AU738042B2 - Process cartridge and image forming apparatus - Google Patents

Description

S F Ref: 300740D2

AUSTRALIA

PATENTS ACT 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT

ORIGINAL

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Name and Address of Applicant: 99 9 9* 9*99 9 9* 9 9 Canon Kabushiki Kalsha 30-2, Shimomaruko 3-chome Ohta-ku Tokyo 146

JAPAN

Hironobu Isobe, Atsushi Kubota, Yokomori and Shigeo Miyabe.

Actual Inventor(s): Yoshiya Nomura, Kanji Address for Service: Invention Title: Spruson Ferguson, Patent Attorneys Level 33 St Martins Tower, 31 Market Street Sydney, New South Wales, 2000, Australia Process Cartridge and Image Forming Apparatus The following statement is a full description of this invention, including the best method of performing it known to me/us:- 6482F -1- PROCESS CARTRIDGE AND IMAGE FORMING APPARATUS FIELD OF THE INVENTION AND RELATED ART The present invention relates to a process cartridge and an image forming apparatus usable with the process cartridge.

Here, the image forming apparatus includes an electrophotographic copying machine, an electrophotographic printer (for example, LED printer, 10 laser beam printer), an electrophotographic facsimile machine, an electrophotographic word processor, and the like.

The process cartridge means a cartridge having as a unit an electrophotographic photbsensitive member, and charging means, developing means and cleaning means, which is detachably mountable to a main assembly of an image forming apparatus. It may include as a unit an electrophotographic photosensitive member and at least one of charging means, developing means and cleaning means. It may include as a unit developing means and an electrophotographic photosensitive member.

An image forming apparatus using electrophotographic process is known which is used with the process cartridge. This is advantageous in that the maintenance operation can be, in effect, carried out by the users thereof without expert service persons, and therefore, the operativity can be remarkably improved. Therefore, this type is now widely used.

In the process cartridge, improvement in the operativity in mounting and demounting relative to the main assembly of the image forming apparatus, is desired.

U.S. Patents Nos. 4,873,548 and 5,047,803 and EP-A 520802 propose some improvement.

10 In U.S. Patent No. 4,873,548, a first frame is provided with a positioning member, and the process cartridge is mounted to the second frame, and when the frame is closed, the positioning member functions to effect the positioning.

15 In U.S. Patent No. 5,047,803 proposes that in order to facilitate removal of the process cartridge from the main assembly of the image forming apparatus, an urging force is applied to the process cartridge in response to opening of the openable and closable member.

In EP-A 520802, an abutment is provided on the top surface of the process cartridge, wherein when the process cartridge is mounted to the main assembly of the image forming apparatus, the abutment is contacted to a fixed portion of the main assembly, by which the accuracy of the mounting position is improved.

They are effective to improvement of the mounting and demounting operatively.

Further improvement is desirable.

Summary of the Invention According to one aspect of the present invention there is provided a process cartridge detachably mountable to a main assembly of an image forming apparatus by relative movement in a mounting direction, the process cartridge comprising: an elongate electrophotographic photosensitive member having a longitudinal rotation axis; *0 OS S 10 process means actable on said photosensitive member; a cartridge frame; S• a first projection for positioning said process cartridge relative to the main assembly when the process cartridge is mounted to the main assembly, said first projection being outwardly projected from a first portion of said cartridge frame adjacent one axial end of said photosensitive member; and a second projection for positioning said process cartridge relative to the main o assembly when the process cartridge is mounted to the main assembly, said second

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projection being outwardly projected from a second portion of said cartridge frame 0 0 adjacent the other axial end of said photosensitive member, said cartridge frame including a confining contact surface for contacting a first fixed portion of said main assembly and cooperating with said first and second projections to correctly position said process cartridge relative to said main assembly, when said process cartridge is mounted to said main assembly wherein said confining contact surface is provided adjacent a front side of said process cartridge with respect to a mounting direction thereof and in a side of said process cartridge which faces substantially upwardly when said process cartridge is mounted to the main assembly; said cartridge frame including a releasing contact surface for contacting a second 0 fixed portion of said main assembly when said process cartridge is rotated for demounting from said main assembly, [R:\LIBE]03222.doc:mxl -3awherein said releasing contact surface is provided adjacent a front side of said process cartridge with respect to the mounting direction thereof and in a side of said process cartridge which faces substantially upwardly when said process cartridge is mounted to the main assembly, wherein said releasing contact surface is disposed upstream of said confining contact surface with respect to the mounting direction, the mounting direction crossing with the rotation axis of said photosensitive member and that said releasing contact surface and said confirming contact surface are substantially aligned in the mounting direction.

S 10 According to another aspect of the present invention there is provided an image forming apparatus for forming an image of a recording material, said apparatus o° Scomprising: a main assembly to which a process cartridge is mountable; 5050 Oroo a first fixed portion and a second fixed portion of the main assembly; mounting means for mounting the process cartridge, said process cartridge including an elongate electrophotographic photosensitive 000002 member having a longitudinal rotation axis; process means actable on said photosensitive member; 0 a cartridge frame; a first projection for positioning said process cartridge relative to the main 09 assembly, said first projection being outwardly projected from a first portion of said o. cartridge frame adjacent one axial end of said photosensitive member; and a second projection for positioning said process cartridge relative to the main assembly when the process cartridge is mounted to the main assembly, said second projection being outwardly projected from a second portion of said cartridge frame adjacent the other axial end of said photosensitive member, said cartridge frame including a confining contact surface for contacting said first fixed portion of said main assembly and cooperating with said first and second '7 projection to correctly position said process cartridge relative to said main assembly, [R:\LIBE]03222.doc:mxl 3b when said process cartridge is mounted to said main assembly wherein said confining contact surface is provided adjacent a front side of said process cartridge with respect to a mounting direction thereof and in a side of said process cartridge which faces substantially upwardly when said process cartridge is mounted to the main assembly; said cartridge frame including a releasing contact surface for contacting said second fixed portion of said main assembly when said process cartridge is rotated for demounting from said main assembly, wherein said releasing contact surface is provided adjacent a front side of said process cartridge with respect to the mounting direction thereof and in a side of said o process cartridge which faces substantially upwardly when said process cartridge is °mounted to the main assembly, wherein said releasing contact surface is disposed upstream of said confining Socontact surface with respect to the mounting direction, the mounting direction crossing *:so with the rotation axis of said photosensitive member and that said releasing contact surface and said confining contact surface are substantially aligned in the mounting direction.

oo o• o Numerous other aspect of the present invention are also disclosed.

0O D o Brief Description of the Drawings 0 Figure 1 is a sectional view of the first embodiment of electrophotographic image forming apparatus according to the present invention.

.oo Figure 2 is a perspective view of the Figure 2 is a perspective view of the [R:\LIBE]03222.doc:mx

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-4apparatus illustrated in Figure i.

Figure 3 is a sectional view of a process cartridge to which the first embodiment of the present invention has been applied.

Figure 4 is a schematic, perspective and external view of the process cartridge illustrated in Figure i.

Figure 5 is a right-hand side view of the process cartridge illustrated in Figure 1.

Figure 6 is a left-hand side view of the process cartridge illustrated in Figure i.

Figure 7 is a perspective external view of the process cartridge illustrated in Figure 1.

Figure 8 is a perspective external view of the process cartridge illustrated in Figure 1, as seen from underneath.

Figure 9(a) is a perspective external view of the cleaning unit of the process cartridge illustrated in Figure 1, and Figure 9(b) is a perspective external view of the developing unit of the process cartridge illustrated in Figure i.

Figures 10 17 are side views, which depict steps for installing the process cartridge illustrated in Figure 1 into the main assembly of the image forming apparatus, or removing it therefrom.

Figure 18 is a perspective view of a portion of the interior of the apparatus main assembly.

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Figure 19(a) is a perspective view of a different portion of the interior of the apparatus main assembly, and Figure 19(b) is a side view of another interior portion of the apparatus main assembly.

Figures 20 and 21 are side views of different process cartridge to which the first embodiment of the present invention has been applied.

Figures 22 25 are side views of different 10 process cartridges to which the first embodiment of the present invention has been applied.

Figures 26 and 27 are sectional views of the portion of the process cartridge which depict how contact points remain in contact with the corresponding contact members.

Figure 28 is a side view of another process cartridge to which the first embodiment of the present S"invention has been applied.

DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferable embodiments of the present invention will be described.

