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CA2147359A1 - Method and device for reconstruction of articular cartilage - Google Patents

Method and device for reconstruction of articular cartilage

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Publication number
CA2147359A1
CA2147359A1 CA 2147359 CA2147359A CA2147359A1 CA 2147359 A1 CA2147359 A1 CA 2147359A1 CA 2147359 CA2147359 CA 2147359 CA 2147359 A CA2147359 A CA 2147359A CA 2147359 A1 CA2147359 A1 CA 2147359A1
Authority
CA
Canada
Prior art keywords
biodegradable
precursor cells
providing
bone
cells
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2147359
Other languages
French (fr)
Inventor
John H. Brekke
Richard D. Coutts
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
THM Biomedical Inc
Original Assignee
THM Biomedical Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by THM Biomedical Inc filed Critical THM Biomedical Inc
Priority claimed from PCT/US1993/010050 external-priority patent/WO1994009722A1/en
Publication of CA2147359A1 publication Critical patent/CA2147359A1/en
Abandoned legal-status Critical Current

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Abstract

A biodegradable device for facilitating healing of structural voids in bone, cartilage as well as soft tissue, is disclosed in the most preferred form including a porous macrostructure made from a biodegradable polymer and a chemotactic ground substance in the form of an RGD attachment moiety of fibro-nectin formed as a porous microstructure. For repair of articular cartilage, harvested precursor cells are secured to the biodegradable carrier which is shaped for press fitting into the articular cartilage le-sion. In the most preferred form, the chemotactic ground substance enhances the attractiveness of the biodegradable device for cellular attachment at the site of repair and also facilitates the attachment of free, precursor cells such as chondrocytes and bone narrow to the biodegradable device. In the most preferred form, biological modifiers such as transforming growth factor B and basic fibroblastic growth factor are incorporated in the biodegradable device to mediate cellular activity and regulate cellular functions.

Description

~ W094/09722PCT/US93/10050 M~ on ANn D~VICE FOR
RECONSTRUCTION OF ARTICULAR CARTILAGE

CRQSS R~F~EN~
I'he present application is a continuation-in-part of application Serial No. 07~909,605 filed July 7, 1992, which in turn is a divisional application of application Serial No.
07/541,627 filed June 21, 1990, now U.S. Patent No.
5,133,755, which in turn is a continuation application of application Serial No. 07~167,370 filed March 14, 1988, which is now abandoned and in turn is a continuation application of application Serial No. 06/823,445 filed January 28, 1986, which is now abandoned.

B~CKGROUND ~F T~ INVENTION

~rhe presen~ invention relates generally to techniques and devices for repair of cartilage defects, and specifically to techniques and devices for repair of articular cartilage defects, and particularly to techniques and devices for repair of articular cartilage defects utilizing cell grafts secured in the articular cartilage deficiency utilizing a carrier formed frorn biodegradable material such as polylactic acid.
Tlle successful repair of articlllar cartilage defects has eluded clinical medicine and has motivated the investigation of the use of organic and inorganic materials such as coilagen matrices (see ~.S. Patent No. 4,846,835), carbon fibers, polyvinyl alcohol sponges, and acrylateamide sponges for tlle repair of osteochondral defects. The biological acceptability rates resulting from the use of these materials have remained low; however, some promising results have emerged and have encouraged further investigation into the use of synthetic materials for the repair of osteochondral defects.

SUB~ 111 ~JTE SHEET

W094/09722 PCT/US93/1005 ~
, .
2 1 ~ 7 3 5 9 Polylactic acid, a high-molecular-weight polymer of the cyclic diester of lactic acid, has been utilized as suture material, as surgical dressing following dental extraction, and as surgical rods, plates, and screws. Polylactic acid 5 has several advantages as a biodegradable prosthetic material. It is a nontoxic workable materials which can be manufactured into a spectrum of forms wit~ different physical characteristics; it elicits minimal imm n^ological or inflammatory response and has good tissue compatibility; it 10 allows the gradual ingrowth of fibrous connective tissue; and it undergoes hydrolytic deesterification to lactic acid, a normal metabolite of carbohydrate metabolism. The use of polylactic acid by itself has been investigated for the repair of articular defects in rabbits such as reported in 15 Reconstruction of Rab~it Knee Articular ~efects with a pQlylactic Acid Matrix, R. D. Coutts et al., Orthopedic Research Society, Feb. 5-8, l990.
It has also been found that the repair of articular cartilage lesions can be enhanced by the transplant of cells 20 having the ability to differentiate into cartilage cells, i.e. marrow, periosteal or perichondrial cells and that will proliferate and produce a matrix that will replace hyaline articular cartilage. Specifically, periosteal grafts have been sutured to the end of a polylactic plug such as reported 25 in The Use of Polylactic Acid Matrix and Periosteal Grafts for the Reconstruction of Rahhit Knee Articular Defects, H.
P. von Schroeder et al., Journal of Biomedical Materials ~esearch, Volume 25, 329-339 (l99l). The source of cells is carried by and locked i~to place in the lesion by the 30 polylactic plug which serves as a template for bone formation ~f it is in contact with bone tissue. The biodegradable device utilized in the investigations reported above was formed of polylactic acid and was of the type shown and described in U.S. Patent No. 4,186,443 (which is hereby 35 incorporated herein by reference).

SUB~ 1~ I UTE SHEET

~ W094/09722 2 1 4 7 3 ~ 9 PCT/US93/10050 The cells carried by the biodegradable device are the mediators of repair tissue and must become attached at the site of repair in order to effect that repair. Thus, a need exists for enhancing the attractiveness of the biodegradable 5 device for cellular attachment at the site of repair.
Further, a need exists for facilitating the attachment to the biodegradable device of free cells which act as the source of precursor cells for the production of connective tissue.

