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CA1169018A - Method of and apparatus for separating the gases generated during a fusion electrolysis - Google Patents

Method of and apparatus for separating the gases generated during a fusion electrolysis

Info

Publication number
CA1169018A
CA1169018A CA000365168A CA365168A CA1169018A CA 1169018 A CA1169018 A CA 1169018A CA 000365168 A CA000365168 A CA 000365168A CA 365168 A CA365168 A CA 365168A CA 1169018 A CA1169018 A CA 1169018A
Authority
CA
Canada
Prior art keywords
cathode
diaphragm
electrolysis
anode
separator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000365168A
Other languages
French (fr)
Inventor
Jiri Divisek
Jurgen Mergel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Forschungszentrum Juelich GmbH
Original Assignee
Kernforschungsanlage Juelich GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kernforschungsanlage Juelich GmbH filed Critical Kernforschungsanlage Juelich GmbH
Application granted granted Critical
Publication of CA1169018A publication Critical patent/CA1169018A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • C25B1/04Hydrogen or oxygen by electrolysis of water
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B13/00Diaphragms; Spacing elements
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/70Assemblies comprising two or more cells
    • C25B9/73Assemblies comprising two or more cells of the filter-press type
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/04Diaphragms; Spacing elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
A method is provided for separating gases generated electrolytically at the cathode or anode during a fusion electrolysis by means of a finely porous, electrically con-ductive separator. A cathodic polarization protection of the separator is provided. A porous sintered-metal diaphragm is provided as the separator between the anode and cathode, and the separator is electrically connected via a variable resi-stor with the cathode. The apparatus for fusion electrolysis includes an electrolysis cell which is subdivided by a porous, electrically conductive diaphragm into a cathode chamber and an anode chamber, and includes a direct current source for applying the electrolysis voltage. Also included is a con-necting line with a variable resistor and, suitably, an ammeter, between the cathode and diaphragm.

Description

~ 3 ~ ~

The present in~ention relates to a method of separating the gases generated electroly~ically on the cathode or on tln~
a~ode during a fusion electrolysis (i. e. fused salt electro-lysis) by means of a fine~porecl, electrical7y conductive separator~ The present in~ention also relates to a fusion electrolysis apparatus suitable for thi.s purpose. The appara-tus includes an eleckrolysis cell which is su~divided by a porous, elect ically conductive diaphragm into a cathode chamber and an anode chamberJ and includes a direct current source for applyin~ electrolysis voltage.
A special field o~ application of the present invention is the fusion electrolysis of steam in an alkali hydroxide melt for producing hydrogerl ~rom water.
Econom~cal hydrogen production is an essential prere-quisite for iuture hydrogen technology. It is sho~n under suGh circumstarlces that the electrolysis of water vapor or stearn dissolved in molten sr lused hydroxides is an especially advantageous manner o~ hydrogen production: by means of the elevated working -temperature automatically provided thereby, t~e electrolysis procedure is extensively enhanced LlOt only frorn an energy standpoint, ~ut also from a kinetic standpoint.
The on the one nand aclvantageous utilization or ~pplî-cation of eleva-ted temperatures on the other hand, however9 accelera-tes undesired processesJ such as cor~osion, which are hindered or suppressed at lo~ier temperatures. In o-rder to efectively counter the corrosion attack, conventionally such materials are selected for the electrolysis cell and elec-trodes which are corros~on resistant to a suf~icient extent.
This current manner o~ counteri~g corrosion attack frequently, however, forces utiliz~tion of very expensive or rare mate-rials, or also of such materials~ the use of which is con~
nected with negative accompanying phenomena as set forth in greater detail in the follQwing paragraphs.
A special problem is found in the selection of a suitable diaphragm m~terial for the molten or fused hydroxide, the high corrosiveness of which only few known materials can withstand, so that the n~nber of tt~terials available is greatly limited. Synthetic materials, for example Teflon~
are not suitable because of their temperatuxe stability, which is too low. Only a f~w metal oxides or oxide mixtur~
are known for this purpos~. From the literature (H. Lux, E.
Renauer, $. Betz: ~. anorg. allg, Chemie, 310, (1961), 305), essentially only A1203, HfO2, ZrO2, or ThO2 have come into considera~ion.
The stability of the cheapest of these oxides, namely A1203, is, howeverl so restricted in the hydroxidè melt that a porous Al203 structure must be avoided and only some type of compact orm is suitable~ For this reason, applicant has already proposed (non-porous~ separa~ing walls of ~-Al203, whioh is a solid electrolyte. The ~ -Al~03, h~wever~ is at present not yet available generally, and is only avail~
able to a limited number of research ~llities. Furthermore~