Figure 1 is a sectional view of an embodiment of an electrophotographic image forming apparatus according to the present invention, and illustrates the structure thereof. Figure 2 is a perspective external view thereof. Figures 3 8 are drawings of -6the process cartridge to which the first embodiment of the present invention has been applied, wherein Figure 3 is a cross-sectional view; Figure 4, a schematic, perspective and external view; Figure 5, a right-hand side view; Figure 6, a left-hand side view; Figure 7, a perspective view as seen from above; and Figure 8 is a perspective view as seen from underneath.

[Electrophotographic Image Forming Apparatus A and Process Cartridge B] 10 To begin with, referring to Figures 1 and 2, an electrophotographic image forming apparatus, to which the first embodiment of the present invention has been applied, will be described. Figure 3 is a side view of a process cartridge B.

Referring to Figure 1, this electrophotographic image forming apparatus A is of a type which g.

forms an image on recording medium through the electrophotographic image forming process. First, a toner image is formed on a drum shaped electrophotographically sensitive member (hereinafter, photosensitive drum) as an image bearing member.

Meanwhile, a sheet of recording medium 2 placed in a cassette 3a is conveyed, being thereby fed out, by a conveying means 3 comprising a pair of pickup rollers 3b and 3c, and a pair of registration rollers 3d and 3e, and the like, in synchronism with the toner image formation. Next, a voltage is applied to a transfer roller 4 as transferring means, whereby the toner image formed on the photosensitive drum, which a process cartridge B comprises, is transferred onto the recording medium 2. Then, the recording medium having received the toner image is delivered to a fixing means 5. This fixing means 5 comprises a driving roller 5c and a fixing roller 5b containing a heater and applies heat and pressure to the recording medium 2, which is passed through the fixing means whereby the transferred toner image is fixed. Next, the recording medium 2 now be ring the fixed toner image conveyed and discharged into a discharge tray 6, through a sheet-reversing path 3j, by a group of discharging roller pairs 3g, 3h and 3i. This discharge tray 6 is provided on the top surface of the apparatus A main assembly. The apparatus A comprises also a pivotable flapper 3k and a discharge roller pair 3m, and when this flapper 3k is operated, the recording medium 2 can be discharged without being flipped over through the discharge roller pair 3m, without going through the sheet-reversing path 3j.

In the process cartridge B, the surface of a photosensitive drum 7 as the image bearing member with a photosensitive layer 7e (Figure 26) is uniformly charged by applying a voltage to a charging roller 8, which is a charging means, while the photosensitive drum 7 is rotated. Next, a laser beam carrying the

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-8image data is projected by an optical system 1 onto the photosensitive drum 7 through an exposure opening 9, whereby a latent image is formed on the photosensitive drum 7. This latent image is developed with toner by a developing means 9.

The charging roller 8 is placed in contact with the photosensitive drum 7 to charge the photosensitive drum 7, wherein this charging roller 8 is rotated by the rotation on the photosensitive drum 7. The developing means 9 develops the latent'image formed on the photosensitive drum 7, by supplying the toner to the photosensitive drum 7, on the regions to be developed. The optical system 1 comprises a laser diode la, a polygon mirror Ib, a lens Ic, and a full reflection mirror ld.

o• •In this developing means 9, as a developing eoee roller 9c, in which a magnet is fixed, is rotated, a *oO** layer of toner triboelectrically charged by a developing blade 9d is formed on the surface of the developing roller 9c. The toner is supplied from this toner layer to the photosensitive drum 7, on the region to be developed. As the toner is transferred onto the photosensitive drum 7 in correspondence with the latent image, the latent image is visualized.

This developing blade 9d regulates the amount of the toner coated on the peripheral surface of the developing roller 9c. Also, a stirring member 9e for circulating the toner is rotatively mounted adjacent to the developing roller 9c.

Next, a voltage with a polarity opposite to that of the toner image is applied to the transfer roller 4, whereby the toner image on the photosensitive drum 7 is transferred onto the recording medium 2. Then, the residual toner on the photosensitive drum 7 is removed by a cleaning means 10. The cleaning means 10 comprises an elastic 10 cleaning blade 10a, and the toner remaining on the o. photosensitive drum 7 is scraped off by the elastic cleaning blade 10a to be collected in a waste toner collector The process cartridge B is formed by combining: a toner chamber portion 11 of the cartridge frame (hereinafter toner chamber frame), which constitutes a portion of the toner container lla for S: storing the toner; a developing chamber portion 12 of the frame (hereinafter, developing chamber frame), which contains the developing means such as the developing roller 9c; and a cleaning means portion 13 of the frame (hereinafter, cleaning means frame), which comprises the photosensitive drum 7, cleaning blade 10a, and the like. This process cartridge B is removably installed in the apparatus A main assembly.

The process cartridge B is provided with an exposure opening 9, which allows the light beam carrying the image data to be irradiated onto the photosensitive drum 7, and a transfer opening which allows the photosensitive drum 7 to face directly the recording medium 2.

Next, the structure of the housing of an embodiment of the process cartridge B according to the present invention will be described. This process cartridge B in accordance with the present invention is assembled in the following manner. First, the *oo* 9 9 10 toner chamber frame 11 and developing chamber frame 12 are joined. Then, the cleaning means frame 13 is rotatively attached to the structure formed by joining the preceding two frame portions, completing thereby a 9*e 9. 9 cartridge housing. Next, the aforementioned photosensitive drum 7, charging roller 8, developing oo •means 9, cleaning means 10 and the like are disposed within the housing to complete the process cartridge 99 99 B. The process cartridge B is removably installed in a cartridge installing means provided within the apparatus main assembly 14.

[Structure of Housing of Process Cartridge B] The housing of the process cartridge B according to the present invention is constructed by joining the toner chamber frame 11, developing chamber frame 12, and cleaning means frame 13, and its structure will be described below.

Referring to Figures 3 and 9, the toner -11chamber frame 11 comprises a toner storing container portion 9a, in which the toner sending member 9b is mounted. The developing roller 9c and developing blade 9d are mounted on the developing chamber frame 12, and the stirring member 9e, which circulates the toner within the developing chamber, is rotatively mounted adjacent to the developing roller 9c. The aforementioned toner chamber frame 11 and developing chamber frame 12 are melt-welded (by the ultrasonic 10 welding in this embodiment) to form a developing unit D as an integral second frame member (refer to Figure The photosensitive drum 7, charging roller 8, too:% 5e° S and cleaning means 11 are mounted on the cleaning means frame 13. Further, a drum shutter member 18, which covers and protects the photosensitive drum 7 when the process cartridge B is out of the apparatus A S: main assembly, is attached to the cleaning means portion 13 of the frame to form a cleaning unit C as the first frame member (refer to Figure Then, the developing unit D and cleaning unit C are joined with a joining member 22 to complete the process cartridge B. More specifically, referring to Figure 9, an axis 20 is provided at the end of an arm portion 19 formed at each of the longitudinal ends of the developing chamber portion 12 of the frame (refer to Figure On the other hand, a recessed -12portion 21, in which the axis 20 is fitted to fix the positional relationship between the developing D and cleaning unit C, is provided at each of the longitudinal ends of the cleaning means portion 13 of the frame (refer to Figure The joining member 22 is mounted on the cleaning means portion 13 of the frame by inserting the axis 20 into the recessed portion 21, whereby the developing and cleaning units D and C are joined in a manner so as to pivot relative 10 to each other about the axis 20, allowing thereby the developing roller 9c to be pressed toward the photosensitive drum 7 due to the weight of the developing unit D itself. Also, the joining member 22 is provided with a compression spring 22a, so that the developing chamber frame 12 is pressed downward to reliably press the developing roller 9c toward the oo photosensitive drum 7. Further, a spacer ring 9f is ~.provided at each of the longitudinal end portions of the developing roller 9, wherein this ring 9 is pressed on the photosensitive drum 7 to keep a predetermined distance (approximately 300 pm) between the photosensitive drum 7 and developing roller 9c.

As for the connection between the developing unit D and cleaning unit C with the use of the joining member 22, it has been disclosed in a Laid-Open Japanese Patent Application No. 18920/1992 (Laid-open on Oct. 29, 1992).

-13- [Structure of Guiding Means of Process Cartridge B] Next; guiding means, which guides the cartridge B when the cartridge B is installed into the apparatus A main assembly or removed therefrom, will be described referring to Figures 4 9, wherein Figure 5 is a right-hand side view of the cartridge B relative to the direction of an arrow mark X, in which the cartridge B is inserted into the apparatus A main assembly (right-hand side as seen from the developing 10 unit D side), and Figure 6 is a left-hand side view of the same.

