AU667913B2 - Apparatus for processing husbandry dung to produce manure - Google Patents
Apparatus for processing husbandry dung to produce manure Download PDFInfo
- Publication number
- AU667913B2 AU667913B2 AU41297/93A AU4129793A AU667913B2 AU 667913 B2 AU667913 B2 AU 667913B2 AU 41297/93 A AU41297/93 A AU 41297/93A AU 4129793 A AU4129793 A AU 4129793A AU 667913 B2 AU667913 B2 AU 667913B2
- Authority
- AU
- Australia
- Prior art keywords
- filter
- tank body
- carriage
- motor
- waste
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 210000003608 fece Anatomy 0.000 title claims description 15
- 239000010871 livestock manure Substances 0.000 title claims description 9
- 239000002699 waste material Substances 0.000 claims description 47
- 238000002156 mixing Methods 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 28
- 239000007787 solid Substances 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 23
- 238000001914 filtration Methods 0.000 claims description 19
- 239000000706 filtrate Substances 0.000 claims description 5
- 239000006096 absorbing agent Substances 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 3
- 238000009264 composting Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 238000004065 wastewater treatment Methods 0.000 claims 5
- 238000009270 solid waste treatment Methods 0.000 claims 3
- 239000011343 solid material Substances 0.000 claims 2
- 230000000717 retained effect Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 241001465754 Metazoa Species 0.000 description 17
- 239000000203 mixture Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000003337 fertilizer Substances 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 241000282887 Suidae Species 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000029142 excretion Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 1
- 241000255925 Diptera Species 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000010828 animal waste Substances 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C3/00—Treating manure; Manuring
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/01—Removal of dung or urine, e.g. from stables
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
- C05F3/06—Apparatus for the manufacture
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/14—Devices for separating liquid or solid substances from sewage, e.g. sand or sludge traps, rakes or grates
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/20—Nature of the water, waste water, sewage or sludge to be treated from animal husbandry
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/28—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for farming
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Soil Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Hydrology & Water Resources (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Sludge (AREA)
- Fertilizers (AREA)
- Processing Of Solid Wastes (AREA)
- Housing For Livestock And Birds (AREA)
Description
-1- APPARATUS FOR PROCESSING HUSBANDRY DUNG TO PRODUCE MANURE BACKGROUND OF THE INVENTION The present invention relates to apparatus for processing waste material having solid and liquid contents, and in particular for composting the dung of farm animals.
In many countries and localities, husbandry activities are carried out without concern for the environment. However, in recent years, due to the protective measures now instituted for the environment, limits on animal husbandry have been imposed. Of course, an ideal solution to the conflict between animal husbandry and the environment would not sacrifice the growth in anima! husbandry activities for the sake of the environment or vice versa. That is, an ideal solution would address both concerns simultaneously.
In conventional hog farms, hog excretion is collected in a pond and allowed to decompose until it is useful as a fertilizer. The decomposition process results in noxious odors and the pond proves to be a significant breeding ground for insects and mosquitoes. The so-called dung pond is, therefore, quite unsanitary. Even worse, some hog farmers directly discharge the excretion of the hogs directly into a rilver.
This creates serious detrimental effects on the environment. In this case, local authorities must place restrictions on the number of hogs allowed per farm and must 20 a 'so take anti-poilution countermeasures. Other localities restrict hog husbandry a" activities to areas where there is less concern regarding environmental pollution. None of these measures satisfactorily address the above-mentioned conflict between animal o a :husbandry activities and the growing concern for the environment.
SUMMARY OF THE INVENTION It is an object of the present invention to overcome or substantially ameliorate the above disadvantages.
