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AU610098B2 - Convertible spray nozzle - Google Patents

Convertible spray nozzle Download PDF

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Publication number
AU610098B2
AU610098B2 AU82071/87A AU8207187A AU610098B2 AU 610098 B2 AU610098 B2 AU 610098B2 AU 82071/87 A AU82071/87 A AU 82071/87A AU 8207187 A AU8207187 A AU 8207187A AU 610098 B2 AU610098 B2 AU 610098B2
Authority
AU
Australia
Prior art keywords
liquid
chamber
air
inlet port
stream
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU82071/87A
Other versions
AU8207187A (en
Inventor
James Haruch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spraying Systems Co
Original Assignee
Spraying Systems Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spraying Systems Co filed Critical Spraying Systems Co
Publication of AU8207187A publication Critical patent/AU8207187A/en
Application granted granted Critical
Publication of AU610098B2 publication Critical patent/AU610098B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/12Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means capable of producing different kinds of discharge, e.g. either jet or spray
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/12Spray pistols; Apparatus for discharge designed to control volume of flow, e.g. with adjustable passages
    • B05B7/1254Spray pistols; Apparatus for discharge designed to control volume of flow, e.g. with adjustable passages the controlling means being fluid actuated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/26Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets
    • B05B1/262Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets with fixed deflectors
    • B05B1/267Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets with fixed deflectors the liquid or other fluent material being deflected in determined directions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0416Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
    • B05B7/0483Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with gas and liquid jets intersecting in the mixing chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/28Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with integral means for shielding the discharged liquid or other fluent material, e.g. to limit area of spray; with integral means for catching drips or collecting surplus liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/30Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
    • B05B1/3006Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the controlling element being actuated by the pressure of the fluid to be sprayed

Landscapes

  • Nozzles (AREA)
  • Catching Or Destruction (AREA)

Description

File: 132E I-too 'LNCHSD .1L"IVutntU UULLAHS~ ONE Fee: $200.00 r'~AC,(U-'TE7-D A~tNI AtTINMENTS A L 1 o10098 COMMONWEALTH OF AUSTRALIA FORM PATENTS ACT 1952 C.OMPLERTE SP EC IF IC A TIO N FOR OFFICE USE: Class Int .Class Application Number: 00* Lodged: Complete Specification Lodged: Accepted: Published: 'Priority: Related Art: 1This dCioinent contaiins the I au, t-dents made u11d,,r S CCtI(Jj 1 49 and is correct for pri1 tifl.
Name of Applicant: SPRAYING SYSTEMS CO.
-Address of Applicant: North Avenue at Schmale Road, Wheaton, Illinois, 60187, United States of America Actual Inventor: James Haruch Address for Service: SHELSTON WATERS, 55 Clarence Street, Sydney Complete Specification for the Invention entitled: "CONVERTIBLE SPRAY NOZZLE" The following statement is a full description of this invention, including the best method of performing it known to me/us:- -1I- Application(s made in a Convention country in respect of the invention, the subject of the Application. WHEATON, ILLINOIS D EC LARED at S D d this SECOND. day of 1988 Personal Signature of Declarant (no seal, witness or legalisation).
Background of the Invention The present invention relates generally to spray nozzles and, more particularly, to spray nozzles which are adapted for the applcation of liquids such as agricultural chemicals.
Agricultural chemicals commonly are applied through a multiplicity of spray nozzles which are supported on and spaced along a common support boom. Particularly in recent years, it has been found that such chemicals can be efficiently applied through air assisted nozzles such as that shown in Australian Patent No. 580,046 entitled Air' Assisted Nozzle With Deflector Discharge Means. In such a nozzle, a pressurized air stream is injected into the body of the nozzle to preatomize the liquid before it is 0110000 ao°oo discharged from the spray tip of the nozzle.
go In some instances, however, it is preferred to apply 0 000 o chemicals through non-air assisted nozzles o00 0 o conventional hydraulic nozzles) in which the spray pattern 000 oo is formed as the pressurized liquid is discharged from the 020 nozzle tip. Because of the relatively large number of 0 03 0 0 individual spray nozzles which are mounted on a typical 0 00 agricultural spray boom, it can be time consuming to replace air assisted nozzles with hydraulic nozzles or o vice versa. In addition, one wishing the option of both ooo oo o o air assisted application and conventional hydraulic aooo 00o application usually must purchase a supply of both types 4 ao o of nozzles.