:i As is evident from the drawings, the guiding means, which serves as a guide when the process cartridge B is inserted into the apparatus main assembly 14 or removed therefrom, is provided on each of the longitudinal end surfaces of the housing 100.

This guiding means comprises a doweled portion 13a as a first guiding member, a long guide 12a as a second guiding member, and s short guide 13b as a third guiding member.

The projection or doweled portion 13a is a cylindrical member for rotatively supporting a drum shaft 7a, which supports the photosensitive drum 7, and is provided on each of the lateral surfaces of the cleaning means frame 13. The long guide 12a is provided on each of the longitudinal end surfaces of the developing chamber frame 12, and bridges the -14surfaces of the developing chamber frame 12 and cleaning means frame 13. The short guide 13b is provided on each of the longitudinal end surfaces of the cleaning means frame 13, above the doweled portion 13a.

The long guide 12a extends in the direction (arrow X direction), in which the cartridge B is inserted, and its angle is set to be substantially equal to an angle at which the process cartridge B is 10 inserted. The doweled portion 13a is disposed so as to be fallen in the path of the imaginary extension of the long guide 12a in the cartridge inserting direction, and the short guide 13b is substantially parallel to the long guide 13a. The doweled portion 13a, second guide member 12a, third guide member 13b are also provided on the longitudinal side surface opposite to the one illustrated in Figure 10, and S. their configuration and positions are the same as those shown in Figure 10. These three guiding members project substantially the same distance from the cleaning means frame 13 and developing chamber frame 12, which are in the same plane.

Hereinafter, more detailed description will be given.

The doweled portion 13 as the first guiding member is provided on each of the lateral surfaces C1 (right-hand side 13c) and C2 (left-hand side 13d) of the cleaning unit C, wherein the side C1 is the righthand side portion 13c of the cleaning means frame 13, relative to the axial direction of the photosensitive drum 7, as the cartridge B is seen from the developing unit D side (as the cartridge B is seen from the downstream side of the cartridge B inserting direction). The other side C2 is the left-hand side portion of the cleaning means frame 13, relative to the axial direction of the photosensitive drum 7.

This doweled portion 13a is a cylindrical member, which projects from each of the longitudinal end surfaces 13c and 13d of the cleaning means frame 13 in the axial direction of the photosensitive drum 7. The drum shaft 7a is suppbrted by this cylindrical member 13a, which fits around the drum shaft 7a. In other words, the drum shaft 7a is guided by the guiding member 16a, which will be described later, with the cylindrical member 13a being interposed, and then, the position of the drum shaft 7a is fixed by a groove 16a5.

The long guide 12a as the second guide member is provided on each of the longitudinal end surfaces D1 (right-hand portion 12c) and D2 (left-hand side 12d) of the developing unit D, wherein one surface, Dl, of the lateral portion is the right-hand portion 12c, relative to the axial direction of the photosensitive drum 7, of the developing chamber frame -16portion 12, and the other surface, D2, is the lefthand side portion 12d, relative to the axial direction of the photosensitive drum 7, of the developing chamber frame portion 12. The long guide 12a is disposed away from the cylindrical member 13a, being on the upstream side of the cylindrical member 13a, relative to the cartridge inserting direction (arrow X direction). More precisely, the long guide 12a is disposed within a region 1 formed between the top and bottom imaginary lines 11 and 12 (Figure 5) extended parallelly in the inserting direction and tangentially from the peripheral surface of the cylindrical member 13a, and this long guide 12a bridges between the *developing chamber frame portion 12 and cleaning means frame portion 13, with its inserting end portion 12al extending over the lateral surface area of the cleaning frame portion 13 (by an approximate distance Sof 1 mm to 3 mm).

The short guide 13b as the third guiding member is provided on the lateral surfaces 13c and 13d of the cleaning unit C, above the cylindrical member 13a. More specifically, the short guide 13b is substantially directly above the cylindrical member 13a as seen from the cartridge inserting direction.

In other words, the short guide 13b is disposed within the region 15 formed between two parallel lines 13 and 14, which are drawn in such a manner as to be tangent -17to the peripheral surface of the cylindrical member 13a and substantially perpendicular to the cartridge inserting direction (arrow X direction). In addition, the short guide 13b is substantially parallel to the long guide 13a.

Here, typical measurements of the guiding members will be listed.

The first guide member 13a is approximately 10.0 mm in diameter (tolerable range of 7.5 mm to 10.0 10 mm); the second guide member 12a, approximately 36.0 mm in length (tolerable range of 15.0 mm to 41.0 mm) and approximately 8.0 mm in width (tolerable range of mm to 10.0 mm); and short guide 13b is approximately 10.0 mm in length (tolerable range of' 3.0 mm to 17.0 mm) and approximately 4.0 mm (tolerable range of 1.5 mm to 7.0 mm) in width. Further, the distance between the peripheral surface of the first guide member 13a and the inserting end portion 12al of the second guiding member 12a is approximately 9.0 mm.

The distance between the peripheral surface of the first guiding member 13a and the bottom end tip 13bl of the third guiding member 13b is approximately mm (tolerable range of 5.5 mm to 9.5 mm).

Next, a regulatory contact portion 13e and a disengagement contact portion 13f, which are provided on the top surface 13d of the cleaning unit C, will be described. Here, the top surface means such a portion -18of the leaning unit C surface that is going to face upward when the process cartridge B is installed into the apparatus A main assembly. In this embodiment, it is the top surface 13i of the cleaning unit C.

The regulatory contact portion 13e and disengagement contact portion 13f are provided on each of the lateral end portions 13c and 13d of this surface 13i. This regulatory contact 13e fixes the position of the process cartridge B in the apparatus A 10 main assembly. More specifically, when the process cartridge B is inserted into the apparatus A main :'-assembly, the contact 13e comes in contact with a fixing member 25 provided on the apparatus A main assembly (Figures 10 17), whereby the position of the process cartridge B is regulated. The disengagement contact portion 13f displays its function when the process cartridge B is removed from

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the apparatus A main assembly. More specifically, when the process cartridge B is taken out of the apparatus A main assembly, it comes in contact with the fixing member 25 to permit a moment to function to smoothly remove the cartridge B. The steps for installing or removing the process cartridge B will be described later with reference to Figures 10 17.

Describing in more detail, a recessed portion 13g is provided on the cleaning unit C, on the top surface 13i of the cleaning unit C, at each of the -19lateral edges relative to the cartridge inserting direction. This recess portion 13g is provided with: the first slanted surface 13gl, which extends upward toward the rear from the leading end of the cartridge B relative to the inserting direction (arrow X direction); the second slanted surface 13g3, which extends downward toward the rear from the top end 13g2 of the slanted surface 13g3; and the fourth slanted surface 13g5, which extends further downward toward 10 the rear from the bottom end 13g4 of the slanted surface 13g3. At the bottom end 13g6 of the slanted surface3 13g5, a wall 13g7 is provided. The second slanted surface 13g3 corresponds to the regulatory contact portion 13e, and the wall 13g7 corresponds to the disengagement contact portion 13f.

Here, the typical measurements of the portions described above will be listed.

SC" The regulatory contact portion 13e is angled by 0 degree relative to the horizontal direction 1 of the cartridge B in the apparatus A main assembly, and is approximately 6.0 mm in length (tolerable range of mm to 8.0 mm). The disengagement contact portion 13f is slanted by 91 (approximately 45 degrees) relative to the horizontal direction 1, and is approximately 10.0 mm in length (tolerable range of mm to 15.0 mm).

Next, the steps for installing the process cartridge B into the apparatus A main assembly, or removing it therefrom, will be described with reference to Figures 10 19.

Let it be assumed that the process cartridge B structured as described above can be installed into the cartridge accommodating means provided within the apparatus A main assembly, and can be removed therefrom.