SUIB~ 111 ~J~E S~IEET

W094/09722 PCT/US93/1005~
21~59 SUM~RY OF l'HE INVENTIQN

The qross structure of the body member of the device is composed of a biologically acceptable, biodegradable polymer arranged as a one piece porous body ~ith "enclosed randomly 5 sized, randomly positioned and randomly shaped interconnecting voids, each void communicating with all the others, and communicating with substantially the entire exterior of the ~ody" (quoted portion from U.S. Patent No.
4,1~6,448). Polylactic acid (PLA) is the polymer currently 10 used to form the gross structure. Other members of the hydroxy acid group of compounds can also be used. T~le gross, or macro, structure of the invention fulfills three major functions for osteogenesis: 1) restoration of mechanical architectural and structural competence, 2) provides 15 biologically acceptable and mechanically stable surface structure suitable for genesis, growth and development of new non-calcified and calcified tissue, 3) functions as a carrier for other constituents of the invention which do not have mechanical and structural competence.
The microstructure of tlle body member is composed of a chelnotactic ground substance which in a preferred form is hyaluronic acid (~IA). Interstices of the gross (polylactic acid) structure of the body member are invested with the chemotactic ground substance in the form of a velour having 25 the same architecture of interconnecting voids as described ~or the gross structure, but on a microscopic scale.
Functions of the chemotactic around substan~e microstructure are listed as: 1) attraction of fluid blood throughout the device, 2) chemotaxis for mesenchymal cell migration and 30 aggregation, 3) carrier for osteoinductive and chondroinductive agent(s), 4) generation and maintenance of an electronegative WOUlld environment, 5) agglutination of other connective tissue substances with each other and with SUBSTI~UTE SH~ET

~ W094/09722 2 1 ~ 7 3 5 9 PCT/US93/10050 itself. Other examples of chemotactic ground substance are fibronectin and, especially for the reconstruction of articular cartilage, an RGD attachment moiety of fibronectin.
The osteoinductive agent, bone morphogenetic protein, has 5 the capacity to induce primitive mesenchymal cells to differentiate into bone forming cells. Another osteogenic agent, bone derived growth factor, stimulates activity of more rnature mesenchymal cells to form new bone tissue. Other biologically active agents which can be utilized, especially 10 for the reconstruction of articular cartilage, include transforming growth factor B and basic fibroblastic growth factor.
In a further aspect of the present invention, the biodegradable graft substitute device acts as a carrier for 15 precursor cells harvested for the production of connective tissue and secured to the device, with the device and precursor cells secured thereto being press fit into the site of repair. In a preferred aspect of the present invention, the chemotactic ground substance (in the form of an RGD
20 attachment moiety of fibronectin) facilitates the attachment of free, precursor cells carried to the repair site.
Significant advantages and features of the present invention include:
l. Eliminate the need to remove autologous bone from the iliac crest or rib for grafting purposes.
2. Functions as part of the internal fixation apparatus to secure itself in the bone void being grafted;
3. Functions as a carrier for biologically active agents (i.e. chemotactic substances);
4. Functions as a carrier for osteoinductive;osteogenic and/or chondroinductive/chondrogenic agents, as well as other therapeutic substances (i.e. antiobiotics);
5. Creates an electronegative environment which is conducive to osteogenesis in its own right;
6. Cornpletely biodegradable; eliminates need for second SUB~ I I I l JTE SHEET

W094/09722 PCT/US9~/10050~

21~35~ -6-surgeries to remove device;
7. Creates a carrier for precursor repair cells for repair sites; and 8. Facilitates the attachment of free, precursor cells to the device and to the repair site.
Objects of the present inventio`n~include:
1. Provide a biodegradable structùre to carry and support a chemotactic ground substance which is in the form of a filamentous velour (having incomplete, interconnecting intersticies);
2. Generages electronegative potentials by maintaining an HA-fluid pllase and PLA structural phase interface, as well as by the electronegative chemical property of E~A alone;
3. Creates biophysical conditions and environment such that exogenous electric signals can be applied to the device (Osmed biodegradable bone graft substitute) to produce a synergistic effect with the endogenous currents generated by HA/PLA surface interactions and the intrinsic electronegativity of ~A substance;
4. Granular form--each granule loaded with chemotactic ground substance (hyaluronic acid, fibronectin, an . RGD attachment moiety of fibronectin) and biologically active agent (bone morphogenetic protein, bone derived growth factor, transforming growth factor B and/or basic fibroblastic growth factor);
5. Unique juxtaposition of polylactate, hyaluronic acid and chemical osteoinductive/osteogenic and/or chondroinductive/chondrogenic agents;
6. Unique arrangement of constituents potentiates osteoinductive effects of exogenous electric potentials and electromagnetic fields;
7. Juxtaposition of a chemotactic ground substance with SlJBSTITUTE SHEET

~ W094/09722 2 1 ~ 7 3 ~ 9 PCT/US93/lOOSO

a biodegradable polymer of either solid, open cell meshwork form, or in either form or both forms;
8. Provides a biodegradable structure to carry and support precursor repair cells for repair sites; and 9. Creates conditions and environment for facilitating the attachment of free, precursor cells for carriage to the repair site.

SUB~ JTE SHEET

W094/09722 PCT/US93/1005 ~

21~73~9 _ -8-BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a sectional view of the gross structure and architecture of the present~ nvention including randomly shaped, randomly positioned, and ~randomly sized 5 interconnecting voids;
FIG. 2 is an enlarged view of FIG. l;
FIG. 3 is a sectional view of the gross polymeric structure after the voids of the gross structure have been invested with velour of chemotactic ground substance;
FIG. 4 is an enlarged view of FIG. 3;
FIG. 5 is a sectional view of the FIGS. 3 and 4;
FIG. 6 is an enlarged view of FIG. 5; and FIG. 7 is a diagramatic view of a method for reconstruction of articular cartilage according to the 15 preferred teaching of the present invention.