There is disclosed herein an apparatus for processing waste material having solid and liquid contents, said apparatus comprising: a framework; [N:\libtt00561:BFD ~L7li-~LUP~WU~- -2an endless conveyor supported by said framework, said endless conveyor comprising a filter of flexible material in the form of an endless loop having upper and lower runs; a liquid-collection receptacle interposed between said upper and said lower runs of the filter, said liquid-collection receptacle adapted to collect liquid filtrate from waste material conveyed along the upper run of the filter; a first hopper located beneath one end of said endless loop at a transition between said upper and said lower runs of the filter and adapted to collect solid content of the waste material conveyed along the upper run of said filter; a second hopper adapted to accommodate material to be added to the solid content of the waste material; a mixing chamber communicating with said first and said second hoppers so as to receive therein both the solid content of the waste material and the material to be S. added to the solid content; and S 15 a mixer disposed in said mixing chamber so as to mix the materials received in o the mixing chamber from said first and said second hoppers.
BRIEF DESCRIPTION OF THE DRAWINGS A preferred embodiment will now be described, by way of example only, with reference to the accompanying drawings, wherein: S 20 Fig. 1 is a perspective view of the apparatus; S: Fig. 2 is a cross-sectional view of the apparatus of Fig. 1; Fig. 3 is a longitudinal sectional view of the apparatus of Fig. 1; 0. Fig. 4 is a side view of some of the elements of the conveyor of the apparatus of Fig. 1; Fig. 5 is a perspective view of a waste treatment tank; Fig. 6 is an elevation view, partly in section, of a waste treatment tank for treating the liquid filtrate of the waste material obtained from the apparatus shown in Figs. IN:\libttIOO561L:BFO
~IC~U~
II^-IIIIU LI--- -3- Fig. 7 is an exploded view of the motor-driven carriage of the waste treatment tank of Figure 6 showing one of the stirring bars rotatably supported thereby; and Fig. 8 is a perspective view of a portion of the waste treatment tank having a door by which the fertilizer or manure is removed.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT First, the base apparatus for filtering the animal excrement will be described with reference to Figs. 1-4.
Reference numeral 1 designates an inlet end of a rectangular U-shaped chute 2 from which animal excrement 3 is introduced to an endless conveyor described below.
Typically, the inlet end 1 will constitute the outlet of a drainage system which receives the excrement which drains down to the system according to the contour of the land on which the apparatus is set up.
Reference numeral 31 designates a metal framework supporting the endless conveyot. The endless conveyor includes a filter 9 of flexible cloth in the form of an endless loop having upper anid lower rins. The filter has 75 openings per linear inch (a mesh of 0.32 mm) whereby it can preferably filter over 90% of the liquid content of typical hog excrement. The filter 9 is wrapped around drive and idle rollers the drive roller being located at the left-hand end of the conveyor shown in Fig. 3 and the idle roller being at the right-hand end. A pair of ropes 9" each in the form of an S 20 endless loop are located to respective sides of the filter 9. A series of connectors 9a connect each of the ropes to the filter. A plurality of toothed wheels 8 are rotatably supported by the framework between the filter 9 and each of the ropes These toothed wheels 8 engage the series c 'connectors 9a conwecting the ropes 9" to the filter 9 in order to spread the filter 9 and maintain the filter 9 in such a spread condition.
The drive and idle rollers 9' also have toothed portions at their axial ends, respectively, engaging the series of connectors 9a, A cover 5 is disposed over and covers an intermediate portion of the upper run of the filter 9. A blower 6 (Fig. 3) is located within the cover above the upper run of the filter 9 so as to direct an air stream o a"t nimal excrement 3 (waste material) [N:\llbttjO0561:BFD L conveyed along the upper rung of the filter 9. This air stream spreads out the animal excrement 3 and facilitates the filtration of the animal excrement 3 with the filter 9. By Scompressing the animal excrement 3, the air stream from the blower 6 invariably causes water bubbles (liquid) to form at the upper surface of the animal excrement. To cope with this, suitable absorbers 7 are provided within the cover 5, at opposite ends thereof as shown in Fig. 1, in order to absorb the liquid at the upper surface of the waste material. Various known absorbents/absorbing devices lend themself for use as the absorbers 7. The only constraint ou the absorber 7 is that it does not absorb (for example, by suction) the mostly solid layer of waste atop which the water bubbles are formed.