0 00 Summary of the Invention 00 C0 0 0 1 0o° The general aim of the present invention is to o o30 provide a spray nozzle which substantially ameliorates at least one disadvantage of the prior art.
Therefore, according to a first aspect of the invention there is provided an air assisted liquid spray nozzle comprising a hollow nozzle body which defines a la ra~i*pacrar~lllo i CM;ir..
chamber, means in said body defining an air inlet port through which a pressurized stream of air may be directed into said chamber, means for directing pressurized air through said air inlet port, means in said body defining a liquid inlet port for introducing a liquid flow stream into said body, means for directing pressurized liquid through said liquid inlet port, an insert member removably mountable into said body, said insert member being formed with an internal liquid flow passageway through which liquid introduced into said body passes and an impingement surface in line with the direction of passage of said liquid through said liquid passageway and against which said liquid strikes for deflecting said liquid and mixing it with a pressurized stream of air introduced into said body chamber from said air inlet port upon actuation of oQoo0 said pressurized air directing means whereby the liquid is 0 0 o preliminarily atomized in said chamber, and a spray tip which defines a discharge orifice in fluid communication 0 0 with said chamber for receiving preliminarily atomized 0 liquid from said chamber and causing said liquid to spray o o out of said nozzle in a predetermined pattern of liquid o droplets.
0 00 A second aspect of the invention provides a liquid spray nozzle which may be converted from an air assisted nozzle to a non-air assisted nozzle, said spray nozzle 00000.
oo 2comprising a hollow nozzle body which defines a chamber, 0oo0 0 0o means in said body defining an air inlet port through 0 which a pressurized stream of air may be injected into o o, said chamber, selectively actuatable means for directing pressurized air through said air inlet port, means in said 0 body defining a liquid inlet port for introducing a liquid 0o,°0 flow stream into said body, means for directing S4 pressurized liquid through said liquid inlet port, an insert member removalby mountable into said body, said insert member being formed with an internal liquid flow passageway through which liquid introduced into said body passes and an impingement surface in line with the
S
7 7 r0i _i direction of passage of said liquid through said liquid passageway and against which said liquid strikes for deflecting said liquid and mixing it with a pressurized stream of air introduced into said body chamber from said air inlet port upon actuation of said pressurized air direction means whereby the liquid is preliminarily atomized in said chamber, a spray tip which defines a discharge orifice in fluid communication with said chamber for receiving preliminary atomized liquid from said chamber and causing said liquid to spray out of said nozzle in a predetermined pattern of liquiid droples, and means on said body and selectively removable therefrom for permitting said insert member to be removed from said body so that upon deactuation of said pressurized air directing means a stream of liquid introduced into said body from .000.0 said liquid inlet port flows through said chamber without o00 engaging the impingement surface and without significant 0°0 preliminary atomization and is dispensed directly by said 0:0:2 spray tip into predetermined spray patter of liquid 20 droplets.
0 00 0 0 A third aspect consists in a spray nozzle which may 00 0 o 0°be converted from an air assisted nozzle to a non-air 0 006 assisted nozzle, said spray nozzle comprising an elongated hollow nozzle body, an elongated chamber defined in said body, means in.said body defining an air inlet port through which a pressurized stream of air may be oo transversely injected into said chamber, means in said 0 body defining a liquid inlet port for introducing liquid o00 0 0 into said body, means in said body for causing said liquid to flow longitudinally through said chamber in a stream S30 which mixes with the pressurized stream of air injected oooo into said chamber through said air inlet port whereby said 00 1 0 o 0liquid is preliminarily atomized in said chamber, an orifice member removably mounted in said body and defining an orifice for restricting the flow rate of said stream of liquid after such stream enters said liquid inlet port and before such stream is preliminarily atomized in said 3 'qa- 0e j chamber by said air stream, said orifice member having an integrally formed impingement bar that extends longitudinally of said chamber and is spaced transversely inwardly from the walls thereof for deflecting air and liquid streams to promote mixing thereof and preliminary atomization of said liquid, said impingement bar being formed with a transversely directed hole therethrough immediately downstream of and in fluid communication with the orifice in said orifice member whereby liquid discharging from said orifice strikes a downstream wall of said hole and is deflected transversely for flow along the sides of said bar, means defining a discharage orifice adjacent an end of said body and in fluid communication with said chamber, said discharge orifice receiving preliminarily atomized liquid from said chamber and causing such liquid to spray out of said nozzle, and means 0 0 on said body and selectively removable therefrom to permit S..said orifice member to be taken out of said body so as to o' o enable said stream of liquid to flow through said chamber o. 20 without the flow rate of the liquid stream being no 0 0 a 0 o o restricted before such stream reaches said discharge 0 °°orifice.