SUB~; 111 ~JTE SHEET

~ W094/09722 2 1 4 7 3 5 9 PCT/US93/10050 D~SCRIPTION OF THE PREFE~RE~ ~MRODIMENTS

A device and method are provided for treating mammalian bone deficiencies, defects, voids and conformational discontinuities produced by congenital deformities, osseous 5 and/or soft tissue pathology, traumatic injuries (accidental and/or surgical) and functional atrophy.
The present invention provides a one piece molded body member composed of four substances, each of which contributes to the invention a specific requirement or requirements for 10 osteoneogenesis. Taken as a whole, the functions of these device constituents are integrated into a single body member which, whell implanted into a bone defect, has the capacity to restore architectural and structural integrity, initiate osteoinduction, stimulate osteogenesis, and maintain the 15 biological process of bone formation and remodeling while the host organism is simultaneously biodegrading the body member. The ultimate result of the functioning of this invention is formation of healthy, viable bone tissue where there was not bone before, while, simultaneously, the entire 20 device is hydrolyzed and completely metabolized by the host organism.
The body member is composed of four disparate elements.
Each of these entities contributes to the invention essential biologic function or functions prerequisite to the processes 25 of osteoneogenesis.
There are five such functions listed as follows:
1. Structural Competence--gross structure of the invention restores mechanical, archite~tural and structural competence to the bone defect while it simultaneously 30 provides mechanical support and structural surface areas for the dynamic biological processes of wound healing and osteogenesis;
2. Chemotaxis--attraction of (mesenchymal) cells of 5lJB~ JT~ ~il lEET

W094/09722 PCT/US9~/10050 _ ~21~7359 varying degrees of maturation into the wound void from adjacent healthy tissues and from the collateral circulation servicing the wound void;
3. Electrone~ative Field--production and maintenance of 5 an electronegative environment within thç healing bone wound by electrokinetic and electrochemical means;
4. Osteoinduction--production by chemical agents of fundamental genetic changes in primitive mesenchymal cells (perivascular pericytes) such that their future course of 10 maturation is predetermined to result in their transformation into mature bone forming cells (osteoblasts).
5. Osteoaenesis--stimulatior. of biosynthetic processes of cells already induced to mature as osteoblasts.
Each of the body member constituents and their osteogenic 15 functions are described int he following sections; first in general terms, then in specific detail.

~lements and Biological Functions of BodY M~mher Constituents Biodegradable Polymeric Macrostructuxe The gross structure of the body member is composed of a 20 biologically acceptable, biodegradable polymer arranged as a one piece porous body with ~'enclosed randomly sized, randomly positioned and randomly shaped interconnecting voids, each void communicating with all the others, and communicating with substantially the entire exterior of the body" (quoted 25 portion from U.S. Patent No. 4,186,448~.
The material currently used to form the gross structure is the polymer of lactic acid (polylactic acid~. This is a specific example of a biodegradable polymer. Lactic acid is a member of the hydroxy acid qroup of organic compounds.
30 Other members of this group, such as glycolic acid, malic acid and alyha hydroxybutyric acid, can also be polymerized into biodegradable polymer suitable for use in the gross S~ JTE S~E~T

~ W094/09722 2 1 ~ 7 3 5 9 PCT/US93/10050 structure of this invention. In addition, compounds of other metabolic pathways, such as fumaric acid, can be polymerized and used in similar manner.
The gross structure is composed of a poly (hydroxy) acid 5 and in the form of an interconnecting, open-cell meshwork, duplicates the architecture of human cancellous bone from the iliac crest and possesses physical property (strength) values at least equal to those of human, iliac crest, cancellous bone for a minimum of 90 days following implantation.
Biodeqradable Macrostructure Tlle gross, or macro, structure of the invention fulfills three major functions required or osteogenesis. These functions are:
l. restoration of mechanical, architectural and structural competence to the bone void being treated;
2. providing a biologically acceptable and mechanically stable surface structure suitable for genesis, growth and development of new -non-calcified and calcified connective tissue;
3. acting as a carrier for the other constituents of the invention which do not have mechanical and structural competence.
Biodegradation of the hydroxy acids is initiated by the process of hydrolysis. The polymer, at body temperature, 25 takes on water and is first hydrolyzed to the dimer of lactic acid, lactide. Lactide units are further hydrolyzed to free lactic acid which is then incorporated into adjacent cells and metabolized, via the Kreb's Cycle, to energy (in the form of adenosine triphosphate), water and carbon dioxide.
Biodeqradable Polymeric Microstructure Tl1e microstructure of the body member is composed of a chemotactic ground substance. Glycoproteins such as collagen and fibronectin would be suitable chemotactic ground substances for this invention. The glycosaminoglycan , 35 hyalcronic acid, is another suitable chemotactic ground SU~ 1 JTE SHEET

W094/09722 PCT/US93/1005 ~

2~359 substance for this device. Hyaluronic acid is the chemotactic ground substance of choice because it is commercially available in quantity and because it possesses several favorable properties in addition to its chemotactic 5 qualities.
Hyaluronic acid is a prime constituent of all naturally occurring, mammalian connective tissues~(calcified as well as non-calcified connective tissues). The hyaluronic acid used can be synthesized by bacteria such as that used in known 10 processes. Following purification of the material, the hyaluronic acid can be processed into a velour composed of hyaluronate fibrils wi~h intercalated voids of microscopic dimensions. Each void communicates with all others within the hyaluronic velour.
Interstices of the gross (polylactic acid) structure of the body member are invested with chemotactic ground substance, such as the velour of hyaluronic acid. In final form, the velour of chemotactic ground substance completely occludes all of the interstices of the polylactic acid 20 macrostructure of the body member.
The velour of chemotactic ground substance (hyaluronic acid) accomplishes several biochemical and biomechanical functions essential for bone wound healing and osteogenesis.
These functions, five in number, are listed as follows:
1. Attraction of Fluid Blood - Hyaluronic acid is extremely hydrophilic. It is capable of taking on between 500X and l,OOOX its own weight in water. It does, therefore, attract any water based fluid, such as whole blood, blood plasma and serum. This quality of hyaluronate is valuable for drawing fluid blood to all regions of the bone void being treated and establishillg a viable blood clot in all areas of the bone void in question.
2. Chemotactic for Mesenchymal Cell Miqration and Aygregation - By virtue of its hydrophilia and by SUB~ 1 IJTE SHEET