.Referring to Figures 18 and 19, as an operator opens a pivotal cover 15, a cartridge accommodating space S, and left and right cartridge installation guides 16, which are mounted on the corresponding sides of the apparatus A main assembly, are exposed.' Each of the cartridge installation guides 16 comprises a pair of guide portions of its own, that is, a first guide portion 16a and a second guide portion 16b, which correspond to the same on the S* opposite side. The installation of the process cartridge B into the apparatus A main assembly is accomplished by inserting the process cartridge B along the guide portions 16a and 16b and closing the cover 15. As for the inserting direction of the cartridge B, it is a direction which intersects with the axial line of the photosensitive drum 7; more specifically, such a direction that is substantially perpendicular to the axial line of the photosensitive drum 7 as illustrated in Figures 10 17. In this -21case, the cleaning unit C side is the leading side and the developing unit D side is the tailing side.

A recessed portion 17 is provided on the cartridge B, which makes it easier for an operator to hold it during its installation or removal (see Figure 3).

Further, the process cartridge B comprises a drum shutter 18 (see Figure the movement of which I *is linked to the movement of the cartridge B during 10 its installation or removal. When the cartridge B is removed from the apparatus A main assembly, the shutter 18 is closed to protect the portion of the photosensitive drum 7 which faces the transfer opening. The shutter 18 is supported by an arm 18a, and the pivotal cover 15 pivots about a pivotal point (Figure i).

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The first guide portion 16a is the bottom o: portion of the guide member 16, and guides the long guide 12a and cylindrical member 13a provided on the process cartridge B side. This first guide portion 16a comprises a main guide portion 16al, a stepped portion 16a2, a recessed portion 16a3, an auxiliary guide portion 16a4, and a positioning groove 16a5, which are disposed in this order from the upstream side toward the downstream relative to the inserting direction. The main guide portion 16al guides the long guide 12a and cylindrical member 13a. The -22auxiliary guide portion 16a4 guides the cylindrical member 13a into the positioning groove 16a5. The positioning groove 16a5 is where the cylindrical member 13a is fitted to regulate the position of the cartridge B in the apparatus A main assembly. The second guide portion 16b is the upper portion of the guide member 16, and comprises a slanted surface 16bl and a recess 16b2, which are disposed in this order from the upstream side toward the downstream relative to the inserting direction.

Further, in the cartridge accommodating space of the apparatus A main assembly, a fixed member (member for regulating the rotation) is provided on the left and right sides. It is fixed to a stay 27.

This fixed member 25 comes in contact with the aforementioned regulatory contact portion 13e to regulate the clockwise rotation of the cartridge B.

More specifically, the cartridge B is accurately positioned in the apparatus A main assembly as the cylindrical member 13a fits into the groove 16a5 and the regulatory contact 13e comes in contact with the fixed member 25. Further, when the cartridge B is taken out, the fixed member 25 comes in contact with the disengagement contact portion 13f to facilitate the smooth removal of the cartridge B.

Further, in the cartridge accommodating space S, a pressing member 26 is disposed on the left and -23right sides. This pressing member 26 pressed in the clockwise direction by the elastic force of a coil spring 26a is rotatable about a fulcrum 26b, and elastically presses the top surface of the cartridge B, whereby the cartridge B is prevented from being vibrated when the apparatus A is subjected to vibration or the like.

Next, the relationship between the :installation guide 16 provided on the apparatus A main 10 assembly and the guide members 12a, 13a and 13b provided on the cartridge B, during the installation or removal of the cartridge B, will be described with reference to the drawings. Figures 10 15 are schematic drawings, which depict the steps for installing the process cartridge B from the beginning of the cartridge installation to the moment when the process cartridge B is finally positioned in a o predetermined location. In Figures 10 and 15, the full side view of the process cartridge B is depicted with a solid line, and the installation guide member of the apparatus main assembly is depicted with a double dot chain line (imaginary line). In Figures 11 14, which depict intermediary steps of the cartridge installation, only the guide members of the process cartridge B are depicted with the solid line, and the other portions are depicted with the double dot chain lines.

-24- First, referring to Figure 10, at the beginning of the cartridge B installation into the apparatus A main assembly, the cylindrical member 13a and long guide 12a of the cartridge B are guided by the guide portion 16a in such a manner as to slide thereon. At this moment, the short guide 13b is not guided by the guide portion 16a, being away from it by a predetermined distance 1 (in this embodiment, approximately 2.0 mm to 4.0 mm).

Also at this moment, the pressing member 26 rotates upward following the slanted surface 13i provided on the top surface of the cartridge B, so that it does not interfere with the cartridge installation. As the cartridge B is being further inserted, the pressing member 26 keeps on sliding on o the top surface of the cartridge B, checking thereby the upward movement of the cartridge B. Even after the cartridge B has been installed in the apparatus A, the pressing member 26 keeps on pressing on the top surface of the cartridge B as long as the cartridge B is in the apparatus A.

Next, when the process cartridge B has been further inserted and is in the state depicted in Figure 11, the cylindrical member 13a is ready to pass the stepped portion 16a2 provided on the first installation guide portion 16a and to move onto the recess portion 16a3 provided also on the first installation guide portion 16a. This recessed portion 16a3 of the guide portion 16a is to let go the long guide 12a when the process cartridge B is inserted to a predetermined point (Figure 15), and its depth m (in this embodiment, approximately 4.0 mm to 8.0 mm) is set to be larger than the aforementioned distance 1 (1 It should be noted that at this moment, the short guide 13b is not in contact with the second guide portion 16b (16bl).

Next, as the process cartridge B is further inserted till the state depicted in Figure 12 is realized, the short guide 13b makes contact with the guide portion 16b before the cylindrical member 13a of the cartridge B reaches the bottom of the recessed portion 16a3. In other words, at this time, both the long and short guides 12a and 13b serve as the insertion guide, whereby the shock, which might be imparted on the cartridge B by the stepped portion or the like, is reduced.

As the process cartridge B is further inserted, the state illustrated in Figure 13 is realized. In this state, the trailing end of the long guide 12a of the process cartridge B is at the edge of the recessed portion 16a3 of the first guide portion 16a, and the cylindrical member 13a of the process cartridge B is in contact with the auxiliary guide portion 16a4, being ready to follow the guide portion -26- 16a4. Next, the cylindrical member 13a and short guide 13b of the process cartridge B are guided by the first guide portion 16a and second guide portion 16b, respectively (Figure 14).

Next, as the cartridge B is further inserted and the state illustrated in Figure 14 is realized, the short guide 13b comes to the recessed portion 16b2 of the second guide portion 16b. For a short period in which this short guide 13b drops into the recessed portion 16b2, only the cylindrical member 13a is in A. contact with the apparatus A main assembly, at the auxiliary guide portion 16a4; therefore, the process cartridge B slightly rotates in the counterclockwise Sdirection, and lastly, the cylindrical member 13a drops into the groove 16a5 of the guide portion 16a A A(Figure 15). At substantially the same time, the regulatory contact portion 13c provided on the cleaning means frame portion 13 comes in contact with the rotation regulating portion 25a (Figure 15) of the fixed member 25 fixed to the apparatus A main assembly. As a result, the overall position and orientation of the process cartridge B within the apparatus A is fixed. In this state, the position of the process cartridge B is fixed by a single point, that is, the center (cylindrical member 13a) of the process cartridge B, and the other guides (long and short guides 12a and 13b) are not in contact with any -27portion of the installation guide member 16 of the apparatus A main assembly; therefore, the position of the cartridge B is accurately fixed.

The positional relationship between the regulatory contact portion 13e and rotation regulating portion 25a is such that the moment, which is generated on the process cartridge B as the process cartridge B is driven, is received by the contact between regulatory contact portion 13e and rotation 10 regulating portion 25a. The distance between the regulatory contact portion 13e and the center of the cylindrical member 13a, and the distance between the rotation regulating portion 25a and the center of the cylindrical member 13a are longer than the distance 0* 0 between the long guide 12a and the center of the o*°0* cylindrical member 13a, and the distance between the short guide 13b and center of the cylindrical member 13a. Therefore, the orientation of the process cartridge B remains more stable when the process cartridge B is driven.

In a state shown in Figure 15, a helical gear 7b provided on the photosensitive drum 7, at one of the axial ends, engages with a driving helical gear 28 provided on the apparatus A side. Thus, the driving force is transmitted from the apparatus A main assembly to the photosensitive drum by way of the gears 28 and 7b, wherein as the driving force is -28transmitted from the gear 28 to gear 7b, the cartridge B is subjected to a force that works in the clockwise direction. However, the movement generated on the cartridge B is regulated by the contact portion 13e.

The pressing member 26 presses down the process cartridge B from above. Therefore, even if the cylindrical member 13a fails to drop into the groove 16a5 of the main A assembly, a moment is generated about the contact point between the rotation 10 regulating portion 25a and contact portion 13e, whereby the cylindrical member 13a is caused to drop into the groove 16a5.