Under the action of the animal excrement 3 falling on the filter from the chute 2, and the air stream directed against the animal excrement 3 by the blower 6 when the excrement is conveyed beneath the cover 5, the liquid content of the excrement passes through the filter 9 where it is collected by a liquid-collection receptacle 4 interposed between the upper and lower runs of the filter 9. The liquid filtrate from the waste material conveyed along the upper run of the filter 9 best drips into the liquid-collection S receptacle 4 leaving the solid content of the waste material on the upper run of the filter 9.
This remaining solid content of the waste material, designated by reference 3', is conveyed in the direction of arrow 11 into a first hopper 23 located beneath an end of the endless loop of the filter 9 (Fig. 3) at a transition between the upper and the lower runs of the filter 9. The first hopper 23 thus collects the solid content of the waste material conveyed along the upper run of the filter 9.
Any material still clinging to the filter 9 is blown off of the filter 9 by another blower 10 which is located between the upper and lower runs of the filter 9 directly above the first hopper 23. That is, the blower 10 directs an air stream onto the lower run of filter 9 so as to clean the lower run. The blower 10 extends over the entire width of the filter 9. A pair of rolls 17, 17 are provided adjacent the blower 10 with the l2w run of the filter 9 located between the rolls 17, 17. The purpose of these [N:\lbtt]OO61 :BFD 000 ~s 0 ~I
D
ur 0 1 OO~rrolls 17, 17 is to retain the lower run of the filter 9 at a position close to the blower to ensure adequate cleaning of the filter 9. Although the rolls 17, 17 are shown as rotatably supported about fixed axes of rotation, the rolls 17, 17 could be made to be vertically movable so that the position of the lower run of the filter 9 could be adjusted 6 relative to the blower 10. In addition, up and down movement of the rolls 17, 17 could be used to shake the filter 9 and aid in the cleaning process.
The filter 9 is driven by a motor 20 via belts engaged with a pulley 14 mounted to a shaft 12 integral and coaxial with the drive roller 9'.
A tension maintaining device is provided to maintain tension on the filter 9 while it is driven by the motor 20. The tension maintaining device includes an arm 16 pivotably mounted to the framework 31 at a location intermediate opposite ends of the arm 16. A roller is supported on one end of the arm 16 (left end in Fig. 3) in contact with the lower run of the filter 9. A weight is mounted to the other end of the arm 16 and biases the roller against the lower run of the filter.
16 On the other hand, the tension of the filter 9 of flexible material can be adjusted by a tension adjusting device associated with the idle roller The tension 'il justing device includes a housing 13 rotatably supporting the idle roller 9' (although it would be possible to use the tension adjusting device in conjunction with the drive roller). A screw can be turned to adjust the position of the shaft 12 fitted in an elongate 20 slot of the housing 13. This shaft 12 is integral and coaxial with the idle roller By turning the screw, the position of the idle roller 9' relative to the housing 13 is changed, i.e. the position of the rotational axis of the idle roller 9' is changed, whereby the tension of the filter wrapped around the drive and idle rollers can be adjusted. A seen in Fig. 2, a similar tension adjusting device is provided at the other side of the conveyor as well.
At this point, it should be clear that the animal excrement 3, or other waste material, is filtered by filter 9 with the liquid content of the waste material being collected in the liquid-collection receptacle 4 and the solid content 3' of the waste being collected in the first hopper 23. The liquid content of the waste in receptacle 4 passes IN\llb1100510:BFD ^rr.irlr -6therefrom through piping 15 (Fig. 4) to be further processed as will be described later on. On the other hand, the solid content 3' of the waste is mixed with other materials, such as dry dung, in forming an organic based manure.