~ W094/09722 2 1 q 7 3 5 9 PCT/US93/10050 virtue of specific cell binding cites, hyaluronic acid is an irnportar1t rnatrix (or substrate) for embryonic and wound healing mesenchymal cell migrations, proliferations and aggregations. Its presence facilitates movement of undifferentiated mesenchymal cells from their points of origin in surrounding healthy tissues and collateral ciLculation to all regions of the bone void under treatment.
3. Carrier for Osteoinductive/Osteo~enic Agent(s) - By chemical binding, as well as by mechanical entrapment, hyaluronic acid is capable of being joined to osteoinductive/osteogenic agents such as the bone morphogenetic protein (BMP) and the bone-derived growth factor (BDGF).
4. Generation and Maintenance of an ~lectronegative ~nvironme~lt - The chernical, hyaluronic acid, is strongly electronegative. Its presence in a fresh wound will, by chemical means, cause the wound environment to be electronegative. When saturated with fluid blood (80% water), the hyaluronate velour becomes a highly viscous gel or plasma with an electronegative charge. An electrokinetic event is generated at the interface of the hyaluronate plasma and the polylactate of the macrostructure whenever there is a slight structural distortion of the body member. The electrokinetic event is a second source of electronegativity related to, but independent from, the electronegative chemical properties of hyaluronic acid.
5. Aq~lutinate Other Connective Tissue Substances with - ~'ac~1 Other and with Itself - Hyaluronic acid is the core protein of glycosaminoglycan and proteoglycan aggregates. It also binds, by virtue of specific receptor sites, to the glycoproteins (specifically collagerlt, fibronectin and osteonectin) and to the SUBST~TUTE SHEE~T

W094/09722 PCT/US93/10n5~

21473~9 pericellular matricies of undifferentiated mesenchymal cells and mature connective tissue cells.
This wide variety of connections to cells, as well as to 5 the prime constituents of the intercellular matrix, makes hyaluronic acid one of the central players (participants) in the growth, development and maintenance of mature connective tissue of both non-calcified and calcified varieties.
~Iyaluronic acid is hydrolyzed by the enzyme, 10 hyaluronidase. This enzyme is produced in the lysosomes oE
the cells which develop with the hyaluronate polymer matrix.

Osteoinductive/~sten~enic Substance(s) Locates within the organic phase of bone tissue are substances which have the capacity to induce primitive 15 mesenchymal cells to differentiate into bone forming cells (osteoblasts) or stimulate activity of more mature mesenchymal cells. These substances are present in all normal, viable bone tissues as well as in autologous, allogeneic and zenogeneic bone graft specimen.
At least two such substances have been identified, isolated, purified, and partially characterized. One of these is the bone-derived growth factor (BDGF); the other is the bone morphogenetic protein (BMP). Predifferentiated cartilage or osteoprogenetor cells are the target cells for 25 BDGF. BDGF is a paracrine-autocrine substance that increases activity of already active desoxyribonucleic acid (DNA) sequences to accelerated activities and rates of replication, presumably by releasing controls or constraints that would normally hold these genes in check. Bone morphogenetic protein (BMP) has, as its target cell, mesenchymal cells which are very primitive, having little or no degree of differentiation. These are know as perivascular parasites.
BMP initiates activity of entirely new DNA sequences within these cells which lead to genesis of an entire embryonic type SUB~ JTE S~

~ W094/09722 2 1 ~ 7 ~ 5 9 PCT/US93/10050 bone synthesis program.
Either or both of these substances is incorporated into the hyaluronic acid microstructure immediately prior to implantation of the device into bone void being treated. By 5 this means, these agents are evenly distri~uted throughout the volume of the body member and are, therefore, evenly distributed throughout the bone void being treated.
Wherever a perivascular pericyte, migrating on the hyaluronic acid microstructure, comes in contact with bone 10 morphogenetic pro~ein (bound to the hyaluronic acid microstructure) a new locus of osteogenesis will be formed.
Likewise, osteogenesis will be accelerated wherever a more differentiated cartilage or osteoprogenetor cell contacts bone-derived growth factor in the hyaluronic acid 15 microstructure.

SlJB~ I 11 UTE SHEE~T

W094/09722 PCT/US93/1005 ~

2~359 D~SCRIPTION OF THE FIGUR~S

FIG. 1 is a sectional view of the gross structure and architecture of the present invention consisting of randomly shaped, randomly positioned, randomly sized interconnecting 5 voids. The incomplete partitions of these voids are composed of biodegradable structural polymer. In the case of this device, ~hat structural polymer is polylactic acid. In this figure, as well as in FIG. 2, the randomly sized, shaped and positioned voids are e,~pty.

FIG. 2 is an enlarged view of FIG. 1 to demonstrate more clearly the interconnecting void architecture of the structural polymer.

FIG. 3 is a sectional view of the gross polymeric structure shown in FIG. 1 after the voids of the gross 15 structure have been invested with a velour of chemotactic ground substance, such as a glycosaminoglycan or glycoprotein - specifically hyaluronic acid or fibronectin. The dark heavy lines represent the structural biodegradable polymer, polylactic acid, while the fine line network represented the 20 velour of chemotactic ground substance, i.e. hyaluronic acid.