Next, referring to Figures 16 and 17, the steps for taking the process cartridge B out of the apparatus A will be described. In the drawing, the o °0 direction indicated by an arrow Y is the direction in *oo 0 0000 which the process cartridge B is removed.

Referring to Figure 16, when the process cartridge B is to be removed from the apparatus A, the operator grabs a handle portion 17 (to provide the handle, recessed portions, are formed on the cartridge B) and lifts the cartridge B by the handle portion 17 (direction of an arrow whereby the process cartridge B is rotated counterclockwise about the cylindrical member 13a. As a result, the regulatory contact portion 13f of the process cartridge B makes contact with the disengagement contact portion 25b of -29the fixed member 25 provided on the apparatus A main assembly. As the process cartridge B is further lifted, it is rotated about the contact point D between the regulatory contact portion 13f and disengagement contact portion 25b. As a result, the cylindrical member 13a is lifted out of the groove 16a5. At this moment, the engagement between the drum gear 7b and driving gear 28 is broken. In this state, the process cartridge B can be pulled straight out of 10 the apparatus A, following the steps depicted in Figures 14, 13, 12, 11 and 10 in that order. As will be understood, the recessed portions are advantageous to facilitate the grabbing action.

A9 described above, according to this embodiment, the long guide as the second guide member is extended in the cartridge inserting direction in such a manner as to bridge the lateral surfaces of the developing unit D and cleaning unit C; therefore, the process cartridge is prevented from wobbling during the installation or removal. As a result, the cartridge installation becomes more reliable, which improves the operational efficiency.

The guiding means, which serves as the guide when the process cartridge is inserted into the apparatus main assembly or removed therefrom, is constituted of three guide members: cylindrical member 13a, long guide 12a, and short guide 13b, and the process cartridge B is guided by at least two guides during its installation or removal; therefore, even if there is a stepped portion or the like on the installation guide members of the apparatus main assembly, the shock, to which the process cartridge might be subjected, is cushioned.

The position of the process cartridge is fixed by the rotation regulating portion 25a oriented to control the moment, which is generated on the 10 cartridge as the cartridge is driven, and the o :cylindrical member 13a, whereas the other guides (long :oo and short guides 12a and 13b) remain in non-contact with the guide members of the apparatus main assembly; therefore, the orientation of the process cartridge B o 15 remains more stable while the image forming apparatus driven (during the image formation).

oo* As for the guiding means for installing or removing the cartridge, the embodiment described above exemplifies a guiding means comprising three guide members positioned at different locations. However, the present invention is not limited to this example, but instead, it may be a guiding means comprising at least a cylindrical member as the first guide member, and a long guide as the second guide member, or a guiding means comprising an additional guide member or guide members besides the three mentioned above. Such an arrangement can also stabilize the cartridge during -31the installation or removal, and improves the operational efficiency.

Next, referring to Figures 20 and 21, a series of steps other than the aforementioned ones for installing or removing the process cartridge B will be described, wherein a member with the same function as the one in the preceding embodiment is given the same reference, and the description thereof is omitted for simplicity.

o 10 In this embodiment, the process cartridge B comprises a pair of shafts 40 as positioning portions, which project from the corresponding lateral surfaces e:oe of the cartridge frame in line with the rotational axis 7a of the photosensitive drum 7a (Figure 20 shows 15 only one side), and also, guide members 16, which are disposed on the corresponding left and right sides.

The guide member 16 is provided with a guide groove 16i, which extends diagonally downward and guides the S-positioning shaft 40 when the cartridge B is installed. There is a recessed portion 16k at the deepest end of the guide groove 16i. As the positioning shaft 40 drops into this recessed portion 16k, the position of the cartridge B in the apparatus is fixed.

In other words, the position of the process cartridge B in the apparatus A is fixed as it is inserted into the apparatus A, allowing its -32positioning shafts 40 projecting from the corresponding lateral surfaces of the cartridge frame to follow the corresponding guide grooves 16i till the shafts 40 drop into the corresponding positioning recesses 16k.

Referring to Figures 2 and 21, also in this embodiment, the regulatory contact portion 13e and disengagement contact portion 13f are on the top portion of the cartridge frame, but the rotation regulating portion 25a and disengagement contact S: portion 25b are integrated into a single piece.

*oo.

In other words, a recessed portion 13g is provided on the top surface of the process cartridge B, and two surfaces of this recessed portion 13g serve as the regulatory contact portion 13e and disengagement contact portion 13f, respectively. The image forming apparatus A is provided with also the fixed member 25, which is disposed so as to be above the installed process cartridge B and to fit into the recessed portion 13g. Two surfaces of this fixed member 25 serve as the rotation regulating portion and disengagement contact portion With such an arrangement as described above in place, when the process cartridge B is installed into the apparatus A main assembly, the regulatory contact portion 13e makes contact with the rotation regulating portion 15a as shown in Figure 20. When -33the process cartridge B is taken out, the disengagement contact portion 13f makes contact with the disengagement contact portion 25b as the operator grabs and lifts the cartridge B, whereby the cartridge B is rotated about the contact point D. As a result, the cylindrical member 13a is lifted out of the groove 16a5, and the engagement between the drum gear 7b and driving gear 28 is broken.

Since the fixed member 25 is not in the path 10 of the recording medium, it is unnecessary to be concerned about its interference withthe recording :ooe medium; therefore, there is no limitation regarding the component positioning.

Further, a single member integrally comprises both the rotation regulating contact portion 25a and disengagement contact portion 25b; therefore, a more precise component can be produced; the component cost can be reduced; and the positional accuracy can be improved.

Also, this embodiment exemplifies a case in which the fixed member 25 is disposed so as to be positioned above the installed process cartridge B.

However, this fixed member 25 may be disposed so as to be positioned on the lateral side of the installed process cartridge B.

Next, referring to Figures 22 and 23, another sequence of steps for installing or removing the -34process cartridge B will be described.

Referring to Figure 22, in this embodiment, the regulatory contact portion 42 is formed on the top surface of the process cartridge B frame, at the leading end portion relative to the direction in which the process cartridge B is inserted into the image forming apparatus A. This regulatory contact portion 42 makes contact with the rotation regulating portion 41, which will be described later. Also, on the 0 10 bottom surface of the cartridge B frame, the 0disengagement contact portion 44 is formed. This disengagement contact portion 44 makes contact with the disengagement projection 43, which will be described later.

o* 00 15 Also referring to Figure 22, the apparatus

A

comprises: a rotation regulating portion 41, which is disposed in such a manner that as the process cartridge B is inserted along the guide groove 16i and the positioning shaft 40 drops into the recessed portion 16k, it is positioned above the regulatory contact portion 42; and the disengagement projection 43, which is disposed so as to be positioned below the disengagement contact portion 44.

The process cartridge B comprises the drum gear 7b, which is mounted on the rotational shaft 7a of the photosensitive drum 7. This drum gear 7b engages with the driving gear 28 provided on the apparatus A main assembly, before the positioning shaft 40 of the cartridge B drops into the recessed portion 16k. The driving force is transmitted to the photosensitive drum 7 through this engagement. At this time, as the gears 7b and 28 engage, a clockwise moment about the positioning shaft 40 is generated on the process cartridge B by a force F exerted by the operator for engaging the gears 7b and 28. The regulatory contact portion 42 of the process cartridge 10 B is caused to contact the rotation regulating portion 41 by this moment, whereby the orientation of the process cartridge B is maintained.

too.

On the other hand, referring to Figure 23, 55*0 S9.when the process cartridge B is removed, the operator 9* 5° 15 first grips the handle portion of the cartridge B and pull this portion upward, which causes the process cartridge B to rotate counterclockwise about the positioning shaft 40. As a result, the disengagement contact portion 44 makes contact with the disengagement projection 43. Next, as the operator pulls the process cartridge further upward, the process cartridge B is rotated about the contact point D between the contact portions 44 and 43 this time.

In other words, the process cartridge B functions like a lever, the fulcrum of which is the contact point D; therefore, the positioning shaft 40 is lifted out of the positioning recessed portion 16k, and at the same -36time, the engagement between the drum gear 7b and driving gear 28 is broken. In this state, the process cartridge B can be pulled straight out of the apparatus A main assembly along the guide groove 16i.

