
- 229920000058 polyacrylate Polymers 0.000 description 7
- 229910052700 potassium Inorganic materials 0.000 description 7
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 7
- 230000000087 stabilizing effect Effects 0.000 description 7
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 7
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 6
- ZCTQGTTXIYCGGC-UHFFFAOYSA-N Benzyl salicylate Chemical compound OC1=CC=CC=C1C(=O)OCC1=CC=CC=C1 ZCTQGTTXIYCGGC-UHFFFAOYSA-N 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 6
- 102000003992 Peroxidases Human genes 0.000 description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 6
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N coumarin Chemical compound C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 description 6
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 239000008103 glucose Substances 0.000 description 6
- 125000001183 hydrocarbyl group Chemical group 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 6
- KVWWIYGFBYDJQC-UHFFFAOYSA-N methyl dihydrojasmonate Chemical compound CCCCCC1C(CC(=O)OC)CCC1=O KVWWIYGFBYDJQC-UHFFFAOYSA-N 0.000 description 6
- 239000010452 phosphate Substances 0.000 description 6
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 6
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 6
- 239000011591 potassium Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 239000005977 Ethylene Substances 0.000 description 5
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 5
- 244000300264 Spinacia oleracea Species 0.000 description 5
- 235000009337 Spinacia oleracea Nutrition 0.000 description 5
- 229910000323 aluminium silicate Inorganic materials 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 230000001580 bacterial effect Effects 0.000 description 5
- 235000010338 boric acid Nutrition 0.000 description 5
- 150000001720 carbohydrates Chemical group 0.000 description 5
- 239000000969 carrier Substances 0.000 description 5
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 5
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 5
- 230000002538 fungal effect Effects 0.000 description 5
- 239000000499 gel Substances 0.000 description 5
- 125000000623 heterocyclic group Chemical group 0.000 description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 230000000670 limiting effect Effects 0.000 description 5
- 150000002632 lipids Chemical class 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
- 235000010755 mineral Nutrition 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 150000002978 peroxides Chemical class 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 239000002516 radical scavenger Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 150000003626 triacylglycerols Chemical class 0.000 description 5
- WRMNZCZEMHIOCP-UHFFFAOYSA-N 2-phenylethanol Chemical compound OCCC1=CC=CC=C1 WRMNZCZEMHIOCP-UHFFFAOYSA-N 0.000 description 4
- 241000193830 Bacillus <bacterium> Species 0.000 description 4
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 4
- 108010059892 Cellulase Proteins 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 4
- 102100038417 Cytoplasmic FMR1-interacting protein 1 Human genes 0.000 description 4
- 101710181791 Cytoplasmic FMR1-interacting protein 1 Proteins 0.000 description 4
- 102000004157 Hydrolases Human genes 0.000 description 4
- 108090000604 Hydrolases Proteins 0.000 description 4
- 108700020962 Peroxidase Proteins 0.000 description 4
- 229920002125 Sokalan® Polymers 0.000 description 4
- 235000011941 Tilia x europaea Nutrition 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 4
- 125000002490 anilino group Chemical group [H]N(*)C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 4
- 235000015241 bacon Nutrition 0.000 description 4
- QUKGYYKBILRGFE-UHFFFAOYSA-N benzyl acetate Chemical compound CC(=O)OCC1=CC=CC=C1 QUKGYYKBILRGFE-UHFFFAOYSA-N 0.000 description 4
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 4
- 239000004327 boric acid Substances 0.000 description 4
- 230000001461 cytolytic effect Effects 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- RRAFCDWBNXTKKO-UHFFFAOYSA-N eugenol Chemical compound COC1=CC(CC=C)=CC=C1O RRAFCDWBNXTKKO-UHFFFAOYSA-N 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 235000013305 food Nutrition 0.000 description 4
- 150000004676 glycans Chemical class 0.000 description 4
- 235000011187 glycerol Nutrition 0.000 description 4
- 229960002163 hydrogen peroxide Drugs 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 230000005764 inhibitory process Effects 0.000 description 4
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- 239000004571 lime Substances 0.000 description 4
- CDOSHBSSFJOMGT-UHFFFAOYSA-N linalool Chemical compound CC(C)=CCCC(C)(O)C=C CDOSHBSSFJOMGT-UHFFFAOYSA-N 0.000 description 4
- UWKAYLJWKGQEPM-LBPRGKRZSA-N linalyl acetate Chemical compound CC(C)=CCC[C@](C)(C=C)OC(C)=O UWKAYLJWKGQEPM-LBPRGKRZSA-N 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 229920001282 polysaccharide Polymers 0.000 description 4
- 239000005017 polysaccharide Substances 0.000 description 4
- 150000003333 secondary alcohols Chemical class 0.000 description 4
- 229920002545 silicone oil Polymers 0.000 description 4
- 235000011121 sodium hydroxide Nutrition 0.000 description 4
- 229940083608 sodium hydroxide Drugs 0.000 description 4
- 159000000000 sodium salts Chemical class 0.000 description 4
- 238000005063 solubilization Methods 0.000 description 4
- 230000007928 solubilization Effects 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 230000006641 stabilisation Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 108010075550 termamyl Proteins 0.000 description 4
- WLDGDTPNAKWAIR-UHFFFAOYSA-N 1,4,7-trimethyl-1,4,7-triazonane Chemical compound CN1CCN(C)CCN(C)CC1 WLDGDTPNAKWAIR-UHFFFAOYSA-N 0.000 description 3
- CIEZZGWIJBXOTE-UHFFFAOYSA-N 2-[bis(carboxymethyl)amino]propanoic acid Chemical compound OC(=O)C(C)N(CC(O)=O)CC(O)=O CIEZZGWIJBXOTE-UHFFFAOYSA-N 0.000 description 3
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- 125000000250 methylamino group Chemical group [H]N(*)C([H])([H])[H] 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
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- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 108010020132 microbial serine proteinases Proteins 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
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- 150000004682 monohydrates Chemical class 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 239000001157 myroxylon pereirae klotzsch resin Substances 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003506 n-propoxy group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])O* 0.000 description 1
- GWUSZQUVEVMBPI-UHFFFAOYSA-N nimetazepam Chemical compound N=1CC(=O)N(C)C2=CC=C([N+]([O-])=O)C=C2C=1C1=CC=CC=C1 GWUSZQUVEVMBPI-UHFFFAOYSA-N 0.000 description 1
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- 229920001778 nylon Polymers 0.000 description 1
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- 230000003606 oligomerizing effect Effects 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000006072 paste Substances 0.000 description 1
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 1
- 239000000137 peptide hydrolase inhibitor Substances 0.000 description 1
- 238000001935 peptisation Methods 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Chemical compound [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 229940100595 phenylacetaldehyde Drugs 0.000 description 1
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 description 1
- PTMHPRAIXMAOOB-UHFFFAOYSA-N phosphoramidic acid Chemical class NP(O)(O)=O PTMHPRAIXMAOOB-UHFFFAOYSA-N 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229940068041 phytic acid Drugs 0.000 description 1
- 239000000467 phytic acid Substances 0.000 description 1
- 235000002949 phytic acid Nutrition 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- XUWHAWMETYGRKB-UHFFFAOYSA-N piperidin-2-one Chemical compound O=C1CCCCN1 XUWHAWMETYGRKB-UHFFFAOYSA-N 0.000 description 1
- SATCULPHIDQDRE-UHFFFAOYSA-N piperonal Chemical compound O=CC1=CC=C2OCOC2=C1 SATCULPHIDQDRE-UHFFFAOYSA-N 0.000 description 1
- 229920002006 poly(N-vinylimidazole) polymer Polymers 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
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- 108010064470 polyaspartate Proteins 0.000 description 1
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- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 230000003389 potentiating effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011027 product recovery Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- MGNVWUDMMXZUDI-UHFFFAOYSA-N propane-1,3-disulfonic acid Chemical class OS(=O)(=O)CCCS(O)(=O)=O MGNVWUDMMXZUDI-UHFFFAOYSA-N 0.000 description 1
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical class CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000002797 proteolythic effect Effects 0.000 description 1
- DNXIASIHZYFFRO-UHFFFAOYSA-N pyrazoline Chemical compound C1CN=NC1 DNXIASIHZYFFRO-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 238000006268 reductive amination reaction Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 229910001752 sacrofanite Inorganic materials 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- 239000010671 sandalwood oil Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 108010080511 serum sodium transport inhibitor Proteins 0.000 description 1
- 239000002453 shampoo Substances 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- 229940001584 sodium metabisulfite Drugs 0.000 description 1
- 235000010262 sodium metabisulphite Nutrition 0.000 description 1
- 239000012418 sodium perborate tetrahydrate Substances 0.000 description 1
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 description 1
- 229910000031 sodium sesquicarbonate Inorganic materials 0.000 description 1
- 235000018341 sodium sesquicarbonate Nutrition 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- FQUAWOQWQIVZLB-UHFFFAOYSA-M sodium;2-(2,3-dihydroxypropoxy)ethanesulfonate Chemical compound [Na+].OCC(O)COCCS([O-])(=O)=O FQUAWOQWQIVZLB-UHFFFAOYSA-M 0.000 description 1
- SZINDZNWFLBXKV-UHFFFAOYSA-M sodium;2-(2-hydroxyethoxy)ethanesulfonate Chemical compound [Na+].OCCOCCS([O-])(=O)=O SZINDZNWFLBXKV-UHFFFAOYSA-M 0.000 description 1
- CVXNPALMJQXREE-UHFFFAOYSA-M sodium;2-[2-[2-(2-hydroxyethoxy)ethoxy]ethoxy]ethanesulfonate Chemical compound [Na+].OCCOCCOCCOCCS([O-])(=O)=O CVXNPALMJQXREE-UHFFFAOYSA-M 0.000 description 1
- IBDSNZLUHYKHQP-UHFFFAOYSA-N sodium;3-oxidodioxaborirane;tetrahydrate Chemical compound O.O.O.O.[Na+].[O-]B1OO1 IBDSNZLUHYKHQP-UHFFFAOYSA-N 0.000 description 1
- KQHKITXZJDOIOD-UHFFFAOYSA-M sodium;3-sulfobenzoate Chemical compound [Na+].OS(=O)(=O)C1=CC=CC(C([O-])=O)=C1 KQHKITXZJDOIOD-UHFFFAOYSA-M 0.000 description 1
- 239000008234 soft water Substances 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical class C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004758 synthetic textile Substances 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 229940095064 tartrate Drugs 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 210000001550 testis Anatomy 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical group NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- 150000004685 tetrahydrates Chemical class 0.000 description 1
- MSLRPWGRFCKNIZ-UHFFFAOYSA-J tetrasodium;hydrogen peroxide;dicarbonate Chemical compound [Na+].[Na+].[Na+].[Na+].OO.OO.OO.[O-]C([O-])=O.[O-]C([O-])=O MSLRPWGRFCKNIZ-UHFFFAOYSA-J 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-L thiosulfate(2-) Chemical compound [O-]S([S-])(=O)=O DHCDFWKWKRSZHF-UHFFFAOYSA-L 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- LBLYYCQCTBFVLH-UHFFFAOYSA-M toluenesulfonate group Chemical group C=1(C(=CC=CC1)S(=O)(=O)[O-])C LBLYYCQCTBFVLH-UHFFFAOYSA-M 0.000 description 1
- GTZCVFVGUGFEME-UHFFFAOYSA-N trans-aconitic acid Natural products OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- 125000005591 trimellitate group Chemical group 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- WCTAGTRAWPDFQO-UHFFFAOYSA-K trisodium;hydrogen carbonate;carbonate Chemical compound [Na+].[Na+].[Na+].OC([O-])=O.[O-]C([O-])=O WCTAGTRAWPDFQO-UHFFFAOYSA-K 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- FUQAYSQLAOJBBC-PAPYEOQZSA-N β-caryophyllene alcohol Chemical compound C1C[C@](C2)(C)CCC[C@]2(O)[C@H]2CC(C)(C)[C@@H]21 FUQAYSQLAOJBBC-PAPYEOQZSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2075—Carboxylic acids-salts thereof
- C11D3/2086—Hydroxy carboxylic acids-salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/38—Cationic compounds
- C11D1/65—Mixtures of anionic with cationic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/38—Cationic compounds
- C11D1/645—Mixtures of compounds all of which are cationic
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/042—Acids
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/10—Carbonates ; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/14—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
- C11D1/146—Sulfuric acid esters
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/22—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/29—Sulfates of polyoxyalkylene ethers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/38—Cationic compounds
- C11D1/40—Monoamines or polyamines; Salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/38—Cationic compounds
- C11D1/42—Amino alcohols or amino ethers
- C11D1/44—Ethers of polyoxyalkylenes with amino alcohols; Condensation products of epoxyalkanes with amines
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/38—Cationic compounds
- C11D1/62—Quaternary ammonium compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Detergent Compositions (AREA)
Abstract
Alkoxylated cationic surfactants, and mixtures thereof, are used in detergent compositions comprising a mixture of alkyl sulfate and alkylbenzene sulfonate surfactants.
Description
WO 97/44420 rCT/US97/08279 DETERGENT COMPOSITION
S TECHNICAL FIELD
The present invention relates to detergent compositions which comprise selected mixtures of anionic surf~ct~nt~ and selected ethoxylated qu~tern~ry ammonium compounds.
BACKGROUND OF THE INVENTION
The formulation of laundry del~rgellls and other cleaning compositions ese~ a considerable challenge, since modern compositions are ~ h.,d to remove a variety of soils and stains from diverse substrates. Thus, laundry dete.ge~ typically require the proper selection and combination of ingredients in order to function effectively. In general, such detergent compositions will contain one or more types of surfactants which are de~ignçd to loosen and remove soils and stains. However, the removal of body soils, gre~y/oily soils and certain food stains quickly and efficiently can be problematic. Indeed, while some surf~r,t~nss and surfactant combinations exhibit optimal performance on certain types of soils and stains, they can actually ~limini~h pe~ ance on other soils. For ex~mple, surf~rt~nt~ which remove greasy/oily soils from fabrics can sometim~s be sub-optimal for removing particulate soils, such as clay. While a review of the lite.dlule would seem to in-lic~te that a wide selection of surf~rt~n~ and surfactant combinations is available to the detergent m~nllf~rtllrer, the reality is that many such ingredients are specialty chemicals which are not suitable in low unit cost items such as home-use laundry de~e.lt~. The fact remains that most such home-use laundry dct~l~ellt~ still mainly comprise one or more of the conventional ethoxylated nr~nioniC and/or s-llf~t~d or sulfonated anionic surfactants, presumably due to economic considerations and the need to formulate compositions which function reasonably well with a variety of soils and stains and a variety of fabrics.
Accordingly, there is a continuing search for improvements in laundry dctcl~,elll~; however, the challenge to the detergent manufacturer seeking improved pc.~ lal~ce has been increased by various factors. For example, some non-biodegradable ingredients have fallen into disfavor. Effective phosphate builders have been banned by legislation in many countries. Costs associated with certainclasses of surf~rt~nt~ has jmrarte~l their use. As a result, the m~mlf~ctllrer is somewhat more limited than the literature would suggest in the selection of ., ......... . , ~ . . , _ .
CA 022~49~ 1998-11-17 effective. yet affordable, ingredients. Stilh the consumer has come to expect high quality and high performance in such compositions even when laundering fabrics under cool or cold water conditions.
The literature does suggest that various nitrogen-containing surfactants S would be useful in a variety of cleaning compositions. Such materials, typically in the forrn of amino-, amido-, or quaternary amrnonium or imidazolinium compounds,are often designed for specialty use. For example, various amino and quaternary arnrnonium surfactants have been suggested for use in shampoo compositions and are said to provide cosmetic benefits to hair. Other nitrogen-containing surfactants 10 are used in some laundry detergents to provide a fabric softening and anti-static benefit. For the most part, however, the use of such materials is rather limited, and the aforementioned nonionic and anionic surfactants remain the major surfactant components in today's laundry compositions.
It has now been discovered that certain alkoxylated quaternary amrnoniurn 15 (AQA) compounds can be used in laundry detergents to boost performance.
Importantly, it has further been discovered that low levels of these AQA compounds provide superior cleaning perforrnance when used in certain combinations with conventional alkyl sulfate and alkyl benzene sulfonate surfactants at specified ratios and proportions. Thus, the present invention provides an improvement in laundry 20 cleaning performance without the need to develop new, expensive surfactant species.
Moreover, the AQA surfactants used in the present manner provide substantial advantages to the formulator over cationic surfactants known heretofore.
For example, the AQA surf~ct~nt~ herein are compatible with the preferred alkyl 25 sulfate and alkyl benzene sulfonate detersive surfactants. Moreover, the AQA
surfactants are forrnulatable over a broad pH range from 5 to 12. The AQA
surfactants can be prepared as 30% (wt.) solutions which are pumpable, and therefore easy to handle in a manufacturing plant. AQA surfactants with degrees of ethoxylation above 5 are sometimes in a liquid form and can be provided as 100%
30 neat materials. In addition to their handling properties~ the ability of the AQA
surfactants herein to be provided as high concentrate solutions provides a substantial economic advantage in transportation costs. The AQA surfactants are also compatible with various perfurne ingredients, unlike other quats known in the art.
In addition to the foregoing advantages~ the AQA surfactants herein appear 35 to minimi7~ or elimin~te redeposition of fatty acids/oily materials present in an aqueous laundry liquor back onto fabrics which have been previously soiled with body soils. Accordingly, the AQA surfactants herein have now been found to CA 022~49~ 1998-11-17 prevent the redeposition of polar lipids from an a~ueous laundry bath back onto fabrics from whence body soils have been removed through the laundering process.Stated otherwise, in a laundering liquor, the AQA surfactants herein remove suchpolar lipids and keep them suspended in the aqueous mediurn, rather than allowing S them to redeposit onto the cleaned fabrics.
In addition to the foregoing qualities, the AQA surfactants herein are surprisingly compatible with the polyanionic materials such as polyacrylates andacrylate/maleate copolymers which are used to provide a builder and/or dispersant function with many conventional detersive surfactants.
Other advantages for the AQA surfactants herein include their ability to enhance enzymatic cleaning and fabric care performance in a laundering liquor.
While not inten(ling to be limited by theory, it is speculated that enzymes may be partially denatured by conventional anionic surfactants. It is further speculated that the AQA surfactants herein somehow interact with the anionic surfactants to inhibit that degradation. An alternate theory would suggest that, even when enzymes are used to degrade soils and stains, the degraded residues must be removed from thefabric surface. It may be speculated that the improved detersive performance embodied in the mixture of AQA and anionic surfactants herein simply does a better job in removing these residues from the fabric surface.
~ In addition to the foregoing advantages, the AQA surfactants herein provide substantial cleaning enhancement with respect to clay soil removal from fabrics, as compared with conventional detergent mixtures. Again, while not intending to be limited by theory, it may be speculated that conventional cationic surfactants associate with the clay in "close-packed" fashion and render the clay more difficult to remove. In contrast, the alkoxylated AQA surfactants are believed to provide more open associations with clays, which are then more readily removed from fabric surfaces. Whatever the reason, the compositions herein containing the AQA
surf~ct~nt~ provide improved pelf~ lance over conventional cationic surfactants with special regard to clay soil removal.
Still further advantages for the AQA surfactants herein have been discovered. For exarnple, in bleaching compositions which comprise a bleach activator (as disclosed herein) it appears that some sort of ion pair or other associative complex is formed with the per-acid released from the activator. It may be speculated that this ion pair is carried more efficiently into the soil as a new, more hydrophobic agent, thereby enhancing bleach perforrnance associated with the use of bleach activators such as nonanoyloxy benzene sulfonate (NOBS). Quite low CA 022~49~ 1998-11-17 levels (as low as 3 ppm in the laundering liquor) of AQA surfactants gives rise to these results.
Moreover, in compositions without bleach, the forrnulator my choose to use somewhat higher levels of AQA to provide enhanced performance benefits. These 5 benefits may be associated with the ability of the AQA surfactants herein to modify the solution characteristics of conventional anionic surfactants such as alkyl sulfates or alkyl benzene sulfonates to allow more of the surfactants to be available to perform their cleaning function. This is particularly true in situations faced by the formulator where the detergent composition is "underbuilt" with respect to calcium l O and/or magnesium water hardness ions. Under such circumstances, it is preferred to use sufficient AQA surfactant to provide from about 10 ppm to about 50 ppm of the AQA surf~ct~ntc in the wash liquor. This translates into compositional usage ranges from about 1% to about 5%, by weight, in fully-formulated detergent compositions.
(This concentration can vary with product usage rates and the amount of other 15 surfactant present in the wash liquor. For high product concentrations up to about 3500 ppm, the AQA level may be as high as lO0-150 ppm in solution. This still only tr~n~l~tes to 3-4% AQA surfactant in the finished detergent composition.) It has further been discovered that the AQA surfactants herein containing about 2 ethylene oxide (EO) groups perform extremely well under circ~mct~nces of20 low water hardness or when well-built detergent compositions are used. However, under circ-lmct~nces of high hardness (about 170 ppm calcium carbonatet and higher) it is more preferred to use AQA surfactants with at least about 5 EO groups.
Moreover, for some soils and stains, such as fecal matter, AQA surfactants having on the order of 10-20 EO groups are preferred. Accordingly, it has now been 25 discovered that mixtures of AQA surfactants can be blended and used to provide a broad spectrum of cleaning performance over a wide variety of soils and stains and under a wide range of usage conditions. Representative, but non-limiting, examples of such combinations of AQA surfactants are disclosed in the Exarnples hereinafter.
Various other advantages of the AQA surfactants over cationic surfactants 30 known in the art are described in more detail hereinafter. As will be seen from the disclosures herein, the AQA surfactants, used in the manner of the present invention, successfully address many of the problems associated with the formulation of modern, high-performance detergent compositions. In particular~ the AQA
surfactants allow the formulation of effective laundry compositions which can be35 used to remove a wide variety of soils and stains under a wide spectrum of usage conditions.
CA 022~49~ 1998-11-17 These and other advantages of the present invention will be seen from the following disclosures.
BACKGROUND ART
U.S. Patent 5,441,541, issued August 15, 1995? to A. Mehreteab and F. J.
Loprest, relates to anionic/cationic surfactant mixtures. U.K. 2,040,090, issued 3 Sept. 1980, to A. P. Murphy, R.J.M. Smith and M. P. Brooks relates to ethoxylated cationics in laundry detergents.
SUMMARY OF THE INVENTION
The present invention encomr~ses a composition of matter comprising a mixture of, or prepared by combining, a cationic surfactant and a member selected from each of two classes of anionic surfactants, said surfactants having the respective formulae:
R~ ,~ApR
N X
R2/ A qR
15 II RsOSO3-M, and, optionally, but preferably IV anonionic surfactant wherein Rl is an alkyl or alkenyl moiety containing from about 8 to about 18 carbon atoms~ preferably 10 to about 16 carbon atoms, most preferably from about 10 to about 14 carbon atoms; R2 is an alkyl group containing from one to three carbon atoms, preferably methyl; R3 and R4 can vary independently and are selected fromhydrogen (preferred), methyl and ethyl R5 is a linear or branched alkyl or alkenyl moiety having from about 10 to about 20 carbon atoms, preferably C12 to Clg alkyl or as found in secondary alkyl sulfates; R6 is Clo-C16 alkylbenzene, preferably Cl l-C13 alkylbenzene; M+ and M'+ can vary independently and are selected from alkali metals, alkaline earths, alkanolammonium and ammonium; X~ is an anion such as chloride, bromide, methylsulfate, sulfate, or the like sufficient to provide electrical neutrality. A and A' can vary independently and are each selected from Cl-C4 alkoxy, especially ethoxy (i.e. -CH~CH~O-) propoxy~ butoxy and mixed CA 022~49~ 1998-11-17 ethoxy/propoxy; p is from I to about 30. preferably I to about 4 and q is from I to about 30~ preferably I to about 4, and most preferably to about 4; preferably both p and q are 1. The weight ratio of (I) to (II) + (III) is preferably about 1:100 to about 1:7, more preferably 1:50-1:10. The weight ratio of (II):(III) is preferably 4:1-1:4, more preferably 2:1-1:2. The weight ratio of R5 to R6 is preferably from I :13-1:5.
AQA compounds wherein the hydrocarbyl substituent Rl is Cg-Cl 1, especially C 10~ enhance the rate of dissolution of laundry granules, especially under cold water conditions, as compared with the higher chain length materials.
Accordingly, the Cg-CI 1 AQA surfactants may be preferred by some formulators.
10 The levels of the AQA surf~ct~nt~ used to prepare finished laundry detergent compositions can range from about 0.1% to about 5%, typically from about 0.45%
to about 2.5%, by weight.
In a preferred embodiment, the composition comprises: surfactants (I), (II) and (III) in a weight ratio of (I) to (II + III) in a weight range of at least about 1:10.
In a preferred embodiment said anionic surfactant (II) is a C12-Clg primary or secondary alkyl sulfate (AS) and said anionic surfactant (III) is an alkyl benzene sulfonate with a C I I -C 13 branched or linear alkyl chain.
In a highly preferred embodiment? the composition also comprises a nonionic surfactant which is a member selected from the group consisting of alcohol ethoxylates~ alkylphenol ethoxylates, polyhydroxv fatty acid amides~ alkyl polyglucosides, and mixtures thereof.
Specific, highly preferred compositions herein comprise:
(a) from about 0.25% to about 3%, by weight, of ~oco Methyl EO2 as surfactant (I);
25 (b) from about 3% to about 40%, by weight, of straight chain or branched chain primary or secondary AS as surfactant (II);
(c) from about 6% to about 23%, by weight, of alkyl benzene sulfonate (LAS) as surfactant (III); and (d) from about 0.5% to about 20%, by weight, of a nonionic surfactant (IV). Other embodiments comprise:
(i) from about 0.45% to about 2%, by weight, of (a);
(ii) from about 6% to about 13%, by weight~ of (b);
(iii) from about 8% to about 23%, by weight~ of (c); and (iv) from about 1% to about 5%, by weight. of (d).
The invention also encompasses fully formulated detergent compositions comprising adjunct ingredients and at least about 3%, by weight, of the aforesaid detersive surfactant system, said surfactant system comprising a cationic surfactant, CA 022~49~ 1998-11-17 wo 97/44420 PCT/USg7/08279 a mixture of anionic surfactants, and optional nonionic surfactants, all as disclosed above. and adjunct ingredients including those selected from the group consisting of builders, enzymes, soil release polymers, bleaches, clay soil removal/antiredeposition agents, polymeric dispersing agents, brighteners, dye transfer inhibiting agents, suds suppressors, fabric softeners, and other adjuncts disclosed herein, as well as detersive surfactants not encompassed by surfactants (I)-(IV), e.g., a member selected from the group con.~ictin~ of soaps, oleyl sulfate, alkyl alkoxy sulfates, alkyl alkoxy carboxylates, sulfated alkyl polyglycosides, alpha-sulfonated fatty acid esters, bet~ines, sulfobetaines, amine oxides and mixturesthereof. Mixtures of such adjunct ingredients may be used.
The AQA surfactants used in the manner of the present invention also provide an improved method for removing the following soils and stains from fabrics: blood; greasy food stain; particulate stain; body soils (including fabric "dinginess" caused by small, but noticeable, stain/soil accumulations over time) and other stains noted herein. Such stains and soils are removed from fabrics such as cotton, polyester/cotton blends (P/C) and double-knit polyester (DKPE). The method comprises contacting fabrics in need of removal of such soils with an effective amount of the compositions herein, in the presence of water, and preferably with agitation. Various suitable usage levels and methods are disclosed hereinafter.
Moreover, the AQA surfactants herein, especially the preferred CocoMeEO2 ("AQA- I " hereinaRer), provide improved fabric cleaning performance in the presence of bleach. This improvement in cleaning is seen at usage levels as low as 3 parts per million (ppm) of the AQA in the laundry liquor and is believed to be associated with increased perhydrolysis.
In addition, the AQA surfactants herein, especially AQA- 1, provide improved (even synergistic) perforrnance with amylase and cellulase enzymes. This improvement is seen especially in the absence of bleach.
All percentages, ratios and proportions herein are by weight of ingredients used to prepare the fini~he~ compositions, unless otherwise specified. All documents cited herein are, in relevant part, incorporated herein by reference.
DETAILED DESCRIPTION OF THE INVENTION
In one of its aspects, this invention provides a means for enhancing the removal of greasy/oily soils by combining a lipase enzyme with an AQA surfactant.
Greasy/oily "everyday "soils are a mixture of triglycerides, lipids, complex polysaccharides, inorganic salts and proteinaceous matter. When soiled garments are stored before washing, some triglycerides are converted by bacterial action to fatty acids; lipase enzymes can be used to convert any rem~ining triglycerides to CA 022~49~ 1998-11-17 fatty acids through-the-wash. Generally, for forrnulas relying on hardness control by diffusion builders (e.g., layered silicates) pseudo unbuilt conditions will be present early a the wash which features a large intake of cold water. In these first minutes, fatty acids in the soil interact with the unbuilt hardness to form insoluble calcium 5 lime-soaps which then hinder subsequent soil removal and cause soil residues to remain on the fabric after the wash. In unbuilt formulations this greasy/oily stain insolubilization will cause even more of a problem. Upon successive wearing/washing, residues build-up, leading to yellowing and ellll dphlent of particulate dirt. Eventually, garments become dingy, are perceived as unwearable10 and are often discarded.
It has now been found that detergent compositions cont~ining AQA
surfactants and lipase enzyme deliver superior cleaning and whiteness performance vs. products com~ining either technology alone. These benefits appear to be the result of: (1) AQA inhibiting lime soap formation (allowing unhindered lipase 15 access to the soil); and (2) effective lifting off of fatty acids from the soil (by AQA) to ensure maximurn lipase activity (high levels of fatty acids in the soil inhibiting lipase action).
This invention also provides improved cleaning and fabric care benefits by combining a cellulytic enzyme with an AQA surfactant. In older/worn cotton 20 fabrics or other cellulosic fabrics the sheathes around individual fibres degrade to form gelatinous/amorphous cellulose "glues" which entrap dirt. In addition, the glue acts as an ideal substrate for deposition/retention of greasy/oily body soils (e.g., on collars and pillowcases) which are a mixture of triglycerides, lipids, complex polysaccharides, inorganic salts and proteinaceous matter. Removal of these 25 hydrophobic soils from worn fabrics is thus very difficult and low levels of residual stain often remain on the fabric after washing. Again, after successive wearing/washing these soils build up, leading to yellowing and more entrapment of dirt.
Surprisingly, it has now been found that detergent compositions cont~ining 30 the AQA surfactants and cellulytic enzymes (e.g., cellulases and/or endogluc~n~ces) deliver superior cleaning and whiteness performance vs. products containing either ingredient alone. These benefits appear to be the result of the effective penetration of hydrophobic body soils by the AQA surfactants. This, in turn, boosts access of the cellulytic enzymes which degrade the amorphous cellulose glue (which binds the 35 soil on the fabric) around the fibers. As the glue dissolves, the entrapped dirt is released and whiteness is restored. In addition to cleaning benefits, the combined cellulytic/AQA system also provides softness benefits vs. the cationic or enzyme CA 022~49~ 1998-11-17 alone; effective depilling and ungluing of worn fibers leads to improved fabric softness feel.
As noted, complete removal of the very hydrophobic "everyday" or "body"
soils is difficult and low levels of residual soils often remain on the fabric after 5 washing. These residues build up and act like an amorphous glue between the fibers, ~ dlJpiIIg particulate dirt and leading to fabric yellowing. It has now further been discovered that detergent compositions containing a combination of the water-soluble AQA surfactants herein and amylase enzymes delivers superior cleaning and whiteness performance vs. compositions cont~ining either technology alone. These10 benefits appear to be the result of much improved degradation of the residual "glue"
around the fibers (AQA facilitating improved arnylase access to sensitive soil components through effective soil solubilization). As the glue dissolves, whiteness is restored and entrapped particulate dirt is released/made accessible to the decolorizing action of other wash actives.
This invention also provides detergent compositions which deliver effective cleaning of greasy/oily everyday soils via use of percarbonate bleach with an AQA
surfactant as disclosed herein. Percarbonate, which delivers peroxide bleach into the wash, is a cornerstone technology of modern~ ultra-compact granular laundry detergent forrnulas. Peroxide bleach is very hydrophilic and, while it cannot match the bleaching effectiveness delivered by peracids (forrned for example from peroxide interaction with TAED), it is effective at decoloration of pigments (e.g., in particulates or beverage stains) and also can help remove the color from the organic residues associated with body soils. Unexpectedly, it has now been discovered that compositions cont~ining AQA surfactants and percarbonate bleach deliver superiorcleaning and whiteness performance vs. products containing either technology alone.
These benefits appear to be driven by the effective solubilization of the greasy oil soils by AQA, thereby allowing access of the hydrophilic peroxide bleach to the color bodies in the soil (e.g., entrapped pigments) and resulting in improved soil decoloration.
This invention also provides detergent compositions which deliver effective cleaning of greasy/oily everyday soils by means of hydrophobic bleach activatorsused in combination with a water-soluble AQA surfactant of the present type.
Everyday soil cleaning and whiteness benefits for hydrophobic bleach activators and peracids have already been demonstrated. Such materials are~ to a limited degree, able to penetrate complex/greasy oily soils. It has now been found that detergent and bleach compositions cont~ining AQA and hydrophobic bleach activators (including preforrned peracids) deliver superior cleaning and whiteness performance CA 022~49~ 1998-11-17 vs. similar compositions cont~ining either technology alone. It may be reasonably speculated that the benefits for the combined system are driven by: (I) AQA action on the soil surface to prevent lime soap formation and to lift off any calcium soaps present, thereby boosting hydrophobic bleach access; (2) The significantly lowerS surface tension at the soil/wash liquor interface (driven by AQA). As surface tension falls the hydrophobic bleach (which acts like anionic surfactant) soil penetration is boosted; and (3) Possible interaction of the hydrophobic peracid with the AQA to form a very hydrophobic ion pair, which easily penetrates deep into the greasy soil.
This invention also provides compositions which deliver effective cleaning of greasy/oily soils via use of bleach catalysts using an AQA surfactant. Bleachcatalysts (characterized by the presence of at least one transition metal atom) interact with peroxide to form very powerful hydrophilic bleaches. These bleaches deliverstrong benefits on colored hydrophilic stains and hydrophilic everyday soils (i.e., 15 socks). The catalysts are typically used at extremely low levels in cleaning products. AS disclosed herein, products cont~ining AQA and catalysts deliver superior cleaning and whiteness perforrnance vs. products cont~ining either technology alone, and are especially potent on everyday soils. These benefits are believed to be driven by effective AQA solubilization on the greasy oil soils which 20 allow access of the hydrophilic "catalyst" bleach to the color bodies in the soil, thereby leading to effective soil decolorization. Furthermore, historical use ofbleach catalysts was made difficult because of concerns about fabric darnage. Using a dim~ng;~nese catalyst, known to cause fabric damage, it has now been found that the occurrence of fabric damage is much reduced when AQA cationics are present.
25 Presurnably, these cationics adsorb onto fabrics where they modify the surface charge and are available to ion-pair with the activated catalyst to minimi7.~ orprevent fabric darnage.
In another aspect, this invention allows the use of high levels of insoluble inorganic builders, without fabric encrustation, using layered silicates with a water-30 soluble AQA surfactant. Layered silicates are composed of discreet units somefaces of which are negatively charged. It may be speculated that the positively charged head-group of AQA interacts~ via electrostatic bond formation, with the negatively charged face to form a surfactant monolayer upon which a second "hydrophilic" surfactant layer builds up. This drives particle lift-off from fabrics, 35 thereby minimi7ing encrustation which can otherwise result in a harsh "feel to the fabrics".
CA 022~49~ 1998-11-17 This invention also allows the formulation of high levels of insoluble inorganic or soluble (bi)carbonate builders in compositions containing relatively low polycarboxylate polymers, without driving fabric encrustation issues by using the different types of builder with an AQA surfactant as disclosed herein. Historically, 5 high molecular weight polycarboxylate polymers have been used as dispersants in granular laundry detergents. These polymers are, however, generally expensive.
The polymers, as well as being effective at soil suspension, also effectively control fabric encrustation by lifting off inorganics (including builders/precipitated carbonates) from fabrics. Low polymer formulations known heretofore are prone to10 fabric encrustation shortcomings.
It has now been found that high levels of inorganic and/or (bi)carbonate builders can be used in combination with low levels of polymers and/or lower molecular weight polymers without increasing fabric encrustation by use of the AQA surfactants in the manner disclosed herein. Fabric encrustation problems are15 believed to be avoided for the low polymer system by two AQA mech~ni~m.~
layered silicates and zeolites are composed of discreet units, some faces of which will be negatively charged. AQA, which has a positively charged headgroup, may interact with these faces to lift off the inorganics from fabrics by formation of hydrophilic, charged surfactant bilayers around the inorganic particles; and/or (2) 20 AQA is more fabric substantive vs. anionic/nonionic surfactants. Accordingly, low levels of these materials adsorb onto fabric surfaces where they modify surface charge. Since the degree of carbonate encrustation is dependent on negative surface charge, the AQA adsorption (which modifies the cotton surface charge to neutral/positive) allows less encrustation to occur. In addition, AQA can adsorb25 onto the "growing" faces of calciuln carbonate crystals. thereby inhibiting crystal growth and minimi7ing encrustation on fabrics.
This invention also provides detergent compositions which deliver effective cleaning of greasy/oily "everyday" soils (and accidental soils), via use of polyethoxyated-polyarnine polymers (PPP) with the AQA surfactants herein. As 30 noted, greasy/oily "everyday" soils (e.g., on collars, pillowcases) are a mixture of triglycerides, lipids, complex polysaccharides, inorganic salts and proteinaceous matter. Complete removal of these very hydrophobic soils is difficult and low levels of residual stain often remain on the fabric after washing. To improve performance in this key area, various soil dispersant polymers have been developed.
35 Characteristic features of these materials include: (1) a reasonably low molecular weight "hydrophobic" polyamine backbone (which is slightly cationic in nature providing an affinity for soils and fabrics); and (2) pendant "hydrophilic"
CA 022~49~ 1998-11-17 WO 97/44420 12 PCT/US97tO8279 polyethoxylate groups which provide steric stabilization and greasy soil suspension.
During the wash, these polymers work at the stain/wash liquor interface.
Surprisingly, it has now been discovered that detergent compositions containing the AQA surfactants herein and ethoxylated polyamine polymers deliver5 superior cleaning and whiteness performance vs. compositions cont~ining eithertechnology alone. Benefits for the mixed system are believed to be the result of: ( 1 ) AQA action on the stain surface to prevent lime soap formation and to lift off any calcium soaps present, thereby facilitating improved polymer deposition; (2) AQAproviding solubilization deep into the soil, while the polymer acts as a "grease10 removal shuttle", stripping out the AQA-solubilized stain components and dispersing them into the wash liquor.
This invention also provides detergent compositions which deliver effective cleaning of greasy/oily everyday soils, by means of use of high levels of surfactant (optionally including branched surfactants) with an AQA surfactant. In view of the 15 importance of high surfactancy in the effective removal of greasy/oily body soil, modern "ultra-compact" detergent compositions generally contain high levels of surf~ct~ntc (nonionic and anionic) and are fairly effective at body soil cleaning.
Unexpectedly, it has now been found that products Cont~ining AQA and high levelsof anionic or mixed anionic/nonionic surfactants (optionally including branched 20 surfactants) deliver superior cleaning performance vs. products cont~ining either technology alone. These benefits are driven by: (1) AQA action on the soil surface to prevent lime soap formation and lift off any calcium soaps present (these soaps, if allowed to form and left at the soil-wash liquor interface, would largely prevent surfactant access); (2) AQA lowering of the surface tension between the wash liquor 25 and the greasy/oily soil, thereby driving more effective soil penetration by surfactant (hence boosting cleaning); and (3) Possible ion pair formation between the cationic and anionic surfactant to form a very hydrophobic surfactant "pair" molecule which penetrates deep into the greasy soil.
In addition, this invention provides detergent, bleach and other compositions 30 which deliver improved perfume residuality on fabrics after the wash, via use of perfume with a water-soluble AQA surfactant. Natural and synthetic fabrics can be characterized by the surface charge on their fibers. Cotton is hydrophilic with a net negative surface charge, whereas polyester is hydrophobic with a neutral surfacecharge. Perfumes are a complex mixture of hydrophobic organic actives, including35 esters, alcohols, ketones, aldehydes, ethers, and the like. The fabric substantivity of different perfurne actives depends on: (1) functionality (how polar they are); (2) the molecular weight of the active; and (3) the charge on the fabric fibers. Most CA 022~49~ 1998-11-17 perfume actives contain electron-rich oxygen atoms which will be attracted to electron deficient molecules/surfaces.
Unexpectedly, it has now been found that the combination of AQA
surfactants with perfumes (characterized as having >10% of components with S molecular weight >150) provides improved perfume fabric substantivity. While not intending to be limited by theory, it appears that, as well as increasing the hydrophobicity of anionic or anionic/nonionic surfactant systems, the AQA
surfactants have high fabric substantivity (especially for cotton). The AQA
surfactants appear to adsorb onto the fibers where they change the surface charge 10 from neutral/negative to positive (or electron deficient). This modified fabric surface acts like a magnet to the electron rich domains of the perfume actives, thereby drawing them onto the fabrics where they are held electrostatically. This significantly increases perfume residuality. These benefits are most pronounced for perfume components having at least one oxygen atom and a molecular weight 15 greater than 150. The level of such perfume ingredients should account for at least about 10% of the total perfume mixture to achieve the maximum benefit of this effect.
The alkoxylated quaternar~v ammoniurn ("AQA") compounds used according to the present invention enhance the cleaning performance of fabric laundry 20 detergent compositions which contain select arnounts of certain anionic surfactants.
In this context, the AQA compounds herein also have the advantage that they are cornrnercially accessible and are compatible with the various detersive ingredients such as builders, detersive enzymes, and the like. which are used in many modern, high quality, fully-forrnulated laundry detergents. Moreover~ the AQA compounds 25 exhibit satisfactory stability in the presence of the bleach ingredients commonly used in laundry detergent-plus-bleach compositions. Importantly, the AQA
surfactants herein exhibit superior perforrnance with respect to the removal of body soils and everyday soils such as sock soil. The combination of the AQA surfactants with the specified anionic surfactants removes such soils from fabrics. Moreover, 30 the specified combination of the AQA surfactants with otherwise conventional anionic surfactants provides excellent cleaning perforrnance on a variety of other soils and stains, including food stains~ particulate soils and greasy/oily stains. In short, the compositions herein provide improved perforrnance for cleaning a broad spectrum of soils and stains including body soils from collars and cuffs, greasy soils, 35 and enzyme/bleach sensitive stains such as spinach and coffee. The compositions herein also provide excellent cleaning on builder sensitive stains such as clay. and thus are especially useful in a nil-P context.
..... _ . .. ...
CA 022~49~ 1998-11-17 In contrast with other cationic surfactants known in the art, the bis-alkoxylated cationics herein have sufficient solubility that they can be used incombination with mixed surfactant systems which are quite low in nonionic surfactants and which contain. for example, alkyl sulfate surfactants. This can be an 5 important consideration for formulators of detergent compositions of the type which are conventionally designed for use in automatic washing m~c~lines, especially of the type used in Japan, as well as under North American usage conditions.