FIG. 4 is an 2nlarged view of FIG. 3 to demonstrate more clearly the relationship between the gross polymeric structure of the device composed of polylactic acid and the micro-structure of the device composed of a filamentous 25 network of chemotactic ground substance. The velour of chemotactic ground substance coats all surfaces o the gross structural polymer with a dense network of glycosaminoglycan or glycoprotein fibrils. This same velour of chemotactic ground substance ~ills or occludes all void areas between 30 structural polymer partitions with a network of SUB~ T~ S~ET

~ W094/09722 2 1 ~ 7 3 5 9 PCT/US93/10050 glycosaminoglycan or glycoprotein fibrils. The fibrillar network of chemotactic ground substance velour coating the surfaces of structural polymer is identical with and continuous with the fibrillar network of chemotactic ground 5 substance velour WhiCIl occludes the voids partioned by the structural polymer.

FIG. 5 is a sectional view of the device as shown in FIGS. 3 and 4. In this instance, the device is being infused with a solution of biologically active agent or agents i.e.
10 the osteoinductive agent known as bone morphogenetic protein. This solution is dispersed throughout the volume of the device, enveloping all of the fibrils of the chemotactic ground substance velour and coating all surfaces of the structural polymer.

FIG. 6 is an enlarged view of FIG. 5 to demonstrate more clearly the infusion of biologically active agent solution into the device and the dispersion of this solution throughout the entire volume of the body member.

The device facilitates the healing of structural voids in 20 bone and includes a gross structure made form a biodegradable element, providing architecture and structural/mechanical integrity to the bone void being treated; a micro-structure formed from a chemotactic ground substance and integrated throug11out spaces in the gross structural component; and a 25 biologically active agent (or agents) and/or therapeutic agent (or agents) carried by either the gross or micro-structural elements or at the interface between the gross and micro-structural components.
~ The device also facilitates the healing of structural 30 voids in bone and includes a gross structure formed from a biodegradable polymer which is either a homogenous poly(hydroxy~ acid or a co-polymer of two or more SUB~ ~ JTE S~EET

W094/09722 PCT/US9~/1005 ~

2~ 4~35 9 -18-poly(llydroxy) acids; a micro-structure formed from a chemotactic ground substance, specifically, a glycosaminoglycan(s) and/or a glycoprotein(s) or a combination of these substances; and biologically and/or 5 therapeutically active agent(s), specifically, an osteoinductive substance known as the bone morphogenetic protein and an osteogenic substance known as the bone-derived yrowth factor.
The device facilitates the healing of structural bone 10 defects whose gross structure, composed of a biodegradable polymer such as polylactic acid, is in the form of partially "enclosed, interconnected, randomly positioned and randomly sized and shaped voids; each void connecting with the others and communicating with the exterior of the body" (quoted 15 portion from U.S. Patent No. 4,186,448). The device also facilitates the healing of structural bone defects whose micro-structure, composed of a biodegradable chemotactic ground substance such as the glycosaminoglycan known as hyaluronic acid or the glycoprotein known as fibronectin, is 20 likewise in the form of partially complete, interconnecting, randomly positioned and randomly sized and shaped intersticies; each interstice connecting with all the others and communicating with any exterior location of the chelllotactic ground substance.
l'he device also facilitates the healing of structural bone defects in which the filamentous velour of chemotactic ground substance is ir.vested into the interconnecting voids (intersticies) of the polymeric gross structure.
Juxtaposition of different forms of the constituent 30 elernents occurs as solid form of structural polymer with open-cell meshwork (velour) form of the chemotactic ground substance; solid form of chemotactic ground substance with open-cell meshwork (velour) form of structural polymer; and solid form of chemotactic ground substance with solid form of 35 structural polymer.

SU~3STITUTE SHEET

~ W094/09722 2 ~ 4 7 3 ~ 9 PCT/US93/10050 Therapeutic and/or biologically active agent(s) can be carried by the structural polymer. Therapeutic and/or biologically active agent(s) can be carried by the chemotactic ground su~stance. Therapeutic and/or 5 biologically active agent(s) can be carried by entrapment between the chemotactic ground substance and the structural polymer at their interface.

MODE OF OP~ATION
The net result of these biological activities is 10 establishment of multiple foci of osteogenesis within the implanted body mernber. As these individual foci of osteogenesis enlarge they coalesce into larger volumes of new bone tissue. Simultaneously, cells involved int he osteogenic process are metabolizing free lactic acid that is 15 constantly generated by hydrolysis of the polylactic acid macrostructure. These same cells are also producing the enzyme, hyaluronidase, which hydrolyzes hyaluronic acid. The osteoinductive/osteogenic agents are metabolized by the cells to which they become attached.
Ultimately the polylactate macrostructure and the hyaluronate microstructure are hydrolyzed and metabolized by the variety of mesenchymal cells which compose the genealogy of the osteoblasts, by various scavenger cells such as macrophages and by occasional foreign body giant cells. The 25 bone void volume formerly occupied by constituents of the body member becomes progressively occupied by new bone generated from the multiple foci of osteoneogenesis initiated int he hyaluronic acid microstructure by osteoinductive/osteogenic agents.
The device is applied in the same manner as any - autologous or allogeneic bone graft material. Just before insertion into the bone void being grafted, the macro and micro-structure complex is injected with a solution of sterile water, plasma or serum containiny the osteoinductive SUB~ 111 lJTE SHEET