In this respect, referring particularly in Fig. 3, a second hopper 18 is supported by the framework 31 side-by-side with respect to the first hopper 23 in order to accommodate material to be added to the solid content 3' of the waste material received in the first hopper 23. The material to be added, designated by reference numeral 22, can be introduced into the second hopper 18 through an appropriate inlet 18'. A mixing chamber 27 communicates with the first 23 and second 18 hoppers so as to receive therein both the solid content 3' of the waste material and the material 22 to be added to the solid content. The mixing chamber 27 includes a mixing portion in which a mixer is disposed, and a receiving portion which extends beneath and is open to the hoppers 18, 23, reference numeral 25 designating an outlet of the hopper 18 open to the receiving portion of the mixing chamber 27. In the present embodiment, the mixer includes a rotary shaft 24 extending axially through the mixing chamber 27, a thread 21 on one portion of the rotary shaft 24 which is located in the receiving portion of the mixing chamber 27 (so as to constitute a screw conveyor), and mixing bars 26 extending from a portion of the rotary shaft 24 located in the mixing portion of a mixing chamber 27. The screw conveyor formed by the thread 21 and associated S 20 portion of the rotary shaft 24 conveys materials received from the hoppers 18, 23 to the mixing portion of the mixing chamber 27 when the rotary shaft is rotated by a motor (unnumbered in Figs. 1 and 2) connected to the rotary shafts via belts 19 and pulleys.
As is also shown in Fig. 3, a screw conveyor is located at the bottom of the hopper 18 and is also driven by the motor, which rotates rotary shaft 24, to feed the material 22 to the outlet 25 of the hopper 18 where it falls into the receiving portion of the mixing chamber 27.
The mixing bars 26 extend obliquely from the rotary shaft 24 in a direction away from the receiving portion of the mixing chamber 27, i.e. in a forward direction of conveyance. Upon rotation of the rotary shaft 24, these mixing bars 26 not only stir [N:\libtt00561 :BF0 00 1)~01) ODrl 00
D~D
ou~
O
O
t 1
C/
i i: i. E4 ~ILu and mix together the materials conveyed into the mixing portion of the mixing chamber by the threaded portion of the rotary shaft but also further convey the materials toward an outlet of tie mixing chamber 27. At the outlet of the mixing chamber 27 is disposed a gate 28 which is controllable by an off/on switch to open and close the mixing chamber in conjunction, the switch also controlling the rotation of shaft 24. Reference numeral 29 designates a flanged connection by which the outlet of the mixing chamber 27 can be removed to facilitate cleaning, maintenance, etc. of the apparatus.
Incidentally, reference numeral 30 shown in Fig. 2 designates longitudinal bars which can be provided as support by the framework 31, in order to guide and support the upper and lower runs of the filter 9.
The apparatus so far described is capable of filtering the animal excrement (or other waste material), collecting the liquid content of the excrement in the receptacle 4 disposed beneath the upper run of the filter 9, and mixing the solid content 3' of the excrement with other desired materials 22. The apparatus of the present invention 1 5 carries out further treatment of these materials as will now be described with reference to Figs. 5-8. These figures show waste treatment tanks of the present invention.
First, treatment of the liquid content of the waste discharged from the liquidcollection receptacle 4 through piping 15 will be described with reference to Figs. and 6. The waste treatment tank 100 includes at least one tank body, and in this 20 embodiment, three tank bodies 110, 120 and 130, and covers 80 fitted in grooves 32 in the tank body. The covers can thus be slid to open or close the tops of the tank bodies.
The piping 15 from the liquid-collection receptacle 4 opens into the tank bodies 110, 120 and 130 via respective branch pipes 61. A filtration layer is disposed at the bottom of each tank body and extends up to a level below the location at which the piping (branch pipe 61) opens into the tank body. The filtration layer includes a bottom layer 220 of course aggregate, a first filtration net 250 disposed over the aggregate 220, a fine aggregate 230 of particles smaller than those of the coarse aggregate 220 disposed over the first filtration net 250, and a second filtration net 240 disposed over the fine aggregate 230. The bottom of the tank body on which the filtration layer is [N:\UbttlO56BOFD3 -8disposed may be inclined to one side of the tank body in order to aid in the discharge of the treated liquid through outlet pipes 210.
A motor-driven carriage 400 is disposed in each tank body at a level above the location at which the piping 61 open into the tank body.