Typically, such compositions will comprise an anionic (total LAStAS) surf~t~nt-nonionic surfactant weight ratio in the range from about 25:1 to about1:25, preferably about 20:1 to about 3:1. This can be contrasted with European-type formulas which typically will comprise anionic:nonionic ratios in the range of about 10:1 to 1:10, preferably about 5:1 to about 1:5.
The present invention employs an "effective amount" of the AQA surfactants to improve the performance of cleaning compositions which contain other adjunct ingredients. By an "effective amount" of the AQA surfactants and adjunct ingredients herein is meant an amount which is sufficient to improve, either directionally or significantly at the 90% confidence level~ the performance of the cleaning composition against at least some of target soils and stains. Thus, in a composition whose targets include certain food s~ains the formulator will use sufficient AQA to at least directionally improve cleaning performance against such stains. Likewise, in a composition whose targets include clay soil, the formulator will use sufficient AQA to at least directionally improve cleaning performance against such soil. Importantly, in a fully-formulated laundry detergent the AQA
surfactants can be used at levels which provide at least a directional improvement in cleaning performance over a wide variety of soils and stains~ as will be seen from the data presented hereinafter.
As noted, the AQA surfactants are used herein in detergent compositions in combination with other detersive surfactants at levels which are effective for achieving at least a directional improvement in cleaning performance. In the context of a fabric laundry composition, such "usage levels" can vary depending not only on the type and severity of the soils and stains, but also on the wash water temperature, the volume of wash water and the type of washing machine.
For example, in a top-loading, vertical axis U.S.-type automatic washing machine using about 45 to X3 liters of water in the wash bath, a wash cycle of about 10 to about 14 minutes and a wash water temperature of about 10~C to about 50~C,it is preferred to include from about 2 ppm to about 50 ppm~ preferably from about 5 ppm to about 25 ppm, of the AQA surfactant in the wash liquor. On the basis of CA 022~49~ 1998-11-17 usage rates of from about 50 ml to about 150 ml per wash load, this translates into an in-product concentration (wt.) ofthe AQA surfactant of from about 0.1% to about 3.2%, preferably about 0.3% to about 1.5%, for a heavy-duty liquid laundry detergent. On the basis of usage rates of from about 60 g to about 95 g per washS load, for dense ("compact") granular laundry detergents (density above about 650 g/l) this translates into an in-product concentration (wt.) of the AQA surfactant of from about 0.2% to about 5.0%, preferably from about 0.5% to about 2.5%. On the basis of usage rates of from about 80 g to about 100 g per load for spray-dried granules (i.e., "fluffy"; density below about 650 g/l), this translates into an in-10 product concentration (wt.) of the AQA surfactant of from about 0.1% to about3.5%, preferably from about 0.3% to about 1.5%.
For example, in a front-loading, horizontal-axis European-type automatic washing machine using about 8 to 15 liters of water in the wash bath, a wash cycle of about 10 to about 60 minutes and a wash water temperature of about 30~C to about 95~C, it is preferred to include from about 13 ppm to about 900 ppm, preferably from about 16 ppm to about 390 ppm, of the AQA surfactant in the washliquor. On the basis of usage rates of from about 45 ml to about 270 ml per washload, this tr~n~l~tçs into an in-product concentration (wt.) of the AQA surfactant of from about 0.4% to about 2.64%, preferably about 0.55% to about 1.1% for a heavy-duty liquid laundry detergent. On the basis of usage rates of from about 40 g to about 210 g per wash load7 for dense ("compact") granular laundry detergents (density above about 650 g/l) this translates into an in-product concentration (wt.) of the AQA surfactant of from about 0.5 % to about 3.5 %. preferably from about 0.7% to about 1.5 %. On the basis of usage rates of from about 140 g to about 400 gper load for spray-dried granules (i.e., "fluffy"; density below about 650 g/l), this tr~n.~l~tes into an in-product concentration (wt.) of the AQA surfactant of from about 0.13% to about 1.8%, preferably from about 0.18% to about 0.76%.
For example, in a top-loading, vertical-axis Japanese-type automatic washing m~chine using about 26 to 52 liters of water in the wash bath, a wash cycle of about 8 to about 15 minutes and a wash water temperature of about 5~C to about 25~C, it is preferred to include from about 1.67 ppm to about 66.67 ppm, preferably from about 3 ppm to about 6 ppm, of the AQA surfactant in the wash liquor. On the basis of usage rates of from about 20 ml to about 30 ml per wash load, this translates into an in-product concentration (wt.) of the AQA surfactant of from about 0.25% to about 10%, preferably about 1.5% to about 2%. for a heavy-duty liquid laundry detergent. On the basis of usage rates of from about 18 g to about 35 g per washload, for dense ("compact") granular laundry detergents (density above about 650 ,, , ... .. ~ .. . .
CA 022~49~ 1998-11-17 g/l) this translates into an in-product concentration (wt.) of the AQA surfactant of from about 0.25% to about 10%, preferably from about 0.5% to about 1.0%. On the basis of usage rates of from about 30 g to about 40 g per load for spray-dried granules (i.e., "fluffy"; density below about 650 g/l), this translates into an in-5 product concentration (wt.) of the AQA surfactant of from about 0.25% to about10%, preferably from about 0.5% to about 1%.
Cationic Surfactants - The preferred bis-ethoxylated cationic surfactants herein are available under the trade name ETHOQUAD from Akzo Nobel Chemicals Company. Alternatively, such materials can be synthesized using a 10 variety of different reaction schemes (wherein "EO" represents -CH2CH2O- units), as follows.
.. .. . . .
SCHEME I
RIOH + N H3 H~/Cat/Heat . Rl N
EXCESS
,H ~ BASE Cat~ Rl N--[(EO)n~]2 H
R N [(EO)nHk + CH3CI HEAT, Rl N + [(EO)nH1 'N--[(EO)2H]2 + C H~ Cat , \N--[(EO) H]
RIB ~N--[(EO)2H~2 HEA ~ R--N--[(EO)2H]2 1H3 Br~
N~(EO)Hl + 2 n ~ BASE CAT, CH3~N
R Br + N--[EO(EO)r~Hl2 HEAT, Rl N--[EO(EO) ~1 CA 022~49~ 1998-11-17 Cl--CH~CH,--OH + n~ ~ Cl--CH,CH,O[EO]n--H
R--N~CH + 2 Cl--CH2CH20[EO]n--H ~ RIN-[cH~cH2o[Eo]nHl2 CH3 cr An economical reaction scheme is as follows.
Rl OSO3Na + H-N--[(EO)Hl2 HEAT, Rl N--[(EO)Hl2 Rl N--[(EO)Hl2 + 2 n ~ HEAT ~ R--N--[(EO)(EOhlH32 R--N--[(EO)(EO)nH~2 + CH3CI ~ R--N--[(Eo)(Eo)nHl2 1H3 cr The following parameters summarize the optional and preferred reaction conditions herein for Scheme 5. Step I of the reaction is preferably conducted in an aqueous medium. Reaction temperatures are typically in the range of 140-200~C.
Reaction pressures are 50-1000 psig. A base catalyst, preferably sodium hydroxide 15 can be used. The mole ratio of reactants are ~: I to 1: 1 amine to alkyl sulfate. The process herein is preferably conducted using Cg-C 13 alkyl sulfate, sodium salt. The ethoxylation and quaternization reactions are conducted using conventional conditions and reactants.
Under some circumstances, Step I of reaction Scheme 5 results in products 20 which are sufficiently soluble in the aqueous reaction medium that gels may form.
While the desired product can be recovered from the gel. an alternate, two-step synthesis Scheme 6, hereinafter, may be more desirable in some commercial CA 022~49~ 1998-11-17 circumstances. The second step (ethoxylation) is preferably conducted using ethylene oxide and an acid such as HCI which provides the quaternary surfactant.As shown below, chlorohydrin i.e., chloroethanol~ can also be reacted to give the desired bishydroxyethyl derivative.
For reaction Scheme 6, the following parameters surnmarize the optional and preferred reaction conditions for the first step. The first step is preferably conducted in an aqueous medium. Reaction temperatures are typically in the range of 100-230~
C. Reaction pressures are 50-1000 psig. A base, preferably sodium hydroxide, canbe used to react with the HSO4-generated during the reaction, or an excess of the amine can be employed to also react with the acid. The mole ratio of arnine to alkyl sulfate is typically from 10:1 to 1:1.5; preferably from 5:1 to I :1.1; more preferably from 2:1 to 1:1. In the product recovery step, the desired substituted arnine issimply allowed to separate as a distinct phase from the aqueous reaction medium in which it is insoluble. The second step of the process is conducted under conventional reaction conditions. Further ethoxylation and quaternization to provide AQA surfactants are conducted under standard reaction conditions.
Scheme 7 can optionally be conducted using ethylene oxide under standard ethoxylation conditions, but without catalyst, to achieve monoethoxylation.
The following illustrates these additional reaction schemes, wherein "EO"
represents the -CH2CH2O- unit. In the reactions~ either an inorganic base or an organic base or excess amine reactant is used to neutralize generated HSO4.
Scheme 6 H
Rl OSO3~Na+ + H,N--CH2CH2-OH~ Rl N--CH~CH,-OH
IH CH,CH~OH
Rl NCH2CH20H + C}CH2CH~OH~ RIN~
CH2CH~OH
Scheme 7 IH ~ ,CH2CH20H
R N CH2CH2OH No Catalyst 'EO H
The following further illustrates several of the above reactions solely for the convenience of the formulator, but is not intended to be limiting thereof.
CA 022~49~ 1998-11-17 SYnthesis A
Preparation of N~N-Bis(2-hvdrox~ethvlldodecvlamine To a glass autoclave liner is added 19.96 g of sodium dodecyl sulfate (0.06921 moles), 14.55 g of diethanolamine (0.1384 moles), 7.6 g of 50 wt. %
sodium hydroxide solution (0.095 moles) and 72 g of distilled ~2O. The glass liner is sealed into a 500 ml, stainless steel, rocking autoclave and heated to 160-180~C
under 300-400 psig nitrogen for 3-4 hours. The mixture is cooled to room temperature and the liquid contents of the glass liner are poured into a 250 ml separatory furmel along with 80 ml of chloroform. The funnel is shaken well for a few mimlteS and then the mixture is allowed to separate. The lower chloroforTn layer is drained and the chloroform evaporated off to obtain product.
Synthesis B
Preparation of N,N-Bis(2-hydrox~eth~/l)dodecylamine 1 Mole of sodium dodecyl sulfate is reacted with 1 mole of ethanolamine in the presence of base in the manner described in Synthesis A. The resulting 2-hydroxyethyldodecylamine is recovered and reacted with l-chloroethanol to prepare the title compound.
SYnthesis C
P-e~ ion of N,N-Bis(2-hydroxvethyl)dodecvlarnine To a glass autoclave liner is added 19.96 g of sodium dodecyl sulfate (0.06921 moles), 21.37g of ethanolamine (0.3460 moles), 7.6 g of 50 wt. % sodiumhydroxide solution (0.095 moles) and 72 g of distilled H2O. The glass liner is sealed into a 500 ml, stainless steel, rocking autoclave and heated to 160-180~Cunder 300-400 psig nitrogen for 3-4 hours. The mixture is cooled to room temperature and the liquid contents of the glass liner are poured into a ~50 ml separatory funnel along with 80 ml of chloroform. The funnel is shaken well for a few minutes and then allowed mixture to separate. The lower chloroforrn layer isdrained and the chloroform is evaporated off to obtain product. The product is then reacted with 1 molar equivalent of ethylene oxide in the absence of base catalyst at 120-130~C to produce the desired final product.
The bis-substituted arnines prepared in the foregoing Syntheses can be further ethoxylated in standard fashion. Quaternization with an alkyl halide to form the AQA surfactants herein is routine.
According to the foregoing, the following are nonlimiting, specific illustrations of AQA surfactants used herein. It is to be understood that the degree of alkoxylation noted herein for the AQA surfactants is reported as an average, following cornmon practice for conventional ethoxylated nonionic surfactants. This CA 022Ct49CtCt 1998-11-17 is because the ethoxylation reactions typically yield mixtures of materials withdiffering degrees of ethoxylation. Thus, it is not uncornrnon to report total EOvalues other than as whole nurnbers, e.g., "EO2.5", "EO3.5", and the like.
Desi~nation --I B2 ApR3 ~B4 (also referred to as Coco Methyl EO2) AQA-2 C 12-C 16 CH3 (EO)2 EO
AQA-3 C 12-C 14 CH3 ~EO~2 (Eo)2 (Coco Methyl EO4) AQA-5 C 12-C 14 CH3 (EO)2 (EO)3 AQA-6 C 12-C 14 CH3 ~EO~2 (EO)3 AQA-7 C8-C 18 CH3 (EO)3 (Eo)2 AQA-8 C12-C14 CH3 (EO)4 (EO)4 AQA-9 C12-C14 C~H5 (EO)3 (EO)3 AQA- 10 C 12-C 18 C3H7 (EO)3 (EO)4 AQA- 11 C 12-C 18 CH3 (propoxy) (EO)3 AQA- 12 C l o-C 18 C2H5 (iso-propoxy)2 (EO)3 AQA-13 Clo~C18 CH3 (EO/PO)2 ~EO)3 AQA-14 Cg-Clg CH3 ~E~~15* ~E~~15*
AQA-16 Cg-C12 CH3 EO EO
AQA-17 C9-C1 1 CH3 - EO 3.5 Avg.
AQA-18 C12 CH3 ~ EO 3.5 Avg.
S AQA- I 9 C g-C 1 4 CH3 (EO) l 0 (EO) l 0 AQA-20 C l o C2H5 ~EO~2 (EO)3 AQA-2 1 C 1 2-C 1 4 C2H5 (EO)5 (EO)3 AQA-22 C 1 2-C 18 C3H7 Bu (Eo)2 *Ethoxy, optionally end-capped with methyl or ethyl.
Highly preferred bis-AQA compounds for use herein are of the forrnula R\ /CH2CH~OH
/N\ X~
CH3 CH CH~OH
wherein R l is C 1 o-C 1 8 hydrocarbyl and mixtures thereof. preferably C l o, C 1 2, C 1 4 ~alkyl and mixtures thereof, and X is any convenient anion to provide charge balance, preferably chloride. With reference to the general AQA structure noted above, since in a preferred compound Rl is derived from coconut (Cl ~-C 14 alkyl) fraction fatty 20 acids, R2 is methyl and ApR3 and A'qR4 are each monoethoxy. this preferred type of compound is referred to herein as "CocoMeEO2" or "AQA- I " in the above list.Other preferred AQA compounds herein include compounds of the formula:
R\ /(CH2CH~O)pH
R2/ \(CH2CH20)qH
wherein Rl is Clo-CIg hydrocarbyl, preferably Clo-C14 alkyl, independently p is I
25 to about 3 and q is I to about 3, R2 is Cl-C3 alkvl, preferably methyl, and X is an anion, especially chloride.
Other compounds of the foregoing type include those wherein the ethoxy (CH2CH2O) units (EO) are replaced by butoxy (Bu), isopropoxy [CH(CH3)CH2O]
and [CH2CH(CH3O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or 30 Pr and/or i-Pr units.
CA 022~49~ 1998-11-17 Anionic Surfactants - The alkyl benzene sulfonate ("LAS") and primary (preferred; "AS") or secondary alkyl sulfate components of the present compositions are well-known and widely-used comrnercial surfactants. As noted above. one of the important advantages of the present invention is the discovery that the AQA
surfactants, when used in the manner disclosed herein, boost the performance of these otherwise conventional materials. The LAS surfactant has an alkyl chain length typically in the C10-cl6 range, and comrnercially available LAS has an average alkyl chain length in the 11-13 range, usually around 11.5. The AS
surfactant has a chain length typically in the Clo-C20 range, and many comrnercial sources of AS are in the 12-18 range. All such cornmercial LAS and AS materials may be used herein. Unsaturated sulfates such as oleyl sulfate can also be used.The branched chain Clo-C20 alkyl sulfates and the secondary (2,3) alkyl sulfates of the formula CH3(CH2)X(CHOSO3-M+)CH3 and CH3(CH2)y(CHOSO3~
Mt)CH2CH3, wherein x and (y+l ) are integers of at least about 7 and M is a water-solubilizing cation, especially sodium, may also be used. Mixtures of primary, secondary and branched may be used.
Nonionic Surfactants - Nonlimiting examples of nonionic surfactants useful herein typically at levels from about 1% to about 55%, by weight include the alkoxylated alcohols (AE's) and alkyl phenols, polyhydroxy fatty acid amides (PFAA's), alkyl polyglycosides (APG's), C 1 o-C 18 glycerol ethers, and the like.
More specifically, the condensation products of primary and secondary aliphatic alcohols with from about 1 to about 25 moles of ethylene oxide (AE) are suitable for use as the nonionic surfactant in the present invention. The alkyl chain of the aliphatic alcohol can either be straight or branched, primary or secondary, and generally contains from about 8 to about 22 carbon atoms. Preferred are the condensation products of alcohols having an alkyl group containing from about 8 to about 20 carbon atoms, more preferably from about 10 to about 18 carbon atoms, with from about 1 to about 10 moles, preferably 2 to 7~ most preferably 2 to 5, of ethylene oxide per mole of alcohol. Examples of commercially available nonionic surfactants of this type include: TergitolTM 15-S-9 (the condensation product ofC 1 1 -C 15 linear alcohol with 9 moles ethylene oxide) and TergitolTM 24-L-6 NMW
(the condensation product of C12-C14 primary alcohol with 6 moles ethylene oxidewith a narrow molecular weight distribution), both marketed by Union Carbide Corporation; NeodolTM 45-9 (the condensation product of C14-CIs linear alcohol with 9 moles of ethylene oxide), NeodolTM 23-3 (the condensation product of C12-C13 linear alcohol with 3 moles of ethylene oxide)~ NeodolTM 45 7 (the condensation product of C 1 4-C 15 linear alcohol with 7 moles of ethylene oxide) and CA 022~49~ 1998-11-17 NeodolTM 45-5 (the condensation product of C14-CIs linear alcohol with 5 moles of ethylene oxide) marketed by Shell Chemical Company; KyroTM EOB (the condensation product of C13-CIs alcohol with 9 moles ethylene oxide), marketed by The Procter & Gamble Company; and Genapol LA 030 or 050 (the condensation product of C12-C14 alcohol with 3 or 5 moles of ethylene oxide) marketed by Hoechst. The preferred range of HLB in these AE nonionic surfactantsis from 8-11 and most preferred from 8-10. Con~1enc~tes with propylene oxide andbutylene oxides may also be used.
Another class of preferred nonionic surfactants for use herein are the polyhydroxy fatty acid amide surfactants of the formula.
R2 ll--N--Z, O R
wherein Rl is H, or Cl 4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl or a mixture thereof, R2 is Cs 31 hydrocarbyl, and Z is a polyhydroxyhydrocarbyl having a linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative thereof. Preferably, R 1 is methyl, R2 is a straight Cll l5 alkyl or Cls l7 alkyl or alkenyl chain such as coconut alkyl or mixtures thereof, and Z is derived from a reducing sugar such as glucose, fructose, maltose, lactose, in a reductive amination reaction. Typical exarnples include the C12-C18 and C12-C14 N-methylglucamides. See U.S. 5,194,639 and 5,298,636. N-alkoxy polyhydroxy fatty acid amides can also be used; see U.S. 5,489,393.
Also useful as the nonionic surfactant in the present invention are the alkylpolysaccharides such as those disclosed in U.S. Patent 4,565,647, Llenado, issued January 21, 1986, having a hydrophobic group containing from about 6 to about 30 carbon atoms, preferably from about 10 to about 16 carbon atoms, and a polysaccharide, e.g. a polyglycoside, hydrophilic group containing from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7 saccharide units. Any reducing saccharide cont~ining 5 or 6 carbon atoms can be used, e.g., glucose, galactose and galactosyl moieties can be substituted for the glucosyl moieties (optionally the hydrophobic group is attached at the 2-, 3-, 4-, etc. positions thus giving a glucose or galactose as opposed to a glucoside or galactoside). The intersaccharide bonds can be, e.g., between the one position of the additional saccharide units and the 2-, 3-, 4-, and/or 6- positions on the preceding saccharide units.
The preferred alkylpolyglycosides have the formula:
R20(CnH2nO)t(glYC~sYl)x CA 022~49~ 1998-11-17 WO 97/44420 25 PCT/US97tO8279 wherein R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl. and mixtures thereof in which the alkyl groupscontain from about 10 to about 18, preferably from about 12 to about 14, carbon atoms; n is 2 or 3, preferably 2; t is from 0 to about 10, preferably 0; and x is from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7. The glycosyl is preferably derived from glucose. To prepare these compounds, the alcohol or alkylpolyethoxy alcohol is formed first and thenreacted with glucose, or a source of glucose, to form the glucoside (attachment at the l-position). The additional glycosyl units can then be attached between their l-position and the preceding glycosyl units 2-, 3-, 4- and/or 6-position, preferably predominately the 2-position.
Polyethylene, polypropylene, and polybutylene oxide condensates of alkyl phenols are also suitable for use as the nonionic surfactant of the surfactant systems of the present invention, with the polyethylene oxide condensates being preferred.
These compounds include the condensation products of alkyl phenols having an alkyl group containing from about 6 to about 14 carbon atoms, preferably from about 8 to about 14 carbon atoms, in either a straight-chain or branched-chain configuration with the alkylene oxide. In a preferred embodiment, the ethylene oxide is present in an amount equal to from about 2 to about 25 moles, more preferablyfrom about 3 to about 15 moles, of ethylene oxide per mole of alkyl phenol.
Comrnercially available nonionic surfactants of this type include IgepalTM C0-630, marketed by the GAF Corporation; and TritonTM X-45. X-l 14, X-100 and X-102, all marketed by the Rohm & Haas Company. These surfactants are commonly referred to as alkylphenol alkoxylates (e.g., alkyl phenol ethoxylates).
The con~?n~tion products of ethylene oxide with a hydrophobic base formed by the con.1en~tion of propylene oxide with propylene glycol are also suitable for use as the additional nonionic surfactant in the present invention. The hydrophobic portion of these compounds will preferably have a molecular weight of from about 1500 to about 1800 and will exhibit water insolubility. The addition of polyoxyethylene moieties to this hydrophobic portion tends to increase the watersolubility of the molecule as a whole, and the liquid character of the product is retained up to the point where the polyoxyethylene content is about 50% of the total weight of the condensation product, which corresponds to condensation with up toabout 40 moles of ethylene oxide. Examples of compounds of this type include certain of the commercially-available PluronicTM surfactants. marketed by BASF.
Also suitable for use as the nonionic surfactant of the nonionic surfactant system of the present invention, are the condensation products of ethylene oxide CA 022~49~ 1998-11-17 with the product resulting from the reaction of propylene oxide and ethylen~ mine. The hydrophobic moiety of these products consists of the reactionproduct of ethyleneAi~mine and excess propylene oxide, and generally has a molecular weight of from about 2500 to about 3000. This hydrophobic moiety is 5 condensed with ethylene oxide to the extent that the condensation product contains from about 40% to about 80% by weight of polyoxyethylene and has a molecular weight of from about 5,000 to about 11,000. Examples of this type of nonionic surfactant include certain of the commercially available TetronicTM compounds, marketed by BASF.
Additional Surfactants - Nonlimiting examples of additional surfactants useful herein with the alkyl sulfate and LAS mixture typically at levels from about 1% to about 55%, by weight, include the conventional the Clo-CIg alkyl alkoxy sulfates (''AEXS''; especially EO 1-7), C I o-C 18 alkyl alkoxy carboxylates (especially the EO 1-5) and Clo-C18 alpha-sulfonated fatty acid esters. Cl2-C1g 15 betaines and sulfobetaines ("sultaines"), Clo-C18 amine oxides, and the like, can also be used. Clo-C20 conventional soaps may also be used. If high sudsing is desired, the branched-chain C l o-C 16 soaps may be used. Other conventional useful surfactants are listed in standard texts.
The following illustrates various other adjunct ingredients which may be 20 used in the compositions of this invention, but is not intended to be limiting thereof.
While the combination of the AQA and the anionic surfactants with such adjunct compositional ingredients can be provided as finished products in the form of liquids, gels, bars, or the like using conventional techniques, the manufacture of the granular laundry detergents herein requires some special processing techniques in 25 order to achieve optimal performance. Accordingly~ the manufacture of laundrygranules will be described hereinafter separately in the Granules Manufacture section (below), for the convenience of the formulator.
Builders - Detergent builders can optionally but preferably be included in the compositions herein, for example to assist in controlling mineral, especially Ca30 and/or Mg, hardness in wash water or to assist in the removal of particulate soils from surfaces. Builders can operate via a variety of mechanisms including forming soluble or insoluble complexes with hardness ions, by ion exchange, and by offering a surface more favorable to the precipitation of hardness ions than are the surfaces of articles to be cleaned. Builder level can vary widely depending upon end use and35 physical form of the composition. Built detergents typically comprise at least about 1% builder. ~iquid formulations typically comprise about 5% to about 50%, more typically 5% to 35% of builder. Granular formulations typically comprise from CA 022F749.7F7 1998 - 1 1 - 17 about 10% to about 80%, more typically 15% to 50% builder by weight of the detergent composition. Lower or higher levels of builders are not excluded. For example, certain detergent additive or high-surfactant formulations can be unbuilt.
Suitable builders herein can be selected from the group consisting of phosphates and polyphosphates, especially the sodium salts; silicates including water-soluble and hydrous solid types and including those having chain-, layer-, or three-dimensional- structure as well as amorphous-solid or non-structured-liquidtypes; carbonates, bicarbonates, sesquicarbonates and carbonate minerals other than sodium carbonate or sesquicarbonate; aluminosilicates; organic mono-, di-, tri-, and 10 tetracarboxylates especially water-soluble nonsurfactant carboxylates in acid, sodium, potassium or alkanolarnmonium salt form, as well as oligomeric or water-soluble low molecular weight polymer carboxylates including aliphatic and aromatic types; and phytic acid. These may be complemented by borates, e.g., for pH-buffering purposes, or by sulfates, especially sodium sulfate and any other fillers or 15 carriers which may be important to the engineering of stable surfactant and/or builder-cont~inin~ detergent compositions.
Builder mixtures, sometimes termed "builder systems" can be used and typically comprise two or more conventional builders, optionally complemented bychelants, pH-buffers or fillers, though these latter materials are generally accounted 20 for separately when describing quantities of materials herein. In terrns of relative quantities of surfactant and builder in the present detergents, preferred builder systems are typically formulated at a weight ratio of surfactant to builder of from about 60:1 to about 1:80. Certain preferred laundry detergents have said ratio in the range 0.90:1.0 to 4.0:1.0, more preferably from 0.95:1.0 to 3.0:1Ø
P-cont~inin~ detergent builders often preferred where permitted by legislation include, but are not limited to, the alkali metal, ammonium and alkanolammonium salts of polyphosphates exemplified by the tripolyphosphates, pyrophosphates, glassy polymeric meta-phosphates; and phosphonates.
Suitable silicate builders include alkali metal silicates, particularly those 30 liquids and solids having a SiO2:Na~O ratio in the range 1.6:1 to 3.2:1, including, particularly for automatic dishwashing purposes, solid hydrous 2-ratio silicatesmarketed by PQ Corp. under the tradename BRITESIL(~', e.g., BRITES~L H20; and layered silicates, e.g., those described in U.S. 4,664,839, May 12, 1987, H P. Rieck.
NaSKS-6, sometimes abbreviated "SKS-6", is a crystalline layered aluminium-free â
35 -Na2SiOs morphology silicate marketed by Hoechst and is preferred especially in granular laundry compositions. See preparative methods in German DE-A-3,417,649 and DE-A-3,742,043. Other layered silicates, such as those having the CA 022~49~ 1998-11-17 general forrnula NaMSixO2x+l yH2O wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0, can also or alternately be used herein. Layered silicates from Hoechst also include NaSKS-5, NaSKS-7 and NaSKS-I 1, as the a, ~ and ~ layer-silicate forrns. Other 5 silicates may also be useful, such as magnesiurn silicate, which can serve as a crispening agent in granules, as a stabilising agent for bleaches, and as a component of suds control systems.
Also suitable for use herein are synthesized crystalline ion exchange materials or hydrates thereof having chain structure and a composition represented 10 by the following general formula in an anhydride forrn: xM2O ySiO2.zM'O wherein M is Na and/or K, M' is Ca and/or Mg; y/x is 0.5 to 2.0 and z/x is 0.005 to 1.0 as taught in U.S. 5,427,711, Sakaguchi et al, June 27, 1995.
Suitable carbonate builders include ~lk~lin~ earth and alkali metal carbonates as disclosed in German Patent Application No. 2,321,001 published on November 15, 1973, although sodium bicarbonate, sodiurn carbonate, sodiurn sesquicarbonate, and other carbonate minerals such as trona or any convenient multiple salts of sodium carbonate and calciurn carbonate such as those having the composition 2Na2CO3.CaCO3 when anhydrous, and even calcium carbonates including calcite, aragonite and vaterite, especially forrns having high surface areas relative to compact calcite may be useful, for exarnple as seeds or for use in synthetic detergent bars.
Aluminosilicate builders are especially useful in granular detergents, but can also be incorporated in liquids, pastes or gels. Suitable for the present purposes are those having empirical forrnula: [MZ(Alo2)z(sio2)v] xH2o wherein z and v are integers of at least 6, the molar ratio of z to v is in the range from 1 0 to 0.5, and x is an integer from 15 to 264. Aluminosilicates can be crystalline or amorphous, naturally-occurring or synthetically derived. An aluminosilicate production method is in U.S. 3,985,669, Krummel, et al, October 12, 1976. Preferred synthetic crystalline aluminosilicate ion exchange materials are available as Zeolite A, Zeolite P (B), Zeolite X and, to whatever extent this differs from Zeolite P, the so-called Zeolite MAP. Natural types, including clinoptilolite, may be used. Zeolite A has the forrnula: Nal2[(A1~2)12(Si~2)123 x~2o wherein x is from 20 to 30, especially27. Dehydrated zeolites (x = 0 - 10) may also be used. Preferably, the alurninosilicate has a particle size of 0.1-10 microns in diameter.
Suitable organic detergent builders include polycarboxylate compounds, including water-soluble nonsùrfactant dicarboxylates and tricarboxylates. More typically builder polycarboxylates have a plurality of carboxylate groups, preferably CA 022~49~ 1998-11-17 at least 3 carboxylates. Carboxylate builders can be formulated in acid. partially neutral, neutral or overbased form. When in salt form~ alkali metals, such as sodium, potassium, and lithium, or alkanolammonium salts are preferred. Polycarboxylate builders include the ether polycarboxylates, such as oxydisuccinate, see Berg, U.S.
3,128,287, April 7, 1964, and Lamberti et al, U.S. 3,635,830, January 18, 1972;
"TMS/TDS" builders of U.S. 4,663,071, Bush et al, May 5, 1987; and other ether carboxylates including cyclic and alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163; 4,158,635; 4,120,874 and 4,102,903.
Other suitable builders are the ether hydroxypolycarboxylates, copolymers of maleic anhydride with ethylene or vinyl methyl ether; 1, 3, 5-trihydroxy benzene-2, 4, 6-trisulphonic acid; carboxymethyloxysuccinic acid; the various alkali metal,amrnonium and substituted ammonium salts of polyacetic acids such as ethylen~ mine tetraacetic acid and nitrilotriacetic acid; as well as mellitic acid, succinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxy-methyloxysuccinic acid, and soluble salts thereof.
Citrates, e.g., citric acid and soluble salts thereof are important carboxylate builders e.g., for heavy duty liquid detergents, due to availability from renewable resources and biodegradability. Citrates can also be used in granular compositions, especially in combination with zeolite and/or layered silicates. Oxydisuccinates are also especially useful in such compositions and combinations.
Where permitted, and especially in the formulation of bars used for hand-laundering operations, alkali metal phosphates such as sodium tripolyphosphates,sodium pyrophosphate and sodium orthophosphate can be used. Phosphonate builders such as ethane- I -hydroxy- I, I -diphosphonate and other known phosphonates, e.g., those of U.S. 3,159,581; 3,213,030; 3,422,021; 3,400,148 and3,422,137 can also be used and may have desirable antiscaling properties.
Certain detersive surfactants or their short-chain homologs also have a builder action. For unambiguous forrnula accounting purposes, when they have surfactant capability, these materials are summed up as detersive surfactants.
Preferred types for builder functionality are illustrated by: 3,3-dicarboxy-4-oxa-1,6-hexanedioates and the related compounds disclosed in U.S. 4,566,984, Bush, January 28, 1986. Succinic acid builders include the Cs-C20 alkyl and alkenyl succinic acids and salts thereof. Succinate builders also include: laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred), 2-penta-lecenylsuccinate, and the like. Lauryl-succinates are described in European Patent Application 86200690.5/0,200,263. published November 5, 1986. Fatty acids, e.g., C 12-c 18 monocarboxylic acids, can also be incorporated into the CA 022~49~ 1998-11-17 compositions as surfactant/builder materials alone or in combination with the aforementioned builders, especially citrate and/or the succinate builders, to provide additional builder activity. Other suitable polycarboxylates are disclosed in U.S.
4,144,226, Crutchfield et al, March 13, 1979 and in U.S. 3,308,067, Diehl, March 7, 1967. See also Diehl, U.S. 3,723,322.
Other types of inorganic builder materials which can be used have the formula (MX)i Cay (CO3)z wherein x and i are integers from I to 15, y is an integer from 1 to 10, z is an integer from 2 to 25, Mi are cations, at least one of which is a water-soluble, and the equation ~ 5(xi multiplied by the valence of Mi) + 2y = 2z is 10 satisfied such that the formula has a neutral or "balanced" charge. These builders are referred to herein as "Mineral Builders". Waters of hydration or anions other than carbonate may be added provided that the overall charge is balanced or neutral.
The charge or valence effects of such anions should be added to the right side of the above equation. Preferably, there is present a water-soluble cation selected from the 15 group consisting of hydrogen, water-soluble metals~ hydrogen, boron, ammoniurn, silicon, and mixtures thereof, more preferably, sodium, potassium, hydrogen, lithium, arnmonium and mixtures thereof~ sodium and potassium being highly prefe~l~d. Nonlimiting exarnples of noncarbonate anions include those selected from the group consisting of chloride, sulfate, fluoride~ oxygen~ hydroxide. silicon 20 dioxide, chromate, nitrate, borate and mixtures thereof. Preferred builders of this type in their simplest forms are selected from the group consisting of Na2Ca(CO3)2, K2Ca(C~3)2, Na2Ca2(C~3)3, NaKCa(C03)2, NaKCa~(C03)3, K2Ca~(C03)3 and combinations thereof. An especially preferred material for the builder described herein is Na2Ca(CO3)2 in any of its crystalline modifications. Suitable builders of 25 the above-defined type are further illustrated by, and include~ the natural or synthetic forms of any one or combinations of the follo-ving minerals: Afghanite, Andersonite, AshcroftineY, Beyerite, Borcarite, Burbankite, Butschliite, Cancrinite, Carbocernaite, Carletonite, Davyne, DonnayiteY, Fairchildite, Ferrisurite, Franzinite, Gaudefroyite, Gaylussite, Girvasite~ Gregoryite~ Jouravskite, 30 KamphaugiteY, Kettnerite, Khanneshite, LepersormiteGd, Liottite, MckelveyiteY, Microsommite, Mroseite, Natrofairchildite~ Nyerereite, RemonditeCe, Sacrofanite,Schrockingerite, Shortite, Surite, Tunisite, Tuscanite, Tyrolite, Vishnevite, and Zemkorite. Preferred mineral forms include Nyererite, Fairchildite and Shortite.Enzymes - Enzymes can be included in the present detergent compositions 35 for a variety of purposes, including removal of protein-based, carbohydrate-based, or triglyceride-based stains from substrates, for the prevention of refugee dye transfer in fabric laundering, and for fabric restoration. Suitable enzymes include proteases, CA 022~49~ 1998-11-17 arnylases, lipases, cellulases, peroxidases, and mixtures thereof of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast origin. Preferredselections are influenced by factors such as pH-activity and/or stability optima, thermostability, and stability to active detergents, builders and the like. In this 5 respect bacterial or fungal enzymes are preferred, such as bacterial amylases and proteases, and fungal cellulases.
"Detersive enzyme", as used herein, means any enzyme having a cleaning, stain removing or otherwise beneficial effect in a laundry, hard surface cleaning or personal care detergent composition. Preferred detersive enzymes are hydrolases 10 such as proteases, amylases and lipases. Preferred enzymes for laundry purposes include, but are not limited to, proteases, cellulases, lipases and peroxidases. Highly preferred for automatic dishwashing are amylases and/or proteases~ including both current commercially available types and improved types which, though more and more bleach compatible though successive improvements, have a rem~ining degree 15 of bleach deactivation susceptibility.
Enzymes are normally incorporated into detergent or detergent additive compositions at levels sufficient to provide a "cleaning-effective arnount". The term "cleaning effective arnount" refers to any amount capable of producing a cleaning, stain removal, soil removal, whitening, deodorizing, or freshness improving effect 20 on substrates such as fabrics, dishware and the like. In practical terms for current commercial ~lepardlions, typical amounts are up to about S mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per gram of the detergent composition.
Stated otherwise, the compositions herein will typically comprise from 0.001% to5%, preferably 0.01%-1% by weight of a comrnercial en_yme preparation. Protease 25 enzymes are usually present in such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per grarn of composition.For certain detergents, such as in automatic dishwashing, it may be desirable toincrease the active en_yme content of the commercial preparation in order to minimi7~ the total amount of non-catalytically active materials and thereby improve 30 spotting/filming or other end-results. Higher active levels may also be desirable in highly concentrated detergent formulations.
Suitable examples of proteases are the subtilisins which are obtained from particular strains of B. subtilis and B. Iicheniformis. One suitable protease isobtained from a strain of Bacillus, having maximum activity throughout the pH
35 range of 8-12, developed and sold as ESPERASE(~) by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases incJude CA 022~49~ 1998-11-17 W097/44420 PCTrUS97108279 ALCALASE(~) and SAVINASE(~ from Novo and MAXATASE~' from International Bio-Synthetics, Inc., The Netherlands; as well as Protease A as disclosed in EP 130,756 A, January 9, 1985 and Protease B as disclosed in EP
303,761 A, April 28, 1987 and EP 130,756 A, January 9, 1985. See also a high pH
protease from Bacillus sp. NCIMB 40338 described in WO 9318140 A to Novo.
Enzymatic detergents comprising protease, one or more other enzymes, and a reversible protease inhibitor are described in WO 9203529 A to Novo. Other preferred proteases include those of WO 9510591 A to Procter & Garnble . When desired, a protease havmg decreased adsorption and increased hydrolysis is available 10 as described in WO 9507791 to Procter & Gamble. A recombinant trypsin-like protease for dcl~lgellL~ suitable herein is described in WO 9425583 to Novo.
In more detail, an especially p-cfc.lcd protease, referred to as "Protease D" isa carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived from a precursor carbonyl hydrolase by substituting a different15 amino acid for a plurality of amino acid residues at a position in said carbonyl hydrolase equivalent to position +76, preferably also in combination with one ormore amino acid residue positions equivalent to those selected from the group consisting of +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, 20 +265, and/or +274 according to the numbering of Bacillus amyloliquefaciens subtilisin, as described in the patent applications of A. Baeck, et al, entitled"Protease-Cont~ining Cleaning Compositions" having US Serial No. 08/322,676, and C. Ghosh, et al, "Bleaching Compositions Comprising Protease Enzymes"
having US Serial No. 08/322,677, both filed October 13,1994.
Amylases suitable herein, especially for, but not limited to automatic dishwashing purposes, include, for example, (x-arnylases described in GB 1,296,839 to Novo; RAPIDASE~), International Bio-Synthetics, Inc. and TERMAMYL~), Novo. FUNGAMYL~) from Novo is especially useful. Engineering of enzymes for improved stability, e.g., oxidative stability, is known. See, for example J. Biological 30 Chem., Vol. 260, No. 11, June 1985, pp. 6518-6521. Certain plc~ellcd embodiments of the present compositions can make use of amylases having improved stability in detergents such as automatic dishwashing types, especiallyimproved oxidative stability as measured against a reference-point of TERMAMYL
(~ in comrnercial use in 1993. These preferred arnylases herein share the 35 characteristic of being "stability-enhanced" arnylases, characterized, at a minimum, by a measurable improvement in one or more of: oxidative stability, e.g., to hydrogen peroxide / tetraacetylethylene~i~mine in buffered solution at pH 9-10;
CA 022~49~ 1998-11-17 thermal stability, e.g., at common wash temperatures such as about 60~C; or alkaline stability, e.g., at a pH from about 8 to about 11, measured versus the above-identified reference-point amylase. Stability can be measured using any of the art-disclosed technical tests. See, for example, references disclosed in WO 9402597.Stability-enhanced amylases can be obtained from Novo or from Genencor Intemational. One class of highly preferred amylases herein have the commonalityof being derived using site-directed mutagenesis from one or more of the Bacillus amylases, especially the Bacillus a-amylases, regardless of whether one, two or multiple amylase strains are the immediate precursors. Oxidative stability-enh~nred 10 amylases vs. the above-identified reference amylase are preferred for use, especially in ble~ching, more preferably oxygen ble~chin~, as distinct from chlorine ble~chin~, detergent compositions herein. Such preferred amylases include (a) an amylase according to the hereinbefore incorporated WO 9402597, Novo~ Feb. 3, 1994, as further illustrated by a mutant in which substitution is made, using alanine or 15 threonine, preferably threonine, of the methionine residue located in position 197 of the B. Iicheniformis alpha-amylase, known as TERMAMYL~, or the homologous position variation of a similar parent amylase, such as B. amyloliquefaciens, B.subtilis, or B. stearothermophilus, (b) stability-enhanced amylases as described by Genencor International in a paper entitled "Oxidatively Resistant alpha-Amylases"
20 ~presented at the 207th American Chemical Society National Meeting, March 13-17 1994, by C. Mitchinson. Therein it was noted that bleaches in automatic dishwashing detergents inactivate alpha-amylases but that improved oxidative stability amylases have been made by Genencor from B licheniformis NCIB8061.
Methionine (Met) was identified as the most likely residue to be modif1ed. Met was 25 substituted, one at a time, in positions 8, 15, 197, 256, 304, 366 and 438 leading to specific mutants, particularly important being M197L and M197T with the M197T
variant being the most stable expressed variant. Stability was measured in CASCADE~ and SUNLIGHT~); (c) particularly preferred amylases herein include amylase variants having additional modification in the immediate parent as 30 described in WO 9510603 A and are available from the ~Ccignee, Novo, as DURAMYL~. Other particularly preferred oxidative stability enhanced amylase include those described in WO 9418314 to Genencor International and WO 9402597 to Novo. Any other oxidative stability-enhanced amylase can be used, for exampleas derived by site-directed mutagenesis from known chimeric, hybrid or simple 35 mutant parent forrns of available amylases. Other preferred enzyme modifications are accessible. See WO 9509909 A to Novo.