W094/09722 PCT/US93/100~ ~

2~- ~7 3~9 -20-and/or osteogenic agent (bone morphogenetic protein and/or bone derived growth factor) rather than simply moistening it witll sterile saline, whole blood or blood plasma as is current practice.
Various flanges, rods, bars and other appendages are used ~o affix the macrostructure of the device to surrounding healthy bone using wires, screws (also of polylactic acid) and PLA staples and sutures.
The macro-structure is formed by a vacuum foaming process 10 using an adaptation of standard lyophilization techniques.
l'he micro-structure is formed by lyophilization of the alcohol gel solution of hyaluronic acid after the interstices of the rnacrostructure have been invested with the HA gel.
The osteoinductive/osteogenic agent is injected into the 15 PLA/HA complex structure immediately before the device is inserted into the bone void being treated. This is done by the operating surgeon or a surgical assistant.
= The open-cell meshwork architecture of hyaluronic acid polymer is composed of hyaluronate in the form of a 20 filamentous velour. This velour is characterized by randomly positioned, randomly shaped and randomly sized voids all of which are incompletely partitioned. These incomplete voids are, in fact, intercommunicating interstices each of which con~unicates with all of its neighboring voids and possesses 2s and unimpeded avenue of communication with any point on the surface of the hyaluronic acid portion of the device.
Utilizing the h~drophilic properties of hyaluronic acid, a sterile solution of biologically active agent (in this case the bone morphogenetic protein and/or bone derived growth 30 factor) is evenly distributed throughout the volume of the device and the agent itself is attached to the hyaluronic acid velour such that cells invading the device are attracted to the substance and held in contact with it by virtue of hyaluronate's chemotactic properties.
Hyaluronic acid is strongly electronegative.

SUB~ ITE SHEET

~ W094/09722 2 1 4 7 3 ~ 9 PCT/US93/lOOSO

Electronegative wound environrnents have been demonstrated to be favorable for osteogenesis. By virtue of its electronegative properties and its uniform, wide spread distribution throughout the volume of the device (and, 5 therefore, the volume of the wound), hyaluronate, in the form of an open-cell velour, creates an electronegative wound field until it is biodegraded past a critical minimum concentration.
Examples of chemotactic ground substances are; hyaluronic 10 acid and fibronectin. Exarnples of biodegradable structural polymers are: the poly(hydroxy_ acids (i.e. polylactic acid, polyglycolic acid) and polysulfone.
In the repair of articular cartilage lesions according to the preferred teachings of the present invention, the 15 chemotactic ground substance which in the preferred form is an RGD attachment moiety of fibronectin, the biologically active portion of protecins that function to attach cells, can be carried by the porous macrostructure and specifically can be located in the voids and carried by and separate from 20 the biodegradable polymer preformed into the gross structure, with the voids interconnecting and communicating with all the others an~ substantially the entire exterior of the gross structure, with the biodegradable polymer being preformed into the gross structure prior to the introduction of the 25 chemotactic ground substance. Additionally, biological modifiers can be incorporated into the biodegradable device, with the biological modifiers being in the form of growth factors in the most preferred form. Growth factors are the mediators of cellular activity and either up-regulate or ~30 down-regulate certain cellular functions, with growth factors being utilized to stimulate cell division or to stimulate the -cell to produce the extracellular matrix. To enhance cell replication and matrix production in the repair of articular cartilage lesions, biological modifiers such as transforming 35 growth factor B or basic fibroblastic growth factor can be SUB~i 11 1 UTE SHEEr W094/09722 PCT/US93/1005 ~

2i~3$~

utilized to stimulate the appropriate cellular response that in turn would produce the repair.
In the repair of articular cartilage, the biodegradable graft substitute device acts as a carrier for cells which 5 have demonstrated the ability to=differentiate into cartilage cells, i.e. bone marrow, periosteal, or perichondrial cells, with the latter being preferred. Further, such cells should be blastic, i.e. prepared to divide and produce repair tissue, as opposed to cells which are already differentiated 10 such as cells from articular cartilage. Such autologous precursor cells for the production of connective tissue can be harvested from a variety of sources. Perichondrium, a thin tissue which is attached to the surface of cartilage, can be harvested from a portion of the ribs which is made of 15 cartilage as diagramatically shown in Figure 7. Chondrocytes can be harvested from cartilage, preferably articular cartilage, but also from cartilage of the ribs. They can also be harvested from growth plates from fetal tissue. Bone marrow is present in almost all of the bones of the body and 20 can be harvested by inserting a needle into the space between the bone cortex where the marrow resides and by aspirating from tllat space. Periosteum is similar to perichondrium except that it invests all of the bones of the body and can be harvested by stripping off of the ~one with instruments 25 called periosteal elevator. The selection of the particular source o precursor cells centers around the availability of cells, i.e. the number of cells that can be harvested and the ease with which they can be harvested, as well as their ability to multiply in an in vitro environment and ultimately 30 attach to a carrier for reimplantation. Perichondrium and periosteum have precursor cells which have to be freed from the surrounding tissue and their numbers are relatively small. Chondrocytes are cells that have already developed a phenotypic expression and ~lave to be harvested from 35 cartilage. Again, their numbers ar relatively small compared SUB~; 111 UTE 5~1EET

~ W094/09722 2 1 4 7 3 ~ ~ PCT/US93/10050 to the amount of tissue that has to be harvested. Bone marrow is easily harvested but contains a mixture of various cells, and separation of the precursor cells has to be performed.
The precursor cells are then secured to the biodegradable device in a manner to maintain their viability and allow the cells to continue to grow, proliferage, and produce the repair matrix. As tissue, perichondrium and periosteum are cut to the desired size of the biodegradable device and can lO be attached to the biodegradable device by a suturing tecllnique as diagramatically shown in Figure 7, although other techniques such as gluing may be possible. The biodegradable device, attached tissue, and the chemotactic ground substance and preferably the biological modifiers are 15 then transplanted to an articular cartilage defect which has been drilled to create a bone defect of e~ual surface dirnension into which the biodegradable device is press fit to thereby secure the biodegradable device and the tissue sutured thereto in the bone defect which is diagramatically 20 shown in Figure 7. The precursor cells then proliferage and produce a matrix which is identical to normal articular cartilage while bone forms in the biodegradable device in contact with bone tissue, thereby repairing the bone and cartilage defect.
Being free cells, chondrocytes and bone marrow require in vitro technical capability and particularly are grown in culture, within or upon the biodegradable device, and need to attach to the biodegradable device by virtue of biological processes. Specifically, receptors in the cells' surface 30 need to attach to the biodeyradable device. In addition to enl1ancing the attractiveness of the biodegradable device for cellular attachment at the site of repair in order to effect that repair, the chemotactic ground substance which is an RGD
attach1nent moiety of fibronectin in the most preferred form 35 of the present invention facilitates the attachment of SUB~ JTE ~;~E~T