the developmen~ of the price can only be estimated with dif-ficulty and is dependent upon many factors, so that it appears risky to base a large technical production thereon.
~ ctually only the porous ZrO2 of the remaining afo-re-mentioned metal oxides comes into consideracion. This oxide is likewise not inexpensive, and additionally i5 very dif-ficult to maintain sufficiently mechanically stable and simultaneously sufficiently porous~ or~. Presumably the ~,~
e~æe~g of both characteristics also in the future will be attainable only in a very limited manner with ~rO2.
In the search for an ine-~pensive diaphragm, the use of diaphra~ns of metal nets was already tried (Wînnacker-K~chler: Chemical Technology, Volume 6, Page 97)J These dia~
phragm~ of metal net or mesh however o~the one hand have only a very poor separating effect, which is completely inadequatc for the hydrogen/oxygen separation, and on the other hand these diaphragms o metal net or mesh areso ~trongly attacked by the melt or ~usion already in a few days, ~llat su&h dia-phragms dissolve at least partially.
The same occurs also with a diaphragm which comprises sintered metal powder. Althougll such a diapllragm has out- -standing separation characteristics because of its fine porosityy such a diaphragm, for ju~t this reason, is very susceptible to corrosion~
It was discovered that with such metallic separators there can be obtained a sufficient cor-rosion protection in a simple manner i~ the solu~ion potential of the separator is sulcienkly reduced by corresponding preloading or biasing (potential change).
According to one aspect o the present in~ention, there i.s provided a rnet1nod of separatillg the gases generated electro-B ly~ically on tlle cathode ff~ on the anode during a fusionelectrolysis by rneans o:E a fine-pored, electrically conductive separator, the improvement coinprising the step of providing said separator with a cathodic polariza~ion protection.
Pre~erably, a porous si.ntered-metal d;aphragm is used as a separator between the anode and the cathode, this separa-tor is electri~ally connected via a variable resistor with the cathode, with the resistor being a~justed or regulated in such a way that a~ the diaphragm a maximum discharge current of less than approximately 1% of the entire load of the electrolysis occurs.
A porous nickel membrane is especially suitable as a diaphragm for the alkaline fUSiOll electrolysis of water, and is obtained, or example, by applying a metal pow~er 20 mass containing binding medium upon a metal net or mesh with subsequent burning and sinterin~ of the powder in hydroge~ The porosity of a nickel diaphragm produced in this manner is preerably at least approximately 70V/~ ~er~
approximately 80% of the pores are smaller than 10 ~m, A cathodic polarization of -the diaphra~m which is too negative should~ however, be avoided, so that not only possible chargîng losses but also a hydrogan generation in the anode chamberJ with the danger of oxyhydrogen gas ex-plosion, do not become sign.ificant.
~ ccording to another aspect of the present invention9 there is provided a fusion electrolysis apparatus which comprises an electrolysls cell ~laving a cathode and an anode;
a porous, electrically conductive diaphragm which divides said electrolysis cell into a cathode chamber, with said cathode, and an anode cham~er, with said anode; a direct current source for applying electrolysis voltage; a con-necting line for connecting said diaphragm with said cathode;
and a variable resistor in said connecting line.
~he apparatus may include an ammeter in the connecting line .
The ~ollowing paragraphs set orth the features of the present in~ention with the aid of a specific embodiment.