CA 022~49~ 1998-11-17 Other amylase enzymes include those described in WO 95/26397 and in co-pending application by Novo Nordisk PCT/DK96/00056. Specific amylase enzvmes for use in the detergent compositions of the present invention include o~-amylases characterized by having a specific activity at least 25% higher than the specific activity of Termamyl(3 at a temperature range of 25~C to 55~C and at a p~
value in the range of 8 to 10, measured by the Phadebas(~) a-amylase activity assay.
(Such Phadebas(~) a-amylase activity assay is described at pages 9-10, WO
95/26397.) Also included herein are ~-amylases which are at least 80%
homologous with the amino acid sequences shown in the SEQ ID listings in the references. These enzymes are preferably incorporated into laundry detergent compositions at a level from 0.00018% to 0.060% pure enzyme by weight of the total composition, more preferably from 0.00024% to 0.048% pure enzyme by weight of the total composition.
Cellulases usable herein include both bacterial and fungal types, preferably having a pH optimum between S and 9.5. U.S. 4,435,307, Barbesgoard et al, March 6, 1984, discloses suitable fungal cellulases from ~umicola insolens or Humicolastrain DSM 1800 or a cellulase 212-producing fimgus belonging to the genus Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk, Dolabella Auricula Solander. Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832. CAREZYME~) and CELLUZYME~ (Novo) are especially useful. See also WO 9117243 to Novo.
Suitable lipase enzymes for detergent usage include those produced by microorg~ mc of the Pseudomonas group, such as Pseudomonas stufzeri ATCC
19.154, as disclosed in GB 1,372,034. See also lipases in Japanese Patent Application 53,20487, laid open Feb. 24, 1978. This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan, under the trade name Lipase P "Amano,"
or "Amano-P." Other suitable commercial lipases include Amano-CES, lipases ex Chromobacter viscosum, e.g. Chromobacter viscosum var lipolyticum NRRLB
3673 from Toyo Jozo Co., Tagata, Japan; Chromobacter viscosum lipases from U.S.
Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and lipases ex Pseudomonas gladioli. LIPOLASE@;' enzyme derived from Humicola lanuginosa and commercially available from Novo, see also EP 341,947, is a preferred lipasefor use herein. Lipase and amylase variants stabilized against peroxidase enzymes are described in WO 9414951 A to Novo. See also WO 9205249 and RD
94359044.
In spite of the large number of publications on lipase enzymes, only the lipase derived from Humicola lanuginosa and produced in Aspergillus oryzae as CA 022~49~ 1998-11-17 WO 97/44420 PCI'/US97/08279 host has so far found widespread application as additive for fabric washing products It is available from Novo Nordisk under the tradename LipolaseTM, as noted above.
In order to optimize the stain removal performance of ~ipolase, Novo Nordisk have made a number of variants. As described in WO 92/05249, the D96L variant of the S native Humicola lanuginosa lipase improves the lard stain removal efficiency by a factor 4.4 over the wild-type lipase (enzymes compared in an amount ranging from0.075 to 2.5 mg protein per liter). Research Disclosure No. 35944 published on March 10, 1994, by Novo Nordisk discloses that the lipase variant (D96L) may be added in an amount corresponding to 0.001-100- mg (5-500,000 LU/liter) lipase 10 variant per liter of wash liquor. The present invention provides the benefit of improved whiteness maintenance on fabrics using low levels of D96L variant in detergent compositions cont~inin~ the AQA surfactants in the manner disclosed herein, especially when the D96L is used at levels in the range of about 50 LU to about 8500 LU per liter of wash solution.
Cutinase enzymes suitable for use herein are described in WO 8809367 A to Genencor.
Peroxidase enzymes may be used in combination ~vith oxygen sources, e.g., percarbonate, perborate, hydrogen peroxide, etc., for "solution bleaching" or prevention of transfer of dyes or pigments removed from substrates during the wash to other substrates present in the wash solution. Kno~vn peroxidases include horseradish peroxidase, ligninase, and haloperoxidases such as chloro- or bromo-peroxidase. Peroxidase-cont~ining detergent compositions are disclosed in WO
89099813 A, October 19, 1989 to Novo and WO 8909813 A to Novo.
A range of enzyme materials and means for their incorporation into synthetic detergent compositions is also disclosed in WO 9307263 A and WO 9307260 A to Genencor International, WO 8908694 A to Novo, and U.S. 3,553,139, January S, 1971 to McCarty et al. Enzymes are further disclosed in U.S. 4,101,457, Place et al, July 18, 1978, and in U.S. 4,507,219, Hughes, March 26, 1985. Enzyme materials useful for liquid detergent formulations, and their incorporation into such formulations, are disclosed in U.S. 4,261.868, Hora et al, April 14, 1981. Enzymes for use in detergents can be stabilised by various techniques. Enzyme stabilisation techniques are disclosed and exemplified in U.S. 3,600,319, August 17, 1971, Gedge et al, EP 199,405 and EP 200,586, October 29, 1986, Venegas. Enzyme stabilisation systems are also described. for example, in U.S. 3,519,570. A useful Bacillus, sp. AC13 giving proteases, xvlanases and cellulases, is described in WO
9401532 A to Novo.
CA 022~49~ 1998-11-17 Enz~me Stabilizin~ SYstem - The enzyme-cont~ining compositions herein may optionally also comprise from about 0.001% to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01% to about 6%, by weight of an enzyme stabilizing system. The enzyme stabilizing system can be anystabilizing system which is compatible with the detersive enzyme. Such a system may be inherently provided by other formulation actives, or be added separately,e.g., by the formulator or by a manufacturer of detergent-ready enzymes. Such stabilizing systems can, for example, comprise calcium ion, boric acid, propylene glycol, short chain carboxylic acids, boronic acids, and mixtures thereof, and are designed to address different stabilization problems depending on the type and physical form of the detergent composition.
One stabilizing approach is the use of water-soluble sources of calcium and/or m~gnesium ions in the fini.ch~d compositions which provide such ions to the enzymes. Calcium ions are generally more effective than m~gnesiurn ions and are preferred herein if only one type of cation is being used. Typical detergent compositions, especially liquids, will comprise from about I to about 30, preferably from about 2 to about 20, more preferably from about 8 to about 12 millimoles ofcalcium ion per liter of finished detergent composition, though variation is possible depending on factors including the multiplicity, type and levels of enzymes incorporated. Preferably water-soluble calciurn or magnesium salts are employed,including for example calcium chloride, calcium hydroxide, calcium formate, calcium malate, calcium maleate, calcium hydroxide and calcium acetate; more generally, calcium sulfate or magnesium salts corresponding to the exemplified calcium salts may be used. Further increased levels of Calcium and/or Magnesium may of course be useful, for example for promoting the grease-cutting action of certain types of surfactant.
Another stabilizing approach is by use of borate species. See Severson, U.S.
4,537,706. Borate stabilizers, when used, may be at levels of up to 10% or more of the composition though more typically, levels of up to about 3% by weight of boric acid or other borate compounds such as borax or orthoborate are suitable for liquid detergent use. Substituted boric acids such as phenylboronic acid, butaneboronicacid, p-bromophenylboronic acid or the like can be used in place of boric acid and reduced levels of total boron in detergent compositions may be possible though the use of such substituted boron derivatives.
Stabilizing systems of certain cleaning compositions, for example automatic dishwashing compositions, may further comprise from 0 to about 10%, preferably from about 0.01% to about 6% by weight, of chlorine bleach scavengers, added to .
CA 022~49~ 1998-11-17 prevent chlorine bleach species present in many water supplies from attacking and inactivating the enzymes, especially under alkaline conditions. While chlorine levels in water may be small, typically in the range from about 0.5 ppm to about1.75 ppm, the available chlorine in the total volume of water that comes in contact 5 with the enzyme, for example during dish- or fabric-washing, can be relatively large;
accordingly, enzyme stability to chlorine in-use is sometimes problematic. Sinceperborate or pelcall)onate, which have the ability to react with chlorine bleach, may present in certain of the instant compositions in amounts accounted for separately from the stabilizing system, the use of additional stabilizers against chlorine, may, 10 most generally, not be essential, though improved results may be obtainable from their use. Suitable chlorine scavenger anions are widely known and readily available, and, if used, can be salts containing ammonium cations with sulfite, bisulfite, thiosulfite, thiosulfate, iodide, etc. Antioxidants such as carbamate, ascorbate, etc., organic amines such as ethylene~ minetetracetic acid (EDTA) or 15 alkali metal salt thereof, monoethanolamine (MEA), and mixtures thereof can likewise be used. Likewise, special enzyme inhibition systems can be incorporated such that different enzymes have maximum compatibility. Other conventional scavengers such as bisulfate, nitrate, chloride, sources of hydrogen peroxide such as sodium perborate tetrahydrate, sodium perborate monohydrate and sodium 20 percarbonate, as well as phosphate, condensed phosphate, acetate, benzoate, citrate, formate, lactate, malate, tartrate, salicylate, etc., and mixtures thereof can be used if desired. In general, since the chlorine scavenger function can be performed by ingredients separately listed under better recognized functions, (e.g., hydrogenperoxide sources), there is no absolute requirement to add a separate chlorine 25 scavenger unless a compound performing that function to the desired extent isabsent from an enzyme-cont~ining embodiment of the invention; even then, the scavenger is added only for optimum results. Moreover, the formulator will exercise a chemist's normal skill in avoiding the use of any enzyme scavenger or stabilizer which is majorly incompatible, as formulated~ with other reactive ingredients. In 30 relation to the use of arnmonium salts, such salts can be simply admixed with the detergent composition but are prone to adsorb water and/or liberate ammonia during storage. Accordingly, such materials, if present, are desirably protected in a particle such as that described in US 4,652,392, Baginski et al.
Polymeric Soil Release Agent - Known polymeric soil release agents.
35 hereinaRer "SRA" or "SRA's", can optionally be employed in the present detergent compositions. If lltiii7e~l, SRA's will generally comprise from 0.01% to 10.0%, CA 022~49~ 1998-11-17 typically from 0.1% to 5~/0, preferably from 0.2% to 3.0% by weight~ of the composltion.
Preferred SRA's typically have hydrophilic segments to hydrophilize the surface of hydrophobic fibers such as polyester and nylon, and hydrophobic 5 segments to deposit upon hydrophobic fibers and remain adhered thereto throughcompletion of washing and rinsing cycles thereby serving as an anchor for the hydrophilic segments. This can enable stains occurring subsequent to treatment with SRA to be more easily cleaned in later washing procedures.
SRA's can include a variety of charged e.g., anionic or even cationic (see U.S. 4,956,447), as well as noncharged monomer units and structures may be linear, branched or even star-shaped. They may include capping moieties which are especially effective in controlling molecular weight or altering the physical orsurface-active properties. Structures and charge distributions may be tailored for application to different fiber or textile types and for varied detergent or detergent additive products.
Preferred SRA's include oligomeric terephthz~l~te esters, typically prepared by processes involving at least one transesterification/oligomerization, often with a metal catalyst such as a titanium(IV) alkoxide. Such esters may be made using additional monomers capable of being incorporated into the ester structure through one, two, three, four or more positions, without of course forming a densely crosslinked overall structure.
Suitable SRA's include: a sulfonated product of a substantially linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and oxyalkyleneoxy repeat units and allyl-derived sulfonated terminal moieties covalently ~tt~h~cl to the backbone, for example as described in U.S. 4,968,451,November 6, 1990 to J.J. Scheibel and E.P. Gosselink: such ester oligomers can be prepared by (a) ethoxylating allyl alcohol, (b) reacting the product of (a) withdimethyl terephth~l~te ("DMT") and 1,2-propylene glycol ("PG") in a two-stage tr~ncesterification/ oligomerization procedure and (c) reacting the product of (b) with sodium metabisulfite in water; the nonionic end-capped 1,2-propylene/polyoxyethylene terephthalate polyesters of U.S. 4,711,730. December 8, 1987 to Gosselink et al, for example those produced by transesterification/oligomerization of poly(ethyleneglycol) methyl ether, DMT, PG
and poly(ethyleneglycol) ("PEG"); the partly- and fully- anionic-end-capped oligomeric esters of U.S. ~,721,580. January 26. 1988 to Gosselink, such as oligomers from ethylene glycol ("EG"), PG, DMT and Na-3,6-dioxa-8-hydroxyoctanesulfonate; the nonionic-capped block polyester oligomeric CA 022~49~ 1998-11-17 compounds of U.S. 4~702,857, October 27~ 1987 to Gosselink, for example produced from DMT~ Me-capped PEG and EG and/or PG~ or a combination of DMT, EG andlor PG, Me-capped PEG and Na-dimethyl-S-sulfoisophthalate; and the anionic, especially sulfoaroyl, end-capped terephthalate esters of U.S. 4,877,896~
October 31, 1989 to Maldonado, Gosselink et al, the latter being typical of SRA's useful in both laundry and fabric conditioning products, an example being an ester composition made from m-sulfobenzoic acid monosodium salt, PG and DMT
optionally but preferably further comprising added PEG? e.g.~ PEG 3400.
SRA's also include simple copolymeric blocks of ethylene terephthalate or propylene terephth~l~te with polyethylene oxide or polypropylene oxide terephth~l~te, see U.S. 3~959,230 to Hays, May 25, 1976 and U.S. 3,893,929 to Basadur, July 8, 1975; cellulosic derivatives such as the hydroxyether cellulosic polymers available as METHOCEL from Dow; and the Cl-C4 alkylcelluloses and C4 hydroxyalkyl celluloses; see U.S. 4~000~093~ December 28, 1976 to Nicol, et al.
Suitable SRA's characterised by poly(vinyl ester) hydrophobe segments include graft copolymers of poly(vinyl ester), e.g.~ Cl-C6 vinyl esters~ preferably poly(vinyl acetate), grafted onto polyalkylene oxide backbones. See European Patent Application 0 219 048, published April 22, 1987 by Kud~ et al. Commercially available examples include SOKALAN SRA's such as SOKALAN HP-22, available from BASF, Germany. Other SRA's are polyesters with repeat units cont~ining 10-15% by weight of ethylene terephth~l~te together with 90-80% by weight of polyoxyethylene terephthz~l~te, derived from a polyoxyethylene glycol of averagemolecular weight 300-5,000. Commercial exarnples include ZELCON 5126 from Dupont and MILEASE T from ICI.
Another preferred SRA is an oligomer having empirical formula (CAP)2(EG/PG)s(T)s(SIP)1 which comprises terephthaloyl (T), sulfoisophthaloyl (SIP), oxyethyleneoxy and oxy- 1,2-propylene (EG/PG) units and which is preferably terminated with end-caps (CAP), preferably modified isethionates, as in an oligomer comprising one sulfoisophthaloyl unit, 5 terephthaloyl units, oxyethyleneoxy and oxy-1,2-propyleneoxy units in a defined ratio, preferably about 0.5: 1 to about 10: 1, and two end-cap units derived from sodium 2-(2-hydroxyethoxy)-ethanesulfonate. Said SRA preferably further comprises from 0.5%
to 20%, by weight of the oligomer, of a crvstallinity-reducing stabiliser, for example an anionic surfactant such as linear sodium dodecylbenzenesulfonate or a member selected from xylene-, cumene-, and toluene- sulfonates or mixtures thereof, these stabilizers or modifiers being introduced into the synthesis pot, all as taught in U.S.
5,415,807, Gosselink, Pan, Kellett and Hall~ issued May 16, 1995. Suitable .. . . ... . .
CA 022~49~ 1998-11-17 monomers for the above SRA include Na 2-(2-hydroxyethoxy)-ethanesulfonate~
DMT, Na- dimethyl 5-sulfoisophth~l~te, EG and PG.
Yet another group of preferred SRA's are oligomeric esters comprising: (1) a backbone comprising (a) at least one unit selected from the group consisting of dihydroxysulfonates, polyhydroxy sulfonates, a unit which is at least trifunctional whereby ester linkages are formed resulting in a branched oligomer backbone, andcombinations thereof; (b) at least one unit which is a terephthaloyl moiety; and (c) at least one unsulfonated unit which is a 1,2-oxyalkyleneoxy moiety; and (2) one or more capping units selected from nonionic capping units, anionic capping units such as alkoxylated, preferably ethoxylated, isethionates, alkoxylated propanesulfonates, alkoxylated propanedisulfonates, alkoxylated phenolsulfonates, sulfoaroyl derivatives and mixtures thereof. Preferred of such esters are those of empirical formula:
{(CAP)x(EG/PG)y'(DEG)y"(PEG)y"'(T)z(SlP)z'(SEG)q(B)m}
wherein CAP, EG/PG, PEG, T and SIP are as defined hereinabove, (DEG) represents di(oxyethylene)oxy units; (SEG) represents units derived from the sulfoethyl ether of glycerin and related moiety units; (B) represents branching units which are at least trifunctional whereby ester linkages are formed resulting in a branched oligomer backbone; x is from about 1 to about 12; y' is from about 0.5 to about 25; y" is from 0 to about 12; y"' is from 0 to about 10; y'+y"+y"' totals from about 0.5 to about 25; z is from about 1.5 to about 25; z' is from 0 to about 12; z + z' totals from about 1.5 to about 25; q is from about 0.05 to about 12; m is from about 0.01 to about 10; and x, y', y", y"', z, z', q and m represent the average number of moles of the corresponding units per mole of said ester and said ester has a molecular weight ranging from about 500 to about 5.000.
Preferred SEG and CAP monomers for the above esters include Na-2-(2-,3-dihydroxypropoxy)ethanesulfonate ("SEG"), Na-2-{2-(2-hydroxyethoxy) ethoxy}
eth~neslllfonate ("SE3") and its homologs and mixtures thereof and the products of ethoxylating and sulfonating allyl alcohol. Preferred SRA esters in this class include the product of transesterifying and oligomerizing sodium 2-{2-(2-hydroxyethoxy)-ethoxy}eths~n~slllfonate and/or sodium 2-[2-{2-(2-hydroxyethoxy)ethoxy}ethoxy]-ethanesulfonate, DMT, sodium 2-(2,3-dihydroxypropoxy) ethane sulfonate, EG, and PG using an applopliate Ti(IV) catalyst and can be designated as (CAP)2(T)S(EG/PG)1.4(SEG)2.5(B)0.13 wherein CAP is (Na+
03S[CH2CH20]3.5)- and B is a unit from glycerin and the mole ratio EG/PG is about 1.7: 1 as measured by conventional gas chromatography after complete hydrolysis.
CA 022~49~ 1998-11-17 WO 97/44420 41 PCT~US97/08279 Additional classes of SRA's include (I) nonionic terephth~l~tes using diisocyanate coupling agents to link up polymeric ester structures, see U.S.
4,201,824, Violland et al. and U.S. 4,240,918 T ~g~se et al; (II) SR~'s with carboxylate terminal groups made by adding trimellitic anhydride to known SRA's S to convert terminal hydroxyl groups to trimellitate esters. With a proper selection of catalyst, the trimellitic anhydride forrns linkages to the terminals of the polymer through an ester of the isolated carboxylic acid of trimellitic anhydride rather than by opening of the anhydride linkage. Either nonionic or anionic SRA's may be used as starting materials as long as they have hydroxyl terminal groups which may beesterified. See U.S. 4,525,524 Tung et al.; (III) anionic terephth~l~te-based SRA's of the urethane-linked variety, see U.S. 4,201,824, Violland et al; (IV) poly(vinylcaprolactam) and related co-polymers with monomers such as vinyl pyrrolidone and/or dimethylaminoethyl methacrylate, including both nonionic and cationic polymers, see U.S. 4,579,681, Ruppert et al.; (V) graft copolymers, in addition to the SOKALAN types from BASF made, by grafting acrylic monomers on to sulfonated polyesters; these SR~'s assertedly have soil release and anti-redeposition activity similar to known cellulose ethers: see EP 279,134 A, 1988, to Rhone-Poulenc Chemie; (VI) grafts of vinyl monomers such as acrylic acid and vinyl acetate on to proteins such as caseins, see EP 457,205 A to BASF (1991); (VII) polyester-polyamide SRA's prepared by condensing adipic acid, caprolactam, and polyethylene glycol, especially for treating polyamide fabrics, see Bevan et al, DE
2,335,044 to Unilever N. V., 1974. Other useful SRA's are described in U.S. Patents 4,240,918,4,787,989,4,525,524 and 4,877,896.
Bleaching Compounds - Bleaching A~ents and Bleach Activators - The detergent compositions herein may optionally contain bleaching agents or bleaching compositions cont~ining a ble~c~ling agent and one or more bleach activators. When present, bleaching agents will typically be at levels of from about 1% to about 30%~
more typically from about 5% to about 20%, of the detergent composition, especially for fabric laundering. If present, the amount of bleach activators will typically be from about 0.1% to about 60%, more typically from about 0.5% to about 40% of the bleaching composition comprising the bleaching agent-plus-bleach activator.
The bleaching agents used herein can be any of the bleaching agents useful for detergent compositions in textile cleaning, hard surface cleaning, or other cleaning purposes that are now known or become known. These include oxygen bleaches as well as other ble~ching agents. Perborate bleaches, e.g., sodium perborate (e.g., mono- or tetra-hydrate) can be used herein.
CA 022~49~ 1998-11-17 Another category of bleaching agent that can be used without restriction encompasses percarboxylic acid bleaching agents and salts thereof. Suitable examples of this class of agents include magnesium monoperoxyphthalate hexahydrate, the magnesium salt of metachloro perbenzoic acid, 4-nonylamino-4-oxoperoxybutyric acid and diperoxydodecanedioic acid. Such bleaching agents are disclosed in U.S. Patent 4,483,781, Hartman, issued November 20, 1984, U.S.
Patent Application 740,446, Burns et al, filed June 3, 1985, European Patent Application 0,133,354, Banks et al, published February 20, 1985, and U.S. Patent4,412,934, Chung et al, issued November 1, 1983. Highly preferred bleaching agents also include 6-nonylamino-6-oxoperoxycaproic acid as described in U.S.
Patent 4,634,551, issued January 6, 1987 to Burns et al.
Peroxygen blea~hing agents can also be used. Suitable peroxygen blear.hin~
compounds include sodium carbonate peroxyhydrate and equivalent "percarbonate"
bleaches~ sodium pyrophosphate peroxyhydrate. ure~ peroxyhydrate, and sodium peroxide. Persulfate bleach (e.g., OXONE, manufactured comrnercially by DuPont) can also be used.
A preferred percarbonate bleach comprises dry particles having an average particle size in the range from about 500 micrometers to about 1,000 micrometers, not more than about 10% by weight of said particles bein~ smaller than about 200micrometers and not more than about 10% by weight of said particles being largerthan about 1,250 micrometers. Optionally, the percarbonate can be coated with silicate, borate or water-soluble surfactants. Percarbonate is available from various commercial sources such as FMC, Solvay and Tokai Denka.
Mixtures of ble~ching agents can also be used.
Peroxygen bleaching agents, the perborates, the percarbonates, etc., are preferably combined with bleach activators, which lead to the in situ production in aqueous solution (i.e., during the washing process) of the peroxy acid corresponding to the bleach activator. Various nonlimiting examples of activators are disclosed in U.S. Patent 4,915,~54, issued April 10, 1990 to Mao et al, and U.S. Patent 4,412,934. The nonanoyloxybenzene sulfonate (NOBS) and tetraacetyl ethylene mine (TAED) activators are typical, and mixtures thereof can also be used. See also U.S. 4,634,551 for other typical bleaches and activators useful herein.
Highly preferred amido-derived bleach activators are those of the formulae:
RlN(R5)C(o)R2C(o)L or RIC(O)N(R5)R2C(o)L
wherein Rl is an alkyl group cont~inin~ from about 6 to about 12 carbon atoms, R2 is an alkylene cont~inin~ from I to about 6 carbon atoms~ R5 is H or alkyl, aryl, or alkaryl cont~inin~ from about I to about 10 carbon atoms, and L is any suitable CA 022~49~ 1998-11-17 leaving group. A leaving group is any group that is displaced from the bleach activator as a consequence of the nucleophilic attack on the bleach activator by the perhydrolysis anion. A preferred leaving group is phenyl sulfonate.
Preferred examples of bleach activators of the above forrnulae include (6-5 octanamido-caproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxybenzenesul-- fonate, (6-dec~n~mido-caproyl)oxybenzenesulfonate, and mixtures thereof as described in U.S. Patent 4,634,551, incorporated herein by reference.
Another class of bleach activators comprises the benzoxazin-type activators disclosed by Hodge et al in U.S. Patent 4,966,723, issued October 30, 1990, 10 incorporated herein by reference. A highly preferred activator of the benzoxazin-type is:
o ~N"C~
Still another class of preferred bleach activators includes the acyl lactam activators, especially acyl caprolactams and acyl valerolactams of the formulae: O O
Il 11 O C--CH2--CH2~ 0 C--CH2--CH2 R6--C--N~ ,CH2 R6--C--N~
wherein R6 is H or an alkyl, aryl, alkoxyaryl. or alkaryl group containing from 1 to about 12 carbon atoms. Highly preferred lactam activators include benzoyl caprolactam, octanoyl caprolactam, 3.5.5-trimethylhexanoyl caprolactarn, nonanoyl caprolactam, decanoyl caprolactam. undecenoyl caprolactarn, benzoyl valerolactam, octanoyl valerolactam, decanoyl valerolactam, undecenoyl valerolactam, nonanoyl valerolactam, 3,5,5-trimethylhexanoyl valerolactam and mixtures thereof. See also U.S. Patent 4,545,784, issued to Sanderson, October 8, 1985, incorporated herein by reference, which discloses acyl caprolactams, including benzoyl caprolactam, adsorbed into sodium perborate.
Bleaching agents other than oxvgen bleaching agents are also known in the art and can be utilized herein. One type of non-oxygen bleaching agent of particular interest includes photoactivated bleaching agents such as the sulfonated zinc and/or aluminum phthalocyanines. See U.S. Patent 4,033,718, issued July 5, 1977 to Holcombe et al. If used, detergent compositions will typically contain from about ., . , , ..... .. . . . . _ ..
-CA 022~49~ 1998-11-17 0.025% to about 1.25%. by weight~ of such bleaches, especially sulfonate zinc phthalocyanine .
If desired, the bleaching compounds can be catalyzed by means of a m:~ng~nese compound. Such compounds are well known in the art and include, for example, the m~ng~nese-based catalysts disclosed in U.S. Pat. 5,246,621, U.S. Pat.
5,244,594; U.S. Pat. 5,194,416; U.S. Pat. 5,114,606; and European Pat. App. Pub.Nos. 549,271Al, 549,272AI, 544,440A2, and 544,490Al; Preferred examples of these catalysts include MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclo-nonane)2(P~6)2, MnIII2(u-O) 1 (u-OAc)2(1,4,7-trimethyl- 1,4,7-triazacyclononane)2 (CIO4)2, MnIV4(u-O)6(1,4,7-triazacyclononane)4(C104)4, MnIIIMnIV4(u-O) 1 (u-OAc)2 (1,4,7-trimethyl- 1,4,7-triazacyclononane)2(ClO4)3, MnIV(1,4,7-trimethyl-1,4,7-triazacyclononane)- (OCH3)3(PF6), and mixtures thereof. Other metal-based bleach catalysts include those disclosed in U.S. Pat. 4,430,243 and U.S. Pat.
5,114,611. The use of m~n~nese with various complex ligands to enhance bleaching is also reported in the following United States Patents: 4,728,455;
5,284,944; 5,246,612; 5,256,779; 5,280,117; 5,274,147; 5,153,161; and 5,227,084.As a practical matter, and not by way of limitation, the compositions and processes herein can be adjusted to provide on the order of at least one part per ten million of the active bleach catalyst species in the aqueous washing liquor, and will preferably provide from about 0.1 ppm to about 700 ppm, more preferably from about 1 ppm to about 500 ppm, of the catalyst species in the laundry liquor.
Cobalt bleach catalysts useful herein are known, and are described, for example, in M. L. Tobe, "Base Hydrolysis of Transition-Metal Complexes", Adv.
Inor~. Bioinorg. Mech.. (1983), 2, pages 1-94. The most preferred cobalt catalyst useful herein are cobalt pentaamine acetate salts having the formula [Co(NH3)sOAc] Ty~ wherein "OAc" represents an acetate moiety and "Ty" is an anion, and especially cobalt pent~rnine acetate chloride, [Co(NH3)sOAc]C12; as well as [Co(NH3)sOAc](OAc)2; [Co(NH3)soAc](pF6)2; [Co(NH3)5OAc](SO4);
[Co(NH3)sOAc](BF4)2; and [Co~NH3)sOAc](NO3)2 (herein "PAC").
These cobalt catalysts are readily prepared by known procedures, such as taught for example in the Tobe article and the references cited therein, in U.S. Patent 4,810,410, to Diakun et al, issued March 7 1989, J. Chem. Ed. (1989), 66 (12), 1043-45; The Synthesis and Characterization of Inorganic Compounds, W.L. Jolly (Prentice-Hall; 1970), pp. 461-3; Inor~. Chem., 18, 1497-1502 (1979); Inor~.
Chem., 21, 2881-2885 (1982); Inor~. Chem.. 18, 2023-2025 (1979); Inorg.
Synthesis, 173 - 176 (1960); and Journal of Phvsical ChemistrY. 56, 22-25 (1952).
CA 022~49~ 1998-11-17 As a practical matter, and not by way of limitation, the automatic dishwashing compositions and cleaning processes herein can be adjusted to provide on the order of at least one part per hundred million of the active bleach catalyst species in the aqueous washing medium, and will preferably provide from about 0.01 ppm to about 25 ppm, more preferably from about 0.05 ppm to about 10 ppm, and most preferably from about 0.1 ppm to about 5 ppm, of the bleach catalyst species in the wash liquor. In order to obtain such levels in the wash liquor of an automatic dishwashing process, typical automatic dishwashing compositions hereinwill comprise from about 0.0005% to about 0.2%, more preferably from about 10 0.004% to about 0.08%, of bleach catalyst, especially m~ng~nese or cobalt catalysts, by weight of the cleaning compositions.
ClaY Soil Removal/Anti-redeposition A~ents - The compositions of the present invention can also optionally contain water-soluble ethoxylated amines having clay soil removal and antiredeposition properties. Granular detergent lS compositions which contain these compounds typically contain from about 0.01% to about 10.0% by weight of the water-soluble ethoxylates amines; liquid detergent compositions typically contain about 0.01% to about 5%.
The most preferred soil release and anti-redeposition agent is ethoxylated tetraethylenepentamine. Exemplary ethoxylated amines are further described in 20 U.S. Patent 4,597,898, VanderMeer, issued July I, 19X6. Another group of preferred clay soil removal-antiredeposition agents are the cationic compounds disclosed in European Patent Application 111,965, Oh and Gosselink, published June 27, 1984. Other clay soil removal/antiredeposition agents which can be usedinclude the ethoxylated amine polymers disclosed in European Patent Application 25 111,984, Gosselink, published June 27, 1984; the zwitterionic polymers disclosed in European Patent Application 112,592, Gosselink, published July 4, 1984; and the amine oxides disclosed in U.S. Patent 4,548,744, Connor, issued October 22, 1985.
Other clay soil removal and/or anti redeposition agents known in the art can also be utilized in the compositions herein. See U.S. Patent 4,891,160, VanderMeer, issued 30 January 2, 1990 and WO 95/32272, published November 30, 1995. Another type ofpreferred antiredeposition agent includes the carboxy methyl cellulose (CMC) materials. These materials are well known in the art.
Polymeric Dispersing A~ents - Polymeric dispersing agents can advantageously be utilized at levels from about 0.1 % to about 7%, by weight, in the 35 compositions herein, especially in the presence of zeolite and/or layered silicate builders. Suitable polymeric dispersing agents include polymeric polycarboxylates and polyethylene glycols, although others known in the art can also be used. It is CA 022~49~ 1998-11-17 believed, though it is not intended to be limited by theory~ that polymeric dispersing agents enhance overall detergent builder perforrnance, when used in combination with other builders (including lower molecular weight polycarboxylates) by crystal growth inhibition, particulate soil release peptization, and anti-redeposition.
Polymeric polycarboxylate materials can be prepared by polymerizing or copolymerizing suitable unsaturated monomers, preferably in their acid form.
Unsaturated monomeric acids that can be polymerized to forrn suitable polymeric polycarboxylates include acrylic acid, maleic acid (or maleic anhydride), fumaric acid, itaconic acid, aconitic acid, mesaconic acid, citraconic acid and methylenemalonic acid. The presence in the polymeric polycarboxylates herein or monomeric segments, cont~ining no carboxylate radicals such as vinylmethyl ether, styrene, ethylene, etc. is suitable provided that such segments do not constitute more than about 40% by weight.
Particularly suitable polymeric polycarboxylates can be derived from acrylic acid. Such acrylic acid-based polymers which are useful herein are the water-soluble salts of polymerized acrylic acid. The average molecular weight of such polymers in the acid form preferably ranges from about 2,000 to 10,000~ more preferably from about 4,000 to 7,000 and most preferably from about 4~000 to 5,000.
Water-soluble salts of such acrylic acid polymers can include, for example, the alkali metal~ ammonium and substituted ammonium salts. Soluble polymers of this type are known materials. Use of polyacrylates of this type in detergent compositions has been disclosed, for example~ in Diehl~ U.S. Patent 3,308,067, issued march 7, 1967.
AcrylicJmaleic-based copolymers may also be used as a preferred component of the dispersing/anti-redeposition agent. Such materials include the water-soluble salts of copolymers of acrylic acid and maleic acid. The average molecular weight of such copolymers in the acid form preferably ranges from about 2,000 to 100,000, more preferably from about 5,000 to 75,000, most preferably from about 7,000 to 65,000. The ratio of acrylate to maleate segments in such copolymers will generally range from about 30:1 to about 1:1, more preferably from about 10:1 to 2:1. Water-soluble salts of such acrylic acid/maleic acid copolymers can include, for example, the alkali metal, ammonium and substituted arnmonium salts. Soluble acrylate/maleate copolymers of this type are known materials which are described in European Patent Application No. 66915. published December 15, 1982, as well as in EP 193,360, published September 3, 1986, ~hich also describes such polymers comprising hydroxypropylacrylate. Still other useful dispersing agents include the maleic/acrylic/vinyl alcohol terpolymers. Such materials are also disclosed in EP
CA 022~49~ 1998-11-17 WO 97/44420 PCT/US97tO8279 193,360, including, for example. the 45/45/10 terpolymer of acrylic/maleic/vinylalcohol.
Another polymeric material which can be included is polyethylene glycol (PEG). PEG can exhibit dispersing agent perforrnance as well as act as a clay soil 5 removal-antiredeposition agent. Typical molecular weight ranges for these purposes range from about 500 to about 100,000, preferably from about 1,000 to about 50,000, more preferably from about 1,500 to about 10,000.
Polyaspartate and polyglut~m~te dispersing agents may also be used, especially in conjunction with zeolite builders. Dispersing agents such as polyaspar~ate preferably have a molecular weight (avg.) of about 10,000.
Brightener - Any optical brighteners or other brightening or whitening agents known in the art can be incorporated at levels typically from about 0.01% to about 1.2%, by weight, into the detergent compositions herein. Commercial optical brighteners which may be useful in the present invention can be classified into subgroups, which include, but are not necessarily limited to, derivatives of stilbene, pyrazoline, coumarin, carboxylic acid, methinecyanines, dibenzothiophene-5,5-dioxide, azoles, 5- and 6-membered-ring heterocycles, and other miscellaneous agents. Examples of such brighteners are disclosed in "The Production and Application of Fluorescent Brightening Agents", M. Zahradnik, Published by John Wiley & Sons, New York (1982).
Specific examples of optical brighteners which are useful in the present compositions are those identified in U.S. Patent 4,790,~56, issued to Wixon on December 13, 1988. These brighteners include the PHORWHITE series of brighteners from Verona. Other brighteners disclosed in this reference include:
Tinopal UNPA, Tinopal CBS and Tinopal SBM; available from Ciba-Geigy; Artic White CC and Artic White CWD, the 2-(4-styryl-phenyl)-2H-naptho[1,2-d]triazoles;4,4'-bis-( 1 ,2,3-triazol-2-yl)-stilbenes; 4,4'-bis(styryl)bisphenyls; and the amino-coumarins. Specific examples of these brighteners include 4-methyl-7-diethyl-amino coumann; 1,2-bis(benzimidazol-2-yl)ethylene; 1,3-diphenyl-pyrazolines; 2,5-bis(benzoxazol-2-yl)thiophene; 2-styryl-naptho[1,2-d]oxazole; and 2-(stilben-4-yl)-2H-naphtho[1,2-d]triazole. See also U.S. Patent 3,646~015, issued February 29, 1972 to Hamilton.
Dye Transfer Inhibitin~ A~ents - The compositions of the present invention may also include one or more materials effective for inhibiting the transfer of dyes from one fabric to another during the cleaning process. Generally, such dye transfer irlhibiting agents include polyvinyl pyrrolidone polymers, polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, CA 022~49~ 1998-11-17 m~ng~n~se phthalocyanine, peroxidases~ and mi~tures thereof. If used, these agents typically comprise from about 0.01% to about 10% by weight of the composition~
preferably from about 0.01% to about 5%, and more preferably from about 0.05% toabout 2%.
More specifically, the polyamine N-oxide polymers preferred for use herein contain units having the following structural formula: R-AX-P; wherein P is a polymerizable unit to which an N-O group can be attached or the N-O group can form part of the polymerizable unit or the N-O group can be attached to both units; A
is one of the following structures: -NC(O)-, -C(O)O-, -S-. -O-, -N=; x is 0 or 1; and R is aliphatic, ethoxylated aliphatics, aromatics, heterocyclic or alicyclic groups or any combination thereof to which the nitrogen of the N-O group can be attached or the N-O group is part of these groups. Preferred polyarnine N-oxides are those wherein R is a heterocyclic group such as pyridine, pyrrole, imidazole, pyrrolidine, piperidine and derivatives thereof.
The N-O group can be represented by the following general structures:
~l (R, )x--N--(R2)y; --N--(Rl )x (R3)z wherein Rl, R2, R3 are aliphatic, aromatic, heterocyclic or alicyclic groups or combinations thereof; x, y and z are 0 or 1; and the nitrogen of the N-O group can be ~n~hed or form part of any of the aforementioned groups. The amine oxide unit of20 the polyamine N-oxides has a pKa <10, preferably pKa ~7, more preferred pKa <6.
Any polymer backbone can be used as long as the amine oxide polymer forrned is water-soluble and has dye transfer inhibiting properties. Examples ofsuitable polymeric backbones are polyvinyls, polyalkylenes, polyesters, polyethers, polyamide, polyimides, polyacrylates and mixtures thereof. These polymers include 25 random or block copolymers where one monomer type is an amine N-oxide and theother monomer type is an N-oxide. The amine N-oxide polymers typically have a ratio of amine to the arnine N-oxide of 10:1 to 1:1,000,000. However, the number of amine oxide groups present in the polyamine oxide polymer can be varied by appropriate copolymerization or by an appropriate degree of N-oxidation. The 30 polyamine oxides can be obtained in almost any degree of polymerization.
Typically, the average molecular weight is within the range of 500 to 1,000.000:more preferred 1,000 to S00.000; most preferred 5.000 to 100,000. This preferredclass of materials can be referred to as "PVNO".
., . _ _ CA 022~49~ 1998-11-17 The most preferred polyamine N-oxide useful in the detergent compositions herein is poly(4-vinylpyridine-N-oxide) which as an average molecular weight of about 50,000 and an amine to amine N-oxide ratio of about I :4.
Copolymers of N-vinylpyrrolidone and N-vinylimidazole polymers (referred to as a class as "PVPVI"~ are also preferred for use herein. Preferably the PVPVI
has an average molecular weight range from 5,000 to 1 000,000, more preferably from 5,000 to 200,000, and most preferably from 10,000 to 20,000. (The average molecular weight range is determined by light scattering as described in Barth, et al., Chemical Anal~lsis, Vol 113. "Modern Methods of Polymer Characterization", the disclosures of which are incorporated herein by reference.) The PVPVI copolymerstypically have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone from 1:1 to 0.2:1, more preferably from 0.8:1 to 0.3:1, most preferably from 0.6:1 to 0.4:1.These copolymers can be either linear or branched.
The present invention compositions also may employ a polyvinylpyrrolidone ("PVP") having an average molecular weight of from about 5,000 to about 400,000,preferably from about 5,000 to about 200,000, and more preferably from about 5,000 to about 50,000. PVP's are known to persons skilled in the detergent field; see, for example, EP-A-262,897 and EP-A-256,696, incorporated herein by reference.
Compositions cont~ining PVP can also contain polyethylene glycol ("PEG") having an average molecular weight from about 500 to about 100,000, preferably from about 1.000 to about 10,000. Preferably, the ratio of PEG to PVP on a ppm basis delivered in wash solutions is from about 2-1 to about 50 1, and more preferablyfrom about 3: I to about 10: 1.
The detergent compositions herein may also optionally contain from about 0.005% to 5% by weight of certain types of hydrophilic optical brighteners whichalso provide a dye transfer inhibition action. If used, the compositions herein will preferably comprise from about 0.01% to 1% by weight of such optical brightençrs.
The hydrophilic optical brighteners useful in the present invention are those having the structural formula:
~O~ N~
R2 SO3M SO3M Rl wherein Rl is selected from anilino. N-2-bis-hydroxyethyl and NH-2-hydroxyethyl;R2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, ,, . .... .. _ .. .. .
CA 022~49~ 1998-11-17 morphilino. chloro and amino; and M is a salt-forming cation such as sodium or potassium.
When in the above formula, Rl is anilino, R2 is N-2-bis-hydroxyethyl and M
is a cation such as sodium, the brightener is 4~4'~-bis[(4-anilino-6-(N-2-bjs-5 hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic acid and disodium salt.
This particular brightener species is commercially marketed under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is the preferred hydrophilic optical brightener useful in the detergent compositions herein.
When in the above formula, Rl is anilino, R~ is N-2-hydroxyethyl-N-2-10 methylamino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylarnino)-s-triazine-2-yl)amino 12,2'-stilbenedisulfonic acid disodium salt. This particular brightener species is cornrnercially marketed under the tradenarne Tinopal 5BM-GX by Ciba-Geigy Corporation.
When in the above forrnula, Rl is anilino, R~ is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-tri~ine-2-yl)amino]2,2'-stilbenedisulfonic acid, sodiurn salt. This particular brightener species is comrnercially marketed under the tradenarne Tinopal AMS-GX by Ciba Geigy Corporation.
The specific optical brightener species selected for use in the present 20 invention provide especially effective dye transfer inhibition perforrnance benefits when used in combination with the selected polymeric dye transfer inhibiting agents hereinbefore described. The combination of such selected polymeric materials (e.g., PVNO and/or PVPVI) with such selected optical brighteners (e.g.. Tinopal UNPA-GX, Tinopal 5BM-GX and/or Tinopal AMS-GX) provides significantly better dye transfer inhibition in aqueous wash solutions than does either of these two detergent composition components when used alone. Without being bound by theory, it is believed that such brighten~rs work this way because they have high affinity forfabrics in the wash solution and therefore deposit relatively quick on these fabrics.