W094/09722 PCT/US93/10050 ~
21~5~

chondrocytes and bone marrow to the biodegradable device.
Particularly, the precursor cells can be harvested from either perichondrium, periosteum or bone marrow. The precursor cells are cultured using standard cartilage s culturing methods using either the techniques of 1) placing the precursor tissue in culture and allowing the cells to proliferate out of tlle tissue, or 2) digesting the tissue with collagenase, ~hereby freeing the cells, which in turn are placed in the culture medium and grown. When the 10 precursor cells have grown to confluence (cells covering the surface of a culture plate), they are trypsinized to free them from their attachment to the culture plate and are suspended in culture medium at a high concentration in the range of 5~0 thousand-to-1.5 million per 1-5 mililiter 15 solution . The dry biodegradable device is then placed in the culture medium, allowing the suspended cells to infiltrate the porous structure of the biodegradable device of the preferred forrn and become attached. By its hydropllilic nature, the biodegradable device in the preferred = 20 form formed of polylac~ic acid attracts the solution into it, thereby effecting transfer of the cells into the voids of the gross structure. This process of attachment may be assis~ed by the use of chemotactic and chemoattractant ground substances such as fibronectin and preferably an RGD
25 attachment moiety of fibronectin. l'he biodegradable device may also be pretreated with growth Eactors, such as a transforming growth factor B or basic fibroblastic growth factor to assist the process of cell proliferation once the cells are attached to the biodegradable device. This 30 composite of the biodegradable device and attached precursor cells is then implanted into the articular cartilage defect which has been drilled to create a bone defect of equal surace dimension into which the biodegrada~le device is press fit to thereby secure the biodegradable device and the 35 cells cultured thereto in the ~one defect as diagrammatically shown in Figure 7.
SUBSTITUTE SHEET

~ W094/09722 2 1 4 7 3 ~ 9 PCT/US93/lOOSO

It sllould be noted that the use of the biodegradable device to secure the periosteum graft or other source of precursor cells in the articular cartilaye deficiency is particularly advantageous. Specifically, the press fit of 5 tlle biodegradable device into the bone cavity locks the biodegradable device and the attached precursor cells into place without the use of a cover such as a periosteal cover which is very restrictive for use especially in humans. Also the biodegradable device including the periosteum graft or 10 other source of precursor cells attached thereto has peripheral contact with the bone and/or cartilage inside of the lesion. Tllus, the biodegradable device acts as an osteoconductive and chondroconductive agent serving as a template for bone and cartilage formation if it is in contact 15 with bone and/or cartilage tissue.
It should also be noted that it is unnecessary to entrap the autoloyous cells in a matrix using the biodegradable device as a carrier. For example, collagen matrixes have been utilized by others but collagen can have a mild 20 antigenicity and is structurally less strong then poly(hydroxy) acids.
In addition to being press fit into a drilled bone defect, the biodegradable device and attached precursor cells can be fabricated in a form to totally cover the surface of a 25 joint, replicating the convexities or concavities as well as the dimensions of the joint--corresponding to the particular joint to be treated. In essence, the biodegradable device and attached precursor cells would cap the entire bone surface that contributes to the joint, achieving stability by 30 virtue of an interference fit.
Thus, since the invention disclosed herein may be ~ embodied in other specific forms without departing from the spirit or general characteristics thereof, some of which forrns have been indicated, the embodiments described herein are to be considered in all respects illustrative and not SUB~ JTE SHEEt W094/09722 PCT/US93/1005 ~

21 ~ 3S9 -26-restrictive. The scope of the invention is to be indicated by the appended claims, ratller than by the foreqoing description, and all changes which come within the meaning and range of equivalency of the claims are intended to be 5 enlbraced tllerein.

SUB~i I I I l ITE SHEET

Claims (25)