0 00 Yet a further aspect provides a liquid spray nozzle which may be converted from an air assisted nozzle to a non-air assisted nozzle, said spray nozzle comprising an 0 o elongated hollow nozzle body, a chamber defined in said 0-00 .o body, means in said body defining an air inlet port 0. 0 through which a pressurized stream of air may be injected 00 0 0o00 transversely into said chamber, selectively actuatable means for directing pressurized air through said air inlet o port, means in said body defining a liquid inlet port for 0 0 introducing liquid into said body, means for directing 0.a pressurized liquid through aid liquid inlet port, a tube 0 00 disposed within and extending longitudinally of said body for receiving liquid from said liquid inlet port and for directing a longitudinally flowing stream of liquid into said chamber, an insert member inserted removably into 3a _I~CI said said tube, said insert member being formed with an internal liquid flow passageway through which liquid received in said tube passes and an in impingement surface inline with the direction of passage of said liquid through said insert member liquid passageway and against which said liquid strikes for deflecting said liquid and mixing it with a pressurized stream of air introduced into said chamber from said air inlet port upon actuation of said pressurized air direction means whereby the liquid is preliminarily atomized in said chamber, spray tip means defining a discharge orifice in fluid communication with said chamber and through which liquid from said chamber is directed, and removable means on said body permitting said insert member to be taken out of said body so that upon deactuation of said pressurized air directing means a ooo stream of liquid introduced into said body from said 0 0 oo liquid inlet port flows through said chamber without ooo engaging an impingement surface and without significant oO0o preliminary atomization and is dispensed directly by said 0 Z °°0°20 spray tip into predetermined spray pattern of liquid o 0 0 00 oo° droplets.
o o o 0 Brief Description of the Drawings FIGURE 1 is a fragmentary end elevation view, 00C partially in cross-section, of a new and improved spray ao0 nozzle incorporating the unique features of the present invention, the view being taken substantially along the °0 line 1-1 of FIG. 2.
FIG. 2 is a fragmentary cross-section taken substantially along the line 2-2 of FIG. 1.
00o"'30 FIG. 3 is a fragmentary cross-section taken 0 0 substantially along the line 3-3 of FIG. 2 and shows certain parts of the nozzle in moved positions.
FIG. 4 is a fragmentary cross-secton taken substantially along the line 4-4 of FIG. 2.
FIG. 5 is an exploded perspective view of certain 3b L i .I II parts of the nozzle.
FIG. 6 is an exploded perspective view showing a modified version of one of the nozzle parts.
FIG. 7 is a view similar to FIG. 2 but shows the nozzle as having been converted from an air assisted nozzle to a hydraulic nozzle.
Detailed Description of the Preferred Embodiments For purposes of illustration, the invention is shown in the drawings as embodied in a spray nozzle 10 which is adapted for use in spraying liquid and particularly for spraying liquid fertilizer or insecticide on an agricultural field. When used for agricultural purposes, 0 several nozzles are secured to ooooo 0 0 0 0 0 00oa 0 0 o 0 00 0 0 0 0 o o0 0 0 0 0 00 o O 00000 0 0 o o o 00 4 o0 6 o a o o@04 0 0
J
:/Z/1Ps j;J .I ~i 3c n-cui and are spaced along an elongated hollow boom (not shown) which also serves as a manifold for delivering liquid under high pressure to the nozzles. Reference is made to Butterfield et al United States Patent 4,527,745 for ar explanation as to how a nozzle of the same general type as the present nozzle may be secured to a boom or pipe and receive pressurized liquid therefrom.