When the contact portions 42 and 44 of the process cartridge B, and the rotation regulating portion 41 and disengagement contact portion 43 of the image forming apparatus A main assembly are constructed as described above, the process cartridge .:go B can be properly installed; its orientation can be properly maintained; and also, the gears can be easily disengaged during the cartridge removal.

Next, referring to Figures 24 and 25, another sequence of steps for installing or removing the process cartridge B will be described.

This embodiment depicted in Figures 24 and is different from the embodiment depicted in Figures 22 and 23 in that the disengagement contact portion 44 of the process cartridge B is disposed to be on the lateral surface of the cartridge frame, and the disengagement contact portion 43 on the image forming apparatus A side, with which this contact portion 44 makes contact, is positioned on the internal lateral surface of the apparatus main assembly.

In other words, a recessed portion 45 is formed on each of the lateral surfaces of the cartridge frame, wherein one surface (the top surface -37of the recessed portion 45) is used as the disengagement contact portion 44. As for the disengagement contact portion 43, they project into the cartridge accommodating space S from the corresponding predetermined locations on the corresponding lateral walls of the space S.

When such an arrangement as described above is made, not only can the same effects as the preceding embodiments be obtained, but also the number 10 of requirements regarding the component positioning o can reduced. More specifically, referring to Figure the contact portion 44 makes contact with the contact projection 43, and the contact point between them serves as the rotational center of the cartridge 15 B. This contact portion 44 and contact projection 43 are not in the recording medium path; therefore, it is unnecessary to be concerned about their interference with the recording medium, which in turn reduces the number of restrictions regarding the component positioning.

[Structure of Electrical Contact Points] Hereinafter referring to Figures 5, 8, 9 and 19, the structure of the contact point, which makes electrical connections between the process cartridge

B

and the image forming apparatus A main assembly when the former is installed into the latter, wil] be described.

-38- The process cartridge B is provided with a plurality of electrical contact points: (1) Electrically conductive grounding contact point 119 electrically connected to the photosensitive drum 7 to ground the drum 7 through the apparatus main assembly A; Electrically conductive charging bias contact point 120 electrically connected to the charging roller shaft 8a; Electrically conductive developing bias contact point 121 electrically 10 connected to the developing roller 9b in order to oooapply a developing bias from the apparatus main assembly A; and Electrically conductive toner detecting contact point 122 electrically connected to an antenna wire (line) in order to detect the amount of the remaining toner. All of these four contact points 119 122 are exposed on the lateral surface (right-hand side) of the cartridge frame, with intervals large enough to prevent electrical leakage among them. It should be noted here that the toner detecting contact point 122 doubles as a cartridge detecting contact point for detectingthe presence (or absence) of the process cartridge within the apparatus A main assembly.

The grounding contact point 119 is constituted of the electrically conductive axial shaft 7a of the photosensitive drum 7, or an electrically conductive insert molded in the shaft 7 of resin -39material. In this embodiment, it is constituted of a metallic shaft 7a of iron or the like. The other contact points 120, 121 and 122 are approximately 0.i mm to 0.3 mm thick electrically conductive metallic pieces, which are planted on the surface so as for their leg portions to reach into the process cartridge interior. The charging contact point 120 is exposed on the driving side surface (lateral side Cl) of the

V..

cleaning unit C, and the developing contact point 121 ••go 10 and toner detecting contact point 122 are exposed on the driving side surface (lateral side Dl) of the developing unit D.

More specifically, in this embodiment, the helical gear 7b is provided at one end of the 15 photosensitive drum 7 in the axial direction of the drum 7 as described before. This helical gear 7b engages with the helical gear 28 provided on the apparatus A main assembly to rotate the drum 7. As this helical gear 7b rotates, it generates a thrust (in the direction of an arrow d in Figure 26), pressing thereby the drum 7, which is mounted on the cleaning means frame portion 13 with the allowance of some play in its longitudinal direction, toward the direction of the helical gear 7b. As a result, one 7bl of the lateral surfaces of the helical gear 28 remains in contact with the internal surface 13b] of one 13b of the lateral surfaces of the cleaning means frame portion 13 of the cartridge frame, whereby the position of the drum 7 within the cartridge B in the axial direction is regulated. The grounding contact point 119 and charging bias contact point 120 are exposed on the one 13b of the lateral surfaces of the cleaning means portion 13 of the frame, wherein the grounding contact point 119 is at the end of the drum shaft 7a, and projects outward slightly (approximately 0.8 mm) beyond the end of the aforementioned 10 cylindrical member 13a. This drum shaft 7a is put ~through the drum cylinder 7d (aluminum cylinder in this embodiment) covered with a photosensitive layer 7e, and is supported at each end by the cylindrical member 13a, which in turn is supported on the lateral 15 walls 13c and 13d. The drum cylinder 7d and shaft 7a are connected with a grounding plate 7f, which is in contact with both the internal surface 7dl of the drum cylinder 7d and peripheral surface 7al of the shaft 7a.

The charging bias contact point 120 is located almost directly above the long guide 12, that is, adjacent to the cleaning means portion 13 of the frame, which supports the charging roller 8 (Figure Also, the charging bias contact point 120 is electrically connected to the charging roller shaft 8a through an electrically conductive member 120a, which is in contact with the charging roller shaft 8a.

-41- Next, the developing bias contact point 121 and toner detecting contact point 122 will be described. These two contact points 121 and 122 are located on one surface, Dl, of the lateral surface of the developing unit D, that is, the same side as the lateral surface 13b of the cleaning means portion 13 of the frame. The developing bias contact point 121 is located directly below the long guide 12a and adjacent to the frame portion 12c where the magnet 9d 10 contained in the developing roller 9c is supported (Figure and is electrically connected to the developing roller 9c through the electrically conductive member 121a, which is in contact with the lateral end of the developing roller 9c (Figure The toner detecting contact point 122 is disposed on the upstream side of the long guide 12a relative to the cartridge inserting direction (arrow A direction), and is connected to an antenna rod 9e extending in the longitudinal direction of the developing roller 9c in parallel with the developing roller 9c, through the electrically conductive member 9f, which is in contact with an antenna rod 9e. The antenna rod 9e is disposed so as to hold a predetermined distance from the developing roller 9c. The capacitance between this antenna rod 9e and developing roller 9c varies in response to the amount of the toner present between two components; therefore, the amount of the remaining -42toner is detected by measuring this capacitance change as a potential difference change through a detecting circuit (unillustrated) in the apparatus A main assembly.

Here, the terminology "amount of the remaining toner" means an amount of the toner that creates a predetermined amount of capacitance by being present between the developing roller 9c and antenna rod 9e. In other words, the detection of the 10 predetermined amount of capacitance means that the o.

amount of the toner remaining in the toner chamber lla .:oo has reached the predetermined amount.

Thus, it is detected by the detecting circuit, which is provided in the apparatus A main 15 assembly and is connected to the cartridge B through the toner detecting contact point 122, that the *.*.capacitance has reached a predetermined first value; whereby it is determined that the amount of the toner remaining in the toner chamber Ila has reached the predetermined amount. When it is detected that the capacitance has reached the aforementioned first determined value, the apparatus A main assembly signals the need for process cartridge B exchange (for example, flashing light, buzzing sound). When the capacitance detected by the detecting circuit matches a predetermined second value, which is smaller than the first value, the detecting circuit determines that -43the cartridge B has been installed in the apparatus A main assembly. The detecting circuit does not allow the apparatus A main assembly to be driven unless it detects that the cartridge B has been installed in the apparatus main assembly. It may be arranged so that a warning signal (for example, blinking light or the like) may be provided to inform the operator of the absence of the cartridge B in the apparatus.

S"Next, a description will be given as to the 10 connection between the contact point provided on the ~cartridge B and the contact point member provided on eo the apparatus main assembly.

Referring to Figure 19, four contact point members, which make contact with corresponding contact points 119 122 when the process cartridge is installed in the apparatus A, are provided on one of the lateral walls of the cartridge accommodating space a. S of the image forming apparatus A (grounding contact point member 123 which contacts the grounding contact point 119, charging bias contact point member 24 which contacts the charging bias contact point 120, developing contact point member 125 which contacts the developing bias contact point 121, and toner detection contact point member 126 which contacts the toner detecting contact point 122).

As shown in Figures 19(a) and 19(b), the grounding contact point member 123 is disposed in -44correspondence to the groove 16a5. The developing bias contact point member 125 and toner detecting contact point member 126 are disposed below the first guide portion 16a. The charging bias contact point member 124 is disposed above the second guide portion 16b.