The extent to which brighteners deposit on fabrics in the wash solution can be defined by a parameter called the "exhaustion coefficient". The exhaustion coefficient is in general as the ratio of a) the brightener material deposited on fabric to b) the initial brightener concentration in the wash liquor. Brighteners with relatively high exhaustion coefficients are the most suitable for inhibiting dyetransfer in the context of the present invention.
Of course, it will be appreciated that other~ conventional optical brightener types of compounds can optionally be used in the present compositions to provide .. . ~ . _ . . . . .
CA 022~49~5 1998-11-17 WO 97/44420 5 ~ PCTIUS97108279 conventional fabric "brightness" benefits, rather than a true dye transfer inhibiting effect. Such usage is conventional and well-known to detergent formulations.
Chelatin~ Agents - The detergent compositions herein may also optionally contain one or more iron and/or m~ng~nese chelating agents. Such chelating agents S can be selected from the group consisting of amino carboxylates, amino - phosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures therein, all as hereinafter defined. Without intending to be bound by theory, it is believed that the benefit of these materials is due in part to their exceptional ability to remove iron and m~ng;~nese ions from washing solutions by formation of soluble chelates.
Amino carboxylates useful as optional chelating agents include ethylenf ~ minetetr~cet~tes, N-hydroxyethylethylene~ minetriacetates, nitrilo-triacetates, ethylen~ mine t~l.dp,op.-onates, triethylenetetraaminehexacetates, diethylenetriaminepent~ et~tçs, and ethanoldiglycines, alkali metal, ammonium, and substituted ammoniurn salts therein and mixtures therein.
Amino phosphonates are also suitable for use as chelating agents in the compositions of the invention when at lease low levels of total phosphorus are perrnitted in detergent compositions, and include ethylenediaminetetrakis (methylenephosphonates) as DEQUEST. Preferred, these amino phosphonates to not contain alkyl or alkenyl groups with more than about 6 carbon atoms.
Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al. Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such as l ,2-dihydroxy-3,5-disulfobenzene.
A preferred biodegradable chelator for use herein is ethylenediamine disuccinate ("EDDS"), especially the [S,S] isomer as described in U.S. Patent 4,704,233, November 3, 1987, to Hartman and Perkins.
The compositions herein may also contain water-soluble methyl glycine diacetic acid (MGDA) salts (or acid form) as a chelant or co-builder useful with, for example, insoluble builders such as zeolites, layered silicates and the like.
If utilized, these chelating agents will generally comprise from about 0.1 % to about 15% by weight of the detergent compositions herein. More preferably, if utilized, the chelating agents will comprise from about 0.1% to about 3.0% by weight of such compositions.
Suds SuPPressors - Compounds for reducing or suppressing the formation of suds can be incorporated into the compositions of the present invention. Suds suppression can be of particular importance in the so-called "high concentration CA 022~49~ 1998-11-17 WO 97/44420 52 PCT~US97/08279 cleaning process" as described in U.S. 4,489~455 and 4,489,574 and in front-loading European-style washing machines.
A wide variety of materials may be used as suds suppressors, and suds suppressors are well known to those skilled in the art. See, for example, Kirk 5 Othrner Encyclopedia of Chemical Technology, Third Edition, Volume 7, pages 430-447 (John Wiley & Sons, Inc., 1979). One category of suds suppressor of particular interest encomp~ses monocarboxylic fatty acid and soluble salts therein.
See U.S. Patent 2,954,347, issued September 27, 1960 to Wayne St. John. The monocarboxylic fatty acids and salts thereof used as suds suppressor typically have hydrocarbyl chains of 10 to about 24 carbon atoms, preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such as sodiurn, potassium, and lithium salts, and ammonium and alkanolammonium salts.
The detergent compositions herein may also contain non-surfactant suds suppressors. These include, for exarnple: high molecular weight hydrocarbons such as paraffin, fatty acid esters (e.g., fatty acid triglycerides), fatty acid esters of monovalent alcohols, aliphatic Clg-C40 ketones (e.g., stearone), etc. Other sudsinhibitors include N-alkylated arnino tri~ines such as tri- to hexa-alkylmelamines or di- to tetra-alkyl~ mine chlortriazines formed as products of cyanuric chloride with two or three moles of a primary or secondary amine cont~ining 1 to 24 carbon atoms, propylene oxide, and monostearyl phosphates such as monostearyl alcohol phosphate ester and monostearyl di-alkali metal (e.g., K, Na, and Li) phosphates and phosphate esters. The hydrocarbons such as paraffin and haloparaffin can be utilized in liquid forrn. The liquid hydrocarbons will be liquid at room temperature and atmospheric pressure, and will have a pour point in the range of about -40~C and about 50~C, and a minimum boiling point not less than about 110~C (atmospheric pressure). It is also known to utilize waxy hydrocarbons, preferably having a melting point below about 1 00~C. The hydrocarbons constitute a preferred category of suds suppressor for detergent compositions. Hydrocarbon suds suppressors are described, for example, in U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo et al. The hydrocarbons, thus, include aliphatic, alicyclic, aromatic, and heterocyclic saturated or unsaturated hydrocarbons having from about 12 to about 70 carbon atoms. The term "paraffin," as used in this suds suppressor discussion, is intended to include mixtures of true paraffins and cyclic hydrocarbons.
Another pler~ d category of non-surfactant suds suppressors comprises silicone suds suppressors. This category includes the use of polyorganosiloxane oils, such as polydimethylsiloxane, dispersions or emulsions of polyorganosiloxane oils or resins, and combinations of polyorganosiloxane with silica particles wherein .
CA 022~49~ 1998-11-17 the polyorganosiloxane is chemisorbed or fused onto the silica. Silicone suds suppressors are well known in the art and are, for example, disclosed in U.S. Patent 4~265,779. issued May 5, 1981 to Gandolfo et al and European Patent Application No. 89307851.9, published February 7, 1990, by Starch, M. S.
Other silicone suds suppressors are disclosed in U.S. Patent 3,455.839 which relates to compositions and processes for defoaming aqueous solutions by incorporating therein small amounts of polydimethylsiloxane fluids.
Mixtures of silicone and ~ n~t~l silica are described, for instance, in German Patent Application DOS 2,124,526. Silicone defoamers and suds controlling agents in granular detergent compositions are disclosed in U.S. Patent 3,933,672, Bartolotta et al, and in U.S. Patent 4,652.392, Baginski et al, issued March24, 1987.
An exemplary silicone based suds suppressor for use herein is a suds suppressing amount of a suds controlling agent consisting essentially of:
(i) polydimethylsiloxane fluid having a viscosity of from about 20 cs. to about 1,500 cs. at 25~C;
(ii) from about 5 to about 50 parts per 100 parts by weight of (i) of siloxane resin composed of (CH3)3SiO1/2 units of SiO2 units in a ratio of from (CH3)3 SiOI/2 units and to SiO2 units of from about 0.6:1 to about 1.2:1; and (iii) from about 1 to about 20 parts per 100 parts by weight of (i) of a solid silica gel.
In the preferred silicone suds suppressor used herein. the solvent for a continuous phase is made up of certain polyethylene glycols or polyethylene-polypropylene glycol copolymers or mixtures thereof (preferred), or polypropylene glycol. The primary silicone suds suppressor is branched/crosslinked and preferably not linear.
To illustrate this point further, typical liquid laundry detergent compositions with controlled suds will optionally comprise from about 0.001 to about I, preferably from about 0.01 to about 0.7, most preferably from about 0.05 to about 0.5, weight % of said silicone suds suppressor, which comprises (1) a nonaqueousemulsion of a primary antifoam agent which is a mixture of (a) a polyorganosiloxane, (b) a resinous siloxane or a silicone resin-producing silicone compound, (c) a finely divided filler material, and (d) a catalyst to promote the reaction of mixture components (a), (b) and (c), to form silanolates; (2) at least one nonionic silicone surfactant; and (3) polyethylene glycol or a copolymer of polyethylene-polypropylene glycol having a solubility in water at room temperature CA 022~49~ 1998-11-17 of more than about 2 weight %; and without polypropylene glycol. Similar amountscan be used in granular compositions, gels, etc. See also U.S. Patents 4,978,471, Starch, issued December 18, 1990, and 4,983,316, Starch, issued January 8, 1991,5,288.431, Huber et al., issued February 22, 1994, and U.S. Patents 4,639,489 and 4,749,740, Aizawa et al at column 1, line 46 through column 4, line 35.
The silicone suds suppressor herein preferably comprises polyethylene glycol and a copolymer of polyethylene glycol/polypropylene glycol, all having an average molecular weight of less than about 1,000, preferably between about 100 and 800. The polyethylene glycol and polyethylene/polypropylene copolymers herein have a solubility in water at room temperature of more than about 2 weight %, preferably more than about S weight %.
The preferred solvent herein is polyethylene glycol having an average molecular weight of less than about 1,000, more preferably between about 100 and800, most preferably between 200 and 400~ and a copolymer of polyethylene glycol/polypropylene glycol, preferably PPG 200/PEG 300. Preferred is a weight ratio of between about 1:1 and 1:10, most preferably between 1:3 and 1:6, of polyethylene glycol:copolymer of polyethylene-polypropylene glycol.
The preferred silicone suds suppressors used herein do not contain polypropylene glycol, particularly of 4,000 molecular weight. They also preferably do not contain block copolymers of ethylene oxide and propylene oxide, like PLURONIC L101.
Other suds suppressors useful herein comprise the secondary alcohols (e.g., 2-alkyl alkanols) and mixtures of such alcohols with silicone oils, such as the silicones disclosed in U.S. 4~798,679, 4,075.118 and EP 150,872. The secondary alcohols include the C6-C16 alkyl alcohols having a Cl-Cl6 chain. A preferred alcohol is 2-butyl octanol, which is available from Condea under the trademark ISOFOL 12. Mixtures of secondary alcohols are available under the trademark ISALCHEM 123 from Enichem. Mixed suds suppressors typically comprise mixtures of alcohol + silicone at a weight ratio of I :5 to 5: 1.
For any detergent compositions to be used in automatic laundry washing m~-~hin~c, suds should not form to the extent that they overflow the washing machine. Suds suppressors, when utilized, are preferably present in a "suds suppressing amount. By "suds suppressing amount" is meant that the forrnulator of the composition can select an amount of this suds controlling agent that will sufficiently control the suds to result in a low-sudsing laundry detergent for use in automatic laundry washing machines.
" . .
CA 022~49~ 1998-11-17 The compositions herein will generally comprise from 0% to about 10% of suds suppressor. When utilized as suds suppressors. monocarboxylic fatty acids, and salts therein, will be present typically in amounts up to about 5%, by weight, of the detergent composition. Preferably, from about 0.5% to about 3% of fatty monocarboxylate suds suppressor is lltili7~1 Silicone suds suppressors are typically utilized in amounts up to about 2.0%, by weight, of the detergent composition, although higher amounts may be used. This upper limit is practical in nature, due primarily to concern with keeping costs minimi7t-d and effectiveness of lower amounts for effectively controlling sudsing. Preferably from about 0.01% to about 1% of silicone suds suppressor is used, more preferably from about 0.25% to about 0.5%. As used herein, these weight percentage values include any silica that may be utilized in combination with polyorganosiloxane, as well as any adjunct materials that may be utilized. Monostearyl phosphate suds suppressors are generally utilized in amounts ranging from about 0.1% to about 2%, by weight, of the composition.
Hydrocarbon suds suppressors are typically utilized in amounts ranging from about 0.01% to about 5.0%, although higher levels can be used. The alcohol suds suppressors are typically used at 0.2%-3% by weight of the fini~h~d compositions.
Alkoxylated PolYcarboxylates - Alkoxylated polycarboxylates such as those plep~u~d from polyacrylates are useful herein to provide additional grease removal performance. Such materials are described in WO 91/08281 and PCT 90/01815 at p. 4 et seq., incorporated herein by reference. Chemically, these materials comprise polyacrylates having one ethoxy side-chain per every 7-8 acrylate units. The side-chains are of the formula -(CH2CH2O)m(CH2)nCH3 wherein m is 2-3 and n is 6-12. The side-chains are ester-linked to the polyacrylate "backbone" to provide a"comb" polymer type structure. The molecular weight can vary, but is typically in the range of about 2000 to about 50,000. Such alkoxylated polycarboxylates can comprise from about 0.05% to about 10%, by weight, of the compositions herein.
Fabric Softeners - Various through-the-wash fabric softeners, especially the impalpable smectite clays of U.S. Patent 4,062,647, Storm and Nirschl, issued December 13, 1977, as well as other softener clays known in the art, can optionally be used typically at levels of from about 0.5% to about 10% by weight in the present compositions to provide fabric softener benefits concurrently with fabric cleaning.
Clay softeners can be used in combination with amine and cationic softeners as disclosed, for example, in U.S. Patent 4,375,416, Crisp et al, March 1, 1983 andU.S. Patent 4,291,071, Harris et al, issued September 22, 1981.
Perfumes - Perfumes and perfumery ingredients useful in the present compositions and processes comprise a wide variety of natural and synthetic CA 022~49~ 1998-11-17 WO 97/44420 rCT/US97/08279 chemical ingredients? including, but not limited to, aldehydes, ketones, esters. and the like. Also included are various natural extracts and essences which can comprise complex mixtures of ingredients, such as orange oil, lemon oil, rose extract, lavender, musk, patchouli, balsamic essence, sandalwood oil, pine oil, cedar, and the 5 like. Finished perfumes can comprise extremely complex mixtures of such ingredients. Finished perfumes typically comprise from about 0.01% to about 2%, by weight, of the detergent compositions herein, and individual perfumery ingredients can comprise from about 0.0001% to about 90% of a fini~hed perfume composition.
Several perfume formulations are set forth in Example VIII, hereinafter.
Non-limiting examples of perfume ingredients useful herein include: 7-acetyl-1,2,3,4,5,6,7,8-octahydro-1,1,6,7-tetramethyl naphthalene; ionone methyl; iononegarnma methyl; methyl cedrylone; methyl dihydrojasmonate; methyl 1,6,10-trimethyl-2,5,9-cyclododecatrien- 1 -yl ketone; 7-acetyl- 1, I ,3.4,4,6-hexamethyl tetralin; 4-acetyl-6-tert-butyl- 1,1 -dimethyl indane; para-hydroxy-phenyl-butanone;
benzophenone; methyl beta-naphthyl ketone; 6-acetyl- 1,1,2,3 ,3,5-hexamethyl indane; 5-acetyl-3-isopropyl-1,1,2,6-tetrarnethyl indane; I-dodecanal, 4-(4-hydroxy-4-methylpentyl)-3-cyclohexene-1-carboxaldehyde; 7-hydroxy-3,7-dimethyl ocatanal; 10-undecen-1-al; iso-hexenyl cyclohexyl carboxaldehyde; formyl tricyclodecane; condensation products of hydroxycitronellal and methyl anthranilate, condensation products of hydroxycitronellal and indol, cont1en.c~tion products of phenyl acetaldehyde and indol; 2-methyl-3-(para-tert-butylphenyl)-propionaldehyde; ethyl vanillin; heliotropin; hexyl cinnamic aldehyde; amyl cirmamic aldehyde; 2-methyl-2-(para-iso-propylphenyl)-propionaldehyde;
coumarin; decalactone g~mm~ cyclopent~lec~nolide; 16-hydroxy-9-hexadecenoic acid lactone; 1,3,4,6,7,8-hexahydro-4,6,6,7,8,8-hexamethylcyclopenta-gamma-2-benzopyrane; beta-naphthol methyl ether; ambroxane; dodecahydro-3a,6,6,9a-tetra-methylnaphtho[2,1b]furan; cedrol, 5-(2,2,3-trimethylcyclopent-3-enyl)-3-methylpentan-2-ol; 2-ethyl-4-(2,2,3-trimethyl-3-cyclopenten-1-yl)-2-buten-1-ol;
caryophyllene alcohol; tricyclodecenyl propionate; tricyclodecenyl acetate; benzyl salicylate; cedryl acetate; and para-(tert-butyl) cyclohexyl acetate.
Particularly preferred perfume materials are those that provide the largest odor improvements in fini.cheA product compositions cont~ining cellulases. Theseperfumes include but are not limited to: hexyl cinnamic aldehyde; 2-methyl-3-(para-tert-butylphenyl)-propionaldehyde; 7-acetyl-1,2,3,4,5,6,7,8-octahydro-1,1,6,7-tetramethyl naphthalene; benzyl salicylate; 7-acetyl-1,1,3,4,4,6-hexamethyl tetralin;
... . .
CA 022~49~ 1998-11-17 para-tert-butyl cyclohexyl acetate; methyl dihydro jasmonate; beta-napthol methyl ether; methyl beta-naphthyl ketone; ~-methyl-2-(para-iso-propylphenyl)-propionaldehyde; 1,3,4,6,7,8-hexahydro-4,6,6,7,8,8-hexamethyl-cyclopenta-gamma-2-benzopyrane; dodecahydro-3a,6,6,9a-tetrarnethylnaphtho[2, 1 b]furan;
anisaldehyde; coumarin; cedrol; vanillin; cyclopentadecanolide; tricyclodecenyl acetate; and tricyclodecenyl propionate.
Other perfume materials include essential oils, resinoids, and resins from a variety of sources including, but not limited to: Peru balsam, Olibanurn resinoid, styrax, labdanum resin, nutmeg, cassia oil, benzoin resin, coriander and lavandin.
Still other perfume chemicals include phenyl ethyl alcohol, terpineol, linalool,linalyl acetate, geraniol, nerol, 2-(1,1-dimethylethyl)-cyclohexanol acetate, benzyl acetate, and eugenol. Carriers such as diethylph~h~late can be used in the finiched perfurne compositions.
Other In~redients - A wide variety of other ingredients useful in detergent compositions can be included in the compositions herein, including other active ingredients, carriers, hydrotropes, processing aids, dyes or pigments, solvents for liquid formulations, solid fillers for bar compositions, etc. If high sudsing is desired, suds boosters such as the C1o-C16 alkanolarnides can be incorporated into the compositions, typically at 1%-10% levels. The Clo-C14 monoethanol and diethanol amides illustrate a typical class of such suds boosters. Use of such suds boosters with high sudsing adjunct surfactants such as the amine oxides, betaines and sultaines noted above is also advantageous. If desired, water-soluble m~necium and/or calcium salts such as MgC12, MgSO4, CaC12, CaSO4, and the like, can be added at levels of, typically, 0.1%-2%, to provide additional suds and to enhance grease removal performance.
Various detersive ingredients employed in the present compositions optionally can be further stabilized by absorbing said ingredients onto a poroushydrophobic substrate, then coating said substrate with a hydrophobic coating.
Preferably, the detersive ingredient is admixed with a surfactant before being absorbed into the porous substrate. In use, the detersive ingredient is released from the substrate into the aqueous washing liquor, where it performs its intended detersive function.
To illustrate this technique in more detail, a porous hydrophobic silica (trademark SIPERNAT D 10, DeGussa) is admixed with a proteolytic enzyme solution containing 3%-5% of C13 15 ethoxylated alcohol (EO 7) nonionic surfactant. Typically, the enzyme/surfactant solution is 2.5 X the weight of silica.
The resulting powder is dispersed with stirring in silicone oil (various silicone oil , .. , . .. , .. . .. . _ ~
CA 022~49~ 1998-11-17 viscosities in the range of 500-12,500 can be used). The resulting silicone oil dispersion is eml]l~ified or other~vise added to the final detergent matrix. By this means, ingredients such as the aforementioned enzymes, bleaches, bleach activators, bleach catalysts, photoactivators, dyes, fluorescers, fabric conditioners and 5 hydrolyzable surfactants can be "protected" for use in detergents, including liquid laundry detergent compositions.
Liquid detergent compositions can contain water and other solvents as carriers. Low molecular weight primary or secondary alcohols exemplified by methanol, ethanol, propanol, and isopropanol are suitable. Monohydric alcohols are 10 preferred for solubilizing surfactant, but polyols such as those cont~ining from 2 to about 6 carbon atoms and from 2 to about 6 hydroxy groups (e.g., 1,3-propanediol, ethylene glycol, glycerine, and 1,2-propanediol) can also be used. The compositions may contain from 5% to 90%, typically 10% to 50% of such carriers.
The de~ e,l~ compositions herein will preferably be formulated such that, 15 during use in aqueous cleaning operations, the wash water will have a pH of between about 6.5 and about 11, preferably between about 7.5 and 10.5. Liquid dishwashing product formulations preferably have a pH between about 6.8 and about 9Ø Laundry products are typically at pH 9-11. Techniques for controllingpH at recommen-le~ usage levels include the use of buffers~ alkalis, acids, etc., and 20 are well known to those skilled in the art.
In the following Examples, the abbreviations for the various ingredients used for the compositions have the following me~ning~
LAS C11.5 average chain length alkyl benzene sulfonate anionic surfactant, preferably sodium salt AS C14-15 average chain length primary alkyl sulfate anionic surfactant, preferably sodium salt Nl C12-15 ethoxylated alcohol with an average EO9 degree of ethoxylation (nonionic surfactant) SKS-6 Layered silicate, ex. Hoechst Copolymer Copolymer of acrylic/maleic acids, sodium salt Zeolite 1-10 Micron zeolite A
PEG4000 Polyethylene glycol; average molecular weight 4000 NOBS Nonanoyloxybenzene sulfonate bleach activator PB- 1 Sodium perborate monohydrate Protease Proteolytic detergent enzymes as disclosed above; including BIOSAM 3Ø
Amylase Amylolytic detergent enzymes CA 022~49~ 1998-11-17 SRA-1 Soil release agent; methyl cellulose; molecular weight about 13000, degree of substitution 1.8-1.9 SRA-2 Soil release agent per U.S. Patent 5,415,807 Brightener X Tinopal(~ CBS-X; Disodium 4,4'-bis-(2-sulfostyryl) biphenyl;
Ciba-Geigy Brightener Y Tinopal(~) UNPA-6X; 4,4'-bis~ {4-anilino-6-[bis(2-hydroxy-ethyl)amino]-s-triazin-2-yl } -amino } -2,2'-stilbenedisulfonate;
Ciba-Geigy Suds Control Silica/silicone suds suppressor Granules Manufacture Adding the bis-alkoxylated cationics of this invention into a crutcher mix, followed by conventional spray drying, helps remove any residual, potentially malodorous, short-chain amine cont~min~nts. In the event the formulator wishes to prepare an admixable particle cont~ining the alkoxylated cationics for use in, for 15 example, a high density granular detergent, it is preferred that the particlecomposition not be highly alkaline. Processes for plepa,-l1g high density (above 650 g/l) granules are described in U.S. Patent 5,366,652. Such particles may be formulated to have an effective in-use pH of 9, or below, to avoid the odor of impurity amines. This can be achieved by adding a small amount of acidity source20 .such as boric acid, citric acid, or the like, or an appropriate pH buffer, to the particle.
In an alternate mode~ the prospective problems associated with arnine malodors can be m~c~ed by use of perfume ingredients, as disclosed herein.
The following examples are illustrative of the present invention, but are not meant to limit or otherwise define its scope. All parts, percentages and ratios used 25 herein are expressed as percent weight unless otherwise specified.
Examples I and Il illustrate granular detergent compositions of the invention.
EXAMPLE I
INGREDIENTS % (wt.) ppm Surfactant LAS 21.47 143.20 AS 6.55 43.69 NI 3.30 22.01 CocoMeEO2* 0.47 3.13 Builder-Alkalinity SKS-6 3.29 21.94 Copolymer 7.10 47.36 Zeolite 8.4'0 56.03 PEG4000 0.19 1.27 Carbonate, Na 17.84 118.99 Silicate (2.0R) 11.40 76.04 s Bleach NOBS 4.05 27.01 PB-1 3.92 26.15 Enzyme Protease 0.85 5.67 Amylase 1.20 8.00 Others SRA-1 0.26 1.73 SRA-2 0.26 1.73 Brightener X 0.21 1.40 Bri~ht~n~r y 0.10 0.67 Hydrophobic silica 0.30 2.00 Suds control 0.17 1.13 Sulfate, Na 5.14 34.28 Perfume 0.25 1.67 Misc. minors and moisture 3.28 21.88 TOTAL To: 100 667.00 Dosage - 20 g/30 L
*The AQA-1 (CocoMeEO2) surfactant of the Example may be replaced by an equivalent amount of any surfactants AQA-2 through AQA-22 or other AQA
surfactants herein.
EXAMPLE II
INGREDIENTS %(wt.! ppm Surfactant LAS 21.47 143.20 AS 6.55 43.69 NI 3.30 22.01 CocoMeEO2* 0.47 3.13 CA 022~49~ 1998-11-17 Builder-Alkalinity SKS-6 3.29 21.94 Copolymer 7.10 47.36 Zeolite 8.40 56.03 PEG4000 0.19 1.27 Carbonate, Na 19.04 127.00 Silicate (2.0R) 11.40 76.04 Bleach NOBS 4.05 27.01 PB- I 3.92 26.15 Enzyme Protease 0.85 5.67 Others SRA- 1 0.26 1.73 SRA-2 0.26 1.73 Brightener X 0.21 1.40 Brightener Y 0.10 0.67 Hydrophobic silica 0.30 2.00 Suds control 0.17 1.13 Sulfate, Na 5.14 34.28 Perfume 0.25 1.67 Misc., minors and moisture 3.28 21.88 TOTAL To: 100 667.00 *The AQA-I (CocoMeEO2) surfactant of the Example may be replaced by an~0 equivalent amount of any surfactants AQA-2 through AQA-22 or other AQA
t~nts herein.
The following illustrates a laboratory procedure and test results, over a variety of soils and stains, using compositions within the scope of the invention. As will be seen from the data, overall cleaning improvements are achieved with a wide 35 variety of soils and stains on various fabrics.
PERFORMANCE TEST PROCEDURE
SAMPLE PREPARATIONS:
The sample preparation basically involves following steps:
I . Preparation of premixed LAS+AS
2. Preparation of Premixed LAS+AS+Cationic 3. Preparation of stock nonionic (AE) surfactant 5 4. Preparation of builder solution 5. Preparation of Granules Surfactant:
Surfactant Weight* Active Wash g~ % Concentrations~ ppm LAS 78.85 44.50 143.20 AS 34.55 31.00 43.70 CA 022~49~ 1998-11-17 Cationic 01.90 40.00 3.10 AE 19.44 100.00 22.00 *(The actual weights will differ with percent active) Sequence of Product preparation for performance test:
5 Step I:
The individual surfactants are weighed and mixed in the following sequence 1. 78.85 gms of LAS are weighed.
2. 34.55 gms of AS are weighed into the same beaker.
3. 498.10 mls of Distilled water are added to the mixture of LAS & AS.
4. LAS and AS are premixed until completely dissolved with heating at 40~C
for about 30 minutes until completely dissolved Step II:
1. 01.90 gms of the cationic are weighed into the sarne beaker containing LAS+AS premixed solution.
2. Total Volume of solution now is 500 mls.
This 500 ml mixture of surfactants is good for five washes, 100 mls of this stock solution are used for per wash. This 100 ml solution when added to 49 liters of tap water gives the corresponding wash concentrations for individual surfactants.
Step III:
I . 19.44 gms of AE are weighed separately.
2. 900 mls of distilled water are added to the AE .
3. This 900 ml solution are good for 18 washes.
4. 50 mls of this solution are used per wash.
Step IV:
Silicate: 148.32 gms per 900 ml of Distilled water; 50 mls of this solution are used per wash.
Copolymer: 92.88 gms per 900 ml of Distilled water; 50 mls of this solution are used per wash.
Granules: Each granule component is weighed separately in the same beaker.
Order of addition to the washing machine:
With stirring the ingredients are added in following sequence:
1. Silicate (2.0 R) 35 2. Copolymer (as noted above) 3. Granules Stirring is stopped here (to avoid sudsing during surfactant addition).
. .
4. LAS+AS+Cationic solution , .
CA 022~49~ 1998-11-17 5. AE solution Stirring for 15 sec.
Hardness: No extra hardness are added on top of tap water hardness.
Load: 2.4 kg of load of following composition are typically used, Cotton dress shirt (l) Worn T-shirts (from panelists) (3) Large T-shirts (11) DKPE T shirt (I) P/C Short pants (2) Cotton short pants (I) DKPE is double-knit polyester.
DMO is dirty motor oil.
Test Results I, hereinafter, show the perforrnance of compositions according to the present invention using CoCoMeEO2 plus a mixture of LAS/AS and Test 15 Results Il show the perforrnance using CoCoMeEOl0* plus LAS/AS, as compared with CoCoMeEO2/LAS. In the Tests, perforrnance is measured against various soil types, i.e., body soil, builder sensitive soil, bleach sensitive soil, surfactant sensitive soil and socks. *Following the "bis" terrninology herein, "EOl0" indicates t~vo poly-EO chains with an overall average of 10 EO units in the molecule, typically20 (but not restricted to) about 5 per chain.
TEST RESULTS I
Premixing of CocoMeEO2 Cationic with LAS
& AS (total anionic system) Soils TestI Testll Avera~e In-used collar -0.02 -0.27 -0.15 Insert collar 0.77 S 0.73S 0.75 Cuffs -0.17 0.33 0.08 Din~iness -0.1 0.17 S 0.04 BODY SOIL (Ave.) 0.12 0.24 0.18 ClayC/D 1.03 S 0.7 S 0.87 ClayDKPE 0.7 S -0.02 0.34 BUILDER SENSITIVE
SOIL (Ave.) 0.87 0.34 0.61 Spinach 0.33 0.56 0.45 Coffee 0.21 0.42 S 0.32 BLEACH SENSITIVE
SOIL (Ave.) 0.27 0.49 0.38 CA 022~49~ 1998-11-17 Meatsauce 0.84 S 1.08 S 0.96 Curry 1.14 S 1.11 S 1.13 Bacon oil 0.1 0.16 0.13 DMO 0.44 -0.34 0.05 S SURFACTANT SEN-SITIVE SOIL (Ave.) 0.63 0.5 0.57 Average (including Socks) 0.39 0.38 0.39 Socks(before) 0.32 0.35 A 0.34 Socks (after) 0.08 0.64 A 0.36 Socks(delta) -0.24 0.28 0.02 TEST RESULTS I
Premixing of CocoMeEO2 Cationic with LAS alone Soils Test I Test II Average In-used collar 0.27 -0.73 -0.23 Insert collar -0.04 0.15 0.06 Cuffs -0.35 -0.25 -0.30 Din~inP~s 0.13 0.51 S 0.32 ~BODY SOIL (Ave.) 0.00 -0.08 -0 04 ClayC/D 0.59 0.79 S 0.69 Clay DKPE 0.04 0.66 0.35 BUILDER SENSITIVE
SOIL(Ave.) 0.32 0.73 0.53 Spinach 0.07 0.58 0.33 Coffee 0.24 0.24 0.24 BLEACH SENSITIVE
SOIL (Ave.) 0.16 0.41 0.29 Meat sauce -0.1 -0.08 -0.09 Curry 0.1 0.54 0.32 Bacon oil -0.53 -0.02 -0.28 DMO -0.22 0.05 -0.09 SURFACTANT SEN-SITIVE SOIL (Ave.) -0.19 0.12 -0.04 Average (including Socks) 0.04 0.19 0.12 Socks (before) 0.33 -0 07 0.13 CA 022~49~ 1998-11-17 Socks(after)0.7 S -0.05 0.33 Socks (de3ta) 0.36 0.02 0.19 TEST RESULTS II
Premixing of CocoMeEO 10 Cationic with LAS + AS
Soils Test I Test II Avera~e In-usedcollal 0.48 -0.02 0.23 Insert collar 0.02 0.06 0.04 Cuffs 0.33 0.25 0.29 Dinginess -0.28 0.11 -0.09 BODY SOIL (Ave.) 0.14 0.10 0.12 Clay C/D 0.75 S 0.44 0.60 Clay DKPE 0.27 -0.47 -0.10 BUILDER SENSITIVE
SOIL (Ave.) 0.51 -0.02 0.25 Spinach 0.00 0.33 0.17 Coffee 0.38 0.82 S 0.60 BLEACH SENSITIVE
SOIL (Ave.) 0.19 0.58 0.39 Meatsauce 0.05 0.96 S O.SI
Cur~ 0.42 0.91 S 0.67 Bacon oil 0.23 -0.07 0.08 DMO 0.31 -0.13 0.09 SURFACTANT SEN-SITIVESOIL(Ave.) 0.25 0.42 0.34 Average (including Socks) 0.2 0.26 0.23 Socks (before) 0.14 0.23 0.19 Socks (after) -0.19 0.48 S 0.15 Socks (delta) -0.32 0.25 -0.04 TEST RESULTS II
Premixin~ of CoCoMeE 10 Cationic With LAS Alone Soils 35 In-used collar 0.17 Insert collar -0.52 Cuffs 0. 1 9 CA 022~49~ 1998-11-17 Dinginess -0. 17 BODY SOIL (Ave.) -0.08 Clay C/D 0 34 Clay DKPE 0.09 SOIL (Ave.) -0.13 Spinach 0.06 Coffee 0.08 BLEACH SENSITIVE
SOIL (Ave.) 0.07 Meat sauce -0.20 Cur,ry -0.38 Bacon oil -0.33 SURFACTANT SENSITIVE
SOIL (Ave.) -0.31 Average (including Socks) -0. I l Socks (before) 0.42 S
Socks(after) 0.64 S
Socks (delta) 0.22 EXAMPLE III
The compositions of Examples I and II are modified by removing the bleach 25 system (NOBS/PBl). The AQA level is adjusted to about 1.5% of the composition(range 0.5-5%). Quite satisfactory cleaning performance on a variety of soils and stains is secured even in the absence of bleach.
The compositions of Examples I, II and III can also be provided in the form of tablets by means of standard tabletting and compaction apparatus.
EXAMPLE IV
A d~lelg~lll bar is prepared with the surfactant mixture is prepared using conventional extrusion techniques, and comprises the following:
In~eredient % (wt.) Ran~e (% wt.) B
AQA-l* 2.0 0.6 0.15-3.0 C12-C1g Sulfate 15.75 13.50 5-25 LAS 6.75 5.5 3-25 . ,,, , , -- . _ CA 022~49~ 1998-11-17 Na2C~3 15.00 3.00 1-20 DTPPl 0.70 0.70 0.2-1.0 Bentonite clay --- 10.0 0-20 SokolanCP 520.40 1.00 0-2.5 TSPP 5.00 --- ~- 10 STPP 5 00 15.00 0-25 Zeolite 1.25 1.25 0- 15 Sodium laurate --- 9.00 0-15 SRA-I 0.30 0.30 o 1.0 Protease enzyme --- 0.12 0-0.6 Amylase enzyme 0.12 --- 0-0.6 Lipase enzyme --- 0.10 0-0.6 Cellulase enzyme --- 0.15 0-0.3 ------Balance---------15 1 Sodium diethylenetriamine penta (phosphonate) 2Sokolan CP-S is maleic-acrylic copolymer 3Balance comprises water (about 2% to 8%, including water of hydration), sodium sulfate, calciurn carbonate, and other minor ingredients.
*The AQA-I (CocoMeEO2) surfactant of the Example may be replaced by an 20 equivalent amount of any surfactants AQA-2 through AQA-22 or other AQA
surfactants herein.
EXAMPLE V
The following illustrates mixtures of AQA surfactants which can be substituted for the AQA surfactants listed in any of the foregoing Exarnples. As25 disclosed hereinabove, such mixtures can be used to provide a spectrum of performance benefits and/or to provide cleaning compositions which are useful over a wide variety of usage conditions. Preferably, the AQA surfactants in such mixtures differ by at least about 1.5, preferably 2.5-20, total EO units. Ratio ranges(wt.) for such mixtures are typically in the 10:1 to 1:10 range. Non-limiting examples of such mixtures are as follows.
Components Ratio (wt.) AQA-I + AQA-5 1: 1 AQA-1 + AQA-10 1 :1 AQA- I + AQA-15 1 :2 AQA-I + AQA-5 + AQA-20 1:1:1 AQA-2 + AQA-5 3: 1 ,, . , , . . _, . , . ~ .
CA 022~49~ 1998-11-17 AQA-5 + AQA-15 1.5:1 AQA~ I + AQA-20 1:3 Mixtures of the bis-AQA surfactants herein with the corresponding cationic surfactants which contain only a single ethoxylated chain can also be used. Thus, 5 for example, mixtures of bis-ethoxylated cationic surfactants of the forrnula RlN+CH3[EO]x[EO]yX~ and R1N+(CH3)2[Eo]zX~~ wherein Rl and X are as disclosed above and wherein one of the cationics has (x+y) or z in the range 1-5preferably 1-2 and the other has (x+y) or z in the range 3-100, preferably 10-20~
most preferably 14-16, can be used herein. Such compositions advantageously 10 provide improved detergency perforrnance (especially in a fabric laundering context) over a broader range of water hardness than do the cationic surfactants herein used individually. It has now been discovered that shorter EO cationics (e.g., EO2) improve the cleaning performance of anionic surfactants in soft water, whereas higher EO cationics (e.g., EO15) act to improve hardness tolerance of anionic 15 surf~rt~ntc~ thereby improving the cleaning performance of anionic surfactants in hard water. Conventional wisdom in the detergency art suggests that builders canoptimize the performance "window" of anionic surfactants. Until now, howeverl broadening the window to encompass essentially all conditions of water hardness has been impossible to achieve.
EXAMPLE Vl Having thus described various non-limiting Examples of the compositions herein and their usage, the following further illustrates the inventions encompassed herein, with particular regard to fabric laundry detergents. Granular, liquid, bar, tablet or gel-forrn compositions herein can comprise detersive non-AQA surfactants 25 and optional builders at usage levels and ranges as disclosed hereinabove, said compositions also comprising an effective amount of one or more of the following combinations of ingredients:
In~redient Wei~ht Ratio AQA:ln~eredient Percarbonate bleach I :100-1 :1, preferably I :20- l :5 Branchedalkylsulfate 1:100-1:2,preferably 1:10-1:3 Bleach activator* 2:1-1: 10, preferably I :1-1 :5 Peracid Bleach** 1:10-2:1, preferably 1:5-1:1 Photobleach 1 :100-1:2, preferably 1:5-1 :1 Layered silicate builder 1:300-1 :1, preferably I :100-1 :5 SRA 1:20-1:2, preferably 1:10-1:1 Enzyme*** l:10-lO:l,preferably 1:3-3:1 EDDS 1:20-1 0:1, preferably 1:3-3: 1 CA 022~49~ 1998-11-17 MGDA 1 :20- 10: 1, preferably 1 :3-3: 1 PFAA 1 :50-1 :2, preferably I :25-1 :3 APG 1 :50-1 :2, preferably 1 :25-1 :3 Ca++ 1:10-10:1,preferably 1:5-5:1 Mg++ 1:10-10:1,preferably 1:5-5:1 Co catalyst 1:10-10:1, preferably 2:1-1:1 Mn catalyst 1:10-10:1, pler~.dbly 2:1-1:1 DTI agent 1 :20-20: 1, preferably 1: 10-10: 1 Zeolite P (MAP) 1:300-1:1, preferably 1:100-1:5 Mineral Builder 1:300-1:1, preferably 1:100-1:5 Polymeric Di~c,~ **~ 1:10-10:1, preferably 1:5-1:1 Alkoxylated Polycarboxylate 4:1-1:10, preferably 1:5-1:1 Clay Soil Removal/Anti-redeposition Agent 4:1-1:20, preferably 1:1-1:10 Clay Softener 3: 1 - 1: 10, preferably 2: 1 - 1: 1 *Includes mixtures such as NOBS + TAED.
~*Includes mixtures ***Ratios based on co~ elcial enzyme ~lep~dlions. This can vary, depending on the active enzyme level of the comrnercial enzyme product.
20 ****Preferably polyacrylate or acrylic/maleic copolymer.
The laundry dctc.ge.ll compositions pl~ared using one or more foregoing combinations of ingredients can optionally be built with any non-phosphate or phosphate builders, or ll~ixlules thereof, typically at levels of from 5% to about 70%, by weight of fini~hed composition.
EXAMPLE VII
The following illustrates mixtures of conventional non-AQA surf~ct~nt.
which can be used in combination with the AQA surfactants in any of the foregoing Exarnples, but is not intçnrled to be limiting thereof. The ratios of non-AQA
surfactants in the mixtures are noted in parts by weight of the surfactant mixtures.
Mixtures A-C
In,~redients Ratios AS*/LAS 1: 1 AS/LAS 10: 1 (pref. 4: 1) AS/LAS 1: 10 (pref. 1 :4) 35 *In the foregoing, the primary, substantially linear AS surfactant can be replaced by an equivalent amount of secondary AS, branched-chain AS, oleyl sulfate, and/or mixtures thereof, including mixtures with linear, primary AS shown above. The CA 022~49~ 1998-11-17 "tallow" chain length AS is particularly usefill under hot water conditions, up to the boil. "Coconut" AS is preferred for cooler wash temperatures.
The mixtures of alkyl sulfate/anionic surfactants noted above are modified by incorporating a nonionic non-AQA surfactant therein at a weight ratio of anionic S (total) to nonionic in the range of about 25:1 to about 1:5. The nonionic surfactant can comprise any of the conventional classes of ethoxylated alcohols or alkyl phenols, alkylpolyglycosides or polyhydroxy fatty acid amides (less preferred), or mixtures thereof, such as those disclosed hereinabove.
Highly pre~l~ed combinations of the foregoing non-AQA surf~ct~ntc ~,vill 10 comprise from about 3% to about 60%, by weight, of the total finichPd laundrydetergent composition. The fini~hçd compositions will preferably comprise from about 0.25% to about 3.5%, by weight, of the AQA surfactant.
EXAMPLE VIII
This Example provides perfume formulations (A-C) for incorporation into 15 any ofthe foregoing Examples of AQA-co..l~it~ g detergent compositions, but is not intenfled to be limitin~ thereof. The various ingredients and levels are set forth below.
(% Wei~ht) Perfume In~redient A B C
Hexyl cinnamic aldehyde 10.0 - 5.0 2-methyl-3-(para-tert-butylphenyl)-propionaldehyde 5.0 5.0 7-acetyl- 1,2,3 ,4,5 ,6,7,8-octahydro- l, l ,6,7-tetramethyl naphthalene 5.0 lO.0 lO.0 Benzyl salicylate 5.0 7-acetyl- 1,1 ,3,4,4,6-hexarnethyltetralin 10.0 5 .0 10.0 Para-(tert-butyl) cyclohexyl acetate 5.0 5.0 Methyl dihydro jasmonate - 5.0 Beta-napthol methyl ether - 0.5 Methyl beta-naphthyl ketone - 0.5 2-methyl-2-(para-iso-propylphenyl)-propionaldehyde - 2.0 1,3 ,4,6,7,8-hexahydro-4,6,6,7,8 ,8-hexamethyl-cyclopenta-gamma-2-benzopyrane - 9.5 Dodecahydro-3a,6,6,9a-tetramethylnaphtho-[2,1 b]furan - - 0.1 ~ni~ldehyde - - 0.5 Coumarin - - 5.0 Cedrol 0.5 .