The nozzle 10 includes an elongated hollow body 11 0 10 molded of plastic and having opposite end hubs 12 and o 000 13 which are externally threaded. An internally o0 o threaded hub 14 is formed integrally with and projects oo 0 from one side of the body and receives a threaded pipe o 0 15 which communicates with the boom to receive 0.0 pressurized liquid therefrom. The lower end of the hub 14 defines a circular inlet port 16 (FIG. 2) through 0.
000 which liquid is introduced into the nozzle body 11.
000 0 As shown most clearly in FIG. 2, a discharge nozzle tip 20 is located adjacent the end of the hub 12 .o o 0 of the body 11. To mount the tip, the latter is formed 0000 with a radially extending peripheral flange 21 which is clamped to the end of the hub 12 by a clamping nut or Gc oo 0 cap 22 adapted to be threaded onto the hub. An annular gasket 23 is interposed between the tip 21, the cap 22 and the end of the hub 12 in order to seal the perimeter of the tip.
An axially extending discharge orifice 25 is formed through the nozzle tip 20. Formed integrally with the nozzle tip is a deflector flange 26 (FIG. 2) which is disposed transversely to the line of travel of the liquid flowing through the discharge orifice Such liquid forcefully strikes the deflector flange 26 and is broken down and atomized into particles of relatively small size. In addition, the deflector flange directs the particles into a well-defined flat I I fan spray pattern transverse to the axis of the nozzle body 11. The construction, operation and advantages of the nozzle tip 20 and the discharge flange 26 are disclosed in greate.r detail in my aforementioned Australian Patent No. 580,046.
Liquid which is admitted into the nozzle body 11 via the inlet port 16 is shaped into a longitudinally flowing stream by a cylindrical tube 30 (FIG. The tube is coaxial with and is spaced inwardly from the wall of the body and its downstream end is threadably connected to the body at 31. As disclosed in U.S. Patent No. 4,660,598, the tube coacts with a resilicntly flexible diaphragm 32 to form an antidrip valve which prevents liquid from dripping from the nozzle tip 20 after the supply of pressurized liquid to the inlet pipe 15 has been cut off.
For this purpose, the diaphragm is located adjacent the .o o upstream end of the tube 30 and its peripheral margin is clamped between the end of the hub 13 and a cap 33 which 0 0 is threaded onto the hub. A valve follower 34 is oo 20 supported slidably within the cap and is operably 0 00 connected to the diaphragm. Telescoped into the cap is a oo° coiled compression spring 35 which urges the diaphragm toward a closed position against the upstream end of the tube 30 as shown in FIG. 2. When liquid under pressure is delivered to the nozzle body 11 via the inlet pipe 15, the pressurized liquid urges the diaphragm 32 away from the 0 upstream end of the tube as shown in FIG. 3 so as to o 0 0 enable the liquid to flow through the tube and to be 0 04 sprayed from the nozzle tip 20. Upon cutting off of the liquid at the pressure source, the spring 35 forces the diaphragm 32 into sealing engagement with the upstream end o 00 oo o of the tube 30 so as to substantially prevent liquid from dripping out of the nozzle tip.
5 7v As described thus far, the nozzle 10 is basically suitable for use as a hydraulic or non-air assisted nozzle in the same general manner as the nozzle disclosed in the aforementioned Butterfield et al application. In a pure hydraulic nozzle a nonair assisted nozzle), the pressurized liquid is delivered through the nozzle at a relatively high flow rate and is broken up into relatively large particles upon being sprayed from the nozzle tip 20. Hydraulic 000000 10 nozzles are generally preferred for use under 0.0 conditions where it is desired to spray a field with o o o o 0 relatively large quantities of a liquid chemical 0°00 solution having a high percentage of water.
o oo 0:0o0o For other agricultural applications, air assisted nozzles are preferred over pure hydraulic nozzles. In general terms, an air assisted nozzle is a nozzle in 0oo which the liquid flows through the nozzle at a oo comparatively slow flow rate and in which a pressurized 0 0 stream of air is injected into the nozzle in order to 0o°0 preliminarily break up or atomize the liquid prior to the liquid being sprayed from the nozzle tip. Air assisted nozzles are generally used in situations where 0. 0 S0 00 a comparatively small quantity of a more highly concentrated chemical solution is to be sprayed on a field of given area.