The motor-driven carriage includes a carriage body 410 on which stirring bars are rotatably supported, a motor 420 mounted to the carriage body 410, a driven member in the form of a wheel 445 which propels the carriage body across the tank body along a guide 310 in the form of rails or track, and gearing which connects the motor 420 to the driven member 445 and to the stirring bars 50 such that the output of the motor 420 is used to both drive the driven member 445 and rotate the stirring bars relative to the carriage.
More specifically, the carriage body 410 is a casing comprising a top member 439 having an inversely U-shaped cross section, and a bottom member 440 having an L-shaped cross section. The motor 420 has an output shaft which extends through a hole 411 in the top member 439 and through an aligned hole in the bottom member 440. Shafts of the stirring bars 50 extend through large-diameter holes 450 in the bottom member 440 while journals 511 integral and coaxial with the shafts of the stirring bars 50 are received in small-diameter holes 412 in the top member 439.
A pinion 421 is mounted to the output shaft of the motor 420 within the casing.
A set of meshing gears 51 are fixed to the shafts of the stirring bars 50, and these meshing gears 51 also mesh with the pinion 421. Accordingly, the motor 420 rotates the stirring bars 50 via the pinion 421 and the set of meshing gears 51.
The gearing also includes a set of bevel gears 422, 443, one of which (422) is mounted to the output shaft of the motor 420. The other bevel gear 443 has a shaft 444 which extends through a hole 442 in a leg 441 of the bottom member 440. The wheel 445 is fixed to the shaft 444 of the bevel gear 443 such that the wheel 445 is rotatably supported by the leg 441 of the bottom member 440.
Another wheel 431 is rotatably supported by a shaft 430 integral with a leg of Sthe top member 439. Thus, when the motor 420 is operated, the bevel gears 422, 443 IN\AIbttlOO56 1:OFD r -9are driven thereby rotating the wheel 445 whereby the carriage body 410 is driven along the rails 310 by the wheels 445, 431. Concurrently with the movement of the motor-driven carriage across the tank body, the stirring bars 50 are rotated such that the liquid contents of the waste within a tank are thoroughly mixed with soil (earthen material) 70 provided in the tank. The motor 420 is preferably of a reversible type and suitable limit switches (not shown) are provided at the ends of the tank body. The motor 420 can be operatively connected to these limit switches such that when the motor-driven carriage body arrives at an end of the tank body it contacts the limit switch whereupon the motor is driven in the reverse direction and the carriage body 410 is driven back across the tank body in conjunction with a counterrotation of the stirring bars 50. Any liquid flowing to the bottom of the tank is filtered by the filtration layer at the bottom of the tank so that only a liquid which is substantially harmless to the environment will be discharged from the outlet pipes 210.
S It should be appreciated that once the soil 70 is added to the tank body and the cover 80 is slid along grooves 32 in the tank body, the entire operation of mixing the soil with the liquid contents of the waste can be carried out in an automated manner in an air-tight environment whereby the operation is rather sanitary. Of course, it will be readily appreciated that by providing appropriate valves for the piping leading into the waste treatment tank and the outlet pipes 210 as well as a suitable fluid level detector 62 of a known type, the entire process beginning with the introduction of the liquid o contents of the waste material into the tank body (to a suitable level as detected by such a detector 62) can be automated. Further, the individual tank bodies of the tank 100 can be operated independently from one another as circumstances dictate. The stirring and filtration processes which occur in each tank body will be generally carried out for several days until a high quality and economic fertilizer is produced. At the end of an appropriate ttme the fertilizer can be removed through an opening 99 (Fig. 8) in the tank body covered by a door 92. The door is pivotably supported on the tank by a hinge mechanism 93 which normally keeps the door in position over the opening 99.
IV T 0IN:\Iibtt100561:O FD "t
L__=IC__~_I__UIYYYY~I~_
Finally, it should also be noted that instead of storing the organic manure formed from a mixture of the dry contents 3' of the animal waste and other materials such as dry dung which have been fed into the second hopper 18, the mixture can be further treated in a tank identical to that described above with respect to Figs. 5 and 6 with the exception that no filtration layer is provided. In such a tank, the dry materials can also be mixed with a quantity of soil 70 and kept in the waste treatment tank for a period of 30 days or so whereby a high quality organic-based sterile manure is formed.