CA 022~49~ 1998-11-17 Vanillin - - 5.0 Cyclopent~(lec~nolide 3.0 - 10.0 Tricyclodecenyl acetate - - 2.0 Labdanurn resin - - 2.0 Tricyclodecenyl propionate - - 2.0 Phenyl ethyl alcohol 20.0 10.0 27.9 Terpineol 10.0 5.0 Linalool 10.0 10.0 5.0 Linalyl acetate 5.0 - 5.0 Geraniol 5.0 Nerol - 5.0 2-(1,1-dimethylethyl)-cyclohexanol acetate 5.0 Orange oil, cold pressed - 5.0 Benzyl acetate 2.0 2.0 Orange terpenes - 10.0 Eugenol l o Diethylphth~l~te - 9.5 Lemon oil, cold pressed - - 10.0 Total 100.0 100.0 100.0 The foregoing perfume compositions are ~1mixed or sprayed-onto (typically at levels up to about 2% by weight of the total detergent composition) any of the AQA surfactant-cont~ining cleaning compositions disclosed herein. Improved deposition and/or retention of the perfume or individual components thereof on the surface being cleaned is thus secured.
S TECHNICAL FIELD
The present invention relates to detergent compositions which comprise selected mixtures of anionic surf~ct~nt~ and selected ethoxylated qu~tern~ry ammonium compounds.
BACKGROUND OF THE INVENTION
The formulation of laundry del~rgellls and other cleaning compositions ese~ a considerable challenge, since modern compositions are ~ h.,d to remove a variety of soils and stains from diverse substrates. Thus, laundry dete.ge~ typically require the proper selection and combination of ingredients in order to function effectively. In general, such detergent compositions will contain one or more types of surfactants which are de~ignçd to loosen and remove soils and stains. However, the removal of body soils, gre~y/oily soils and certain food stains quickly and efficiently can be problematic. Indeed, while some surf~r,t~nss and surfactant combinations exhibit optimal performance on certain types of soils and stains, they can actually ~limini~h pe~ ance on other soils. For ex~mple, surf~rt~nt~ which remove greasy/oily soils from fabrics can sometim~s be sub-optimal for removing particulate soils, such as clay. While a review of the lite.dlule would seem to in-lic~te that a wide selection of surf~rt~n~ and surfactant combinations is available to the detergent m~nllf~rtllrer, the reality is that many such ingredients are specialty chemicals which are not suitable in low unit cost items such as home-use laundry de~e.lt~. The fact remains that most such home-use laundry dct~l~ellt~ still mainly comprise one or more of the conventional ethoxylated nr~nioniC and/or s-llf~t~d or sulfonated anionic surfactants, presumably due to economic considerations and the need to formulate compositions which function reasonably well with a variety of soils and stains and a variety of fabrics.
Accordingly, there is a continuing search for improvements in laundry dctcl~,elll~; however, the challenge to the detergent manufacturer seeking improved pc.~ lal~ce has been increased by various factors. For example, some non-biodegradable ingredients have fallen into disfavor. Effective phosphate builders have been banned by legislation in many countries. Costs associated with certainclasses of surf~rt~nt~ has jmrarte~l their use. As a result, the m~mlf~ctllrer is somewhat more limited than the literature would suggest in the selection of ., ......... . , ~ . . , _ .
CA 022~49~ 1998-11-17 effective. yet affordable, ingredients. Stilh the consumer has come to expect high quality and high performance in such compositions even when laundering fabrics under cool or cold water conditions.
The literature does suggest that various nitrogen-containing surfactants S would be useful in a variety of cleaning compositions. Such materials, typically in the forrn of amino-, amido-, or quaternary amrnonium or imidazolinium compounds,are often designed for specialty use. For example, various amino and quaternary arnrnonium surfactants have been suggested for use in shampoo compositions and are said to provide cosmetic benefits to hair. Other nitrogen-containing surfactants 10 are used in some laundry detergents to provide a fabric softening and anti-static benefit. For the most part, however, the use of such materials is rather limited, and the aforementioned nonionic and anionic surfactants remain the major surfactant components in today's laundry compositions.
It has now been discovered that certain alkoxylated quaternary amrnoniurn 15 (AQA) compounds can be used in laundry detergents to boost performance.
Importantly, it has further been discovered that low levels of these AQA compounds provide superior cleaning perforrnance when used in certain combinations with conventional alkyl sulfate and alkyl benzene sulfonate surfactants at specified ratios and proportions. Thus, the present invention provides an improvement in laundry 20 cleaning performance without the need to develop new, expensive surfactant species.
Moreover, the AQA surfactants used in the present manner provide substantial advantages to the formulator over cationic surfactants known heretofore.
For example, the AQA surf~ct~nt~ herein are compatible with the preferred alkyl 25 sulfate and alkyl benzene sulfonate detersive surfactants. Moreover, the AQA
surfactants are forrnulatable over a broad pH range from 5 to 12. The AQA
surfactants can be prepared as 30% (wt.) solutions which are pumpable, and therefore easy to handle in a manufacturing plant. AQA surfactants with degrees of ethoxylation above 5 are sometimes in a liquid form and can be provided as 100%
30 neat materials. In addition to their handling properties~ the ability of the AQA
surfactants herein to be provided as high concentrate solutions provides a substantial economic advantage in transportation costs. The AQA surfactants are also compatible with various perfurne ingredients, unlike other quats known in the art.
In addition to the foregoing advantages~ the AQA surfactants herein appear 35 to minimi7~ or elimin~te redeposition of fatty acids/oily materials present in an aqueous laundry liquor back onto fabrics which have been previously soiled with body soils. Accordingly, the AQA surfactants herein have now been found to CA 022~49~ 1998-11-17 prevent the redeposition of polar lipids from an a~ueous laundry bath back onto fabrics from whence body soils have been removed through the laundering process.Stated otherwise, in a laundering liquor, the AQA surfactants herein remove suchpolar lipids and keep them suspended in the aqueous mediurn, rather than allowing S them to redeposit onto the cleaned fabrics.
In addition to the foregoing qualities, the AQA surfactants herein are surprisingly compatible with the polyanionic materials such as polyacrylates andacrylate/maleate copolymers which are used to provide a builder and/or dispersant function with many conventional detersive surfactants.
Other advantages for the AQA surfactants herein include their ability to enhance enzymatic cleaning and fabric care performance in a laundering liquor.
While not inten(ling to be limited by theory, it is speculated that enzymes may be partially denatured by conventional anionic surfactants. It is further speculated that the AQA surfactants herein somehow interact with the anionic surfactants to inhibit that degradation. An alternate theory would suggest that, even when enzymes are used to degrade soils and stains, the degraded residues must be removed from thefabric surface. It may be speculated that the improved detersive performance embodied in the mixture of AQA and anionic surfactants herein simply does a better job in removing these residues from the fabric surface.
~ In addition to the foregoing advantages, the AQA surfactants herein provide substantial cleaning enhancement with respect to clay soil removal from fabrics, as compared with conventional detergent mixtures. Again, while not intending to be limited by theory, it may be speculated that conventional cationic surfactants associate with the clay in "close-packed" fashion and render the clay more difficult to remove. In contrast, the alkoxylated AQA surfactants are believed to provide more open associations with clays, which are then more readily removed from fabric surfaces. Whatever the reason, the compositions herein containing the AQA
surf~ct~nt~ provide improved pelf~ lance over conventional cationic surfactants with special regard to clay soil removal.
Still further advantages for the AQA surfactants herein have been discovered. For exarnple, in bleaching compositions which comprise a bleach activator (as disclosed herein) it appears that some sort of ion pair or other associative complex is formed with the per-acid released from the activator. It may be speculated that this ion pair is carried more efficiently into the soil as a new, more hydrophobic agent, thereby enhancing bleach perforrnance associated with the use of bleach activators such as nonanoyloxy benzene sulfonate (NOBS). Quite low CA 022~49~ 1998-11-17 levels (as low as 3 ppm in the laundering liquor) of AQA surfactants gives rise to these results.
Moreover, in compositions without bleach, the forrnulator my choose to use somewhat higher levels of AQA to provide enhanced performance benefits. These 5 benefits may be associated with the ability of the AQA surfactants herein to modify the solution characteristics of conventional anionic surfactants such as alkyl sulfates or alkyl benzene sulfonates to allow more of the surfactants to be available to perform their cleaning function. This is particularly true in situations faced by the formulator where the detergent composition is "underbuilt" with respect to calcium l O and/or magnesium water hardness ions. Under such circumstances, it is preferred to use sufficient AQA surfactant to provide from about 10 ppm to about 50 ppm of the AQA surf~ct~ntc in the wash liquor. This translates into compositional usage ranges from about 1% to about 5%, by weight, in fully-formulated detergent compositions.
(This concentration can vary with product usage rates and the amount of other 15 surfactant present in the wash liquor. For high product concentrations up to about 3500 ppm, the AQA level may be as high as lO0-150 ppm in solution. This still only tr~n~l~tes to 3-4% AQA surfactant in the finished detergent composition.) It has further been discovered that the AQA surfactants herein containing about 2 ethylene oxide (EO) groups perform extremely well under circ~mct~nces of20 low water hardness or when well-built detergent compositions are used. However, under circ-lmct~nces of high hardness (about 170 ppm calcium carbonatet and higher) it is more preferred to use AQA surfactants with at least about 5 EO groups.
Moreover, for some soils and stains, such as fecal matter, AQA surfactants having on the order of 10-20 EO groups are preferred. Accordingly, it has now been 25 discovered that mixtures of AQA surfactants can be blended and used to provide a broad spectrum of cleaning performance over a wide variety of soils and stains and under a wide range of usage conditions. Representative, but non-limiting, examples of such combinations of AQA surfactants are disclosed in the Exarnples hereinafter.
Various other advantages of the AQA surfactants over cationic surfactants 30 known in the art are described in more detail hereinafter. As will be seen from the disclosures herein, the AQA surfactants, used in the manner of the present invention, successfully address many of the problems associated with the formulation of modern, high-performance detergent compositions. In particular~ the AQA
surfactants allow the formulation of effective laundry compositions which can be35 used to remove a wide variety of soils and stains under a wide spectrum of usage conditions.
CA 022~49~ 1998-11-17 These and other advantages of the present invention will be seen from the following disclosures.
BACKGROUND ART
U.S. Patent 5,441,541, issued August 15, 1995? to A. Mehreteab and F. J.
Loprest, relates to anionic/cationic surfactant mixtures. U.K. 2,040,090, issued 3 Sept. 1980, to A. P. Murphy, R.J.M. Smith and M. P. Brooks relates to ethoxylated cationics in laundry detergents.
SUMMARY OF THE INVENTION
The present invention encomr~ses a composition of matter comprising a mixture of, or prepared by combining, a cationic surfactant and a member selected from each of two classes of anionic surfactants, said surfactants having the respective formulae:
R~ ,~ApR
N X
R2/ A qR
15 II RsOSO3-M, and, optionally, but preferably IV anonionic surfactant wherein Rl is an alkyl or alkenyl moiety containing from about 8 to about 18 carbon atoms~ preferably 10 to about 16 carbon atoms, most preferably from about 10 to about 14 carbon atoms; R2 is an alkyl group containing from one to three carbon atoms, preferably methyl; R3 and R4 can vary independently and are selected fromhydrogen (preferred), methyl and ethyl R5 is a linear or branched alkyl or alkenyl moiety having from about 10 to about 20 carbon atoms, preferably C12 to Clg alkyl or as found in secondary alkyl sulfates; R6 is Clo-C16 alkylbenzene, preferably Cl l-C13 alkylbenzene; M+ and M'+ can vary independently and are selected from alkali metals, alkaline earths, alkanolammonium and ammonium; X~ is an anion such as chloride, bromide, methylsulfate, sulfate, or the like sufficient to provide electrical neutrality. A and A' can vary independently and are each selected from Cl-C4 alkoxy, especially ethoxy (i.e. -CH~CH~O-) propoxy~ butoxy and mixed CA 022~49~ 1998-11-17 ethoxy/propoxy; p is from I to about 30. preferably I to about 4 and q is from I to about 30~ preferably I to about 4, and most preferably to about 4; preferably both p and q are 1. The weight ratio of (I) to (II) + (III) is preferably about 1:100 to about 1:7, more preferably 1:50-1:10. The weight ratio of (II):(III) is preferably 4:1-1:4, more preferably 2:1-1:2. The weight ratio of R5 to R6 is preferably from I :13-1:5.
AQA compounds wherein the hydrocarbyl substituent Rl is Cg-Cl 1, especially C 10~ enhance the rate of dissolution of laundry granules, especially under cold water conditions, as compared with the higher chain length materials.
Accordingly, the Cg-CI 1 AQA surfactants may be preferred by some formulators.
10 The levels of the AQA surf~ct~nt~ used to prepare finished laundry detergent compositions can range from about 0.1% to about 5%, typically from about 0.45%
to about 2.5%, by weight.
In a preferred embodiment, the composition comprises: surfactants (I), (II) and (III) in a weight ratio of (I) to (II + III) in a weight range of at least about 1:10.
In a preferred embodiment said anionic surfactant (II) is a C12-Clg primary or secondary alkyl sulfate (AS) and said anionic surfactant (III) is an alkyl benzene sulfonate with a C I I -C 13 branched or linear alkyl chain.
In a highly preferred embodiment? the composition also comprises a nonionic surfactant which is a member selected from the group consisting of alcohol ethoxylates~ alkylphenol ethoxylates, polyhydroxv fatty acid amides~ alkyl polyglucosides, and mixtures thereof.
Specific, highly preferred compositions herein comprise:
(a) from about 0.25% to about 3%, by weight, of ~oco Methyl EO2 as surfactant (I);
25 (b) from about 3% to about 40%, by weight, of straight chain or branched chain primary or secondary AS as surfactant (II);
(c) from about 6% to about 23%, by weight, of alkyl benzene sulfonate (LAS) as surfactant (III); and (d) from about 0.5% to about 20%, by weight, of a nonionic surfactant (IV). Other embodiments comprise:
(i) from about 0.45% to about 2%, by weight, of (a);
(ii) from about 6% to about 13%, by weight~ of (b);
(iii) from about 8% to about 23%, by weight~ of (c); and (iv) from about 1% to about 5%, by weight. of (d).
The invention also encompasses fully formulated detergent compositions comprising adjunct ingredients and at least about 3%, by weight, of the aforesaid detersive surfactant system, said surfactant system comprising a cationic surfactant, CA 022~49~ 1998-11-17 wo 97/44420 PCT/USg7/08279 a mixture of anionic surfactants, and optional nonionic surfactants, all as disclosed above. and adjunct ingredients including those selected from the group consisting of builders, enzymes, soil release polymers, bleaches, clay soil removal/antiredeposition agents, polymeric dispersing agents, brighteners, dye transfer inhibiting agents, suds suppressors, fabric softeners, and other adjuncts disclosed herein, as well as detersive surfactants not encompassed by surfactants (I)-(IV), e.g., a member selected from the group con.~ictin~ of soaps, oleyl sulfate, alkyl alkoxy sulfates, alkyl alkoxy carboxylates, sulfated alkyl polyglycosides, alpha-sulfonated fatty acid esters, bet~ines, sulfobetaines, amine oxides and mixturesthereof. Mixtures of such adjunct ingredients may be used.
The AQA surfactants used in the manner of the present invention also provide an improved method for removing the following soils and stains from fabrics: blood; greasy food stain; particulate stain; body soils (including fabric "dinginess" caused by small, but noticeable, stain/soil accumulations over time) and other stains noted herein. Such stains and soils are removed from fabrics such as cotton, polyester/cotton blends (P/C) and double-knit polyester (DKPE). The method comprises contacting fabrics in need of removal of such soils with an effective amount of the compositions herein, in the presence of water, and preferably with agitation. Various suitable usage levels and methods are disclosed hereinafter.
Moreover, the AQA surfactants herein, especially the preferred CocoMeEO2 ("AQA- I " hereinaRer), provide improved fabric cleaning performance in the presence of bleach. This improvement in cleaning is seen at usage levels as low as 3 parts per million (ppm) of the AQA in the laundry liquor and is believed to be associated with increased perhydrolysis.
In addition, the AQA surfactants herein, especially AQA- 1, provide improved (even synergistic) perforrnance with amylase and cellulase enzymes. This improvement is seen especially in the absence of bleach.
All percentages, ratios and proportions herein are by weight of ingredients used to prepare the fini~he~ compositions, unless otherwise specified. All documents cited herein are, in relevant part, incorporated herein by reference.
DETAILED DESCRIPTION OF THE INVENTION
In one of its aspects, this invention provides a means for enhancing the removal of greasy/oily soils by combining a lipase enzyme with an AQA surfactant.
Greasy/oily "everyday "soils are a mixture of triglycerides, lipids, complex polysaccharides, inorganic salts and proteinaceous matter. When soiled garments are stored before washing, some triglycerides are converted by bacterial action to fatty acids; lipase enzymes can be used to convert any rem~ining triglycerides to CA 022~49~ 1998-11-17 fatty acids through-the-wash. Generally, for forrnulas relying on hardness control by diffusion builders (e.g., layered silicates) pseudo unbuilt conditions will be present early a the wash which features a large intake of cold water. In these first minutes, fatty acids in the soil interact with the unbuilt hardness to form insoluble calcium 5 lime-soaps which then hinder subsequent soil removal and cause soil residues to remain on the fabric after the wash. In unbuilt formulations this greasy/oily stain insolubilization will cause even more of a problem. Upon successive wearing/washing, residues build-up, leading to yellowing and ellll dphlent of particulate dirt. Eventually, garments become dingy, are perceived as unwearable10 and are often discarded.
It has now been found that detergent compositions cont~ining AQA
surfactants and lipase enzyme deliver superior cleaning and whiteness performance vs. products com~ining either technology alone. These benefits appear to be the result of: (1) AQA inhibiting lime soap formation (allowing unhindered lipase 15 access to the soil); and (2) effective lifting off of fatty acids from the soil (by AQA) to ensure maximurn lipase activity (high levels of fatty acids in the soil inhibiting lipase action).
This invention also provides improved cleaning and fabric care benefits by combining a cellulytic enzyme with an AQA surfactant. In older/worn cotton 20 fabrics or other cellulosic fabrics the sheathes around individual fibres degrade to form gelatinous/amorphous cellulose "glues" which entrap dirt. In addition, the glue acts as an ideal substrate for deposition/retention of greasy/oily body soils (e.g., on collars and pillowcases) which are a mixture of triglycerides, lipids, complex polysaccharides, inorganic salts and proteinaceous matter. Removal of these 25 hydrophobic soils from worn fabrics is thus very difficult and low levels of residual stain often remain on the fabric after washing. Again, after successive wearing/washing these soils build up, leading to yellowing and more entrapment of dirt.
Surprisingly, it has now been found that detergent compositions cont~ining 30 the AQA surfactants and cellulytic enzymes (e.g., cellulases and/or endogluc~n~ces) deliver superior cleaning and whiteness performance vs. products containing either ingredient alone. These benefits appear to be the result of the effective penetration of hydrophobic body soils by the AQA surfactants. This, in turn, boosts access of the cellulytic enzymes which degrade the amorphous cellulose glue (which binds the 35 soil on the fabric) around the fibers. As the glue dissolves, the entrapped dirt is released and whiteness is restored. In addition to cleaning benefits, the combined cellulytic/AQA system also provides softness benefits vs. the cationic or enzyme CA 022~49~ 1998-11-17 alone; effective depilling and ungluing of worn fibers leads to improved fabric softness feel.
As noted, complete removal of the very hydrophobic "everyday" or "body"
soils is difficult and low levels of residual soils often remain on the fabric after 5 washing. These residues build up and act like an amorphous glue between the fibers, ~ dlJpiIIg particulate dirt and leading to fabric yellowing. It has now further been discovered that detergent compositions containing a combination of the water-soluble AQA surfactants herein and amylase enzymes delivers superior cleaning and whiteness performance vs. compositions cont~ining either technology alone. These10 benefits appear to be the result of much improved degradation of the residual "glue"
around the fibers (AQA facilitating improved arnylase access to sensitive soil components through effective soil solubilization). As the glue dissolves, whiteness is restored and entrapped particulate dirt is released/made accessible to the decolorizing action of other wash actives.
This invention also provides detergent compositions which deliver effective cleaning of greasy/oily everyday soils via use of percarbonate bleach with an AQA
surfactant as disclosed herein. Percarbonate, which delivers peroxide bleach into the wash, is a cornerstone technology of modern~ ultra-compact granular laundry detergent forrnulas. Peroxide bleach is very hydrophilic and, while it cannot match the bleaching effectiveness delivered by peracids (forrned for example from peroxide interaction with TAED), it is effective at decoloration of pigments (e.g., in particulates or beverage stains) and also can help remove the color from the organic residues associated with body soils. Unexpectedly, it has now been discovered that compositions cont~ining AQA surfactants and percarbonate bleach deliver superiorcleaning and whiteness performance vs. products containing either technology alone.
These benefits appear to be driven by the effective solubilization of the greasy oil soils by AQA, thereby allowing access of the hydrophilic peroxide bleach to the color bodies in the soil (e.g., entrapped pigments) and resulting in improved soil decoloration.
This invention also provides detergent compositions which deliver effective cleaning of greasy/oily everyday soils by means of hydrophobic bleach activatorsused in combination with a water-soluble AQA surfactant of the present type.
Everyday soil cleaning and whiteness benefits for hydrophobic bleach activators and peracids have already been demonstrated. Such materials are~ to a limited degree, able to penetrate complex/greasy oily soils. It has now been found that detergent and bleach compositions cont~ining AQA and hydrophobic bleach activators (including preforrned peracids) deliver superior cleaning and whiteness performance CA 022~49~ 1998-11-17 vs. similar compositions cont~ining either technology alone. It may be reasonably speculated that the benefits for the combined system are driven by: (I) AQA action on the soil surface to prevent lime soap formation and to lift off any calcium soaps present, thereby boosting hydrophobic bleach access; (2) The significantly lowerS surface tension at the soil/wash liquor interface (driven by AQA). As surface tension falls the hydrophobic bleach (which acts like anionic surfactant) soil penetration is boosted; and (3) Possible interaction of the hydrophobic peracid with the AQA to form a very hydrophobic ion pair, which easily penetrates deep into the greasy soil.
This invention also provides compositions which deliver effective cleaning of greasy/oily soils via use of bleach catalysts using an AQA surfactant. Bleachcatalysts (characterized by the presence of at least one transition metal atom) interact with peroxide to form very powerful hydrophilic bleaches. These bleaches deliverstrong benefits on colored hydrophilic stains and hydrophilic everyday soils (i.e., 15 socks). The catalysts are typically used at extremely low levels in cleaning products. AS disclosed herein, products cont~ining AQA and catalysts deliver superior cleaning and whiteness perforrnance vs. products cont~ining either technology alone, and are especially potent on everyday soils. These benefits are believed to be driven by effective AQA solubilization on the greasy oil soils which 20 allow access of the hydrophilic "catalyst" bleach to the color bodies in the soil, thereby leading to effective soil decolorization. Furthermore, historical use ofbleach catalysts was made difficult because of concerns about fabric darnage. Using a dim~ng;~nese catalyst, known to cause fabric damage, it has now been found that the occurrence of fabric damage is much reduced when AQA cationics are present.
25 Presurnably, these cationics adsorb onto fabrics where they modify the surface charge and are available to ion-pair with the activated catalyst to minimi7.~ orprevent fabric darnage.
In another aspect, this invention allows the use of high levels of insoluble inorganic builders, without fabric encrustation, using layered silicates with a water-30 soluble AQA surfactant. Layered silicates are composed of discreet units somefaces of which are negatively charged. It may be speculated that the positively charged head-group of AQA interacts~ via electrostatic bond formation, with the negatively charged face to form a surfactant monolayer upon which a second "hydrophilic" surfactant layer builds up. This drives particle lift-off from fabrics, 35 thereby minimi7ing encrustation which can otherwise result in a harsh "feel to the fabrics".
CA 022~49~ 1998-11-17 This invention also allows the formulation of high levels of insoluble inorganic or soluble (bi)carbonate builders in compositions containing relatively low polycarboxylate polymers, without driving fabric encrustation issues by using the different types of builder with an AQA surfactant as disclosed herein. Historically, 5 high molecular weight polycarboxylate polymers have been used as dispersants in granular laundry detergents. These polymers are, however, generally expensive.
The polymers, as well as being effective at soil suspension, also effectively control fabric encrustation by lifting off inorganics (including builders/precipitated carbonates) from fabrics. Low polymer formulations known heretofore are prone to10 fabric encrustation shortcomings.
It has now been found that high levels of inorganic and/or (bi)carbonate builders can be used in combination with low levels of polymers and/or lower molecular weight polymers without increasing fabric encrustation by use of the AQA surfactants in the manner disclosed herein. Fabric encrustation problems are15 believed to be avoided for the low polymer system by two AQA mech~ni~m.~
layered silicates and zeolites are composed of discreet units, some faces of which will be negatively charged. AQA, which has a positively charged headgroup, may interact with these faces to lift off the inorganics from fabrics by formation of hydrophilic, charged surfactant bilayers around the inorganic particles; and/or (2) 20 AQA is more fabric substantive vs. anionic/nonionic surfactants. Accordingly, low levels of these materials adsorb onto fabric surfaces where they modify surface charge. Since the degree of carbonate encrustation is dependent on negative surface charge, the AQA adsorption (which modifies the cotton surface charge to neutral/positive) allows less encrustation to occur. In addition, AQA can adsorb25 onto the "growing" faces of calciuln carbonate crystals. thereby inhibiting crystal growth and minimi7ing encrustation on fabrics.
This invention also provides detergent compositions which deliver effective cleaning of greasy/oily "everyday" soils (and accidental soils), via use of polyethoxyated-polyarnine polymers (PPP) with the AQA surfactants herein. As 30 noted, greasy/oily "everyday" soils (e.g., on collars, pillowcases) are a mixture of triglycerides, lipids, complex polysaccharides, inorganic salts and proteinaceous matter. Complete removal of these very hydrophobic soils is difficult and low levels of residual stain often remain on the fabric after washing. To improve performance in this key area, various soil dispersant polymers have been developed.
35 Characteristic features of these materials include: (1) a reasonably low molecular weight "hydrophobic" polyamine backbone (which is slightly cationic in nature providing an affinity for soils and fabrics); and (2) pendant "hydrophilic"
CA 022~49~ 1998-11-17 WO 97/44420 12 PCT/US97tO8279 polyethoxylate groups which provide steric stabilization and greasy soil suspension.
During the wash, these polymers work at the stain/wash liquor interface.
Surprisingly, it has now been discovered that detergent compositions containing the AQA surfactants herein and ethoxylated polyamine polymers deliver5 superior cleaning and whiteness performance vs. compositions cont~ining eithertechnology alone. Benefits for the mixed system are believed to be the result of: ( 1 ) AQA action on the stain surface to prevent lime soap formation and to lift off any calcium soaps present, thereby facilitating improved polymer deposition; (2) AQAproviding solubilization deep into the soil, while the polymer acts as a "grease10 removal shuttle", stripping out the AQA-solubilized stain components and dispersing them into the wash liquor.
This invention also provides detergent compositions which deliver effective cleaning of greasy/oily everyday soils, by means of use of high levels of surfactant (optionally including branched surfactants) with an AQA surfactant. In view of the 15 importance of high surfactancy in the effective removal of greasy/oily body soil, modern "ultra-compact" detergent compositions generally contain high levels of surf~ct~ntc (nonionic and anionic) and are fairly effective at body soil cleaning.
Unexpectedly, it has now been found that products Cont~ining AQA and high levelsof anionic or mixed anionic/nonionic surfactants (optionally including branched 20 surfactants) deliver superior cleaning performance vs. products cont~ining either technology alone. These benefits are driven by: (1) AQA action on the soil surface to prevent lime soap formation and lift off any calcium soaps present (these soaps, if allowed to form and left at the soil-wash liquor interface, would largely prevent surfactant access); (2) AQA lowering of the surface tension between the wash liquor 25 and the greasy/oily soil, thereby driving more effective soil penetration by surfactant (hence boosting cleaning); and (3) Possible ion pair formation between the cationic and anionic surfactant to form a very hydrophobic surfactant "pair" molecule which penetrates deep into the greasy soil.
In addition, this invention provides detergent, bleach and other compositions 30 which deliver improved perfume residuality on fabrics after the wash, via use of perfume with a water-soluble AQA surfactant. Natural and synthetic fabrics can be characterized by the surface charge on their fibers. Cotton is hydrophilic with a net negative surface charge, whereas polyester is hydrophobic with a neutral surfacecharge. Perfumes are a complex mixture of hydrophobic organic actives, including35 esters, alcohols, ketones, aldehydes, ethers, and the like. The fabric substantivity of different perfurne actives depends on: (1) functionality (how polar they are); (2) the molecular weight of the active; and (3) the charge on the fabric fibers. Most CA 022~49~ 1998-11-17 perfume actives contain electron-rich oxygen atoms which will be attracted to electron deficient molecules/surfaces.
Unexpectedly, it has now been found that the combination of AQA
surfactants with perfumes (characterized as having >10% of components with S molecular weight >150) provides improved perfume fabric substantivity. While not intending to be limited by theory, it appears that, as well as increasing the hydrophobicity of anionic or anionic/nonionic surfactant systems, the AQA
surfactants have high fabric substantivity (especially for cotton). The AQA
surfactants appear to adsorb onto the fibers where they change the surface charge 10 from neutral/negative to positive (or electron deficient). This modified fabric surface acts like a magnet to the electron rich domains of the perfume actives, thereby drawing them onto the fabrics where they are held electrostatically. This significantly increases perfume residuality. These benefits are most pronounced for perfume components having at least one oxygen atom and a molecular weight 15 greater than 150. The level of such perfume ingredients should account for at least about 10% of the total perfume mixture to achieve the maximum benefit of this effect.
The alkoxylated quaternar~v ammoniurn ("AQA") compounds used according to the present invention enhance the cleaning performance of fabric laundry 20 detergent compositions which contain select arnounts of certain anionic surfactants.
In this context, the AQA compounds herein also have the advantage that they are cornrnercially accessible and are compatible with the various detersive ingredients such as builders, detersive enzymes, and the like. which are used in many modern, high quality, fully-forrnulated laundry detergents. Moreover~ the AQA compounds 25 exhibit satisfactory stability in the presence of the bleach ingredients commonly used in laundry detergent-plus-bleach compositions. Importantly, the AQA
surfactants herein exhibit superior perforrnance with respect to the removal of body soils and everyday soils such as sock soil. The combination of the AQA surfactants with the specified anionic surfactants removes such soils from fabrics. Moreover, 30 the specified combination of the AQA surfactants with otherwise conventional anionic surfactants provides excellent cleaning perforrnance on a variety of other soils and stains, including food stains~ particulate soils and greasy/oily stains. In short, the compositions herein provide improved perforrnance for cleaning a broad spectrum of soils and stains including body soils from collars and cuffs, greasy soils, 35 and enzyme/bleach sensitive stains such as spinach and coffee. The compositions herein also provide excellent cleaning on builder sensitive stains such as clay. and thus are especially useful in a nil-P context.
..... _ . .. ...
CA 022~49~ 1998-11-17 In contrast with other cationic surfactants known in the art, the bis-alkoxylated cationics herein have sufficient solubility that they can be used incombination with mixed surfactant systems which are quite low in nonionic surfactants and which contain. for example, alkyl sulfate surfactants. This can be an 5 important consideration for formulators of detergent compositions of the type which are conventionally designed for use in automatic washing m~c~lines, especially of the type used in Japan, as well as under North American usage conditions.
Typically, such compositions will comprise an anionic (total LAStAS) surf~t~nt-nonionic surfactant weight ratio in the range from about 25:1 to about1:25, preferably about 20:1 to about 3:1. This can be contrasted with European-type formulas which typically will comprise anionic:nonionic ratios in the range of about 10:1 to 1:10, preferably about 5:1 to about 1:5.
The present invention employs an "effective amount" of the AQA surfactants to improve the performance of cleaning compositions which contain other adjunct ingredients. By an "effective amount" of the AQA surfactants and adjunct ingredients herein is meant an amount which is sufficient to improve, either directionally or significantly at the 90% confidence level~ the performance of the cleaning composition against at least some of target soils and stains. Thus, in a composition whose targets include certain food s~ains the formulator will use sufficient AQA to at least directionally improve cleaning performance against such stains. Likewise, in a composition whose targets include clay soil, the formulator will use sufficient AQA to at least directionally improve cleaning performance against such soil. Importantly, in a fully-formulated laundry detergent the AQA
surfactants can be used at levels which provide at least a directional improvement in cleaning performance over a wide variety of soils and stains~ as will be seen from the data presented hereinafter.
As noted, the AQA surfactants are used herein in detergent compositions in combination with other detersive surfactants at levels which are effective for achieving at least a directional improvement in cleaning performance. In the context of a fabric laundry composition, such "usage levels" can vary depending not only on the type and severity of the soils and stains, but also on the wash water temperature, the volume of wash water and the type of washing machine.
For example, in a top-loading, vertical axis U.S.-type automatic washing machine using about 45 to X3 liters of water in the wash bath, a wash cycle of about 10 to about 14 minutes and a wash water temperature of about 10~C to about 50~C,it is preferred to include from about 2 ppm to about 50 ppm~ preferably from about 5 ppm to about 25 ppm, of the AQA surfactant in the wash liquor. On the basis of CA 022~49~ 1998-11-17 usage rates of from about 50 ml to about 150 ml per wash load, this translates into an in-product concentration (wt.) ofthe AQA surfactant of from about 0.1% to about 3.2%, preferably about 0.3% to about 1.5%, for a heavy-duty liquid laundry detergent. On the basis of usage rates of from about 60 g to about 95 g per washS load, for dense ("compact") granular laundry detergents (density above about 650 g/l) this translates into an in-product concentration (wt.) of the AQA surfactant of from about 0.2% to about 5.0%, preferably from about 0.5% to about 2.5%. On the basis of usage rates of from about 80 g to about 100 g per load for spray-dried granules (i.e., "fluffy"; density below about 650 g/l), this translates into an in-10 product concentration (wt.) of the AQA surfactant of from about 0.1% to about3.5%, preferably from about 0.3% to about 1.5%.
For example, in a front-loading, horizontal-axis European-type automatic washing machine using about 8 to 15 liters of water in the wash bath, a wash cycle of about 10 to about 60 minutes and a wash water temperature of about 30~C to about 95~C, it is preferred to include from about 13 ppm to about 900 ppm, preferably from about 16 ppm to about 390 ppm, of the AQA surfactant in the washliquor. On the basis of usage rates of from about 45 ml to about 270 ml per washload, this tr~n~l~tçs into an in-product concentration (wt.) of the AQA surfactant of from about 0.4% to about 2.64%, preferably about 0.55% to about 1.1% for a heavy-duty liquid laundry detergent. On the basis of usage rates of from about 40 g to about 210 g per wash load7 for dense ("compact") granular laundry detergents (density above about 650 g/l) this translates into an in-product concentration (wt.) of the AQA surfactant of from about 0.5 % to about 3.5 %. preferably from about 0.7% to about 1.5 %. On the basis of usage rates of from about 140 g to about 400 gper load for spray-dried granules (i.e., "fluffy"; density below about 650 g/l), this tr~n.~l~tes into an in-product concentration (wt.) of the AQA surfactant of from about 0.13% to about 1.8%, preferably from about 0.18% to about 0.76%.
For example, in a top-loading, vertical-axis Japanese-type automatic washing m~chine using about 26 to 52 liters of water in the wash bath, a wash cycle of about 8 to about 15 minutes and a wash water temperature of about 5~C to about 25~C, it is preferred to include from about 1.67 ppm to about 66.67 ppm, preferably from about 3 ppm to about 6 ppm, of the AQA surfactant in the wash liquor. On the basis of usage rates of from about 20 ml to about 30 ml per wash load, this translates into an in-product concentration (wt.) of the AQA surfactant of from about 0.25% to about 10%, preferably about 1.5% to about 2%. for a heavy-duty liquid laundry detergent. On the basis of usage rates of from about 18 g to about 35 g per washload, for dense ("compact") granular laundry detergents (density above about 650 ,, , ... .. ~ .. . .
CA 022~49~ 1998-11-17 g/l) this translates into an in-product concentration (wt.) of the AQA surfactant of from about 0.25% to about 10%, preferably from about 0.5% to about 1.0%. On the basis of usage rates of from about 30 g to about 40 g per load for spray-dried granules (i.e., "fluffy"; density below about 650 g/l), this translates into an in-5 product concentration (wt.) of the AQA surfactant of from about 0.25% to about10%, preferably from about 0.5% to about 1%.
Cationic Surfactants - The preferred bis-ethoxylated cationic surfactants herein are available under the trade name ETHOQUAD from Akzo Nobel Chemicals Company. Alternatively, such materials can be synthesized using a 10 variety of different reaction schemes (wherein "EO" represents -CH2CH2O- units), as follows.
.. .. . . .
SCHEME I
RIOH + N H3 H~/Cat/Heat . Rl N
EXCESS
,H ~ BASE Cat~ Rl N--[(EO)n~]2 H
R N [(EO)nHk + CH3CI HEAT, Rl N + [(EO)nH1 'N--[(EO)2H]2 + C H~ Cat , \N--[(EO) H]
RIB ~N--[(EO)2H~2 HEA ~ R--N--[(EO)2H]2 1H3 Br~
N~(EO)Hl + 2 n ~ BASE CAT, CH3~N
R Br + N--[EO(EO)r~Hl2 HEAT, Rl N--[EO(EO) ~1 CA 022~49~ 1998-11-17 Cl--CH~CH,--OH + n~ ~ Cl--CH,CH,O[EO]n--H
R--N~CH + 2 Cl--CH2CH20[EO]n--H ~ RIN-[cH~cH2o[Eo]nHl2 CH3 cr An economical reaction scheme is as follows.
Rl OSO3Na + H-N--[(EO)Hl2 HEAT, Rl N--[(EO)Hl2 Rl N--[(EO)Hl2 + 2 n ~ HEAT ~ R--N--[(EO)(EOhlH32 R--N--[(EO)(EO)nH~2 + CH3CI ~ R--N--[(Eo)(Eo)nHl2 1H3 cr The following parameters summarize the optional and preferred reaction conditions herein for Scheme 5. Step I of the reaction is preferably conducted in an aqueous medium. Reaction temperatures are typically in the range of 140-200~C.
Reaction pressures are 50-1000 psig. A base catalyst, preferably sodium hydroxide 15 can be used. The mole ratio of reactants are ~: I to 1: 1 amine to alkyl sulfate. The process herein is preferably conducted using Cg-C 13 alkyl sulfate, sodium salt. The ethoxylation and quaternization reactions are conducted using conventional conditions and reactants.
Under some circumstances, Step I of reaction Scheme 5 results in products 20 which are sufficiently soluble in the aqueous reaction medium that gels may form.
While the desired product can be recovered from the gel. an alternate, two-step synthesis Scheme 6, hereinafter, may be more desirable in some commercial CA 022~49~ 1998-11-17 circumstances. The second step (ethoxylation) is preferably conducted using ethylene oxide and an acid such as HCI which provides the quaternary surfactant.As shown below, chlorohydrin i.e., chloroethanol~ can also be reacted to give the desired bishydroxyethyl derivative.
For reaction Scheme 6, the following parameters surnmarize the optional and preferred reaction conditions for the first step. The first step is preferably conducted in an aqueous medium. Reaction temperatures are typically in the range of 100-230~
C. Reaction pressures are 50-1000 psig. A base, preferably sodium hydroxide, canbe used to react with the HSO4-generated during the reaction, or an excess of the amine can be employed to also react with the acid. The mole ratio of arnine to alkyl sulfate is typically from 10:1 to 1:1.5; preferably from 5:1 to I :1.1; more preferably from 2:1 to 1:1. In the product recovery step, the desired substituted arnine issimply allowed to separate as a distinct phase from the aqueous reaction medium in which it is insoluble. The second step of the process is conducted under conventional reaction conditions. Further ethoxylation and quaternization to provide AQA surfactants are conducted under standard reaction conditions.
Scheme 7 can optionally be conducted using ethylene oxide under standard ethoxylation conditions, but without catalyst, to achieve monoethoxylation.
The following illustrates these additional reaction schemes, wherein "EO"
represents the -CH2CH2O- unit. In the reactions~ either an inorganic base or an organic base or excess amine reactant is used to neutralize generated HSO4.
Scheme 6 H
Rl OSO3~Na+ + H,N--CH2CH2-OH~ Rl N--CH~CH,-OH
IH CH,CH~OH
Rl NCH2CH20H + C}CH2CH~OH~ RIN~
CH2CH~OH
Scheme 7 IH ~ ,CH2CH20H
R N CH2CH2OH No Catalyst 'EO H
The following further illustrates several of the above reactions solely for the convenience of the formulator, but is not intended to be limiting thereof.
CA 022~49~ 1998-11-17 SYnthesis A
Preparation of N~N-Bis(2-hvdrox~ethvlldodecvlamine To a glass autoclave liner is added 19.96 g of sodium dodecyl sulfate (0.06921 moles), 14.55 g of diethanolamine (0.1384 moles), 7.6 g of 50 wt. %
sodium hydroxide solution (0.095 moles) and 72 g of distilled ~2O. The glass liner is sealed into a 500 ml, stainless steel, rocking autoclave and heated to 160-180~C
under 300-400 psig nitrogen for 3-4 hours. The mixture is cooled to room temperature and the liquid contents of the glass liner are poured into a 250 ml separatory furmel along with 80 ml of chloroform. The funnel is shaken well for a few mimlteS and then the mixture is allowed to separate. The lower chloroforTn layer is drained and the chloroform evaporated off to obtain product.
Synthesis B
Preparation of N,N-Bis(2-hydrox~eth~/l)dodecylamine 1 Mole of sodium dodecyl sulfate is reacted with 1 mole of ethanolamine in the presence of base in the manner described in Synthesis A. The resulting 2-hydroxyethyldodecylamine is recovered and reacted with l-chloroethanol to prepare the title compound.
SYnthesis C
P-e~ ion of N,N-Bis(2-hydroxvethyl)dodecvlarnine To a glass autoclave liner is added 19.96 g of sodium dodecyl sulfate (0.06921 moles), 21.37g of ethanolamine (0.3460 moles), 7.6 g of 50 wt. % sodiumhydroxide solution (0.095 moles) and 72 g of distilled H2O. The glass liner is sealed into a 500 ml, stainless steel, rocking autoclave and heated to 160-180~Cunder 300-400 psig nitrogen for 3-4 hours. The mixture is cooled to room temperature and the liquid contents of the glass liner are poured into a ~50 ml separatory funnel along with 80 ml of chloroform. The funnel is shaken well for a few minutes and then allowed mixture to separate. The lower chloroforrn layer isdrained and the chloroform is evaporated off to obtain product. The product is then reacted with 1 molar equivalent of ethylene oxide in the absence of base catalyst at 120-130~C to produce the desired final product.
The bis-substituted arnines prepared in the foregoing Syntheses can be further ethoxylated in standard fashion. Quaternization with an alkyl halide to form the AQA surfactants herein is routine.
According to the foregoing, the following are nonlimiting, specific illustrations of AQA surfactants used herein. It is to be understood that the degree of alkoxylation noted herein for the AQA surfactants is reported as an average, following cornmon practice for conventional ethoxylated nonionic surfactants. This CA 022Ct49CtCt 1998-11-17 is because the ethoxylation reactions typically yield mixtures of materials withdiffering degrees of ethoxylation. Thus, it is not uncornrnon to report total EOvalues other than as whole nurnbers, e.g., "EO2.5", "EO3.5", and the like.