Here, the positional relationship between the contact points and guides will be described.

*9 S"First, as for the positional relationship in ego 10 the vertical direction (as seen from the horizontal .9 ~direction), the developing bias contact point 121 is the bottommost one; the toner detecting contact point 122, long guide 12a and cylindrical member 13a .e (grounding contact point 119) are disposed above the bias contact point 121, being at about the same level; above them is the short guide 13b, and the topmost one is the charging bias contact point 120. As for the positional relationship in the cartridge inserting direction (arrow X direction), the toner detecting contact point 122 is the most upstream one; next is the long guide 12a; at a further downstream location is the charging bias contact 120 and developing bias contact point 121; and at the most downstream locations are short guide 13b and cylindrical member 13a (grounding contact point 119). Arranging the contact points as described above allows the charging bias contact point 120 to be positioned near the charging roller 8; the developing bias contact point 121, near the developing roller 9c; the toner detecting contact point 122, near the antenna rod 9e; and the grounding contact point 119 to be positioned near the photosensitive drum 7. Therefore, the wiring for the contact points can be shortened.

The measurements of the contact points are as follows: the charging bias contact point 120 is .approximately 10.0 mm in height and width (tolerable 10 range of 8.0 mm to 12.0 mm); developing bias contact point 121, approximately 9.0 mm in height (tolerable c e range of 6.0 mm to 12.0 mm) and approximately 8.0 mm (tolerable range of 5.0 mm to 11.0 mm); toner detecting contact point 122, approximately 8.0 mm 15 (tolerable range of 6.0 mm to 10.0 mm) in height and approximately 9.0 mm (tolerable range of 7.0 mm to 11.0 mm) in width; and grounding contact point 119 is circular and its diameter is approximately 7.0 mm.

The charging bias contact point 120, developing bias contact point 121, and toner detecting contact point 122 are rectangular.

The grounding contact point member 123 is an electrically conductive plate spring member, and is mounted in the groove 16a5, in which the cylindrical member 13a (in which the drum shaft 7a of the photosensitive drum 7 is fitted), on which the grounding contact point 119 of the cartridge B is -46mounted, is disposed to fix the position of the cartridge B, whereby the grounding contact point member 123 is grounded through the chassis of the apparatus main assembly (Figures 16 and 26). The other contact point members 124, 125 and 126 are mounted in the corresponding holder covers 127 in such a manner as to be projected therefrom by the corresponding compression springs 129. This "arrangement will be described referring to the charging bias contact point member 124. Referring to Figure 26, the charging bias contact point member 124 is placed under a holder cover so that it projects but does not come off, and then, this holder cover 127 is 0 0 fixed to a circuit board 128 mounted on one of the 15 lateral walls of the apparatus main assembly, whereby 0 the contact point members are electrically connected to the wiring patterns by the electrically conductive compression springs 129, correspondingly.

Next, referring to Figure 27, it will be described with reference to the charging bias contact point member 119 how the contact points on the cartridge side come in contact with the corresponding contact point members on the image forming apparatus side when the process cartridge B is installed into the image forming apparatus A. Figure 27 is an explanatory drawing, which depicts the state of the process cartridge B in the image forming apparatus A, -47wherein an arrow mark H designates the movement of the charging bias contact point 124 on the apparatus main assembly, relative to the process cartridge B, when the cartridge B is installed into the image forming apparatus A. It should be noted here that Figure 27 is a cross-section of Figure 5 at a line O.

During the installation of the process cartridge B into the image forming apparatus A using the guide members 16a and 16b as the guide, the 10 charging bias contact point member 124 is in the state depicted in Figure 27 before it reaches the predetermined position where it is to be fixedly disposed. At this time, the charging bias contact point member 124 is not in contact with the flat surface 20 of the cleaning means portion 13 of the frame. As the cartridge B is further inserted, the charging bias contact point member 124 is advanced to position in Figure 27. In this state, it remains in contact with the slanted surface 31 (Figure 5) formed on the lateral wall of the cleaning means portion 13 of the frame; slides on this slanted surface 31, whereby it is gradually pressed, compressing thereby gradually the compression spring 129; and smoothly moves onto the flat surface 32 where the charging bias contact point 120 is exposed. When the inserted cartridge B arrives at the predetermined location, the contact member 124 arrives at a position -48in Figure 27, where it makes contact with the charging bias contact point 120. The other contact point members 125 and 126 come in contact with the contact points 121 and 122, respectively, in the same manner.

With such an arrangement as described above being in place, when the cartridge B is guided by the guide member 16 into the predetermined cassette accommodating location, the contact points and the i10 corresponding contact point members are reliably placed in contact with each other.

Further, when the process cartridge B is positioned at the predetermined location in the apparatus A main assembly, the grounding contact point member 123 in the form of a plate spring makes contact with the grounding contact point 119 projecting from the cylindrical memberl 13a (Figure 26).

Next, a case in which the photosensitive 7 is rotated by driving the image forming apparatus A, will be described. The photosensitive drum 7 is given an approximately 2 mm to 3 mm thrust play in the axial direction so that it is easier to install the process cartridge B into the image forming apparatus A.

Therefore, it is necessary for the charging bias contact point member 124 or the like to be capable of projecting by a distance larger than the thrust play.

Further, in this embodiment, a plate spring 45 is -49provided, which presses the process cartridge B toward one side (side where the contact point members 123 126 are located) of the apparatus main assembly when the cartridge B is in the apparatus main assembly.

This plate spring 45 is on the side opposite to the side where the contact point members are located, above the first installation guide 16a.

Further, when the contact points 119 122 of ~the process cartridge B are disposed, as they are in 0 10 this embodiment, on the side where the helical gear 7b is disposed (lateral wall on the driving side), the connection for mechanically driving the cartridge B by the apparatus main assembly through the helical gear 7b, and the electrical connection between the cartridge B and apparatus main assembly through the 0 contact points 119 122, can be made on the same side of the cartridge B. Therefore, when the 0 aforementioned side of the cartridge B is used as the referential side, the integrated error in the component sizes can be reduced, which makes it possible to mount more accurately the contact points and helical gear. Further, when a helical gear with teeth cut in such a direction as to generate a thrust directed toward the side where the helical gear is positioned is used, the position of the photosensitive drum 7 in the axial direction is fixed on the side where the contact points are located; therefore, in this case, the accuracy in the positional relationship between the photosensitive drum 7 and the contact points is also improved, in addition to the aforementioned effects. Further, when a lever 18b for opening or closing the drum shutter 18 is located, as it is in the aforementioned embodiment, on the side opposite to the one where the contact points 119 122 are located, the frictional resistance generated on one side of the cartridge by the contact points 119 10 122 as the cartridge B is insertedinto the image forming apparatus A is distributed to the other side as the drum shutter 18 is opened; in other words, the resistance generated when the cartridge B is inserted is evenly distributed in the longitudinal direction of the cartridge B. Therefore, the cartridge B can be smoothly inserted.

Further, as described in the preceding embodiment, when all the contact points of the process cartridge B are positioned on one and the same lateral wall of the cartridge frame, and the process cartridge B is placed under the elastic pressure generated by the plate spring, it is possible to provide stable electrical connections between the contact points and the corresponding contact point members on the apparatus main assembly side.

Figure 28 illustrates an arrangement in which the contact points are located on the side where the -51aforementioned lever 18b is located. This arrangement can also sufficiently provide the aforementioned effects.

Further, in the preceding embodiments, the process cartridge B is of a type which is used to form a monochrome image, but the present invention is also applicable to a multicolor process cartridge, which comprises two or more developing means and is used to form a multicolor image (image of two colors, three 10 colors, or full-color).

S. As for the electrophotographic photosensitive member, it is not limited to the aforementioned photosensitive drum 7. The present invention is also applicable to the following. To begin with, the photoconductive material is usable as the .ee photosensitive material. As for the photoconductive material, amorphous silicon, amorphous selenium, zinc oxide, titanium oxide, organic photoconductor

(OPC),

or the like, is usable. Further, as for the configuration of a base member on which the photosensitive material is placed, a base member in the form of a drum or a belt is used. For example, in the case of the base member of the drum type, the photoconductive material is coated, deposited, or placed by the like means on a cylinder of aluminum alloy or the like.