The advantages of the present invention reside in the ability of the apparatus to quickly separate the animal excrement into its mostly liquid and dry solid contents, to thoroughly mix the dry contents with the materials necessary to form a high quality organic-based manure, and to subsequently treat the liquid content of the animal excrement and the above-mentioned mixture in an air-tight srnitary environment.
Further, the present invention is suitable for the excrement of a range of animals, including pigs and cows. However, although the present invention has been described in detail above, various modifications and other advantages of the present invention will become quite apparent to those skilled in the art reviewing the present specification.
All such modifications are seen to be within the true spirit and scope of the invention as defined in the appended claims.
oo jo o: ,Go (N:\libttlOO56 1I:1FD
Claims (21)
1. An apparatus for processing waste material having solid and liquid contents, said apparatus comprising: a framework; an endless conveyor supported by said framework, said endless conveyor comprising a filter of flexible material in the form of an endless loop having upper and lower runs; a liquid-collection receptacle interposed between said upper and said lower runs of the filter, said liquid-collection receptacle adapted to collect liquid filtrate from waste material conveyed along the upper run of the filter; a first hopper located beneath one end of said endless loop at a transition between said upper and said lower runs of the filter and adapted to collect solid content of the waste material conveyed along the upper run of said filter; a second hopper adapted to accommodate material to be added to the solid content of the waste material; ~a mixing chamber connunicating with said first and said second hoppers so as to receive therein both the solid content of the waste material and the material to be added to the solid content; and a mixer disposed in said mixing chamber so as to mix the materials received in the mixiig chamber from said first and said second hoppers. i
2. The apparatus as defined in claim 1. further comprising: a cover disposed over and covering an intermediate portion of the upper run of Ssaid filter; a blewer located within said cover above the upper run of said filter said blower adapted to direct an air stream onto the waste material conveyed along the upper run of said filter beneath said cover; and an absorber located within said cover above the upper run of said filter so as to absorb liquid at the upper surface of the waste material. 0 0 wIibttO01:BFD ~-rrrr~_ r~oYI-*ll rp-rarCn 13111~ ilP11 i -1Llpi~irmr~nBI-i--rrruccp?~ -12-
3. The apparatus as defined in claim 1 or 2, wherein said endless conveyor further comprises: a drive roller and an idle roller about which said filter is wrapped; a pair of ropes each in the form of an endless loop and located at respective sides of said filter; a series of connectors connecting each of said ropes to said filter; and a plurality of toothed wheels rotatably supported by said framework and located between said filter and each of said ropes, said toothed wheels engaging said series of connectors.
4. The apparatus as defined in any one of claims 1-3, wherein sa'd first and said second hoppers are supported side-by-side by said framework; said mixing chamber comprising: a receiving portion extending beneath and open to said hoppers; and o a a mixing portion; S. 15s said mixer comprising: a rotary shaft extending axially through said mixing chamber; a tlhread on one portion of said rotary shaft located in said receiving portion so that materials received in said receiving portion are conveyed from said hoppers to said mixing portion when said rotary shaft is rotated; and i 20 mixing bars extending from another portion of said rotary shaft located in the mixing portion of said mixing chamber so as to stir and mix together materials conveyed into said mixing portion by the threaded portion of said rotary shaft; said mixing bars extending obliquely from said rotary shaft in a direction away from the receiving portion of said mixing chamber.
The apparatus as defined in any one of claims 1-4, further comprising: a blower located between said upper and said lower runs of the filter directly above said first hopper; IN:\llb t000161W: D L I I 5845/'2 I_ I -L -I 644 i 4 4 4I 444 4 44 i *r r 4 444q -13- said blower being oriented to direct an airstream onto said lower run so as to clean said lower run of waste material adhering thereto.