Desi~nation --I B2 ApR3 ~B4 (also referred to as Coco Methyl EO2) AQA-2 C 12-C 16 CH3 (EO)2 EO
AQA-3 C 12-C 14 CH3 ~EO~2 (Eo)2 (Coco Methyl EO4) AQA-5 C 12-C 14 CH3 (EO)2 (EO)3 AQA-6 C 12-C 14 CH3 ~EO~2 (EO)3 AQA-7 C8-C 18 CH3 (EO)3 (Eo)2 AQA-8 C12-C14 CH3 (EO)4 (EO)4 AQA-9 C12-C14 C~H5 (EO)3 (EO)3 AQA- 10 C 12-C 18 C3H7 (EO)3 (EO)4 AQA- 11 C 12-C 18 CH3 (propoxy) (EO)3 AQA- 12 C l o-C 18 C2H5 (iso-propoxy)2 (EO)3 AQA-13 Clo~C18 CH3 (EO/PO)2 ~EO)3 AQA-14 Cg-Clg CH3 ~E~~15* ~E~~15*
AQA-16 Cg-C12 CH3 EO EO
AQA-17 C9-C1 1 CH3 - EO 3.5 Avg.
AQA-18 C12 CH3 ~ EO 3.5 Avg.
S AQA- I 9 C g-C 1 4 CH3 (EO) l 0 (EO) l 0 AQA-20 C l o C2H5 ~EO~2 (EO)3 AQA-2 1 C 1 2-C 1 4 C2H5 (EO)5 (EO)3 AQA-22 C 1 2-C 18 C3H7 Bu (Eo)2 *Ethoxy, optionally end-capped with methyl or ethyl.
Highly preferred bis-AQA compounds for use herein are of the forrnula R\ /CH2CH~OH
/N\ X~
CH3 CH CH~OH
wherein R l is C 1 o-C 1 8 hydrocarbyl and mixtures thereof. preferably C l o, C 1 2, C 1 4 ~alkyl and mixtures thereof, and X is any convenient anion to provide charge balance, preferably chloride. With reference to the general AQA structure noted above, since in a preferred compound Rl is derived from coconut (Cl ~-C 14 alkyl) fraction fatty 20 acids, R2 is methyl and ApR3 and A'qR4 are each monoethoxy. this preferred type of compound is referred to herein as "CocoMeEO2" or "AQA- I " in the above list.Other preferred AQA compounds herein include compounds of the formula:
R\ /(CH2CH~O)pH
R2/ \(CH2CH20)qH
wherein Rl is Clo-CIg hydrocarbyl, preferably Clo-C14 alkyl, independently p is I
25 to about 3 and q is I to about 3, R2 is Cl-C3 alkvl, preferably methyl, and X is an anion, especially chloride.
Other compounds of the foregoing type include those wherein the ethoxy (CH2CH2O) units (EO) are replaced by butoxy (Bu), isopropoxy [CH(CH3)CH2O]
and [CH2CH(CH3O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or 30 Pr and/or i-Pr units.
CA 022~49~ 1998-11-17 Anionic Surfactants - The alkyl benzene sulfonate ("LAS") and primary (preferred; "AS") or secondary alkyl sulfate components of the present compositions are well-known and widely-used comrnercial surfactants. As noted above. one of the important advantages of the present invention is the discovery that the AQA
surfactants, when used in the manner disclosed herein, boost the performance of these otherwise conventional materials. The LAS surfactant has an alkyl chain length typically in the C10-cl6 range, and comrnercially available LAS has an average alkyl chain length in the 11-13 range, usually around 11.5. The AS
surfactant has a chain length typically in the Clo-C20 range, and many comrnercial sources of AS are in the 12-18 range. All such cornmercial LAS and AS materials may be used herein. Unsaturated sulfates such as oleyl sulfate can also be used.The branched chain Clo-C20 alkyl sulfates and the secondary (2,3) alkyl sulfates of the formula CH3(CH2)X(CHOSO3-M+)CH3 and CH3(CH2)y(CHOSO3~
Mt)CH2CH3, wherein x and (y+l ) are integers of at least about 7 and M is a water-solubilizing cation, especially sodium, may also be used. Mixtures of primary, secondary and branched may be used.
Nonionic Surfactants - Nonlimiting examples of nonionic surfactants useful herein typically at levels from about 1% to about 55%, by weight include the alkoxylated alcohols (AE's) and alkyl phenols, polyhydroxy fatty acid amides (PFAA's), alkyl polyglycosides (APG's), C 1 o-C 18 glycerol ethers, and the like.
More specifically, the condensation products of primary and secondary aliphatic alcohols with from about 1 to about 25 moles of ethylene oxide (AE) are suitable for use as the nonionic surfactant in the present invention. The alkyl chain of the aliphatic alcohol can either be straight or branched, primary or secondary, and generally contains from about 8 to about 22 carbon atoms. Preferred are the condensation products of alcohols having an alkyl group containing from about 8 to about 20 carbon atoms, more preferably from about 10 to about 18 carbon atoms, with from about 1 to about 10 moles, preferably 2 to 7~ most preferably 2 to 5, of ethylene oxide per mole of alcohol. Examples of commercially available nonionic surfactants of this type include: TergitolTM 15-S-9 (the condensation product ofC 1 1 -C 15 linear alcohol with 9 moles ethylene oxide) and TergitolTM 24-L-6 NMW
(the condensation product of C12-C14 primary alcohol with 6 moles ethylene oxidewith a narrow molecular weight distribution), both marketed by Union Carbide Corporation; NeodolTM 45-9 (the condensation product of C14-CIs linear alcohol with 9 moles of ethylene oxide), NeodolTM 23-3 (the condensation product of C12-C13 linear alcohol with 3 moles of ethylene oxide)~ NeodolTM 45 7 (the condensation product of C 1 4-C 15 linear alcohol with 7 moles of ethylene oxide) and CA 022~49~ 1998-11-17 NeodolTM 45-5 (the condensation product of C14-CIs linear alcohol with 5 moles of ethylene oxide) marketed by Shell Chemical Company; KyroTM EOB (the condensation product of C13-CIs alcohol with 9 moles ethylene oxide), marketed by The Procter & Gamble Company; and Genapol LA 030 or 050 (the condensation product of C12-C14 alcohol with 3 or 5 moles of ethylene oxide) marketed by Hoechst. The preferred range of HLB in these AE nonionic surfactantsis from 8-11 and most preferred from 8-10. Con~1enc~tes with propylene oxide andbutylene oxides may also be used.
Another class of preferred nonionic surfactants for use herein are the polyhydroxy fatty acid amide surfactants of the formula.
R2 ll--N--Z, O R
wherein Rl is H, or Cl 4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl or a mixture thereof, R2 is Cs 31 hydrocarbyl, and Z is a polyhydroxyhydrocarbyl having a linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative thereof. Preferably, R 1 is methyl, R2 is a straight Cll l5 alkyl or Cls l7 alkyl or alkenyl chain such as coconut alkyl or mixtures thereof, and Z is derived from a reducing sugar such as glucose, fructose, maltose, lactose, in a reductive amination reaction. Typical exarnples include the C12-C18 and C12-C14 N-methylglucamides. See U.S. 5,194,639 and 5,298,636. N-alkoxy polyhydroxy fatty acid amides can also be used; see U.S. 5,489,393.
Also useful as the nonionic surfactant in the present invention are the alkylpolysaccharides such as those disclosed in U.S. Patent 4,565,647, Llenado, issued January 21, 1986, having a hydrophobic group containing from about 6 to about 30 carbon atoms, preferably from about 10 to about 16 carbon atoms, and a polysaccharide, e.g. a polyglycoside, hydrophilic group containing from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7 saccharide units. Any reducing saccharide cont~ining 5 or 6 carbon atoms can be used, e.g., glucose, galactose and galactosyl moieties can be substituted for the glucosyl moieties (optionally the hydrophobic group is attached at the 2-, 3-, 4-, etc. positions thus giving a glucose or galactose as opposed to a glucoside or galactoside). The intersaccharide bonds can be, e.g., between the one position of the additional saccharide units and the 2-, 3-, 4-, and/or 6- positions on the preceding saccharide units.
The preferred alkylpolyglycosides have the formula:
R20(CnH2nO)t(glYC~sYl)x CA 022~49~ 1998-11-17 WO 97/44420 25 PCT/US97tO8279 wherein R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl. and mixtures thereof in which the alkyl groupscontain from about 10 to about 18, preferably from about 12 to about 14, carbon atoms; n is 2 or 3, preferably 2; t is from 0 to about 10, preferably 0; and x is from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7. The glycosyl is preferably derived from glucose. To prepare these compounds, the alcohol or alkylpolyethoxy alcohol is formed first and thenreacted with glucose, or a source of glucose, to form the glucoside (attachment at the l-position). The additional glycosyl units can then be attached between their l-position and the preceding glycosyl units 2-, 3-, 4- and/or 6-position, preferably predominately the 2-position.
Polyethylene, polypropylene, and polybutylene oxide condensates of alkyl phenols are also suitable for use as the nonionic surfactant of the surfactant systems of the present invention, with the polyethylene oxide condensates being preferred.
These compounds include the condensation products of alkyl phenols having an alkyl group containing from about 6 to about 14 carbon atoms, preferably from about 8 to about 14 carbon atoms, in either a straight-chain or branched-chain configuration with the alkylene oxide. In a preferred embodiment, the ethylene oxide is present in an amount equal to from about 2 to about 25 moles, more preferablyfrom about 3 to about 15 moles, of ethylene oxide per mole of alkyl phenol.
Comrnercially available nonionic surfactants of this type include IgepalTM C0-630, marketed by the GAF Corporation; and TritonTM X-45. X-l 14, X-100 and X-102, all marketed by the Rohm & Haas Company. These surfactants are commonly referred to as alkylphenol alkoxylates (e.g., alkyl phenol ethoxylates).
The con~?n~tion products of ethylene oxide with a hydrophobic base formed by the con.1en~tion of propylene oxide with propylene glycol are also suitable for use as the additional nonionic surfactant in the present invention. The hydrophobic portion of these compounds will preferably have a molecular weight of from about 1500 to about 1800 and will exhibit water insolubility. The addition of polyoxyethylene moieties to this hydrophobic portion tends to increase the watersolubility of the molecule as a whole, and the liquid character of the product is retained up to the point where the polyoxyethylene content is about 50% of the total weight of the condensation product, which corresponds to condensation with up toabout 40 moles of ethylene oxide. Examples of compounds of this type include certain of the commercially-available PluronicTM surfactants. marketed by BASF.
Also suitable for use as the nonionic surfactant of the nonionic surfactant system of the present invention, are the condensation products of ethylene oxide CA 022~49~ 1998-11-17 with the product resulting from the reaction of propylene oxide and ethylen~ mine. The hydrophobic moiety of these products consists of the reactionproduct of ethyleneAi~mine and excess propylene oxide, and generally has a molecular weight of from about 2500 to about 3000. This hydrophobic moiety is 5 condensed with ethylene oxide to the extent that the condensation product contains from about 40% to about 80% by weight of polyoxyethylene and has a molecular weight of from about 5,000 to about 11,000. Examples of this type of nonionic surfactant include certain of the commercially available TetronicTM compounds, marketed by BASF.
Additional Surfactants - Nonlimiting examples of additional surfactants useful herein with the alkyl sulfate and LAS mixture typically at levels from about 1% to about 55%, by weight, include the conventional the Clo-CIg alkyl alkoxy sulfates (''AEXS''; especially EO 1-7), C I o-C 18 alkyl alkoxy carboxylates (especially the EO 1-5) and Clo-C18 alpha-sulfonated fatty acid esters. Cl2-C1g 15 betaines and sulfobetaines ("sultaines"), Clo-C18 amine oxides, and the like, can also be used. Clo-C20 conventional soaps may also be used. If high sudsing is desired, the branched-chain C l o-C 16 soaps may be used. Other conventional useful surfactants are listed in standard texts.
The following illustrates various other adjunct ingredients which may be 20 used in the compositions of this invention, but is not intended to be limiting thereof.
While the combination of the AQA and the anionic surfactants with such adjunct compositional ingredients can be provided as finished products in the form of liquids, gels, bars, or the like using conventional techniques, the manufacture of the granular laundry detergents herein requires some special processing techniques in 25 order to achieve optimal performance. Accordingly~ the manufacture of laundrygranules will be described hereinafter separately in the Granules Manufacture section (below), for the convenience of the formulator.
Builders - Detergent builders can optionally but preferably be included in the compositions herein, for example to assist in controlling mineral, especially Ca30 and/or Mg, hardness in wash water or to assist in the removal of particulate soils from surfaces. Builders can operate via a variety of mechanisms including forming soluble or insoluble complexes with hardness ions, by ion exchange, and by offering a surface more favorable to the precipitation of hardness ions than are the surfaces of articles to be cleaned. Builder level can vary widely depending upon end use and35 physical form of the composition. Built detergents typically comprise at least about 1% builder. ~iquid formulations typically comprise about 5% to about 50%, more typically 5% to 35% of builder. Granular formulations typically comprise from CA 022F749.7F7 1998 - 1 1 - 17 about 10% to about 80%, more typically 15% to 50% builder by weight of the detergent composition. Lower or higher levels of builders are not excluded. For example, certain detergent additive or high-surfactant formulations can be unbuilt.
Suitable builders herein can be selected from the group consisting of phosphates and polyphosphates, especially the sodium salts; silicates including water-soluble and hydrous solid types and including those having chain-, layer-, or three-dimensional- structure as well as amorphous-solid or non-structured-liquidtypes; carbonates, bicarbonates, sesquicarbonates and carbonate minerals other than sodium carbonate or sesquicarbonate; aluminosilicates; organic mono-, di-, tri-, and 10 tetracarboxylates especially water-soluble nonsurfactant carboxylates in acid, sodium, potassium or alkanolarnmonium salt form, as well as oligomeric or water-soluble low molecular weight polymer carboxylates including aliphatic and aromatic types; and phytic acid. These may be complemented by borates, e.g., for pH-buffering purposes, or by sulfates, especially sodium sulfate and any other fillers or 15 carriers which may be important to the engineering of stable surfactant and/or builder-cont~inin~ detergent compositions.
Builder mixtures, sometimes termed "builder systems" can be used and typically comprise two or more conventional builders, optionally complemented bychelants, pH-buffers or fillers, though these latter materials are generally accounted 20 for separately when describing quantities of materials herein. In terrns of relative quantities of surfactant and builder in the present detergents, preferred builder systems are typically formulated at a weight ratio of surfactant to builder of from about 60:1 to about 1:80. Certain preferred laundry detergents have said ratio in the range 0.90:1.0 to 4.0:1.0, more preferably from 0.95:1.0 to 3.0:1Ø
P-cont~inin~ detergent builders often preferred where permitted by legislation include, but are not limited to, the alkali metal, ammonium and alkanolammonium salts of polyphosphates exemplified by the tripolyphosphates, pyrophosphates, glassy polymeric meta-phosphates; and phosphonates.
Suitable silicate builders include alkali metal silicates, particularly those 30 liquids and solids having a SiO2:Na~O ratio in the range 1.6:1 to 3.2:1, including, particularly for automatic dishwashing purposes, solid hydrous 2-ratio silicatesmarketed by PQ Corp. under the tradename BRITESIL(~', e.g., BRITES~L H20; and layered silicates, e.g., those described in U.S. 4,664,839, May 12, 1987, H P. Rieck.
NaSKS-6, sometimes abbreviated "SKS-6", is a crystalline layered aluminium-free â
35 -Na2SiOs morphology silicate marketed by Hoechst and is preferred especially in granular laundry compositions. See preparative methods in German DE-A-3,417,649 and DE-A-3,742,043. Other layered silicates, such as those having the CA 022~49~ 1998-11-17 general forrnula NaMSixO2x+l yH2O wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0, can also or alternately be used herein. Layered silicates from Hoechst also include NaSKS-5, NaSKS-7 and NaSKS-I 1, as the a, ~ and ~ layer-silicate forrns. Other 5 silicates may also be useful, such as magnesiurn silicate, which can serve as a crispening agent in granules, as a stabilising agent for bleaches, and as a component of suds control systems.
Also suitable for use herein are synthesized crystalline ion exchange materials or hydrates thereof having chain structure and a composition represented 10 by the following general formula in an anhydride forrn: xM2O ySiO2.zM'O wherein M is Na and/or K, M' is Ca and/or Mg; y/x is 0.5 to 2.0 and z/x is 0.005 to 1.0 as taught in U.S. 5,427,711, Sakaguchi et al, June 27, 1995.
Suitable carbonate builders include ~lk~lin~ earth and alkali metal carbonates as disclosed in German Patent Application No. 2,321,001 published on November 15, 1973, although sodium bicarbonate, sodiurn carbonate, sodiurn sesquicarbonate, and other carbonate minerals such as trona or any convenient multiple salts of sodium carbonate and calciurn carbonate such as those having the composition 2Na2CO3.CaCO3 when anhydrous, and even calcium carbonates including calcite, aragonite and vaterite, especially forrns having high surface areas relative to compact calcite may be useful, for exarnple as seeds or for use in synthetic detergent bars.
Aluminosilicate builders are especially useful in granular detergents, but can also be incorporated in liquids, pastes or gels. Suitable for the present purposes are those having empirical forrnula: [MZ(Alo2)z(sio2)v] xH2o wherein z and v are integers of at least 6, the molar ratio of z to v is in the range from 1 0 to 0.5, and x is an integer from 15 to 264. Aluminosilicates can be crystalline or amorphous, naturally-occurring or synthetically derived. An aluminosilicate production method is in U.S. 3,985,669, Krummel, et al, October 12, 1976. Preferred synthetic crystalline aluminosilicate ion exchange materials are available as Zeolite A, Zeolite P (B), Zeolite X and, to whatever extent this differs from Zeolite P, the so-called Zeolite MAP. Natural types, including clinoptilolite, may be used. Zeolite A has the forrnula: Nal2[(A1~2)12(Si~2)123 x~2o wherein x is from 20 to 30, especially27. Dehydrated zeolites (x = 0 - 10) may also be used. Preferably, the alurninosilicate has a particle size of 0.1-10 microns in diameter.
Suitable organic detergent builders include polycarboxylate compounds, including water-soluble nonsùrfactant dicarboxylates and tricarboxylates. More typically builder polycarboxylates have a plurality of carboxylate groups, preferably CA 022~49~ 1998-11-17 at least 3 carboxylates. Carboxylate builders can be formulated in acid. partially neutral, neutral or overbased form. When in salt form~ alkali metals, such as sodium, potassium, and lithium, or alkanolammonium salts are preferred. Polycarboxylate builders include the ether polycarboxylates, such as oxydisuccinate, see Berg, U.S.
3,128,287, April 7, 1964, and Lamberti et al, U.S. 3,635,830, January 18, 1972;
"TMS/TDS" builders of U.S. 4,663,071, Bush et al, May 5, 1987; and other ether carboxylates including cyclic and alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163; 4,158,635; 4,120,874 and 4,102,903.
Other suitable builders are the ether hydroxypolycarboxylates, copolymers of maleic anhydride with ethylene or vinyl methyl ether; 1, 3, 5-trihydroxy benzene-2, 4, 6-trisulphonic acid; carboxymethyloxysuccinic acid; the various alkali metal,amrnonium and substituted ammonium salts of polyacetic acids such as ethylen~ mine tetraacetic acid and nitrilotriacetic acid; as well as mellitic acid, succinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxy-methyloxysuccinic acid, and soluble salts thereof.
Citrates, e.g., citric acid and soluble salts thereof are important carboxylate builders e.g., for heavy duty liquid detergents, due to availability from renewable resources and biodegradability. Citrates can also be used in granular compositions, especially in combination with zeolite and/or layered silicates. Oxydisuccinates are also especially useful in such compositions and combinations.
Where permitted, and especially in the formulation of bars used for hand-laundering operations, alkali metal phosphates such as sodium tripolyphosphates,sodium pyrophosphate and sodium orthophosphate can be used. Phosphonate builders such as ethane- I -hydroxy- I, I -diphosphonate and other known phosphonates, e.g., those of U.S. 3,159,581; 3,213,030; 3,422,021; 3,400,148 and3,422,137 can also be used and may have desirable antiscaling properties.
Certain detersive surfactants or their short-chain homologs also have a builder action. For unambiguous forrnula accounting purposes, when they have surfactant capability, these materials are summed up as detersive surfactants.
Preferred types for builder functionality are illustrated by: 3,3-dicarboxy-4-oxa-1,6-hexanedioates and the related compounds disclosed in U.S. 4,566,984, Bush, January 28, 1986. Succinic acid builders include the Cs-C20 alkyl and alkenyl succinic acids and salts thereof. Succinate builders also include: laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred), 2-penta-lecenylsuccinate, and the like. Lauryl-succinates are described in European Patent Application 86200690.5/0,200,263. published November 5, 1986. Fatty acids, e.g., C 12-c 18 monocarboxylic acids, can also be incorporated into the CA 022~49~ 1998-11-17 compositions as surfactant/builder materials alone or in combination with the aforementioned builders, especially citrate and/or the succinate builders, to provide additional builder activity. Other suitable polycarboxylates are disclosed in U.S.
4,144,226, Crutchfield et al, March 13, 1979 and in U.S. 3,308,067, Diehl, March 7, 1967. See also Diehl, U.S. 3,723,322.
Other types of inorganic builder materials which can be used have the formula (MX)i Cay (CO3)z wherein x and i are integers from I to 15, y is an integer from 1 to 10, z is an integer from 2 to 25, Mi are cations, at least one of which is a water-soluble, and the equation ~ 5(xi multiplied by the valence of Mi) + 2y = 2z is 10 satisfied such that the formula has a neutral or "balanced" charge. These builders are referred to herein as "Mineral Builders". Waters of hydration or anions other than carbonate may be added provided that the overall charge is balanced or neutral.
The charge or valence effects of such anions should be added to the right side of the above equation. Preferably, there is present a water-soluble cation selected from the 15 group consisting of hydrogen, water-soluble metals~ hydrogen, boron, ammoniurn, silicon, and mixtures thereof, more preferably, sodium, potassium, hydrogen, lithium, arnmonium and mixtures thereof~ sodium and potassium being highly prefe~l~d. Nonlimiting exarnples of noncarbonate anions include those selected from the group consisting of chloride, sulfate, fluoride~ oxygen~ hydroxide. silicon 20 dioxide, chromate, nitrate, borate and mixtures thereof. Preferred builders of this type in their simplest forms are selected from the group consisting of Na2Ca(CO3)2, K2Ca(C~3)2, Na2Ca2(C~3)3, NaKCa(C03)2, NaKCa~(C03)3, K2Ca~(C03)3 and combinations thereof. An especially preferred material for the builder described herein is Na2Ca(CO3)2 in any of its crystalline modifications. Suitable builders of 25 the above-defined type are further illustrated by, and include~ the natural or synthetic forms of any one or combinations of the follo-ving minerals: Afghanite, Andersonite, AshcroftineY, Beyerite, Borcarite, Burbankite, Butschliite, Cancrinite, Carbocernaite, Carletonite, Davyne, DonnayiteY, Fairchildite, Ferrisurite, Franzinite, Gaudefroyite, Gaylussite, Girvasite~ Gregoryite~ Jouravskite, 30 KamphaugiteY, Kettnerite, Khanneshite, LepersormiteGd, Liottite, MckelveyiteY, Microsommite, Mroseite, Natrofairchildite~ Nyerereite, RemonditeCe, Sacrofanite,Schrockingerite, Shortite, Surite, Tunisite, Tuscanite, Tyrolite, Vishnevite, and Zemkorite. Preferred mineral forms include Nyererite, Fairchildite and Shortite.Enzymes - Enzymes can be included in the present detergent compositions 35 for a variety of purposes, including removal of protein-based, carbohydrate-based, or triglyceride-based stains from substrates, for the prevention of refugee dye transfer in fabric laundering, and for fabric restoration. Suitable enzymes include proteases, CA 022~49~ 1998-11-17 arnylases, lipases, cellulases, peroxidases, and mixtures thereof of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast origin. Preferredselections are influenced by factors such as pH-activity and/or stability optima, thermostability, and stability to active detergents, builders and the like. In this 5 respect bacterial or fungal enzymes are preferred, such as bacterial amylases and proteases, and fungal cellulases.
"Detersive enzyme", as used herein, means any enzyme having a cleaning, stain removing or otherwise beneficial effect in a laundry, hard surface cleaning or personal care detergent composition. Preferred detersive enzymes are hydrolases 10 such as proteases, amylases and lipases. Preferred enzymes for laundry purposes include, but are not limited to, proteases, cellulases, lipases and peroxidases. Highly preferred for automatic dishwashing are amylases and/or proteases~ including both current commercially available types and improved types which, though more and more bleach compatible though successive improvements, have a rem~ining degree 15 of bleach deactivation susceptibility.
Enzymes are normally incorporated into detergent or detergent additive compositions at levels sufficient to provide a "cleaning-effective arnount". The term "cleaning effective arnount" refers to any amount capable of producing a cleaning, stain removal, soil removal, whitening, deodorizing, or freshness improving effect 20 on substrates such as fabrics, dishware and the like. In practical terms for current commercial ~lepardlions, typical amounts are up to about S mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per gram of the detergent composition.
Stated otherwise, the compositions herein will typically comprise from 0.001% to5%, preferably 0.01%-1% by weight of a comrnercial en_yme preparation. Protease 25 enzymes are usually present in such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per grarn of composition.For certain detergents, such as in automatic dishwashing, it may be desirable toincrease the active en_yme content of the commercial preparation in order to minimi7~ the total amount of non-catalytically active materials and thereby improve 30 spotting/filming or other end-results. Higher active levels may also be desirable in highly concentrated detergent formulations.
Suitable examples of proteases are the subtilisins which are obtained from particular strains of B. subtilis and B. Iicheniformis. One suitable protease isobtained from a strain of Bacillus, having maximum activity throughout the pH
35 range of 8-12, developed and sold as ESPERASE(~) by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases incJude CA 022~49~ 1998-11-17 W097/44420 PCTrUS97108279 ALCALASE(~) and SAVINASE(~ from Novo and MAXATASE~' from International Bio-Synthetics, Inc., The Netherlands; as well as Protease A as disclosed in EP 130,756 A, January 9, 1985 and Protease B as disclosed in EP
303,761 A, April 28, 1987 and EP 130,756 A, January 9, 1985. See also a high pH
protease from Bacillus sp. NCIMB 40338 described in WO 9318140 A to Novo.
Enzymatic detergents comprising protease, one or more other enzymes, and a reversible protease inhibitor are described in WO 9203529 A to Novo. Other preferred proteases include those of WO 9510591 A to Procter & Garnble . When desired, a protease havmg decreased adsorption and increased hydrolysis is available 10 as described in WO 9507791 to Procter & Gamble. A recombinant trypsin-like protease for dcl~lgellL~ suitable herein is described in WO 9425583 to Novo.
In more detail, an especially p-cfc.lcd protease, referred to as "Protease D" isa carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived from a precursor carbonyl hydrolase by substituting a different15 amino acid for a plurality of amino acid residues at a position in said carbonyl hydrolase equivalent to position +76, preferably also in combination with one ormore amino acid residue positions equivalent to those selected from the group consisting of +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, 20 +265, and/or +274 according to the numbering of Bacillus amyloliquefaciens subtilisin, as described in the patent applications of A. Baeck, et al, entitled"Protease-Cont~ining Cleaning Compositions" having US Serial No. 08/322,676, and C. Ghosh, et al, "Bleaching Compositions Comprising Protease Enzymes"
having US Serial No. 08/322,677, both filed October 13,1994.
Amylases suitable herein, especially for, but not limited to automatic dishwashing purposes, include, for example, (x-arnylases described in GB 1,296,839 to Novo; RAPIDASE~), International Bio-Synthetics, Inc. and TERMAMYL~), Novo. FUNGAMYL~) from Novo is especially useful. Engineering of enzymes for improved stability, e.g., oxidative stability, is known. See, for example J. Biological 30 Chem., Vol. 260, No. 11, June 1985, pp. 6518-6521. Certain plc~ellcd embodiments of the present compositions can make use of amylases having improved stability in detergents such as automatic dishwashing types, especiallyimproved oxidative stability as measured against a reference-point of TERMAMYL
(~ in comrnercial use in 1993. These preferred arnylases herein share the 35 characteristic of being "stability-enhanced" arnylases, characterized, at a minimum, by a measurable improvement in one or more of: oxidative stability, e.g., to hydrogen peroxide / tetraacetylethylene~i~mine in buffered solution at pH 9-10;
CA 022~49~ 1998-11-17 thermal stability, e.g., at common wash temperatures such as about 60~C; or alkaline stability, e.g., at a pH from about 8 to about 11, measured versus the above-identified reference-point amylase. Stability can be measured using any of the art-disclosed technical tests. See, for example, references disclosed in WO 9402597.Stability-enhanced amylases can be obtained from Novo or from Genencor Intemational. One class of highly preferred amylases herein have the commonalityof being derived using site-directed mutagenesis from one or more of the Bacillus amylases, especially the Bacillus a-amylases, regardless of whether one, two or multiple amylase strains are the immediate precursors. Oxidative stability-enh~nred 10 amylases vs. the above-identified reference amylase are preferred for use, especially in ble~ching, more preferably oxygen ble~chin~, as distinct from chlorine ble~chin~, detergent compositions herein. Such preferred amylases include (a) an amylase according to the hereinbefore incorporated WO 9402597, Novo~ Feb. 3, 1994, as further illustrated by a mutant in which substitution is made, using alanine or 15 threonine, preferably threonine, of the methionine residue located in position 197 of the B. Iicheniformis alpha-amylase, known as TERMAMYL~, or the homologous position variation of a similar parent amylase, such as B. amyloliquefaciens, B.subtilis, or B. stearothermophilus, (b) stability-enhanced amylases as described by Genencor International in a paper entitled "Oxidatively Resistant alpha-Amylases"
20 ~presented at the 207th American Chemical Society National Meeting, March 13-17 1994, by C. Mitchinson. Therein it was noted that bleaches in automatic dishwashing detergents inactivate alpha-amylases but that improved oxidative stability amylases have been made by Genencor from B licheniformis NCIB8061.
Methionine (Met) was identified as the most likely residue to be modif1ed. Met was 25 substituted, one at a time, in positions 8, 15, 197, 256, 304, 366 and 438 leading to specific mutants, particularly important being M197L and M197T with the M197T
variant being the most stable expressed variant. Stability was measured in CASCADE~ and SUNLIGHT~); (c) particularly preferred amylases herein include amylase variants having additional modification in the immediate parent as 30 described in WO 9510603 A and are available from the ~Ccignee, Novo, as DURAMYL~. Other particularly preferred oxidative stability enhanced amylase include those described in WO 9418314 to Genencor International and WO 9402597 to Novo. Any other oxidative stability-enhanced amylase can be used, for exampleas derived by site-directed mutagenesis from known chimeric, hybrid or simple 35 mutant parent forrns of available amylases. Other preferred enzyme modifications are accessible. See WO 9509909 A to Novo.
CA 022~49~ 1998-11-17 Other amylase enzymes include those described in WO 95/26397 and in co-pending application by Novo Nordisk PCT/DK96/00056. Specific amylase enzvmes for use in the detergent compositions of the present invention include o~-amylases characterized by having a specific activity at least 25% higher than the specific activity of Termamyl(3 at a temperature range of 25~C to 55~C and at a p~
value in the range of 8 to 10, measured by the Phadebas(~) a-amylase activity assay.
(Such Phadebas(~) a-amylase activity assay is described at pages 9-10, WO
95/26397.) Also included herein are ~-amylases which are at least 80%
homologous with the amino acid sequences shown in the SEQ ID listings in the references. These enzymes are preferably incorporated into laundry detergent compositions at a level from 0.00018% to 0.060% pure enzyme by weight of the total composition, more preferably from 0.00024% to 0.048% pure enzyme by weight of the total composition.
Cellulases usable herein include both bacterial and fungal types, preferably having a pH optimum between S and 9.5. U.S. 4,435,307, Barbesgoard et al, March 6, 1984, discloses suitable fungal cellulases from ~umicola insolens or Humicolastrain DSM 1800 or a cellulase 212-producing fimgus belonging to the genus Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk, Dolabella Auricula Solander. Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832. CAREZYME~) and CELLUZYME~ (Novo) are especially useful. See also WO 9117243 to Novo.
Suitable lipase enzymes for detergent usage include those produced by microorg~ mc of the Pseudomonas group, such as Pseudomonas stufzeri ATCC
19.154, as disclosed in GB 1,372,034. See also lipases in Japanese Patent Application 53,20487, laid open Feb. 24, 1978. This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan, under the trade name Lipase P "Amano,"
or "Amano-P." Other suitable commercial lipases include Amano-CES, lipases ex Chromobacter viscosum, e.g. Chromobacter viscosum var lipolyticum NRRLB
3673 from Toyo Jozo Co., Tagata, Japan; Chromobacter viscosum lipases from U.S.
Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and lipases ex Pseudomonas gladioli. LIPOLASE@;' enzyme derived from Humicola lanuginosa and commercially available from Novo, see also EP 341,947, is a preferred lipasefor use herein. Lipase and amylase variants stabilized against peroxidase enzymes are described in WO 9414951 A to Novo. See also WO 9205249 and RD
94359044.
In spite of the large number of publications on lipase enzymes, only the lipase derived from Humicola lanuginosa and produced in Aspergillus oryzae as CA 022~49~ 1998-11-17 WO 97/44420 PCI'/US97/08279 host has so far found widespread application as additive for fabric washing products It is available from Novo Nordisk under the tradename LipolaseTM, as noted above.
In order to optimize the stain removal performance of ~ipolase, Novo Nordisk have made a number of variants. As described in WO 92/05249, the D96L variant of the S native Humicola lanuginosa lipase improves the lard stain removal efficiency by a factor 4.4 over the wild-type lipase (enzymes compared in an amount ranging from0.075 to 2.5 mg protein per liter). Research Disclosure No. 35944 published on March 10, 1994, by Novo Nordisk discloses that the lipase variant (D96L) may be added in an amount corresponding to 0.001-100- mg (5-500,000 LU/liter) lipase 10 variant per liter of wash liquor. The present invention provides the benefit of improved whiteness maintenance on fabrics using low levels of D96L variant in detergent compositions cont~inin~ the AQA surfactants in the manner disclosed herein, especially when the D96L is used at levels in the range of about 50 LU to about 8500 LU per liter of wash solution.
Cutinase enzymes suitable for use herein are described in WO 8809367 A to Genencor.
Peroxidase enzymes may be used in combination ~vith oxygen sources, e.g., percarbonate, perborate, hydrogen peroxide, etc., for "solution bleaching" or prevention of transfer of dyes or pigments removed from substrates during the wash to other substrates present in the wash solution. Kno~vn peroxidases include horseradish peroxidase, ligninase, and haloperoxidases such as chloro- or bromo-peroxidase. Peroxidase-cont~ining detergent compositions are disclosed in WO
89099813 A, October 19, 1989 to Novo and WO 8909813 A to Novo.
A range of enzyme materials and means for their incorporation into synthetic detergent compositions is also disclosed in WO 9307263 A and WO 9307260 A to Genencor International, WO 8908694 A to Novo, and U.S. 3,553,139, January S, 1971 to McCarty et al. Enzymes are further disclosed in U.S. 4,101,457, Place et al, July 18, 1978, and in U.S. 4,507,219, Hughes, March 26, 1985. Enzyme materials useful for liquid detergent formulations, and their incorporation into such formulations, are disclosed in U.S. 4,261.868, Hora et al, April 14, 1981. Enzymes for use in detergents can be stabilised by various techniques. Enzyme stabilisation techniques are disclosed and exemplified in U.S. 3,600,319, August 17, 1971, Gedge et al, EP 199,405 and EP 200,586, October 29, 1986, Venegas. Enzyme stabilisation systems are also described. for example, in U.S. 3,519,570. A useful Bacillus, sp. AC13 giving proteases, xvlanases and cellulases, is described in WO
9401532 A to Novo.
CA 022~49~ 1998-11-17 Enz~me Stabilizin~ SYstem - The enzyme-cont~ining compositions herein may optionally also comprise from about 0.001% to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01% to about 6%, by weight of an enzyme stabilizing system. The enzyme stabilizing system can be anystabilizing system which is compatible with the detersive enzyme. Such a system may be inherently provided by other formulation actives, or be added separately,e.g., by the formulator or by a manufacturer of detergent-ready enzymes. Such stabilizing systems can, for example, comprise calcium ion, boric acid, propylene glycol, short chain carboxylic acids, boronic acids, and mixtures thereof, and are designed to address different stabilization problems depending on the type and physical form of the detergent composition.
One stabilizing approach is the use of water-soluble sources of calcium and/or m~gnesium ions in the fini.ch~d compositions which provide such ions to the enzymes. Calcium ions are generally more effective than m~gnesiurn ions and are preferred herein if only one type of cation is being used. Typical detergent compositions, especially liquids, will comprise from about I to about 30, preferably from about 2 to about 20, more preferably from about 8 to about 12 millimoles ofcalcium ion per liter of finished detergent composition, though variation is possible depending on factors including the multiplicity, type and levels of enzymes incorporated. Preferably water-soluble calciurn or magnesium salts are employed,including for example calcium chloride, calcium hydroxide, calcium formate, calcium malate, calcium maleate, calcium hydroxide and calcium acetate; more generally, calcium sulfate or magnesium salts corresponding to the exemplified calcium salts may be used. Further increased levels of Calcium and/or Magnesium may of course be useful, for example for promoting the grease-cutting action of certain types of surfactant.
Another stabilizing approach is by use of borate species. See Severson, U.S.
4,537,706. Borate stabilizers, when used, may be at levels of up to 10% or more of the composition though more typically, levels of up to about 3% by weight of boric acid or other borate compounds such as borax or orthoborate are suitable for liquid detergent use. Substituted boric acids such as phenylboronic acid, butaneboronicacid, p-bromophenylboronic acid or the like can be used in place of boric acid and reduced levels of total boron in detergent compositions may be possible though the use of such substituted boron derivatives.
Stabilizing systems of certain cleaning compositions, for example automatic dishwashing compositions, may further comprise from 0 to about 10%, preferably from about 0.01% to about 6% by weight, of chlorine bleach scavengers, added to .
CA 022~49~ 1998-11-17 prevent chlorine bleach species present in many water supplies from attacking and inactivating the enzymes, especially under alkaline conditions. While chlorine levels in water may be small, typically in the range from about 0.5 ppm to about1.75 ppm, the available chlorine in the total volume of water that comes in contact 5 with the enzyme, for example during dish- or fabric-washing, can be relatively large;
accordingly, enzyme stability to chlorine in-use is sometimes problematic. Sinceperborate or pelcall)onate, which have the ability to react with chlorine bleach, may present in certain of the instant compositions in amounts accounted for separately from the stabilizing system, the use of additional stabilizers against chlorine, may, 10 most generally, not be essential, though improved results may be obtainable from their use. Suitable chlorine scavenger anions are widely known and readily available, and, if used, can be salts containing ammonium cations with sulfite, bisulfite, thiosulfite, thiosulfate, iodide, etc. Antioxidants such as carbamate, ascorbate, etc., organic amines such as ethylene~ minetetracetic acid (EDTA) or 15 alkali metal salt thereof, monoethanolamine (MEA), and mixtures thereof can likewise be used. Likewise, special enzyme inhibition systems can be incorporated such that different enzymes have maximum compatibility. Other conventional scavengers such as bisulfate, nitrate, chloride, sources of hydrogen peroxide such as sodium perborate tetrahydrate, sodium perborate monohydrate and sodium 20 percarbonate, as well as phosphate, condensed phosphate, acetate, benzoate, citrate, formate, lactate, malate, tartrate, salicylate, etc., and mixtures thereof can be used if desired. In general, since the chlorine scavenger function can be performed by ingredients separately listed under better recognized functions, (e.g., hydrogenperoxide sources), there is no absolute requirement to add a separate chlorine 25 scavenger unless a compound performing that function to the desired extent isabsent from an enzyme-cont~ining embodiment of the invention; even then, the scavenger is added only for optimum results. Moreover, the formulator will exercise a chemist's normal skill in avoiding the use of any enzyme scavenger or stabilizer which is majorly incompatible, as formulated~ with other reactive ingredients. In 30 relation to the use of arnmonium salts, such salts can be simply admixed with the detergent composition but are prone to adsorb water and/or liberate ammonia during storage. Accordingly, such materials, if present, are desirably protected in a particle such as that described in US 4,652,392, Baginski et al.
Polymeric Soil Release Agent - Known polymeric soil release agents.
35 hereinaRer "SRA" or "SRA's", can optionally be employed in the present detergent compositions. If lltiii7e~l, SRA's will generally comprise from 0.01% to 10.0%, CA 022~49~ 1998-11-17 typically from 0.1% to 5~/0, preferably from 0.2% to 3.0% by weight~ of the composltion.
Preferred SRA's typically have hydrophilic segments to hydrophilize the surface of hydrophobic fibers such as polyester and nylon, and hydrophobic 5 segments to deposit upon hydrophobic fibers and remain adhered thereto throughcompletion of washing and rinsing cycles thereby serving as an anchor for the hydrophilic segments. This can enable stains occurring subsequent to treatment with SRA to be more easily cleaned in later washing procedures.
SRA's can include a variety of charged e.g., anionic or even cationic (see U.S. 4,956,447), as well as noncharged monomer units and structures may be linear, branched or even star-shaped. They may include capping moieties which are especially effective in controlling molecular weight or altering the physical orsurface-active properties. Structures and charge distributions may be tailored for application to different fiber or textile types and for varied detergent or detergent additive products.
Preferred SRA's include oligomeric terephthz~l~te esters, typically prepared by processes involving at least one transesterification/oligomerization, often with a metal catalyst such as a titanium(IV) alkoxide. Such esters may be made using additional monomers capable of being incorporated into the ester structure through one, two, three, four or more positions, without of course forming a densely crosslinked overall structure.
Suitable SRA's include: a sulfonated product of a substantially linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and oxyalkyleneoxy repeat units and allyl-derived sulfonated terminal moieties covalently ~tt~h~cl to the backbone, for example as described in U.S. 4,968,451,November 6, 1990 to J.J. Scheibel and E.P. Gosselink: such ester oligomers can be prepared by (a) ethoxylating allyl alcohol, (b) reacting the product of (a) withdimethyl terephth~l~te ("DMT") and 1,2-propylene glycol ("PG") in a two-stage tr~ncesterification/ oligomerization procedure and (c) reacting the product of (b) with sodium metabisulfite in water; the nonionic end-capped 1,2-propylene/polyoxyethylene terephthalate polyesters of U.S. 4,711,730. December 8, 1987 to Gosselink et al, for example those produced by transesterification/oligomerization of poly(ethyleneglycol) methyl ether, DMT, PG
and poly(ethyleneglycol) ("PEG"); the partly- and fully- anionic-end-capped oligomeric esters of U.S. ~,721,580. January 26. 1988 to Gosselink, such as oligomers from ethylene glycol ("EG"), PG, DMT and Na-3,6-dioxa-8-hydroxyoctanesulfonate; the nonionic-capped block polyester oligomeric CA 022~49~ 1998-11-17 compounds of U.S. 4~702,857, October 27~ 1987 to Gosselink, for example produced from DMT~ Me-capped PEG and EG and/or PG~ or a combination of DMT, EG andlor PG, Me-capped PEG and Na-dimethyl-S-sulfoisophthalate; and the anionic, especially sulfoaroyl, end-capped terephthalate esters of U.S. 4,877,896~
October 31, 1989 to Maldonado, Gosselink et al, the latter being typical of SRA's useful in both laundry and fabric conditioning products, an example being an ester composition made from m-sulfobenzoic acid monosodium salt, PG and DMT
optionally but preferably further comprising added PEG? e.g.~ PEG 3400.