As for the developing method, the present -52invention is compatible with various well-known methods such as the double component magnetic brush developing method, cascade developing method, touch down developing method, cloud developing method, and the like.

Further, as to the structure of the charging means, the so-called contact charging method is employed in the first embodiment, but it is needless ••to say that the present invention is also applicable r' 10 to other conventional charging methods such as the one in which a metallic shield of aluminum or the like is placed on three sides of a tungsten wire, and positive or negative ions generated by applying a high voltage to the tungsten wire are transferred onto the surface of the photosensitive drum to charge it uniformly.

*99* Further, the aforementioned charging means 999* may be of the blade type, (charging blade), pad type, S"block type, rod type, wire type, or the like, in addition to the roller type described previously.

As for the method for cleaning the residual toner on the photosensitive drum, the cleaning means may be constituted of a blade, fur brush, magnetic brush, or the like.

As described in the foregoing, according to the present invention, there is provided a process cartridge and an image forming apparatus usable therewith, wherein the operativity of the mounting and -53demounting is improved.

While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.

2 415

Claims (14)

1. A process cartridge detachably mountable to a main assembly of an image forming apparatus by relative movement in a mounting direction, the process cartridge comprising: an elongate electrophotographic photosensitive member having a longitudinal rotation axis; process means actable on said photosensitive member; a cartridge frame; 10 a first projection for positioning said process cartridge relative to the main S.. assembly when the process cartridge is mounted to the main assembly, said first S. S° projection being outwardly projected from a first portion of said cartridge frame adjacent O° one axial end of said photosensitive member; and @650 O •o a second projection for positioning said process cartridge relative to the main assembly when the process cartridge is mounted to the main assembly, said second projection being outwardly projected from a second portion of said cartridge frame adjacent the other axial end of said photosensitive member, 0S@@ said cartridge frame including a confining contact surface for contacting a first S.. o •fixed portion of said main assembly and cooperating with said first and second projections to correctly position said process cartridge relative to said main assembly, when said process cartridge is mounted to said main assembly, wherein said confining contact surface is provided adjacent a front side of said process cartridge with respect to a mounting direction thereof and in a side of said process cartridge which faces substantially upwardly when said process cartridge is mounted to the main assembly; said cartridge frame including a releasing contact surface for contacting a second fixed portion of said main assembly when said process cartridge is rotated for demounting from said main assembly, wherein said releasing contact surface is provided adjacent a front side of said process cartridge with respect to the mounting direction thereof and in a side of said [R:\LIBE]03222.doc:mxl process cartridge which faces substantially upwardly when said process cartridge is mounted to the main assembly, wherein said releasing contact surface is disposed upstream of said confining contact surface with respect to the mounting direction, the mounting direction crossing with the rotation axis of said photosensitive member and that said releasing contact surface and said confirming contact surface are substantially aligned in the mounting direction.

2. A process cartridge as claimed in claim 1, wherein said first and second 0e eg o• io projections are coaxial. S 3. A process cartridge as claimed in claim 1 or 2, wherein said first and second projections are circular, annular, and extend around a shaft for supporting said 0••2 photosensitive member.

4. A process cartridge as claimed in any one of the preceding claims, o•••0 wherein a said confining contact surface is provided at each end of said cartridge frame with respect to the axial direction of said photosensitive member.

5. A process cartridge as claimed in any one of the preceding claims, wherein said confining contact surface is inclined relative to the cartridge mounting direction, and faces away from a leading end of the cartridge.

6. A process cartridge as claimed in claim 5, wherein the confining contact surface is in a recess extending from an upstream side toward a downstream side with respect to the mounting direction of said process cartridge. [R:\LIBE]03222.doc:mx -56-

7. A process cartridge as claimed in any one of the preceding claims, wherein a said releasing contact surface is provided at each end of said cartridge frame with respect to the axial direction of said photosensitive member.

8. A process cartridge as claimed in any one of the preceding claims, wherein said releasing contact surface is inclined relative to the cartridge mounting direction, and faces toward a leading end of the cartridge.

9. A process cartridge as claimed in claim 8, wherein the releasing contact S. o10 surface is in a recess extending from an upstream side toward a downstream side with S.. respect to the mounting direction of said process cartridge. O °10. A process cartridge as claimed in claim 1 or 3, wherein said first portion of said cartridge frame is provided with an outwardly projected third projection, for Is guiding said process cartridge, at a position which is vertically above said first projection when said process cartridge is mounted to the main assembly, and said second portion of 500*.. °°o°6 said cartridge frame is provided with an outwardly projected fourth projection, for OOOQ S guiding said process cartridge, at a position which is vertically above said second projection when said process cartridge is mounted to the main assembly.

11. A process cartridge as claimed in any one of the preceding claims, wherein said first and second frame portions of said cartridge are extended from a cleaning unit which contains said photosensitive member and cleaning means as said process means for removing residual toner remaining on said photosensitive member and which is swingably mounted to a developing unit containing developing means as said process means for developing a latent image formed on said photosensitive member and a toner containing portion for containing toner to be used by said developing means. [R:\LIBE]03222,doc:mxl 57

12. A process cartridge as claimed in any one of the preceding claims, wherein said first portion of said cartridge frame is provided with a fifth projection for guiding said process cartridge, projected outwardly at a position upstream of said first projection with respect to the process cartridge mounting direction, and said second portion of said cartridge frame is provided with a sixth projection, for guiding said process cartridge, projected outwardly at a position upstream of said second projection with respect to the process cartridge mounting direction.

13. A process cartridge as claimed in any one of the preceding claims, wherein said first and second portions of said cartridge frame are extended from a developing unit which contains developing means for developing a latent image formed S on said photosensitive member and a toner containing portion for containing toner to be S. used by said developing means and which is swingably mounted to a cleaning unit which contains said photosensitive member and cleaning means for removing residual toner Is remaining on said photosensitive member.

14. A process cartridge as claimed in claim 1, wherein said process cartridge is provided with a helical gear engageable with a helical gear of said main S.. assembly to receive a driving force for rotating said photosensitive member when said process cartridge is mounted to said main assembly, wherein engagement between said helical gears are released by rotation of said process cartridge. A process cartridge as claimed in any one of the preceding claims, wherein said process means includes at least cleaning means for removing residual toner remaining on said photosensitive member, developing means for developing a latent image formed on said photosensitive member, or charging means for charging said photosensitive member. \LIBE]03222.doc: mxl -58-

16. An image forming apparatus for forming an image of a recording material, said apparatus comprising: a main assembly to which a process cartridge is mountable; a first fixed portion and a second fixed portion of the main assembly; mounting means for mounting the process cartridge, said process cartridge including an elongate electrophotographic photosensitive member having a longitudinal rotation axis; process means actable on said photosensitive member; a cartridge frame; o10 a first projection for positioning said process cartridge relative to the main o assembly, said first projection being outwardly projected from a first portion of said S• cartridge frame adjacent one axial end of said photosensitive member; and O. a second projection for positioning said process cartridge relative to the main assembly when the process cartridge is mounted to the main assembly, said second projection being outwardly projected from a second portion of said cartridge frame adjacent the other axial end of said photosensitive member, oo o° said cartridge frame including a confining contact surface for contacting said first fixed portion of said main assembly and cooperating with said first and second o° •projection to correctly position said process cartridge relative to said main assembly, when said process cartridge is mounted to said main assembly, wherein said confining ••contact surface is provided adjacent a front side of said process cartridge with respect to a o mounting direction thereof and in a side of said process cartridge which faces substantially upwardly when said process cartridge is mounted to the main assembly; said cartridge frame including a releasing contact surface for contacting said second fixed portion of said main assembly when said process cartridge is rotated for demounting from said main assembly, wherein said releasing contact surface is provided adjacent a front side of said process cartridge with respect to the mounting direction thereof and in a side of said [R:\LIBE03222.doc:mxl -59- process cartridge which faces substantially upwardly when said process cartridge is mounted to the main assembly, wherein said releasing contact surface is disposed upstream of said confining contact surface with respect to the mounting direction, the mounting direction crossing with the rotation axis of said photosensitive member and that said releasing contact surface and said confining contact surface are substantially aligned in the mounting direction. 0 0 10 00 0 0 000 @0 0 0 0 B DATED this fifteenth Day of May, 2001 Canon Kabushiki Kaisha Patent Attorneys for the Applicant SPRUSON FERGUSON 0

90.0 0, 000 a *0 8 00 0 08 [R:\LIBE03222.doc:mxl