6. The apparatus as defined in claim 5, further comprising: a pair of rolls adjacent to said blower, the lower run of said filter located between and retained to travel at a position close to said blower by said rolls.
7. The apparatus as defined in any one of claims 1-6, wherein said endless conveyor further comprises: a tension maintaining device including an arm pivotably mounted to said framework at a location intermediate opposite ends of said arm; a roller rotatably supported on one end of said arm, said roller disposed in contact with the lower run of said filter; and a weight mounted to the other end of said arm and biasing said roller against the lower run of said filter so that said tension maintaining device tensions said filter of flexible material. 15
8. The apparatus as defined in claim 7, wherein said endless conveyor further comprises: a drive roller and an idle roller about which said filter is wrapped; a tension adjusting device including a housing rotatably supporting one of said rollers of the endless conveyor; and 20 means for adjusting the position of said one of the rollers relative to said housing such that the tension of the filter wrapped around said rollers of the conveyor is adjustable.
9. The apparatus as defined in any one of claims 1-8, further comprising: a waste water treatment tank; and piping extending between and connected to said liquid-collction rezeptacle and said waste water treatment tank so as to deliver the liquid filtrate to said waste water treatment tank.
The apparatus as defined in claim 9, wherein said waste water treatment tank comprises: bW0051:FD -14- at least one tank body; a filtration layer at the bottom of each said tank body and extending up to a level below a location at which said piping opens into the said tank body; a motor-driven carriage disposed in each said tank body at a level above said location at which said piping opens into the said tank body; a plurality of stirring bars supported by said carriage and extending toward the filtration layer at the bottom of said tank body; a guide adapted to guide said motor-driven carriage between opposite ends of each said tank body; and an outlet open to each said tank body at the bottom thereof where said filtration layer is disposed.
11. The apparatus as defined in claim 10, wherein said filtration layer comprises: a bottom layer of coarse aggregate; a first filtration net disposed over said coarse aggregate; S..a fine aggregate of particles smaller than those of said coarse aggregate disposed over said first filtration net; and a second filtration net dispose I over said fine aggregate.
12. The apparatus as defined in claim 10, wherein said motor-driven S 20 carriage comprises: a carriage body on which said stirring bars are rotatably supported; a motor mounted to said carriage body; a driven member adapted to propel said carriage body across said tank body; I -t and gearing means connecting said motor to said driven member and to said stirring bars such that the output of said motor is used to both drive said driven member and rotate said stirring bars relative to said carriage body.
13. The apparatus as defined in claim 12, wherein each of said stirring Sbars comprises a rotary shaft, and a thread extending helically along said shaft. NT OIN:\IibttO0561:BFD L
14. The apparatus as defined in any one of claims 1-13, further comprising a solid waste treatment tank connected to said mixing chamber so as to receive the material mixed therein.
The apparatus as defined in claim 14, wherein said solid waste treatment tank comprises: at least one tank body; a motor-driven carriage disposed in each said tank body; a plurality of stirring bars supported by said carriage and extending toward the bottom of the said tank body; and a guide adapted to guide said motor-driven carriage between opposite ends of said tank body.
16. The apparatus as defined in claim 15, wherein said motor-driven carriage comprises: -a carriage body on which said stirring bars are rotatably siloorted; a motor mounted to said carriage body; 0 a driven member which prop:ls said carriage body acfoss said tank body; and gearing means connecting said motor to said driven member and to said stirring bars such that the output of said motor is used to both drive said driven member o a 0 and rotate said stirring bars relative to said carriage body. 20
17. The apparatus as defined in claim 16, wherein each of said stirring bars comprises a rotary shaft, and a thread extending helically along said shaft.
18. The apparatus as defined in any one of claims 1-17, further l comprising inlet means adapted to convey said waste material onto said endless conveyor.
19. The apparatus as defined in claim 18, wherein said inlet means comprises a substantially rectangular, U-shaped chute.