What is claimed is:
1. Method for promoting the repair of a lesion extending through articular cartilage into bone comprising the steps of: providing a biodegradable carrier carrying a chemotactic ground substance; harvesting precursor cells for the production of connective tissue; securing the precursor cells to the biodegradable carrier; shaping the biodegradable carrier and the precursor cells secured thereto to the shape of the lesion, with the shaped biodegradable carrier and the precursor cells secured thereto having a peripheral surface;
and press fitting the biodegradable carrier and the precursor cells secured thereto into the lesion with the peripheral surface of the biodegradable carrier and the precursor cells abutting with the lesion.
2. The method of claim 1 wherein the step of harvesting precursor cells comprises the step of harvesting periosteum from a source that will insure that the cells are blastic and prepared to divide and produce repair tissue.
3. The method of claim 2 wherein the step of harvesting precursor cells comprises the step of harvesting periosteum from the proximal tibia.
4. The method of claim 1 wherein the harvesting step comprises the step of harvesting precursor cells in the form of tissue; and wherein the securing step comprises the step of suturing the precursor cells to the biodegradable carrier.
5. The method of claim 1 wherein the providing step comprises the step of providing a biodegradable carrier formed from a porous, biodegradable polymer.
6. The method of claim 5 wherein the providing step comprises the step of providing a biodegradable carrier carrying a chemotactic ground substance in the form of an RGD
attachment moiety of fibronectin .
7. The method of claim 6 wherein the providing step comprises the step of providing a biodegradable polymer arranged as a gross structure with interconnecting voids, generally with each void communicating with all the others and with substantially the entire exterior of the gross structure, with the chemotactic ground substance located in the voids and carried by and separate from the biodegradable polymer forming the gross structure.
8. The method of claim 7 wherein the providing step comprises the step of providing a biodegradable polymer preformed into the gross structure prior to the introduction of the chemotactic ground substance.
9. The method of claim 8 wherein the providing step comprises the step of providing a biodegradable polymer synthesized either as a homogeneous polymer or as a co-polymer of at least two alphahydroxy acids.
10. The method of claim 9 wherein the providing step comprises the step of providing a biodegradable polymer selected from the group of D, L-polylactic acid, L-polylactic acid, glycolic acid or co-polymers thereof.
11. The method of claim 6 wherein the providing step comprises the step of providing a biodegradable carrier including at least one biological modifier incorporated therein .
12. The method of claim 11 wherein the providing step comprises the step of providing a biodegradable carrier including at least one biological modifier selected from the group of transforming growth factors B and basic fibroblastic growth factor incorporated therein.
13. The method of claim 1 wherein the providing step comprises the step of providing a biodegradable carrier carrying a chemotactic ground substance in the form of an RGD
attachment moiety of fibronectin.
14. The method of claim 13 wherein the harvesting step comprising the step of harvesting free, precursor cells; and wherein the securing step comprises the step of attaching the free, precursor cells to the biodegradable carrier by virtue of biological processes.
15. The method of claim 1 wherein the providing step comprises the step of providing a biodegradable carrier including at least one biological modifier incorporated therein .
16. The method of claim 15 wherein the providing step comprises the step of providing a biodegradable carrier including at least one biological modifier selected from the group of transforming growth factor B and basic fibroblastic growth factor incorporated therein.
17. The method of claim 1 wherein the harvesting step comprises the step of harvesting free, precursor cells; and wherein the securing step comprises the step of attaching the free, precursor cells to the biodegradable carrier by virtue of biological processes.
18. A biodegradable device for facilitating healing of structural voids in bone, cartilage as well as soft tissue comprising, in combination:

a. a porous macrostructure, made from a biodegradable polymer, providing a porous architecture as well as structural and mechanical integrity to the void being treated, with the porous macrostructure including interconnecting voids; and b. a porous microstructure, formed from a chemotactic ground substance and located in the voids and carried by and separate from the biodegradable polymer forming the porous macrostructure, with the chemotactic ground substance being an RGD attachment moiety of fibronectin.
19. A biodegradable device for facilitating healing of structural voids in bone, cartilage as well as soft tissue comprising, in combination:
a. a porous macrostructure, made from a biodegradable polymer, providing a porous architecture as well as structural and mechanical integrity to the void being treated, with the porous macrostructure including interconnecting voids;
b. a porous microstructure, formed from a chemotactic ground substance and located in the voids and carried by and separate from the biodegradable polymer forming the porous macrostructure; and c. graft precursor cells carried by the porous macrostructure for the production of healing tissue.
20. The device of claim 19 wherein the graft precursor cells are in the form of tissue sutured to the porous macrostructure.
21. The device of claim 19 wherein the graft precursor cells are in the form of free cells, with the free cells being attached to the porous macrostructure by virtue of biological processes.
22. The device of claim 21 wherein the chemotactic ground substance is an RGD attachment moiety of fibronectin.
23. A composition comprising a functional juxtaposition of a biodegradable polymer and a chemotactic ground substance fabricated together in such a manner as to produce a biodegradable and biologically inductive surgical implant which performs to restore a tissue void to its normal gross morphology, structural architecture, mechanical competence, biologic and physiologic activities, cell populations and biochemical functions, with the biodegradable polymer arranged as a gross structure with interconnecting voids, generally with each void communicating with all the other and with substantially the entire exterior of the gross structure, with the chemotactic ground substance being in the form of an RGD attachment moiety of fibronectin and located in the voids and carried by and separate from the biodegradable polymer forming the gross structure.
24. A biodegradable device for facilitating healing of structural voids in bone, cartilage as well as soft tissue comprising, in combination: a porous macrostructure, made from a biodegradable polymer, providing a porous architecture as well as structural and mechanical integrity to the void being treated, with the porous macrostructure including interconnecting voids; and graft precursor cells in the form of free cells attached to the porous macrostructure by virtue of biological processes for the production of healing tissue.
25. Method for promoting the repair of a lesion extending through articular cartilage into bone comprising the steps of: providing a biodegradable carrier; harvesting free, precursor cells for the production of connective tissue; attaching the free, precursor cells to the biodegradable carrier by virtue of biological processes;

shaping the biodegradable carrier and the free, precursor cells attached thereto to the shape of the lesion, with the shaped biodegradable carrier and the free, precursor cells attached thereto having a peripheral surface; and press fitting the biodegradable carrier and the free, precursor cells attached thereto into the lesion with the peripheral surface of the biodegradable carrier and the free, precursor cells abutting with the lesion.
CA 2147359 1992-10-20 1993-10-20 Method and device for reconstruction of articular cartilage Abandoned CA2147359A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US96380992A 1992-10-20 1992-10-20
US07/963,809 1992-10-20
PCT/US1993/010050 WO1994009722A1 (en) 1988-03-14 1993-10-20 Method and device for reconstruction of articular cartilage

Publications (1)

Publication Number Publication Date
CA2147359A1 true CA2147359A1 (en) 1994-05-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2147359 Abandoned CA2147359A1 (en) 1992-10-20 1993-10-20 Method and device for reconstruction of articular cartilage

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BR (1) BR9307280A (en)
CA (1) CA2147359A1 (en)

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BR9307280A (en) 1999-06-01

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