SRA's also include simple copolymeric blocks of ethylene terephthalate or propylene terephth~l~te with polyethylene oxide or polypropylene oxide terephth~l~te, see U.S. 3~959,230 to Hays, May 25, 1976 and U.S. 3,893,929 to Basadur, July 8, 1975; cellulosic derivatives such as the hydroxyether cellulosic polymers available as METHOCEL from Dow; and the Cl-C4 alkylcelluloses and C4 hydroxyalkyl celluloses; see U.S. 4~000~093~ December 28, 1976 to Nicol, et al.
Suitable SRA's characterised by poly(vinyl ester) hydrophobe segments include graft copolymers of poly(vinyl ester), e.g.~ Cl-C6 vinyl esters~ preferably poly(vinyl acetate), grafted onto polyalkylene oxide backbones. See European Patent Application 0 219 048, published April 22, 1987 by Kud~ et al. Commercially available examples include SOKALAN SRA's such as SOKALAN HP-22, available from BASF, Germany. Other SRA's are polyesters with repeat units cont~ining 10-15% by weight of ethylene terephth~l~te together with 90-80% by weight of polyoxyethylene terephthz~l~te, derived from a polyoxyethylene glycol of averagemolecular weight 300-5,000. Commercial exarnples include ZELCON 5126 from Dupont and MILEASE T from ICI.
Another preferred SRA is an oligomer having empirical formula (CAP)2(EG/PG)s(T)s(SIP)1 which comprises terephthaloyl (T), sulfoisophthaloyl (SIP), oxyethyleneoxy and oxy- 1,2-propylene (EG/PG) units and which is preferably terminated with end-caps (CAP), preferably modified isethionates, as in an oligomer comprising one sulfoisophthaloyl unit, 5 terephthaloyl units, oxyethyleneoxy and oxy-1,2-propyleneoxy units in a defined ratio, preferably about 0.5: 1 to about 10: 1, and two end-cap units derived from sodium 2-(2-hydroxyethoxy)-ethanesulfonate. Said SRA preferably further comprises from 0.5%
to 20%, by weight of the oligomer, of a crvstallinity-reducing stabiliser, for example an anionic surfactant such as linear sodium dodecylbenzenesulfonate or a member selected from xylene-, cumene-, and toluene- sulfonates or mixtures thereof, these stabilizers or modifiers being introduced into the synthesis pot, all as taught in U.S.
5,415,807, Gosselink, Pan, Kellett and Hall~ issued May 16, 1995. Suitable .. . . ... . .
CA 022~49~ 1998-11-17 monomers for the above SRA include Na 2-(2-hydroxyethoxy)-ethanesulfonate~
DMT, Na- dimethyl 5-sulfoisophth~l~te, EG and PG.
Yet another group of preferred SRA's are oligomeric esters comprising: (1) a backbone comprising (a) at least one unit selected from the group consisting of dihydroxysulfonates, polyhydroxy sulfonates, a unit which is at least trifunctional whereby ester linkages are formed resulting in a branched oligomer backbone, andcombinations thereof; (b) at least one unit which is a terephthaloyl moiety; and (c) at least one unsulfonated unit which is a 1,2-oxyalkyleneoxy moiety; and (2) one or more capping units selected from nonionic capping units, anionic capping units such as alkoxylated, preferably ethoxylated, isethionates, alkoxylated propanesulfonates, alkoxylated propanedisulfonates, alkoxylated phenolsulfonates, sulfoaroyl derivatives and mixtures thereof. Preferred of such esters are those of empirical formula:
{(CAP)x(EG/PG)y'(DEG)y"(PEG)y"'(T)z(SlP)z'(SEG)q(B)m}
wherein CAP, EG/PG, PEG, T and SIP are as defined hereinabove, (DEG) represents di(oxyethylene)oxy units; (SEG) represents units derived from the sulfoethyl ether of glycerin and related moiety units; (B) represents branching units which are at least trifunctional whereby ester linkages are formed resulting in a branched oligomer backbone; x is from about 1 to about 12; y' is from about 0.5 to about 25; y" is from 0 to about 12; y"' is from 0 to about 10; y'+y"+y"' totals from about 0.5 to about 25; z is from about 1.5 to about 25; z' is from 0 to about 12; z + z' totals from about 1.5 to about 25; q is from about 0.05 to about 12; m is from about 0.01 to about 10; and x, y', y", y"', z, z', q and m represent the average number of moles of the corresponding units per mole of said ester and said ester has a molecular weight ranging from about 500 to about 5.000.
Preferred SEG and CAP monomers for the above esters include Na-2-(2-,3-dihydroxypropoxy)ethanesulfonate ("SEG"), Na-2-{2-(2-hydroxyethoxy) ethoxy}
eth~neslllfonate ("SE3") and its homologs and mixtures thereof and the products of ethoxylating and sulfonating allyl alcohol. Preferred SRA esters in this class include the product of transesterifying and oligomerizing sodium 2-{2-(2-hydroxyethoxy)-ethoxy}eths~n~slllfonate and/or sodium 2-[2-{2-(2-hydroxyethoxy)ethoxy}ethoxy]-ethanesulfonate, DMT, sodium 2-(2,3-dihydroxypropoxy) ethane sulfonate, EG, and PG using an applopliate Ti(IV) catalyst and can be designated as (CAP)2(T)S(EG/PG)1.4(SEG)2.5(B)0.13 wherein CAP is (Na+
03S[CH2CH20]3.5)- and B is a unit from glycerin and the mole ratio EG/PG is about 1.7: 1 as measured by conventional gas chromatography after complete hydrolysis.
CA 022~49~ 1998-11-17 WO 97/44420 41 PCT~US97/08279 Additional classes of SRA's include (I) nonionic terephth~l~tes using diisocyanate coupling agents to link up polymeric ester structures, see U.S.
4,201,824, Violland et al. and U.S. 4,240,918 T ~g~se et al; (II) SR~'s with carboxylate terminal groups made by adding trimellitic anhydride to known SRA's S to convert terminal hydroxyl groups to trimellitate esters. With a proper selection of catalyst, the trimellitic anhydride forrns linkages to the terminals of the polymer through an ester of the isolated carboxylic acid of trimellitic anhydride rather than by opening of the anhydride linkage. Either nonionic or anionic SRA's may be used as starting materials as long as they have hydroxyl terminal groups which may beesterified. See U.S. 4,525,524 Tung et al.; (III) anionic terephth~l~te-based SRA's of the urethane-linked variety, see U.S. 4,201,824, Violland et al; (IV) poly(vinylcaprolactam) and related co-polymers with monomers such as vinyl pyrrolidone and/or dimethylaminoethyl methacrylate, including both nonionic and cationic polymers, see U.S. 4,579,681, Ruppert et al.; (V) graft copolymers, in addition to the SOKALAN types from BASF made, by grafting acrylic monomers on to sulfonated polyesters; these SR~'s assertedly have soil release and anti-redeposition activity similar to known cellulose ethers: see EP 279,134 A, 1988, to Rhone-Poulenc Chemie; (VI) grafts of vinyl monomers such as acrylic acid and vinyl acetate on to proteins such as caseins, see EP 457,205 A to BASF (1991); (VII) polyester-polyamide SRA's prepared by condensing adipic acid, caprolactam, and polyethylene glycol, especially for treating polyamide fabrics, see Bevan et al, DE
2,335,044 to Unilever N. V., 1974. Other useful SRA's are described in U.S. Patents 4,240,918,4,787,989,4,525,524 and 4,877,896.
Bleaching Compounds - Bleaching A~ents and Bleach Activators - The detergent compositions herein may optionally contain bleaching agents or bleaching compositions cont~ining a ble~c~ling agent and one or more bleach activators. When present, bleaching agents will typically be at levels of from about 1% to about 30%~
more typically from about 5% to about 20%, of the detergent composition, especially for fabric laundering. If present, the amount of bleach activators will typically be from about 0.1% to about 60%, more typically from about 0.5% to about 40% of the bleaching composition comprising the bleaching agent-plus-bleach activator.
The bleaching agents used herein can be any of the bleaching agents useful for detergent compositions in textile cleaning, hard surface cleaning, or other cleaning purposes that are now known or become known. These include oxygen bleaches as well as other ble~ching agents. Perborate bleaches, e.g., sodium perborate (e.g., mono- or tetra-hydrate) can be used herein.
CA 022~49~ 1998-11-17 Another category of bleaching agent that can be used without restriction encompasses percarboxylic acid bleaching agents and salts thereof. Suitable examples of this class of agents include magnesium monoperoxyphthalate hexahydrate, the magnesium salt of metachloro perbenzoic acid, 4-nonylamino-4-oxoperoxybutyric acid and diperoxydodecanedioic acid. Such bleaching agents are disclosed in U.S. Patent 4,483,781, Hartman, issued November 20, 1984, U.S.
Patent Application 740,446, Burns et al, filed June 3, 1985, European Patent Application 0,133,354, Banks et al, published February 20, 1985, and U.S. Patent4,412,934, Chung et al, issued November 1, 1983. Highly preferred bleaching agents also include 6-nonylamino-6-oxoperoxycaproic acid as described in U.S.
Patent 4,634,551, issued January 6, 1987 to Burns et al.
Peroxygen blea~hing agents can also be used. Suitable peroxygen blear.hin~
compounds include sodium carbonate peroxyhydrate and equivalent "percarbonate"
bleaches~ sodium pyrophosphate peroxyhydrate. ure~ peroxyhydrate, and sodium peroxide. Persulfate bleach (e.g., OXONE, manufactured comrnercially by DuPont) can also be used.
A preferred percarbonate bleach comprises dry particles having an average particle size in the range from about 500 micrometers to about 1,000 micrometers, not more than about 10% by weight of said particles bein~ smaller than about 200micrometers and not more than about 10% by weight of said particles being largerthan about 1,250 micrometers. Optionally, the percarbonate can be coated with silicate, borate or water-soluble surfactants. Percarbonate is available from various commercial sources such as FMC, Solvay and Tokai Denka.
Mixtures of ble~ching agents can also be used.
Peroxygen bleaching agents, the perborates, the percarbonates, etc., are preferably combined with bleach activators, which lead to the in situ production in aqueous solution (i.e., during the washing process) of the peroxy acid corresponding to the bleach activator. Various nonlimiting examples of activators are disclosed in U.S. Patent 4,915,~54, issued April 10, 1990 to Mao et al, and U.S. Patent 4,412,934. The nonanoyloxybenzene sulfonate (NOBS) and tetraacetyl ethylene mine (TAED) activators are typical, and mixtures thereof can also be used. See also U.S. 4,634,551 for other typical bleaches and activators useful herein.
Highly preferred amido-derived bleach activators are those of the formulae:
RlN(R5)C(o)R2C(o)L or RIC(O)N(R5)R2C(o)L
wherein Rl is an alkyl group cont~inin~ from about 6 to about 12 carbon atoms, R2 is an alkylene cont~inin~ from I to about 6 carbon atoms~ R5 is H or alkyl, aryl, or alkaryl cont~inin~ from about I to about 10 carbon atoms, and L is any suitable CA 022~49~ 1998-11-17 leaving group. A leaving group is any group that is displaced from the bleach activator as a consequence of the nucleophilic attack on the bleach activator by the perhydrolysis anion. A preferred leaving group is phenyl sulfonate.
Preferred examples of bleach activators of the above forrnulae include (6-5 octanamido-caproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxybenzenesul-- fonate, (6-dec~n~mido-caproyl)oxybenzenesulfonate, and mixtures thereof as described in U.S. Patent 4,634,551, incorporated herein by reference.
Another class of bleach activators comprises the benzoxazin-type activators disclosed by Hodge et al in U.S. Patent 4,966,723, issued October 30, 1990, 10 incorporated herein by reference. A highly preferred activator of the benzoxazin-type is:
o ~N"C~
Still another class of preferred bleach activators includes the acyl lactam activators, especially acyl caprolactams and acyl valerolactams of the formulae: O O
Il 11 O C--CH2--CH2~ 0 C--CH2--CH2 R6--C--N~ ,CH2 R6--C--N~
wherein R6 is H or an alkyl, aryl, alkoxyaryl. or alkaryl group containing from 1 to about 12 carbon atoms. Highly preferred lactam activators include benzoyl caprolactam, octanoyl caprolactam, 3.5.5-trimethylhexanoyl caprolactarn, nonanoyl caprolactam, decanoyl caprolactam. undecenoyl caprolactarn, benzoyl valerolactam, octanoyl valerolactam, decanoyl valerolactam, undecenoyl valerolactam, nonanoyl valerolactam, 3,5,5-trimethylhexanoyl valerolactam and mixtures thereof. See also U.S. Patent 4,545,784, issued to Sanderson, October 8, 1985, incorporated herein by reference, which discloses acyl caprolactams, including benzoyl caprolactam, adsorbed into sodium perborate.
Bleaching agents other than oxvgen bleaching agents are also known in the art and can be utilized herein. One type of non-oxygen bleaching agent of particular interest includes photoactivated bleaching agents such as the sulfonated zinc and/or aluminum phthalocyanines. See U.S. Patent 4,033,718, issued July 5, 1977 to Holcombe et al. If used, detergent compositions will typically contain from about ., . , , ..... .. . . . . _ ..
-CA 022~49~ 1998-11-17 0.025% to about 1.25%. by weight~ of such bleaches, especially sulfonate zinc phthalocyanine .
If desired, the bleaching compounds can be catalyzed by means of a m:~ng~nese compound. Such compounds are well known in the art and include, for example, the m~ng~nese-based catalysts disclosed in U.S. Pat. 5,246,621, U.S. Pat.
5,244,594; U.S. Pat. 5,194,416; U.S. Pat. 5,114,606; and European Pat. App. Pub.Nos. 549,271Al, 549,272AI, 544,440A2, and 544,490Al; Preferred examples of these catalysts include MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclo-nonane)2(P~6)2, MnIII2(u-O) 1 (u-OAc)2(1,4,7-trimethyl- 1,4,7-triazacyclononane)2 (CIO4)2, MnIV4(u-O)6(1,4,7-triazacyclononane)4(C104)4, MnIIIMnIV4(u-O) 1 (u-OAc)2 (1,4,7-trimethyl- 1,4,7-triazacyclononane)2(ClO4)3, MnIV(1,4,7-trimethyl-1,4,7-triazacyclononane)- (OCH3)3(PF6), and mixtures thereof. Other metal-based bleach catalysts include those disclosed in U.S. Pat. 4,430,243 and U.S. Pat.
5,114,611. The use of m~n~nese with various complex ligands to enhance bleaching is also reported in the following United States Patents: 4,728,455;
5,284,944; 5,246,612; 5,256,779; 5,280,117; 5,274,147; 5,153,161; and 5,227,084.As a practical matter, and not by way of limitation, the compositions and processes herein can be adjusted to provide on the order of at least one part per ten million of the active bleach catalyst species in the aqueous washing liquor, and will preferably provide from about 0.1 ppm to about 700 ppm, more preferably from about 1 ppm to about 500 ppm, of the catalyst species in the laundry liquor.
Cobalt bleach catalysts useful herein are known, and are described, for example, in M. L. Tobe, "Base Hydrolysis of Transition-Metal Complexes", Adv.
Inor~. Bioinorg. Mech.. (1983), 2, pages 1-94. The most preferred cobalt catalyst useful herein are cobalt pentaamine acetate salts having the formula [Co(NH3)sOAc] Ty~ wherein "OAc" represents an acetate moiety and "Ty" is an anion, and especially cobalt pent~rnine acetate chloride, [Co(NH3)sOAc]C12; as well as [Co(NH3)sOAc](OAc)2; [Co(NH3)soAc](pF6)2; [Co(NH3)5OAc](SO4);
[Co(NH3)sOAc](BF4)2; and [Co~NH3)sOAc](NO3)2 (herein "PAC").
These cobalt catalysts are readily prepared by known procedures, such as taught for example in the Tobe article and the references cited therein, in U.S. Patent 4,810,410, to Diakun et al, issued March 7 1989, J. Chem. Ed. (1989), 66 (12), 1043-45; The Synthesis and Characterization of Inorganic Compounds, W.L. Jolly (Prentice-Hall; 1970), pp. 461-3; Inor~. Chem., 18, 1497-1502 (1979); Inor~.
Chem., 21, 2881-2885 (1982); Inor~. Chem.. 18, 2023-2025 (1979); Inorg.
Synthesis, 173 - 176 (1960); and Journal of Phvsical ChemistrY. 56, 22-25 (1952).
CA 022~49~ 1998-11-17 As a practical matter, and not by way of limitation, the automatic dishwashing compositions and cleaning processes herein can be adjusted to provide on the order of at least one part per hundred million of the active bleach catalyst species in the aqueous washing medium, and will preferably provide from about 0.01 ppm to about 25 ppm, more preferably from about 0.05 ppm to about 10 ppm, and most preferably from about 0.1 ppm to about 5 ppm, of the bleach catalyst species in the wash liquor. In order to obtain such levels in the wash liquor of an automatic dishwashing process, typical automatic dishwashing compositions hereinwill comprise from about 0.0005% to about 0.2%, more preferably from about 10 0.004% to about 0.08%, of bleach catalyst, especially m~ng~nese or cobalt catalysts, by weight of the cleaning compositions.
ClaY Soil Removal/Anti-redeposition A~ents - The compositions of the present invention can also optionally contain water-soluble ethoxylated amines having clay soil removal and antiredeposition properties. Granular detergent lS compositions which contain these compounds typically contain from about 0.01% to about 10.0% by weight of the water-soluble ethoxylates amines; liquid detergent compositions typically contain about 0.01% to about 5%.
The most preferred soil release and anti-redeposition agent is ethoxylated tetraethylenepentamine. Exemplary ethoxylated amines are further described in 20 U.S. Patent 4,597,898, VanderMeer, issued July I, 19X6. Another group of preferred clay soil removal-antiredeposition agents are the cationic compounds disclosed in European Patent Application 111,965, Oh and Gosselink, published June 27, 1984. Other clay soil removal/antiredeposition agents which can be usedinclude the ethoxylated amine polymers disclosed in European Patent Application 25 111,984, Gosselink, published June 27, 1984; the zwitterionic polymers disclosed in European Patent Application 112,592, Gosselink, published July 4, 1984; and the amine oxides disclosed in U.S. Patent 4,548,744, Connor, issued October 22, 1985.
Other clay soil removal and/or anti redeposition agents known in the art can also be utilized in the compositions herein. See U.S. Patent 4,891,160, VanderMeer, issued 30 January 2, 1990 and WO 95/32272, published November 30, 1995. Another type ofpreferred antiredeposition agent includes the carboxy methyl cellulose (CMC) materials. These materials are well known in the art.
Polymeric Dispersing A~ents - Polymeric dispersing agents can advantageously be utilized at levels from about 0.1 % to about 7%, by weight, in the 35 compositions herein, especially in the presence of zeolite and/or layered silicate builders. Suitable polymeric dispersing agents include polymeric polycarboxylates and polyethylene glycols, although others known in the art can also be used. It is CA 022~49~ 1998-11-17 believed, though it is not intended to be limited by theory~ that polymeric dispersing agents enhance overall detergent builder perforrnance, when used in combination with other builders (including lower molecular weight polycarboxylates) by crystal growth inhibition, particulate soil release peptization, and anti-redeposition.
Polymeric polycarboxylate materials can be prepared by polymerizing or copolymerizing suitable unsaturated monomers, preferably in their acid form.
Unsaturated monomeric acids that can be polymerized to forrn suitable polymeric polycarboxylates include acrylic acid, maleic acid (or maleic anhydride), fumaric acid, itaconic acid, aconitic acid, mesaconic acid, citraconic acid and methylenemalonic acid. The presence in the polymeric polycarboxylates herein or monomeric segments, cont~ining no carboxylate radicals such as vinylmethyl ether, styrene, ethylene, etc. is suitable provided that such segments do not constitute more than about 40% by weight.
Particularly suitable polymeric polycarboxylates can be derived from acrylic acid. Such acrylic acid-based polymers which are useful herein are the water-soluble salts of polymerized acrylic acid. The average molecular weight of such polymers in the acid form preferably ranges from about 2,000 to 10,000~ more preferably from about 4,000 to 7,000 and most preferably from about 4~000 to 5,000.
Water-soluble salts of such acrylic acid polymers can include, for example, the alkali metal~ ammonium and substituted ammonium salts. Soluble polymers of this type are known materials. Use of polyacrylates of this type in detergent compositions has been disclosed, for example~ in Diehl~ U.S. Patent 3,308,067, issued march 7, 1967.
AcrylicJmaleic-based copolymers may also be used as a preferred component of the dispersing/anti-redeposition agent. Such materials include the water-soluble salts of copolymers of acrylic acid and maleic acid. The average molecular weight of such copolymers in the acid form preferably ranges from about 2,000 to 100,000, more preferably from about 5,000 to 75,000, most preferably from about 7,000 to 65,000. The ratio of acrylate to maleate segments in such copolymers will generally range from about 30:1 to about 1:1, more preferably from about 10:1 to 2:1. Water-soluble salts of such acrylic acid/maleic acid copolymers can include, for example, the alkali metal, ammonium and substituted arnmonium salts. Soluble acrylate/maleate copolymers of this type are known materials which are described in European Patent Application No. 66915. published December 15, 1982, as well as in EP 193,360, published September 3, 1986, ~hich also describes such polymers comprising hydroxypropylacrylate. Still other useful dispersing agents include the maleic/acrylic/vinyl alcohol terpolymers. Such materials are also disclosed in EP
CA 022~49~ 1998-11-17 WO 97/44420 PCT/US97tO8279 193,360, including, for example. the 45/45/10 terpolymer of acrylic/maleic/vinylalcohol.
Another polymeric material which can be included is polyethylene glycol (PEG). PEG can exhibit dispersing agent perforrnance as well as act as a clay soil 5 removal-antiredeposition agent. Typical molecular weight ranges for these purposes range from about 500 to about 100,000, preferably from about 1,000 to about 50,000, more preferably from about 1,500 to about 10,000.
Polyaspartate and polyglut~m~te dispersing agents may also be used, especially in conjunction with zeolite builders. Dispersing agents such as polyaspar~ate preferably have a molecular weight (avg.) of about 10,000.
Brightener - Any optical brighteners or other brightening or whitening agents known in the art can be incorporated at levels typically from about 0.01% to about 1.2%, by weight, into the detergent compositions herein. Commercial optical brighteners which may be useful in the present invention can be classified into subgroups, which include, but are not necessarily limited to, derivatives of stilbene, pyrazoline, coumarin, carboxylic acid, methinecyanines, dibenzothiophene-5,5-dioxide, azoles, 5- and 6-membered-ring heterocycles, and other miscellaneous agents. Examples of such brighteners are disclosed in "The Production and Application of Fluorescent Brightening Agents", M. Zahradnik, Published by John Wiley & Sons, New York (1982).
Specific examples of optical brighteners which are useful in the present compositions are those identified in U.S. Patent 4,790,~56, issued to Wixon on December 13, 1988. These brighteners include the PHORWHITE series of brighteners from Verona. Other brighteners disclosed in this reference include:
Tinopal UNPA, Tinopal CBS and Tinopal SBM; available from Ciba-Geigy; Artic White CC and Artic White CWD, the 2-(4-styryl-phenyl)-2H-naptho[1,2-d]triazoles;4,4'-bis-( 1 ,2,3-triazol-2-yl)-stilbenes; 4,4'-bis(styryl)bisphenyls; and the amino-coumarins. Specific examples of these brighteners include 4-methyl-7-diethyl-amino coumann; 1,2-bis(benzimidazol-2-yl)ethylene; 1,3-diphenyl-pyrazolines; 2,5-bis(benzoxazol-2-yl)thiophene; 2-styryl-naptho[1,2-d]oxazole; and 2-(stilben-4-yl)-2H-naphtho[1,2-d]triazole. See also U.S. Patent 3,646~015, issued February 29, 1972 to Hamilton.
Dye Transfer Inhibitin~ A~ents - The compositions of the present invention may also include one or more materials effective for inhibiting the transfer of dyes from one fabric to another during the cleaning process. Generally, such dye transfer irlhibiting agents include polyvinyl pyrrolidone polymers, polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, CA 022~49~ 1998-11-17 m~ng~n~se phthalocyanine, peroxidases~ and mi~tures thereof. If used, these agents typically comprise from about 0.01% to about 10% by weight of the composition~
preferably from about 0.01% to about 5%, and more preferably from about 0.05% toabout 2%.
More specifically, the polyamine N-oxide polymers preferred for use herein contain units having the following structural formula: R-AX-P; wherein P is a polymerizable unit to which an N-O group can be attached or the N-O group can form part of the polymerizable unit or the N-O group can be attached to both units; A
is one of the following structures: -NC(O)-, -C(O)O-, -S-. -O-, -N=; x is 0 or 1; and R is aliphatic, ethoxylated aliphatics, aromatics, heterocyclic or alicyclic groups or any combination thereof to which the nitrogen of the N-O group can be attached or the N-O group is part of these groups. Preferred polyarnine N-oxides are those wherein R is a heterocyclic group such as pyridine, pyrrole, imidazole, pyrrolidine, piperidine and derivatives thereof.
The N-O group can be represented by the following general structures:
~l (R, )x--N--(R2)y; --N--(Rl )x (R3)z wherein Rl, R2, R3 are aliphatic, aromatic, heterocyclic or alicyclic groups or combinations thereof; x, y and z are 0 or 1; and the nitrogen of the N-O group can be ~n~hed or form part of any of the aforementioned groups. The amine oxide unit of20 the polyamine N-oxides has a pKa <10, preferably pKa ~7, more preferred pKa <6.
Any polymer backbone can be used as long as the amine oxide polymer forrned is water-soluble and has dye transfer inhibiting properties. Examples ofsuitable polymeric backbones are polyvinyls, polyalkylenes, polyesters, polyethers, polyamide, polyimides, polyacrylates and mixtures thereof. These polymers include 25 random or block copolymers where one monomer type is an amine N-oxide and theother monomer type is an N-oxide. The amine N-oxide polymers typically have a ratio of amine to the arnine N-oxide of 10:1 to 1:1,000,000. However, the number of amine oxide groups present in the polyamine oxide polymer can be varied by appropriate copolymerization or by an appropriate degree of N-oxidation. The 30 polyamine oxides can be obtained in almost any degree of polymerization.
Typically, the average molecular weight is within the range of 500 to 1,000.000:more preferred 1,000 to S00.000; most preferred 5.000 to 100,000. This preferredclass of materials can be referred to as "PVNO".
., . _ _ CA 022~49~ 1998-11-17 The most preferred polyamine N-oxide useful in the detergent compositions herein is poly(4-vinylpyridine-N-oxide) which as an average molecular weight of about 50,000 and an amine to amine N-oxide ratio of about I :4.
Copolymers of N-vinylpyrrolidone and N-vinylimidazole polymers (referred to as a class as "PVPVI"~ are also preferred for use herein. Preferably the PVPVI
has an average molecular weight range from 5,000 to 1 000,000, more preferably from 5,000 to 200,000, and most preferably from 10,000 to 20,000. (The average molecular weight range is determined by light scattering as described in Barth, et al., Chemical Anal~lsis, Vol 113. "Modern Methods of Polymer Characterization", the disclosures of which are incorporated herein by reference.) The PVPVI copolymerstypically have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone from 1:1 to 0.2:1, more preferably from 0.8:1 to 0.3:1, most preferably from 0.6:1 to 0.4:1.These copolymers can be either linear or branched.
The present invention compositions also may employ a polyvinylpyrrolidone ("PVP") having an average molecular weight of from about 5,000 to about 400,000,preferably from about 5,000 to about 200,000, and more preferably from about 5,000 to about 50,000. PVP's are known to persons skilled in the detergent field; see, for example, EP-A-262,897 and EP-A-256,696, incorporated herein by reference.
Compositions cont~ining PVP can also contain polyethylene glycol ("PEG") having an average molecular weight from about 500 to about 100,000, preferably from about 1.000 to about 10,000. Preferably, the ratio of PEG to PVP on a ppm basis delivered in wash solutions is from about 2-1 to about 50 1, and more preferablyfrom about 3: I to about 10: 1.
The detergent compositions herein may also optionally contain from about 0.005% to 5% by weight of certain types of hydrophilic optical brighteners whichalso provide a dye transfer inhibition action. If used, the compositions herein will preferably comprise from about 0.01% to 1% by weight of such optical brightençrs.
The hydrophilic optical brighteners useful in the present invention are those having the structural formula:
~O~ N~
R2 SO3M SO3M Rl wherein Rl is selected from anilino. N-2-bis-hydroxyethyl and NH-2-hydroxyethyl;R2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, ,, . .... .. _ .. .. .
CA 022~49~ 1998-11-17 morphilino. chloro and amino; and M is a salt-forming cation such as sodium or potassium.
When in the above formula, Rl is anilino, R2 is N-2-bis-hydroxyethyl and M
is a cation such as sodium, the brightener is 4~4'~-bis[(4-anilino-6-(N-2-bjs-5 hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic acid and disodium salt.
This particular brightener species is commercially marketed under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is the preferred hydrophilic optical brightener useful in the detergent compositions herein.
When in the above formula, Rl is anilino, R~ is N-2-hydroxyethyl-N-2-10 methylamino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylarnino)-s-triazine-2-yl)amino 12,2'-stilbenedisulfonic acid disodium salt. This particular brightener species is cornrnercially marketed under the tradenarne Tinopal 5BM-GX by Ciba-Geigy Corporation.
When in the above forrnula, Rl is anilino, R~ is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-tri~ine-2-yl)amino]2,2'-stilbenedisulfonic acid, sodiurn salt. This particular brightener species is comrnercially marketed under the tradenarne Tinopal AMS-GX by Ciba Geigy Corporation.
The specific optical brightener species selected for use in the present 20 invention provide especially effective dye transfer inhibition perforrnance benefits when used in combination with the selected polymeric dye transfer inhibiting agents hereinbefore described. The combination of such selected polymeric materials (e.g., PVNO and/or PVPVI) with such selected optical brighteners (e.g.. Tinopal UNPA-GX, Tinopal 5BM-GX and/or Tinopal AMS-GX) provides significantly better dye transfer inhibition in aqueous wash solutions than does either of these two detergent composition components when used alone. Without being bound by theory, it is believed that such brighten~rs work this way because they have high affinity forfabrics in the wash solution and therefore deposit relatively quick on these fabrics.
The extent to which brighteners deposit on fabrics in the wash solution can be defined by a parameter called the "exhaustion coefficient". The exhaustion coefficient is in general as the ratio of a) the brightener material deposited on fabric to b) the initial brightener concentration in the wash liquor. Brighteners with relatively high exhaustion coefficients are the most suitable for inhibiting dyetransfer in the context of the present invention.
Of course, it will be appreciated that other~ conventional optical brightener types of compounds can optionally be used in the present compositions to provide .. . ~ . _ . . . . .
CA 022~49~5 1998-11-17 WO 97/44420 5 ~ PCTIUS97108279 conventional fabric "brightness" benefits, rather than a true dye transfer inhibiting effect. Such usage is conventional and well-known to detergent formulations.
Chelatin~ Agents - The detergent compositions herein may also optionally contain one or more iron and/or m~ng~nese chelating agents. Such chelating agents S can be selected from the group consisting of amino carboxylates, amino - phosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures therein, all as hereinafter defined. Without intending to be bound by theory, it is believed that the benefit of these materials is due in part to their exceptional ability to remove iron and m~ng;~nese ions from washing solutions by formation of soluble chelates.
Amino carboxylates useful as optional chelating agents include ethylenf ~ minetetr~cet~tes, N-hydroxyethylethylene~ minetriacetates, nitrilo-triacetates, ethylen~ mine t~l.dp,op.-onates, triethylenetetraaminehexacetates, diethylenetriaminepent~ et~tçs, and ethanoldiglycines, alkali metal, ammonium, and substituted ammoniurn salts therein and mixtures therein.
Amino phosphonates are also suitable for use as chelating agents in the compositions of the invention when at lease low levels of total phosphorus are perrnitted in detergent compositions, and include ethylenediaminetetrakis (methylenephosphonates) as DEQUEST. Preferred, these amino phosphonates to not contain alkyl or alkenyl groups with more than about 6 carbon atoms.
Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al. Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such as l ,2-dihydroxy-3,5-disulfobenzene.
A preferred biodegradable chelator for use herein is ethylenediamine disuccinate ("EDDS"), especially the [S,S] isomer as described in U.S. Patent 4,704,233, November 3, 1987, to Hartman and Perkins.
The compositions herein may also contain water-soluble methyl glycine diacetic acid (MGDA) salts (or acid form) as a chelant or co-builder useful with, for example, insoluble builders such as zeolites, layered silicates and the like.
If utilized, these chelating agents will generally comprise from about 0.1 % to about 15% by weight of the detergent compositions herein. More preferably, if utilized, the chelating agents will comprise from about 0.1% to about 3.0% by weight of such compositions.
Suds SuPPressors - Compounds for reducing or suppressing the formation of suds can be incorporated into the compositions of the present invention. Suds suppression can be of particular importance in the so-called "high concentration CA 022~49~ 1998-11-17 WO 97/44420 52 PCT~US97/08279 cleaning process" as described in U.S. 4,489~455 and 4,489,574 and in front-loading European-style washing machines.
A wide variety of materials may be used as suds suppressors, and suds suppressors are well known to those skilled in the art. See, for example, Kirk 5 Othrner Encyclopedia of Chemical Technology, Third Edition, Volume 7, pages 430-447 (John Wiley & Sons, Inc., 1979). One category of suds suppressor of particular interest encomp~ses monocarboxylic fatty acid and soluble salts therein.
See U.S. Patent 2,954,347, issued September 27, 1960 to Wayne St. John. The monocarboxylic fatty acids and salts thereof used as suds suppressor typically have hydrocarbyl chains of 10 to about 24 carbon atoms, preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such as sodiurn, potassium, and lithium salts, and ammonium and alkanolammonium salts.
The detergent compositions herein may also contain non-surfactant suds suppressors. These include, for exarnple: high molecular weight hydrocarbons such as paraffin, fatty acid esters (e.g., fatty acid triglycerides), fatty acid esters of monovalent alcohols, aliphatic Clg-C40 ketones (e.g., stearone), etc. Other sudsinhibitors include N-alkylated arnino tri~ines such as tri- to hexa-alkylmelamines or di- to tetra-alkyl~ mine chlortriazines formed as products of cyanuric chloride with two or three moles of a primary or secondary amine cont~ining 1 to 24 carbon atoms, propylene oxide, and monostearyl phosphates such as monostearyl alcohol phosphate ester and monostearyl di-alkali metal (e.g., K, Na, and Li) phosphates and phosphate esters. The hydrocarbons such as paraffin and haloparaffin can be utilized in liquid forrn. The liquid hydrocarbons will be liquid at room temperature and atmospheric pressure, and will have a pour point in the range of about -40~C and about 50~C, and a minimum boiling point not less than about 110~C (atmospheric pressure). It is also known to utilize waxy hydrocarbons, preferably having a melting point below about 1 00~C. The hydrocarbons constitute a preferred category of suds suppressor for detergent compositions. Hydrocarbon suds suppressors are described, for example, in U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo et al. The hydrocarbons, thus, include aliphatic, alicyclic, aromatic, and heterocyclic saturated or unsaturated hydrocarbons having from about 12 to about 70 carbon atoms. The term "paraffin," as used in this suds suppressor discussion, is intended to include mixtures of true paraffins and cyclic hydrocarbons.
Another pler~ d category of non-surfactant suds suppressors comprises silicone suds suppressors. This category includes the use of polyorganosiloxane oils, such as polydimethylsiloxane, dispersions or emulsions of polyorganosiloxane oils or resins, and combinations of polyorganosiloxane with silica particles wherein .
CA 022~49~ 1998-11-17 the polyorganosiloxane is chemisorbed or fused onto the silica. Silicone suds suppressors are well known in the art and are, for example, disclosed in U.S. Patent 4~265,779. issued May 5, 1981 to Gandolfo et al and European Patent Application No. 89307851.9, published February 7, 1990, by Starch, M. S.
Other silicone suds suppressors are disclosed in U.S. Patent 3,455.839 which relates to compositions and processes for defoaming aqueous solutions by incorporating therein small amounts of polydimethylsiloxane fluids.
Mixtures of silicone and ~ n~t~l silica are described, for instance, in German Patent Application DOS 2,124,526. Silicone defoamers and suds controlling agents in granular detergent compositions are disclosed in U.S. Patent 3,933,672, Bartolotta et al, and in U.S. Patent 4,652.392, Baginski et al, issued March24, 1987.
An exemplary silicone based suds suppressor for use herein is a suds suppressing amount of a suds controlling agent consisting essentially of:
(i) polydimethylsiloxane fluid having a viscosity of from about 20 cs. to about 1,500 cs. at 25~C;
(ii) from about 5 to about 50 parts per 100 parts by weight of (i) of siloxane resin composed of (CH3)3SiO1/2 units of SiO2 units in a ratio of from (CH3)3 SiOI/2 units and to SiO2 units of from about 0.6:1 to about 1.2:1; and (iii) from about 1 to about 20 parts per 100 parts by weight of (i) of a solid silica gel.
In the preferred silicone suds suppressor used herein. the solvent for a continuous phase is made up of certain polyethylene glycols or polyethylene-polypropylene glycol copolymers or mixtures thereof (preferred), or polypropylene glycol. The primary silicone suds suppressor is branched/crosslinked and preferably not linear.
To illustrate this point further, typical liquid laundry detergent compositions with controlled suds will optionally comprise from about 0.001 to about I, preferably from about 0.01 to about 0.7, most preferably from about 0.05 to about 0.5, weight % of said silicone suds suppressor, which comprises (1) a nonaqueousemulsion of a primary antifoam agent which is a mixture of (a) a polyorganosiloxane, (b) a resinous siloxane or a silicone resin-producing silicone compound, (c) a finely divided filler material, and (d) a catalyst to promote the reaction of mixture components (a), (b) and (c), to form silanolates; (2) at least one nonionic silicone surfactant; and (3) polyethylene glycol or a copolymer of polyethylene-polypropylene glycol having a solubility in water at room temperature CA 022~49~ 1998-11-17 of more than about 2 weight %; and without polypropylene glycol. Similar amountscan be used in granular compositions, gels, etc. See also U.S. Patents 4,978,471, Starch, issued December 18, 1990, and 4,983,316, Starch, issued January 8, 1991,5,288.431, Huber et al., issued February 22, 1994, and U.S. Patents 4,639,489 and 4,749,740, Aizawa et al at column 1, line 46 through column 4, line 35.
The silicone suds suppressor herein preferably comprises polyethylene glycol and a copolymer of polyethylene glycol/polypropylene glycol, all having an average molecular weight of less than about 1,000, preferably between about 100 and 800. The polyethylene glycol and polyethylene/polypropylene copolymers herein have a solubility in water at room temperature of more than about 2 weight %, preferably more than about S weight %.
The preferred solvent herein is polyethylene glycol having an average molecular weight of less than about 1,000, more preferably between about 100 and800, most preferably between 200 and 400~ and a copolymer of polyethylene glycol/polypropylene glycol, preferably PPG 200/PEG 300. Preferred is a weight ratio of between about 1:1 and 1:10, most preferably between 1:3 and 1:6, of polyethylene glycol:copolymer of polyethylene-polypropylene glycol.
The preferred silicone suds suppressors used herein do not contain polypropylene glycol, particularly of 4,000 molecular weight. They also preferably do not contain block copolymers of ethylene oxide and propylene oxide, like PLURONIC L101.
Other suds suppressors useful herein comprise the secondary alcohols (e.g., 2-alkyl alkanols) and mixtures of such alcohols with silicone oils, such as the silicones disclosed in U.S. 4~798,679, 4,075.118 and EP 150,872. The secondary alcohols include the C6-C16 alkyl alcohols having a Cl-Cl6 chain. A preferred alcohol is 2-butyl octanol, which is available from Condea under the trademark ISOFOL 12. Mixtures of secondary alcohols are available under the trademark ISALCHEM 123 from Enichem. Mixed suds suppressors typically comprise mixtures of alcohol + silicone at a weight ratio of I :5 to 5: 1.
For any detergent compositions to be used in automatic laundry washing m~-~hin~c, suds should not form to the extent that they overflow the washing machine. Suds suppressors, when utilized, are preferably present in a "suds suppressing amount. By "suds suppressing amount" is meant that the forrnulator of the composition can select an amount of this suds controlling agent that will sufficiently control the suds to result in a low-sudsing laundry detergent for use in automatic laundry washing machines.
" . .
CA 022~49~ 1998-11-17 The compositions herein will generally comprise from 0% to about 10% of suds suppressor. When utilized as suds suppressors. monocarboxylic fatty acids, and salts therein, will be present typically in amounts up to about 5%, by weight, of the detergent composition. Preferably, from about 0.5% to about 3% of fatty monocarboxylate suds suppressor is lltili7~1 Silicone suds suppressors are typically utilized in amounts up to about 2.0%, by weight, of the detergent composition, although higher amounts may be used. This upper limit is practical in nature, due primarily to concern with keeping costs minimi7t-d and effectiveness of lower amounts for effectively controlling sudsing. Preferably from about 0.01% to about 1% of silicone suds suppressor is used, more preferably from about 0.25% to about 0.5%. As used herein, these weight percentage values include any silica that may be utilized in combination with polyorganosiloxane, as well as any adjunct materials that may be utilized. Monostearyl phosphate suds suppressors are generally utilized in amounts ranging from about 0.1% to about 2%, by weight, of the composition.
Hydrocarbon suds suppressors are typically utilized in amounts ranging from about 0.01% to about 5.0%, although higher levels can be used. The alcohol suds suppressors are typically used at 0.2%-3% by weight of the fini~h~d compositions.
Alkoxylated PolYcarboxylates - Alkoxylated polycarboxylates such as those plep~u~d from polyacrylates are useful herein to provide additional grease removal performance. Such materials are described in WO 91/08281 and PCT 90/01815 at p. 4 et seq., incorporated herein by reference. Chemically, these materials comprise polyacrylates having one ethoxy side-chain per every 7-8 acrylate units. The side-chains are of the formula -(CH2CH2O)m(CH2)nCH3 wherein m is 2-3 and n is 6-12. The side-chains are ester-linked to the polyacrylate "backbone" to provide a"comb" polymer type structure. The molecular weight can vary, but is typically in the range of about 2000 to about 50,000. Such alkoxylated polycarboxylates can comprise from about 0.05% to about 10%, by weight, of the compositions herein.