A porous diaphragm was produced in the following manner:
A nickel-powder mass made pasty with a rubber solution in toluene as binding medium was coated or applied as a nickel powder layer on both sides of the mesh carrier of a nickel net or mesh (mesh size 0.25 mm, wire thickness 0.35 mm) in an entire quantity of 50 mg/cm . T'ne utilized INC0-nickel powder Type 255 had a particle siz~ of 2~3 to 3 ~m~ Ater fiteen minutes sin~ering Wit}l hydrogen at X00C, a 0.~ mm thick metal~sintered diaphragm having 80% porosity was obtairledO Ei.ght~ per~ent of the pores were smaller than The specific surace resistance) measured at 20C in 7~ 2 0~1, was a. lOQ cm . This excellent value nacurall~ is .,, ,~
still smaller at ~he workillg temperature (approximately 350~).
The puri-ty of the gases H2/023 which could ~irst be tested only a~ 75C and lA,~cm , was 0,20%.
Unpro-tected cathodically, ~his diaphragm dissolves in the hydroxide melt already in a few hours. I~ on the other hand the diaphragm is loaded with a protective current of only 1 mA/cm2 at an electrolysis current density of 500 r~/cm 7 accordingly suficient corrosion protection is obtained, as was pxoven by a prolonged test over more than 17500 hours in an NaOE~-melt at 360C. Ihe diaphra~m was still completely capable o~ ~unctioning at the end of the test, The measured cu.rent loss, which - i~ signiicant - could simultaneously lead to a dangerous fonmation o~ oxyhydrogen gas, is CQrn-pletely negligible.
The drawing shows a circuit for carrying out -the afore-mentioned method: the electrolysis cell 1, supplied withvoltage from a direct cuxrent source, is subdivided into an anode c~amber and a cathode chamber by a fine-porous elec tricaIly conductive diaphragm 2~ This diaphragm 2 is con-nected with the cath~de by a connecting line 3 in which a variable resistor 4 and, suitably an ammeter 5, are pro-vldedO

The dimensionirl~, cf the r~sîstor is clete~L~nined by the cell measurements and the concluctivity of the elect;rolyte, whereby speci1c values can be estimated reaclily on the basls of the Ohm' s law. Convent.ional values usually lie in tlle vicini~y of 50 ~o 5000 Ohms (~Q ) .

Claims (5)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PRO-PERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method of separating the gases generated electro-lytically on the cathode and on the anode during a fusion electrolysis by means of a fine-pored electrically conductive separator, the improvement comprising the step of providing said separator with a cathodic polarization protection.
2. A method according to claim 1, which includes the steps of providing a porous sintered-metal diaphragm between the anode and cathode as said separator; electrically connecting said diaphragm with the cathode via a variable resistor; and regulating said resistor in such a way that a maximum discharge current of less than approximately 1% of the entire load of said electrolysis occurs at said diaphragm.
3. A method according to claim 2, in which said step of providing a diaphragm includes providing a porous nickel membrane having a porosity of at least 70%, approximately 80% of the pores thereof being smaller than 10 µm.
4. A fusion electrolysis apparatus, which comprises:
an electrolysis cell having a cathode and an anode;
a porous, electrically conductive diaphragm which divides said electrolysis cell into a cathode chamber, with said cathode, and an anode chamber, with said anode;
a direct current source for applying electrolysis voltage;
a connecting line for connecting said diaphragm with said cathode; and a variable resistor in said connecting line.
5. An apparatus according to claim 4, which includes an ammeter in said connecting line.
CA000365168A 1979-11-24 1980-11-21 Method of and apparatus for separating the gases generated during a fusion electrolysis Expired CA1169018A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE2947454A DE2947454C2 (en) 1979-11-24 1979-11-24 Process for the separation of the gases evolved in a fused flux electrolysis and a fused flux electrolysis device
DEP2947454.2 1979-11-24

Publications (1)

Publication Number Publication Date
CA1169018A true CA1169018A (en) 1984-06-12

Family

ID=6086816

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000365168A Expired CA1169018A (en) 1979-11-24 1980-11-21 Method of and apparatus for separating the gases generated during a fusion electrolysis

Country Status (4)

Country Link
EP (1) EP0029520B1 (en)
JP (1) JPS5687685A (en)
CA (1) CA1169018A (en)
DE (1) DE2947454C2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03115592A (en) * 1989-09-28 1991-05-16 Osaka Titanium Co Ltd Molten salt electrolytic cell
US6669837B1 (en) * 2002-12-17 2003-12-30 Sunbelt Chlor Alkali Partnership Alkali metal hydroxide evaporator system

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2637633C3 (en) * 1976-08-20 1980-02-07 Vladimir Grigorevitsch Mojsa Process for the corrosion protection of a metallic object in contact with an electrically conductive medium
DE2927566C2 (en) * 1979-07-07 1986-08-21 Kernforschungsanlage Jülich GmbH, 5170 Jülich Diaphragm for alkaline electrolysis, process for producing the same and its use

Also Published As

Publication number Publication date
EP0029520A1 (en) 1981-06-03
DE2947454B1 (en) 1981-04-02
DE2947454C2 (en) 1982-05-06
EP0029520B1 (en) 1984-07-11
JPS5687685A (en) 1981-07-16

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