The apparatus as defined in any one of claims 1-19, wherein said waste material comprises pig and/or cow manure. jN:\llbtt10056, .dFD Ohl CPI~ -16-
21. An apparatus for composting waste naterial substantially as hereinbefore described with reference to the accompanying drawings. DATED this Twenty-first Day of December 1995 Dao-Pin Chang Patent Attorneys for the Applicant SPRUSON FERGUSON r ;u i~~~~ra t N\llbttl00561:BFD C I ru~~umuP u~ APPARATUS FOR PROCESSING HUSBANDRY DUNG TO PRODUCE MANURE Abstract The present invention provides an apparatus for processing waste materials having solid and liquid parts. The apparatus comprises a frame (31) which supports an endless conveyor of filter material Liquids filtered from the waste material are collected in a receptacle The remaining solid material is collected in a hopper (23) and may be conveyed to a solid waste treatment tank. Additional substances may be added to and mixed with the solid material by means of a second hopper (18) and a mixer. The filtered liquids may be conveyed via pipework to a waste water treatment tank. 2 I -S RA41 [N\libtt]0061:BFD ML
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU41297/93A AU667913B2 (en) | 1993-06-16 | 1993-06-16 | Apparatus for processing husbandry dung to produce manure |
CA002098795A CA2098795A1 (en) | 1993-06-16 | 1993-06-18 | Setup for the transformation of husbandry dung to the manure |
HU9301847A HUT68695A (en) | 1993-06-16 | 1993-06-23 | The setup for the transformation of husbandry dung to the manure |
PT101294A PT101294A (en) | 1993-06-16 | 1993-06-25 | Appts. for treating animal excrement to produce fertiliser - separates solids from liquids through screen and separately treats them |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU41297/93A AU667913B2 (en) | 1993-06-16 | 1993-06-16 | Apparatus for processing husbandry dung to produce manure |
CA002098795A CA2098795A1 (en) | 1993-06-16 | 1993-06-18 | Setup for the transformation of husbandry dung to the manure |
HU9301847A HUT68695A (en) | 1993-06-16 | 1993-06-23 | The setup for the transformation of husbandry dung to the manure |
PT101294A PT101294A (en) | 1993-06-16 | 1993-06-25 | Appts. for treating animal excrement to produce fertiliser - separates solids from liquids through screen and separately treats them |
Publications (2)
Publication Number | Publication Date |
---|---|
AU4129793A AU4129793A (en) | 1995-01-05 |
AU667913B2 true AU667913B2 (en) | 1996-04-18 |
Family
ID=27423185
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU41297/93A Ceased AU667913B2 (en) | 1993-06-16 | 1993-06-16 | Apparatus for processing husbandry dung to produce manure |
Country Status (4)
Country | Link |
---|---|
AU (1) | AU667913B2 (en) |
CA (1) | CA2098795A1 (en) |
HU (1) | HUT68695A (en) |
PT (1) | PT101294A (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7232036B2 (en) | 2005-08-11 | 2007-06-19 | Atd Waste Systems Inc. | Waste collection system for separating liquid waste from solid waste |
CN105036835A (en) * | 2015-05-18 | 2015-11-11 | 浙江海洋学院 | Domestic sludge aerobiotic quick composting fermentation system |
CN107318696B (en) * | 2017-07-19 | 2023-05-23 | 安徽徽宝农林科技有限公司 | Water-saving poultry cultivation box convenient to clearance |
CN112470993B (en) * | 2020-10-26 | 2022-09-09 | 李志剑 | Poultry excrement cleaning machine |
-
1993
- 1993-06-16 AU AU41297/93A patent/AU667913B2/en not_active Ceased
- 1993-06-18 CA CA002098795A patent/CA2098795A1/en not_active Abandoned
- 1993-06-23 HU HU9301847A patent/HUT68695A/en unknown
- 1993-06-25 PT PT101294A patent/PT101294A/en not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
PT101294A (en) | 1995-01-31 |
AU4129793A (en) | 1995-01-05 |
CA2098795A1 (en) | 1994-12-19 |
HUT68695A (en) | 1995-07-28 |
HU9301847D0 (en) | 1993-10-28 |
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