Fabric Softeners - Various through-the-wash fabric softeners, especially the impalpable smectite clays of U.S. Patent 4,062,647, Storm and Nirschl, issued December 13, 1977, as well as other softener clays known in the art, can optionally be used typically at levels of from about 0.5% to about 10% by weight in the present compositions to provide fabric softener benefits concurrently with fabric cleaning.
Clay softeners can be used in combination with amine and cationic softeners as disclosed, for example, in U.S. Patent 4,375,416, Crisp et al, March 1, 1983 andU.S. Patent 4,291,071, Harris et al, issued September 22, 1981.
Perfumes - Perfumes and perfumery ingredients useful in the present compositions and processes comprise a wide variety of natural and synthetic CA 022~49~ 1998-11-17 WO 97/44420 rCT/US97/08279 chemical ingredients? including, but not limited to, aldehydes, ketones, esters. and the like. Also included are various natural extracts and essences which can comprise complex mixtures of ingredients, such as orange oil, lemon oil, rose extract, lavender, musk, patchouli, balsamic essence, sandalwood oil, pine oil, cedar, and the 5 like. Finished perfumes can comprise extremely complex mixtures of such ingredients. Finished perfumes typically comprise from about 0.01% to about 2%, by weight, of the detergent compositions herein, and individual perfumery ingredients can comprise from about 0.0001% to about 90% of a fini~hed perfume composition.
Several perfume formulations are set forth in Example VIII, hereinafter.
Non-limiting examples of perfume ingredients useful herein include: 7-acetyl-1,2,3,4,5,6,7,8-octahydro-1,1,6,7-tetramethyl naphthalene; ionone methyl; iononegarnma methyl; methyl cedrylone; methyl dihydrojasmonate; methyl 1,6,10-trimethyl-2,5,9-cyclododecatrien- 1 -yl ketone; 7-acetyl- 1, I ,3.4,4,6-hexamethyl tetralin; 4-acetyl-6-tert-butyl- 1,1 -dimethyl indane; para-hydroxy-phenyl-butanone;
benzophenone; methyl beta-naphthyl ketone; 6-acetyl- 1,1,2,3 ,3,5-hexamethyl indane; 5-acetyl-3-isopropyl-1,1,2,6-tetrarnethyl indane; I-dodecanal, 4-(4-hydroxy-4-methylpentyl)-3-cyclohexene-1-carboxaldehyde; 7-hydroxy-3,7-dimethyl ocatanal; 10-undecen-1-al; iso-hexenyl cyclohexyl carboxaldehyde; formyl tricyclodecane; condensation products of hydroxycitronellal and methyl anthranilate, condensation products of hydroxycitronellal and indol, cont1en.c~tion products of phenyl acetaldehyde and indol; 2-methyl-3-(para-tert-butylphenyl)-propionaldehyde; ethyl vanillin; heliotropin; hexyl cinnamic aldehyde; amyl cirmamic aldehyde; 2-methyl-2-(para-iso-propylphenyl)-propionaldehyde;
coumarin; decalactone g~mm~ cyclopent~lec~nolide; 16-hydroxy-9-hexadecenoic acid lactone; 1,3,4,6,7,8-hexahydro-4,6,6,7,8,8-hexamethylcyclopenta-gamma-2-benzopyrane; beta-naphthol methyl ether; ambroxane; dodecahydro-3a,6,6,9a-tetra-methylnaphtho[2,1b]furan; cedrol, 5-(2,2,3-trimethylcyclopent-3-enyl)-3-methylpentan-2-ol; 2-ethyl-4-(2,2,3-trimethyl-3-cyclopenten-1-yl)-2-buten-1-ol;
caryophyllene alcohol; tricyclodecenyl propionate; tricyclodecenyl acetate; benzyl salicylate; cedryl acetate; and para-(tert-butyl) cyclohexyl acetate.
Particularly preferred perfume materials are those that provide the largest odor improvements in fini.cheA product compositions cont~ining cellulases. Theseperfumes include but are not limited to: hexyl cinnamic aldehyde; 2-methyl-3-(para-tert-butylphenyl)-propionaldehyde; 7-acetyl-1,2,3,4,5,6,7,8-octahydro-1,1,6,7-tetramethyl naphthalene; benzyl salicylate; 7-acetyl-1,1,3,4,4,6-hexamethyl tetralin;
... . .
CA 022~49~ 1998-11-17 para-tert-butyl cyclohexyl acetate; methyl dihydro jasmonate; beta-napthol methyl ether; methyl beta-naphthyl ketone; ~-methyl-2-(para-iso-propylphenyl)-propionaldehyde; 1,3,4,6,7,8-hexahydro-4,6,6,7,8,8-hexamethyl-cyclopenta-gamma-2-benzopyrane; dodecahydro-3a,6,6,9a-tetrarnethylnaphtho[2, 1 b]furan;
anisaldehyde; coumarin; cedrol; vanillin; cyclopentadecanolide; tricyclodecenyl acetate; and tricyclodecenyl propionate.
Other perfume materials include essential oils, resinoids, and resins from a variety of sources including, but not limited to: Peru balsam, Olibanurn resinoid, styrax, labdanum resin, nutmeg, cassia oil, benzoin resin, coriander and lavandin.
Still other perfume chemicals include phenyl ethyl alcohol, terpineol, linalool,linalyl acetate, geraniol, nerol, 2-(1,1-dimethylethyl)-cyclohexanol acetate, benzyl acetate, and eugenol. Carriers such as diethylph~h~late can be used in the finiched perfurne compositions.
Other In~redients - A wide variety of other ingredients useful in detergent compositions can be included in the compositions herein, including other active ingredients, carriers, hydrotropes, processing aids, dyes or pigments, solvents for liquid formulations, solid fillers for bar compositions, etc. If high sudsing is desired, suds boosters such as the C1o-C16 alkanolarnides can be incorporated into the compositions, typically at 1%-10% levels. The Clo-C14 monoethanol and diethanol amides illustrate a typical class of such suds boosters. Use of such suds boosters with high sudsing adjunct surfactants such as the amine oxides, betaines and sultaines noted above is also advantageous. If desired, water-soluble m~necium and/or calcium salts such as MgC12, MgSO4, CaC12, CaSO4, and the like, can be added at levels of, typically, 0.1%-2%, to provide additional suds and to enhance grease removal performance.
Various detersive ingredients employed in the present compositions optionally can be further stabilized by absorbing said ingredients onto a poroushydrophobic substrate, then coating said substrate with a hydrophobic coating.
Preferably, the detersive ingredient is admixed with a surfactant before being absorbed into the porous substrate. In use, the detersive ingredient is released from the substrate into the aqueous washing liquor, where it performs its intended detersive function.
To illustrate this technique in more detail, a porous hydrophobic silica (trademark SIPERNAT D 10, DeGussa) is admixed with a proteolytic enzyme solution containing 3%-5% of C13 15 ethoxylated alcohol (EO 7) nonionic surfactant. Typically, the enzyme/surfactant solution is 2.5 X the weight of silica.
The resulting powder is dispersed with stirring in silicone oil (various silicone oil , .. , . .. , .. . .. . _ ~
CA 022~49~ 1998-11-17 viscosities in the range of 500-12,500 can be used). The resulting silicone oil dispersion is eml]l~ified or other~vise added to the final detergent matrix. By this means, ingredients such as the aforementioned enzymes, bleaches, bleach activators, bleach catalysts, photoactivators, dyes, fluorescers, fabric conditioners and 5 hydrolyzable surfactants can be "protected" for use in detergents, including liquid laundry detergent compositions.
Liquid detergent compositions can contain water and other solvents as carriers. Low molecular weight primary or secondary alcohols exemplified by methanol, ethanol, propanol, and isopropanol are suitable. Monohydric alcohols are 10 preferred for solubilizing surfactant, but polyols such as those cont~ining from 2 to about 6 carbon atoms and from 2 to about 6 hydroxy groups (e.g., 1,3-propanediol, ethylene glycol, glycerine, and 1,2-propanediol) can also be used. The compositions may contain from 5% to 90%, typically 10% to 50% of such carriers.
The de~ e,l~ compositions herein will preferably be formulated such that, 15 during use in aqueous cleaning operations, the wash water will have a pH of between about 6.5 and about 11, preferably between about 7.5 and 10.5. Liquid dishwashing product formulations preferably have a pH between about 6.8 and about 9Ø Laundry products are typically at pH 9-11. Techniques for controllingpH at recommen-le~ usage levels include the use of buffers~ alkalis, acids, etc., and 20 are well known to those skilled in the art.
In the following Examples, the abbreviations for the various ingredients used for the compositions have the following me~ning~
LAS C11.5 average chain length alkyl benzene sulfonate anionic surfactant, preferably sodium salt AS C14-15 average chain length primary alkyl sulfate anionic surfactant, preferably sodium salt Nl C12-15 ethoxylated alcohol with an average EO9 degree of ethoxylation (nonionic surfactant) SKS-6 Layered silicate, ex. Hoechst Copolymer Copolymer of acrylic/maleic acids, sodium salt Zeolite 1-10 Micron zeolite A
PEG4000 Polyethylene glycol; average molecular weight 4000 NOBS Nonanoyloxybenzene sulfonate bleach activator PB- 1 Sodium perborate monohydrate Protease Proteolytic detergent enzymes as disclosed above; including BIOSAM 3Ø
Amylase Amylolytic detergent enzymes CA 022~49~ 1998-11-17 SRA-1 Soil release agent; methyl cellulose; molecular weight about 13000, degree of substitution 1.8-1.9 SRA-2 Soil release agent per U.S. Patent 5,415,807 Brightener X Tinopal(~ CBS-X; Disodium 4,4'-bis-(2-sulfostyryl) biphenyl;
Ciba-Geigy Brightener Y Tinopal(~) UNPA-6X; 4,4'-bis~ {4-anilino-6-[bis(2-hydroxy-ethyl)amino]-s-triazin-2-yl } -amino } -2,2'-stilbenedisulfonate;
Ciba-Geigy Suds Control Silica/silicone suds suppressor Granules Manufacture Adding the bis-alkoxylated cationics of this invention into a crutcher mix, followed by conventional spray drying, helps remove any residual, potentially malodorous, short-chain amine cont~min~nts. In the event the formulator wishes to prepare an admixable particle cont~ining the alkoxylated cationics for use in, for 15 example, a high density granular detergent, it is preferred that the particlecomposition not be highly alkaline. Processes for plepa,-l1g high density (above 650 g/l) granules are described in U.S. Patent 5,366,652. Such particles may be formulated to have an effective in-use pH of 9, or below, to avoid the odor of impurity amines. This can be achieved by adding a small amount of acidity source20 .such as boric acid, citric acid, or the like, or an appropriate pH buffer, to the particle.
In an alternate mode~ the prospective problems associated with arnine malodors can be m~c~ed by use of perfume ingredients, as disclosed herein.
The following examples are illustrative of the present invention, but are not meant to limit or otherwise define its scope. All parts, percentages and ratios used 25 herein are expressed as percent weight unless otherwise specified.
Examples I and Il illustrate granular detergent compositions of the invention.
EXAMPLE I
INGREDIENTS % (wt.) ppm Surfactant LAS 21.47 143.20 AS 6.55 43.69 NI 3.30 22.01 CocoMeEO2* 0.47 3.13 Builder-Alkalinity SKS-6 3.29 21.94 Copolymer 7.10 47.36 Zeolite 8.4'0 56.03 PEG4000 0.19 1.27 Carbonate, Na 17.84 118.99 Silicate (2.0R) 11.40 76.04 s Bleach NOBS 4.05 27.01 PB-1 3.92 26.15 Enzyme Protease 0.85 5.67 Amylase 1.20 8.00 Others SRA-1 0.26 1.73 SRA-2 0.26 1.73 Brightener X 0.21 1.40 Bri~ht~n~r y 0.10 0.67 Hydrophobic silica 0.30 2.00 Suds control 0.17 1.13 Sulfate, Na 5.14 34.28 Perfume 0.25 1.67 Misc. minors and moisture 3.28 21.88 TOTAL To: 100 667.00 Dosage - 20 g/30 L
*The AQA-1 (CocoMeEO2) surfactant of the Example may be replaced by an equivalent amount of any surfactants AQA-2 through AQA-22 or other AQA
surfactants herein.
EXAMPLE II
INGREDIENTS %(wt.! ppm Surfactant LAS 21.47 143.20 AS 6.55 43.69 NI 3.30 22.01 CocoMeEO2* 0.47 3.13 CA 022~49~ 1998-11-17 Builder-Alkalinity SKS-6 3.29 21.94 Copolymer 7.10 47.36 Zeolite 8.40 56.03 PEG4000 0.19 1.27 Carbonate, Na 19.04 127.00 Silicate (2.0R) 11.40 76.04 Bleach NOBS 4.05 27.01 PB- I 3.92 26.15 Enzyme Protease 0.85 5.67 Others SRA- 1 0.26 1.73 SRA-2 0.26 1.73 Brightener X 0.21 1.40 Brightener Y 0.10 0.67 Hydrophobic silica 0.30 2.00 Suds control 0.17 1.13 Sulfate, Na 5.14 34.28 Perfume 0.25 1.67 Misc., minors and moisture 3.28 21.88 TOTAL To: 100 667.00 *The AQA-I (CocoMeEO2) surfactant of the Example may be replaced by an~0 equivalent amount of any surfactants AQA-2 through AQA-22 or other AQA
t~nts herein.
The following illustrates a laboratory procedure and test results, over a variety of soils and stains, using compositions within the scope of the invention. As will be seen from the data, overall cleaning improvements are achieved with a wide 35 variety of soils and stains on various fabrics.
PERFORMANCE TEST PROCEDURE
SAMPLE PREPARATIONS:
The sample preparation basically involves following steps:
I . Preparation of premixed LAS+AS
2. Preparation of Premixed LAS+AS+Cationic 3. Preparation of stock nonionic (AE) surfactant 5 4. Preparation of builder solution 5. Preparation of Granules Surfactant:
Surfactant Weight* Active Wash g~ % Concentrations~ ppm LAS 78.85 44.50 143.20 AS 34.55 31.00 43.70 CA 022~49~ 1998-11-17 Cationic 01.90 40.00 3.10 AE 19.44 100.00 22.00 *(The actual weights will differ with percent active) Sequence of Product preparation for performance test:
5 Step I:
The individual surfactants are weighed and mixed in the following sequence 1. 78.85 gms of LAS are weighed.
2. 34.55 gms of AS are weighed into the same beaker.
3. 498.10 mls of Distilled water are added to the mixture of LAS & AS.
4. LAS and AS are premixed until completely dissolved with heating at 40~C
for about 30 minutes until completely dissolved Step II:
1. 01.90 gms of the cationic are weighed into the sarne beaker containing LAS+AS premixed solution.
2. Total Volume of solution now is 500 mls.
This 500 ml mixture of surfactants is good for five washes, 100 mls of this stock solution are used for per wash. This 100 ml solution when added to 49 liters of tap water gives the corresponding wash concentrations for individual surfactants.
Step III:
I . 19.44 gms of AE are weighed separately.
2. 900 mls of distilled water are added to the AE .
3. This 900 ml solution are good for 18 washes.
4. 50 mls of this solution are used per wash.
Step IV:
Silicate: 148.32 gms per 900 ml of Distilled water; 50 mls of this solution are used per wash.
Copolymer: 92.88 gms per 900 ml of Distilled water; 50 mls of this solution are used per wash.
Granules: Each granule component is weighed separately in the same beaker.
Order of addition to the washing machine:
With stirring the ingredients are added in following sequence:
1. Silicate (2.0 R) 35 2. Copolymer (as noted above) 3. Granules Stirring is stopped here (to avoid sudsing during surfactant addition).
. .
4. LAS+AS+Cationic solution , .
CA 022~49~ 1998-11-17 5. AE solution Stirring for 15 sec.
Hardness: No extra hardness are added on top of tap water hardness.
Load: 2.4 kg of load of following composition are typically used, Cotton dress shirt (l) Worn T-shirts (from panelists) (3) Large T-shirts (11) DKPE T shirt (I) P/C Short pants (2) Cotton short pants (I) DKPE is double-knit polyester.
DMO is dirty motor oil.
Test Results I, hereinafter, show the perforrnance of compositions according to the present invention using CoCoMeEO2 plus a mixture of LAS/AS and Test 15 Results Il show the perforrnance using CoCoMeEOl0* plus LAS/AS, as compared with CoCoMeEO2/LAS. In the Tests, perforrnance is measured against various soil types, i.e., body soil, builder sensitive soil, bleach sensitive soil, surfactant sensitive soil and socks. *Following the "bis" terrninology herein, "EOl0" indicates t~vo poly-EO chains with an overall average of 10 EO units in the molecule, typically20 (but not restricted to) about 5 per chain.
TEST RESULTS I
Premixing of CocoMeEO2 Cationic with LAS
& AS (total anionic system) Soils TestI Testll Avera~e In-used collar -0.02 -0.27 -0.15 Insert collar 0.77 S 0.73S 0.75 Cuffs -0.17 0.33 0.08 Din~iness -0.1 0.17 S 0.04 BODY SOIL (Ave.) 0.12 0.24 0.18 ClayC/D 1.03 S 0.7 S 0.87 ClayDKPE 0.7 S -0.02 0.34 BUILDER SENSITIVE
SOIL (Ave.) 0.87 0.34 0.61 Spinach 0.33 0.56 0.45 Coffee 0.21 0.42 S 0.32 BLEACH SENSITIVE
SOIL (Ave.) 0.27 0.49 0.38 CA 022~49~ 1998-11-17 Meatsauce 0.84 S 1.08 S 0.96 Curry 1.14 S 1.11 S 1.13 Bacon oil 0.1 0.16 0.13 DMO 0.44 -0.34 0.05 S SURFACTANT SEN-SITIVE SOIL (Ave.) 0.63 0.5 0.57 Average (including Socks) 0.39 0.38 0.39 Socks(before) 0.32 0.35 A 0.34 Socks (after) 0.08 0.64 A 0.36 Socks(delta) -0.24 0.28 0.02 TEST RESULTS I
Premixing of CocoMeEO2 Cationic with LAS alone Soils Test I Test II Average In-used collar 0.27 -0.73 -0.23 Insert collar -0.04 0.15 0.06 Cuffs -0.35 -0.25 -0.30 Din~inP~s 0.13 0.51 S 0.32 ~BODY SOIL (Ave.) 0.00 -0.08 -0 04 ClayC/D 0.59 0.79 S 0.69 Clay DKPE 0.04 0.66 0.35 BUILDER SENSITIVE
SOIL(Ave.) 0.32 0.73 0.53 Spinach 0.07 0.58 0.33 Coffee 0.24 0.24 0.24 BLEACH SENSITIVE
SOIL (Ave.) 0.16 0.41 0.29 Meat sauce -0.1 -0.08 -0.09 Curry 0.1 0.54 0.32 Bacon oil -0.53 -0.02 -0.28 DMO -0.22 0.05 -0.09 SURFACTANT SEN-SITIVE SOIL (Ave.) -0.19 0.12 -0.04 Average (including Socks) 0.04 0.19 0.12 Socks (before) 0.33 -0 07 0.13 CA 022~49~ 1998-11-17 Socks(after)0.7 S -0.05 0.33 Socks (de3ta) 0.36 0.02 0.19 TEST RESULTS II
Premixing of CocoMeEO 10 Cationic with LAS + AS
Soils Test I Test II Avera~e In-usedcollal 0.48 -0.02 0.23 Insert collar 0.02 0.06 0.04 Cuffs 0.33 0.25 0.29 Dinginess -0.28 0.11 -0.09 BODY SOIL (Ave.) 0.14 0.10 0.12 Clay C/D 0.75 S 0.44 0.60 Clay DKPE 0.27 -0.47 -0.10 BUILDER SENSITIVE
SOIL (Ave.) 0.51 -0.02 0.25 Spinach 0.00 0.33 0.17 Coffee 0.38 0.82 S 0.60 BLEACH SENSITIVE
SOIL (Ave.) 0.19 0.58 0.39 Meatsauce 0.05 0.96 S O.SI
Cur~ 0.42 0.91 S 0.67 Bacon oil 0.23 -0.07 0.08 DMO 0.31 -0.13 0.09 SURFACTANT SEN-SITIVESOIL(Ave.) 0.25 0.42 0.34 Average (including Socks) 0.2 0.26 0.23 Socks (before) 0.14 0.23 0.19 Socks (after) -0.19 0.48 S 0.15 Socks (delta) -0.32 0.25 -0.04 TEST RESULTS II
Premixin~ of CoCoMeE 10 Cationic With LAS Alone Soils 35 In-used collar 0.17 Insert collar -0.52 Cuffs 0. 1 9 CA 022~49~ 1998-11-17 Dinginess -0. 17 BODY SOIL (Ave.) -0.08 Clay C/D 0 34 Clay DKPE 0.09 SOIL (Ave.) -0.13 Spinach 0.06 Coffee 0.08 BLEACH SENSITIVE
SOIL (Ave.) 0.07 Meat sauce -0.20 Cur,ry -0.38 Bacon oil -0.33 SURFACTANT SENSITIVE
SOIL (Ave.) -0.31 Average (including Socks) -0. I l Socks (before) 0.42 S
Socks(after) 0.64 S
Socks (delta) 0.22 EXAMPLE III
The compositions of Examples I and II are modified by removing the bleach 25 system (NOBS/PBl). The AQA level is adjusted to about 1.5% of the composition(range 0.5-5%). Quite satisfactory cleaning performance on a variety of soils and stains is secured even in the absence of bleach.
The compositions of Examples I, II and III can also be provided in the form of tablets by means of standard tabletting and compaction apparatus.
EXAMPLE IV
A d~lelg~lll bar is prepared with the surfactant mixture is prepared using conventional extrusion techniques, and comprises the following:
In~eredient % (wt.) Ran~e (% wt.) B
AQA-l* 2.0 0.6 0.15-3.0 C12-C1g Sulfate 15.75 13.50 5-25 LAS 6.75 5.5 3-25 . ,,, , , -- . _ CA 022~49~ 1998-11-17 Na2C~3 15.00 3.00 1-20 DTPPl 0.70 0.70 0.2-1.0 Bentonite clay --- 10.0 0-20 SokolanCP 520.40 1.00 0-2.5 TSPP 5.00 --- ~- 10 STPP 5 00 15.00 0-25 Zeolite 1.25 1.25 0- 15 Sodium laurate --- 9.00 0-15 SRA-I 0.30 0.30 o 1.0 Protease enzyme --- 0.12 0-0.6 Amylase enzyme 0.12 --- 0-0.6 Lipase enzyme --- 0.10 0-0.6 Cellulase enzyme --- 0.15 0-0.3 ------Balance---------15 1 Sodium diethylenetriamine penta (phosphonate) 2Sokolan CP-S is maleic-acrylic copolymer 3Balance comprises water (about 2% to 8%, including water of hydration), sodium sulfate, calciurn carbonate, and other minor ingredients.
*The AQA-I (CocoMeEO2) surfactant of the Example may be replaced by an 20 equivalent amount of any surfactants AQA-2 through AQA-22 or other AQA
surfactants herein.
EXAMPLE V
The following illustrates mixtures of AQA surfactants which can be substituted for the AQA surfactants listed in any of the foregoing Exarnples. As25 disclosed hereinabove, such mixtures can be used to provide a spectrum of performance benefits and/or to provide cleaning compositions which are useful over a wide variety of usage conditions. Preferably, the AQA surfactants in such mixtures differ by at least about 1.5, preferably 2.5-20, total EO units. Ratio ranges(wt.) for such mixtures are typically in the 10:1 to 1:10 range. Non-limiting examples of such mixtures are as follows.
Components Ratio (wt.) AQA-I + AQA-5 1: 1 AQA-1 + AQA-10 1 :1 AQA- I + AQA-15 1 :2 AQA-I + AQA-5 + AQA-20 1:1:1 AQA-2 + AQA-5 3: 1 ,, . , , . . _, . , . ~ .
CA 022~49~ 1998-11-17 AQA-5 + AQA-15 1.5:1 AQA~ I + AQA-20 1:3 Mixtures of the bis-AQA surfactants herein with the corresponding cationic surfactants which contain only a single ethoxylated chain can also be used. Thus, 5 for example, mixtures of bis-ethoxylated cationic surfactants of the forrnula RlN+CH3[EO]x[EO]yX~ and R1N+(CH3)2[Eo]zX~~ wherein Rl and X are as disclosed above and wherein one of the cationics has (x+y) or z in the range 1-5preferably 1-2 and the other has (x+y) or z in the range 3-100, preferably 10-20~
most preferably 14-16, can be used herein. Such compositions advantageously 10 provide improved detergency perforrnance (especially in a fabric laundering context) over a broader range of water hardness than do the cationic surfactants herein used individually. It has now been discovered that shorter EO cationics (e.g., EO2) improve the cleaning performance of anionic surfactants in soft water, whereas higher EO cationics (e.g., EO15) act to improve hardness tolerance of anionic 15 surf~rt~ntc~ thereby improving the cleaning performance of anionic surfactants in hard water. Conventional wisdom in the detergency art suggests that builders canoptimize the performance "window" of anionic surfactants. Until now, howeverl broadening the window to encompass essentially all conditions of water hardness has been impossible to achieve.
EXAMPLE Vl Having thus described various non-limiting Examples of the compositions herein and their usage, the following further illustrates the inventions encompassed herein, with particular regard to fabric laundry detergents. Granular, liquid, bar, tablet or gel-forrn compositions herein can comprise detersive non-AQA surfactants 25 and optional builders at usage levels and ranges as disclosed hereinabove, said compositions also comprising an effective amount of one or more of the following combinations of ingredients:
In~redient Wei~ht Ratio AQA:ln~eredient Percarbonate bleach I :100-1 :1, preferably I :20- l :5 Branchedalkylsulfate 1:100-1:2,preferably 1:10-1:3 Bleach activator* 2:1-1: 10, preferably I :1-1 :5 Peracid Bleach** 1:10-2:1, preferably 1:5-1:1 Photobleach 1 :100-1:2, preferably 1:5-1 :1 Layered silicate builder 1:300-1 :1, preferably I :100-1 :5 SRA 1:20-1:2, preferably 1:10-1:1 Enzyme*** l:10-lO:l,preferably 1:3-3:1 EDDS 1:20-1 0:1, preferably 1:3-3: 1 CA 022~49~ 1998-11-17 MGDA 1 :20- 10: 1, preferably 1 :3-3: 1 PFAA 1 :50-1 :2, preferably I :25-1 :3 APG 1 :50-1 :2, preferably 1 :25-1 :3 Ca++ 1:10-10:1,preferably 1:5-5:1 Mg++ 1:10-10:1,preferably 1:5-5:1 Co catalyst 1:10-10:1, preferably 2:1-1:1 Mn catalyst 1:10-10:1, pler~.dbly 2:1-1:1 DTI agent 1 :20-20: 1, preferably 1: 10-10: 1 Zeolite P (MAP) 1:300-1:1, preferably 1:100-1:5 Mineral Builder 1:300-1:1, preferably 1:100-1:5 Polymeric Di~c,~ **~ 1:10-10:1, preferably 1:5-1:1 Alkoxylated Polycarboxylate 4:1-1:10, preferably 1:5-1:1 Clay Soil Removal/Anti-redeposition Agent 4:1-1:20, preferably 1:1-1:10 Clay Softener 3: 1 - 1: 10, preferably 2: 1 - 1: 1 *Includes mixtures such as NOBS + TAED.
~*Includes mixtures ***Ratios based on co~ elcial enzyme ~lep~dlions. This can vary, depending on the active enzyme level of the comrnercial enzyme product.
20 ****Preferably polyacrylate or acrylic/maleic copolymer.
The laundry dctc.ge.ll compositions pl~ared using one or more foregoing combinations of ingredients can optionally be built with any non-phosphate or phosphate builders, or ll~ixlules thereof, typically at levels of from 5% to about 70%, by weight of fini~hed composition.
EXAMPLE VII
The following illustrates mixtures of conventional non-AQA surf~ct~nt.
which can be used in combination with the AQA surfactants in any of the foregoing Exarnples, but is not intçnrled to be limiting thereof. The ratios of non-AQA
surfactants in the mixtures are noted in parts by weight of the surfactant mixtures.
Mixtures A-C
In,~redients Ratios AS*/LAS 1: 1 AS/LAS 10: 1 (pref. 4: 1) AS/LAS 1: 10 (pref. 1 :4) 35 *In the foregoing, the primary, substantially linear AS surfactant can be replaced by an equivalent amount of secondary AS, branched-chain AS, oleyl sulfate, and/or mixtures thereof, including mixtures with linear, primary AS shown above. The CA 022~49~ 1998-11-17 "tallow" chain length AS is particularly usefill under hot water conditions, up to the boil. "Coconut" AS is preferred for cooler wash temperatures.
The mixtures of alkyl sulfate/anionic surfactants noted above are modified by incorporating a nonionic non-AQA surfactant therein at a weight ratio of anionic S (total) to nonionic in the range of about 25:1 to about 1:5. The nonionic surfactant can comprise any of the conventional classes of ethoxylated alcohols or alkyl phenols, alkylpolyglycosides or polyhydroxy fatty acid amides (less preferred), or mixtures thereof, such as those disclosed hereinabove.
Highly pre~l~ed combinations of the foregoing non-AQA surf~ct~ntc ~,vill 10 comprise from about 3% to about 60%, by weight, of the total finichPd laundrydetergent composition. The fini~hçd compositions will preferably comprise from about 0.25% to about 3.5%, by weight, of the AQA surfactant.
EXAMPLE VIII
This Example provides perfume formulations (A-C) for incorporation into 15 any ofthe foregoing Examples of AQA-co..l~it~ g detergent compositions, but is not intenfled to be limitin~ thereof. The various ingredients and levels are set forth below.
(% Wei~ht) Perfume In~redient A B C
Hexyl cinnamic aldehyde 10.0 - 5.0 2-methyl-3-(para-tert-butylphenyl)-propionaldehyde 5.0 5.0 7-acetyl- 1,2,3 ,4,5 ,6,7,8-octahydro- l, l ,6,7-tetramethyl naphthalene 5.0 lO.0 lO.0 Benzyl salicylate 5.0 7-acetyl- 1,1 ,3,4,4,6-hexarnethyltetralin 10.0 5 .0 10.0 Para-(tert-butyl) cyclohexyl acetate 5.0 5.0 Methyl dihydro jasmonate - 5.0 Beta-napthol methyl ether - 0.5 Methyl beta-naphthyl ketone - 0.5 2-methyl-2-(para-iso-propylphenyl)-propionaldehyde - 2.0 1,3 ,4,6,7,8-hexahydro-4,6,6,7,8 ,8-hexamethyl-cyclopenta-gamma-2-benzopyrane - 9.5 Dodecahydro-3a,6,6,9a-tetramethylnaphtho-[2,1 b]furan - - 0.1 ~ni~ldehyde - - 0.5 Coumarin - - 5.0 Cedrol 0.5 .
CA 022~49~ 1998-11-17 Vanillin - - 5.0 Cyclopent~(lec~nolide 3.0 - 10.0 Tricyclodecenyl acetate - - 2.0 Labdanurn resin - - 2.0 Tricyclodecenyl propionate - - 2.0 Phenyl ethyl alcohol 20.0 10.0 27.9 Terpineol 10.0 5.0 Linalool 10.0 10.0 5.0 Linalyl acetate 5.0 - 5.0 Geraniol 5.0 Nerol - 5.0 2-(1,1-dimethylethyl)-cyclohexanol acetate 5.0 Orange oil, cold pressed - 5.0 Benzyl acetate 2.0 2.0 Orange terpenes - 10.0 Eugenol l o Diethylphth~l~te - 9.5 Lemon oil, cold pressed - - 10.0 Total 100.0 100.0 100.0 The foregoing perfume compositions are ~1mixed or sprayed-onto (typically at levels up to about 2% by weight of the total detergent composition) any of the AQA surfactant-cont~ining cleaning compositions disclosed herein. Improved deposition and/or retention of the perfume or individual components thereof on the surface being cleaned is thus secured.
Claims (25)
1. A composition of matter comprising a mixture of, or prepared by combining, a bis-alkoxylated AQA cationic surfactant and two classes of anionic surfactants, said cationic surfactant having the formula:
and said anionic surfactants having the formulae:
II R5OSO3-M+, III R6SO3-M'+, and, optionally IV a nonionic surfactant wherein R1 is an alkyl or alkenyl moiety containing from 8 to 18 carbon atoms; R2 is an alkyl group containing from one to three carbon atoms; R3 and R4 can vary independently and are selected from hydrogen, methyl and ethyl; R5 is a linear or branched alkyl or alkenyl moiety having from 10 to 20 carbon atoms; R6 is C10-C16 alkylbenzene; M+ and M'+ can vary independently and are each selected from alkali metals, alkaline earths, alkanol ammonium and ammonium; X- is an anion; Aand A' can vary independently and are each C1-C4 alkoxy; p is from 1 to 30 and q is from 1 to 30; and wherein the weight ratio of (I) to (II) + (III) is 1:100 to 1:7; the weight ratio of (II):(III) is 4:1 to 1:4; and the weight ratio of R5 to R6 is from 1:13 to 1:5.
and said anionic surfactants having the formulae:
II R5OSO3-M+, III R6SO3-M'+, and, optionally IV a nonionic surfactant wherein R1 is an alkyl or alkenyl moiety containing from 8 to 18 carbon atoms; R2 is an alkyl group containing from one to three carbon atoms; R3 and R4 can vary independently and are selected from hydrogen, methyl and ethyl; R5 is a linear or branched alkyl or alkenyl moiety having from 10 to 20 carbon atoms; R6 is C10-C16 alkylbenzene; M+ and M'+ can vary independently and are each selected from alkali metals, alkaline earths, alkanol ammonium and ammonium; X- is an anion; Aand A' can vary independently and are each C1-C4 alkoxy; p is from 1 to 30 and q is from 1 to 30; and wherein the weight ratio of (I) to (II) + (III) is 1:100 to 1:7; the weight ratio of (II):(III) is 4:1 to 1:4; and the weight ratio of R5 to R6 is from 1:13 to 1:5.
2. A composition according to Claim 1, comprising from 0.1% to 5%, by weight, of said AQA cationic surfactant (I).
3. A composition according to Claim 2 wherein in said AQA cationic surfactant (I) R1 is C10-C18 alkyl, R2 is methyl, and p and q are each 1 to 4 ethoxy.
4. A composition according to Claim 3 wherein said anionic surfactant (II) is a C12-C18 primary or secondary linear or branched alkyl sulfate and wherein said anionic surfactant (III) is a C11-C13 alkyl benzene sulfonate.
5. A composition according to Claim 1 wherein said nonionic surfactant IV is a member selected from the group consisting of alcohol ethoxylates, alkyl phenol ethoxylates, polyhydroxy fatty acid amides, alkyl polyglucosides, and mixtures thereof.
6. A composition according to Claim 1, comprising:
(a) from 0.25% to 3%, by weight, of Coco Methyl EO2 as surfactant (I);
(b) from 3% to 40%, by weight, of straight chain or branched chain primary or secondary alkyl sulfate as surfactant (II);
(c) from 6% to 23%, by weight, of alkyl benzene sulfonate as surfactant (III); and (d) from 0.5% to 20%, by weight, of a nonionic surfactant (IV).
(a) from 0.25% to 3%, by weight, of Coco Methyl EO2 as surfactant (I);
(b) from 3% to 40%, by weight, of straight chain or branched chain primary or secondary alkyl sulfate as surfactant (II);
(c) from 6% to 23%, by weight, of alkyl benzene sulfonate as surfactant (III); and (d) from 0.5% to 20%, by weight, of a nonionic surfactant (IV).
7. A composition according to Claim 6, comprising:
(i) from 0.45% to 2%, by weight, of (a);
(ii) from 6% to 13%, by weight, of (b);
(iii) from 8% to 23%, by weight, of (c); and (iv) from 1% to 5%, by weight, of (d).
(i) from 0.45% to 2%, by weight, of (a);
(ii) from 6% to 13%, by weight, of (b);
(iii) from 8% to 23%, by weight, of (c); and (iv) from 1% to 5%, by weight, of (d).
8. A detergent composition according to Claim 1 which additionally comprises conventional adjunct ingredients, or mixtures thereof.
9. A composition according to Claim 8 wherein the adjunct ingredient is a builder.
10. A composition according to Claim 8 wherein the adjunct ingredient is an enzyme.
11. A composition according to Claim 8 wherein the adjunct ingredient is a soil release polymer.
12. A composition according to Claim 8 wherein the adjunct ingredient is bleach, a bleach activator, or mixtures thereof.
13. A composition according to Claim 8 wherein the adjunct ingredient is a clay soil removal/antiredeposition agent.
14. A composition according to Claim 8 wherein the adjunct ingredient is a polymeric dispersing agent.
15. A composition according to Claim 8 wherein the adjunct ingredient is a brightener.
16. A composition according to Claim 8 wherein the adjunct ingredient is a dye transfer inhibiting agent.
17. A composition according to Claim 8 wherein the adjunct ingredient is a suds suppressor.
18. A composition according to Claim 8 wherein the adjunct ingredient is a detersive surfactant which is a member selected from the group consisting of soaps, alkyl alkoxy sulfates, alkyl alkoxy carboxylates, sulfated alkyl polyglycosides, alpha-sulfonated fatty acid esters, betaines, sulfobetaines, amine oxides and mixtures thereof.
19. A composition according to Claim 8 wherein the adjunct ingredient is a fabric softener.
20. A composition according to Claim 8 which is substantially free of bleach.
21. A composition according to Claim 8 wherein the adjunct ingredient is a perfume.
22. A composition according to Claim 8 wherein the adjunct ingredient is a chelant.
23. A composition according to Claim 8 wherein the adjunct ingredient is a manganese, iron or cobalt catalyst.
24. A composition according to Claim 1, comprising a mixture of AQA
surfactants.
surfactants.
25. A composition according to Claim 1 comprising a mixture of a bis-alkoxylated AQA surfactant and a mono-alkoxylated cationic surfactant.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US1788496P | 1996-05-17 | 1996-05-17 | |
US60/017,884 | 1996-05-17 | ||
PCT/US1997/008279 WO1997044420A2 (en) | 1996-05-17 | 1997-05-16 | Detergent composition |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2254955A1 true CA2254955A1 (en) | 1997-11-27 |
Family
ID=21785080
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002254955A Abandoned CA2254955A1 (en) | 1996-05-17 | 1997-05-16 | Detergent composition |
Country Status (12)
Country | Link |
---|---|
EP (1) | EP0918834A2 (en) |
JP (1) | JPH11511793A (en) |
KR (1) | KR20000011102A (en) |
CN (1) | CN1225672A (en) |
AR (1) | AR007771A1 (en) |
AU (1) | AU3068397A (en) |
BR (1) | BR9709320A (en) |
CA (1) | CA2254955A1 (en) |
HU (1) | HUP9902979A2 (en) |
MX (1) | MX9809625A (en) |
WO (1) | WO1997044420A2 (en) |
ZA (1) | ZA974222B (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5994285A (en) * | 1999-06-14 | 1999-11-30 | Colgate-Palmolive Co. | Liquid laundry detergent composition containing ethoxylated amine quaternary surfactant |
KR20050077583A (en) | 2004-01-28 | 2005-08-03 | 삼성전자주식회사 | Ice manufacture apparatus |
ATE395401T1 (en) * | 2005-08-05 | 2008-05-15 | Procter & Gamble | PARTICLE TEXTILE TREATMENT COMPOSITION CONTAINING SILICONES, PLASTIC SILICATES AND ANIONIC SURFACTANTS |
ES2639569T3 (en) * | 2013-05-02 | 2017-10-27 | Ecolab Usa Inc. | Concentrated detergent composition for improved starch removal in dishwashing applications |
JP2015196701A (en) * | 2014-03-31 | 2015-11-09 | 花王株式会社 | solid detergent |
CN114892178B (en) * | 2022-05-12 | 2023-11-03 | 武汉奥邦表面技术有限公司 | Silicon-free phosphorus-free environment-friendly water-based degreasing agent and application thereof |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3668136A (en) * | 1969-07-07 | 1972-06-06 | Witco Chemical Corp | Compatible anionic-catonic surfactant compositions |
EP0087914B1 (en) * | 1982-03-01 | 1986-10-08 | The Procter & Gamble Company | Detergent composition |
ATE22920T1 (en) * | 1982-05-24 | 1986-11-15 | Procter & Gamble | DETERGENT COMPOSITIONS CONTAINING FATTY ACIDS. |
US4704221A (en) * | 1986-10-22 | 1987-11-03 | The Procter & Gamble Company | Granular detergents which contain high levels of anionic surfactant that forms a middle-phase, surface treated with a water soluble cationic surfactant |
US4751009A (en) * | 1987-08-05 | 1988-06-14 | Akzo America Inc. | Fabric softeners comprising stable single phase clear solutions of anionic and cationic surfactants |
US5441541A (en) * | 1989-07-19 | 1995-08-15 | Colgate Polmolive Co. | Anionic/cationic surfactant mixtures |
US5290475A (en) * | 1990-05-08 | 1994-03-01 | Colgate Palmolive | Liquid softening and anti-static nonionic detergent composition with soil release promoting PET-POET copolymer |
EP0495554A1 (en) * | 1991-01-16 | 1992-07-22 | The Procter & Gamble Company | Detergent compositions with high activity cellulase and quaternary ammonium compounds |
US5466394A (en) * | 1994-04-25 | 1995-11-14 | The Procter & Gamble Co. | Stable, aqueous laundry detergent composition having improved softening properties |
-
1997
- 1997-05-15 ZA ZA974222A patent/ZA974222B/en unknown
- 1997-05-16 BR BR9709320A patent/BR9709320A/en not_active Application Discontinuation
- 1997-05-16 KR KR1019980709261A patent/KR20000011102A/en not_active Application Discontinuation
- 1997-05-16 JP JP9542559A patent/JPH11511793A/en active Pending
- 1997-05-16 AR ARP970102070A patent/AR007771A1/en unknown
- 1997-05-16 CA CA002254955A patent/CA2254955A1/en not_active Abandoned
- 1997-05-16 WO PCT/US1997/008279 patent/WO1997044420A2/en not_active Application Discontinuation
- 1997-05-16 HU HUP9902979 patent/HUP9902979A2/en unknown
- 1997-05-16 EP EP97925591A patent/EP0918834A2/en not_active Withdrawn
- 1997-05-16 CN CN97196474A patent/CN1225672A/en active Pending
- 1997-05-16 AU AU30683/97A patent/AU3068397A/en not_active Abandoned
-
1998
- 1998-11-17 MX MX9809625A patent/MX9809625A/en unknown
Also Published As
Publication number | Publication date |
---|---|
KR20000011102A (en) | 2000-02-25 |
WO1997044420A2 (en) | 1997-11-27 |
BR9709320A (en) | 1999-08-10 |
WO1997044420A3 (en) | 1997-12-24 |
JPH11511793A (en) | 1999-10-12 |
HUP9902979A2 (en) | 2000-01-28 |
CN1225672A (en) | 1999-08-11 |
MX9809625A (en) | 1999-03-01 |
EP0918834A2 (en) | 1999-06-02 |
AR007771A1 (en) | 1999-11-24 |
ZA974222B (en) | 1998-12-28 |
AU3068397A (en) | 1997-12-09 |
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