In accordance with the present invention, the nozzle 10 is provided with a unique insert member (FIGS. 2 and 5) which may be placed in the nozzle to enable the nozzle to operate in an air assisted mode and which may be removed easily from the nozzle to convert the nozzle for use in a hydraulic mode. As will become apparent, the insert 40 permits the nozzle to be easily changed over from air assisted to hydraulic, or vice versa, without need of maintaining a supply of each type of nozzle and without need of 6 =mnrrr~-~rr*--a~- 10 o o °0 o 0 0O 0 o0 0 0 0 0 00 00 00 0 000 000 0 ooo3 removing one type of nozzle from the boom and installing the other type of nozzle on the boom each time a conversion is made.
More specifically, the insert 40 includes a tubular orifice member 41 (FIGS. 2 and 5) made of brass or the like. The orifice member is cylindrical and is telescoped into the downstream end of the tube 30 with a tight but sliding fit. An O-ring 42 (FIG. 2) fits within a groove 43 (FIG. 5) around the outer periphery of the orifice member 41 and is compressed against the inner wall of the tiibe 30 to establish a seal between the orifice member and the tube.
Formed through the downstream end portion of the orifice member 41 is a flow restricting orifice which serves to reduce the flow rate of liquid flowing from the tube 30 toward the nozzle tip 20. In this particular instance, the orifice includes a frustoconical upstream portion whose small diameter end joins a cylindrical downstream portion.
Dirt and other foreign particles are filtered from the liquid before the liquid flows through the orifice For this purpose, a tubular screen-like strainer 46 extends from the upstream end of the orifice member 41 and is spaced radially inwardly from the wall of the tube 30 so that liquid entering the tube must pass radially through the strainer before flowing to the orifice 45. One end of the strainer 46 abuts the upstream end of the orifice member 41 while the other end of the strainer abuts and is closed off by the head 47 (FIG. 5) of a pin 48. The latter is telescoped slidably into both the strainer and the upstream end of the orifice member. In the embodiment shown in FIGS. 1 to 5, the pin is of cruciform cross-section and is formed with four angularly spaced fins 49 (FIG. which define flow passages permitting liquid to flow through the strainer and into the orifice member. When the insert 40 is removed from the nozzle body 11, the pin 48 may be pulled out of the orifice member 41 and then the strainer 46 may be pulled off of the pin to permit cleaning or replacement of the strainer.
A modified pin 48 for supporting the strainer 46 is shown in FIG. 6. In this instance, the pin is hollow and generally cylindrical and is formed with four angularly spaced and longitudinally extending Qi0 slots 49' which permit liquid to flow into the pin and then to the orifice member 41. Two axially spaced So Q rings 50 extend circumferentially around the pin 48 and o, hold the strainer in radially outwardly spaced relation o0 with the body of the pin.
In carrying out the invention, the insert includes an elongated impingement element 55 (FIG. for breaking up the stream of liquid flowing through S00 the orifice 45 and for causing the liquid to mix with a pressurized air stream which also is broken up by the o0 20 impingement element. Herein, the impingement element 000. 55 is in the form of an elongated and flat bar formed integrally with the downstream end of the orifice o 00 o0 d amember 41, the bar being of rectangular crosssection. The bar 55 extends longitudinally into an axially elongated mixing chamber 56 of circular crosssection defined within the nozzle body 11. As shown in FIGS. 2 and 3, the rectangular bar 55 is spaced inwardly from the circular wall of the chamber around the entire periphery of the bar.
A transversely extending circular hole 60 is formed through the bar 55 immediately downstream of the orifice 45. The hole 60 communicates with the orifice and, as pressurized liquid is discharged from the orifice, it strikes the downstream wall of the hole.
The downstream wall thus defines an impingement surface discharge orifice in fluid communication with said chamber for receiving preliminarily atomized liquid from said /2 which deflects the liquid transversely to break up the liquid and cause the liquid to flow through the chamber 56 along the sides of the bar As the liquid flows through the chamber 56, it is preliminarily broken up by a pressurized stream of air which is admitted into the chamber 56 through a circular air inlet port 62 (FIG. 3) formed in the nozzle body 11 and extending transversely to the Schamber and the stream of liquid flowing through the chamber. The inlet port 62 is located at the inner end o° of a fitting 63 (FIGS. 1 and 3) joined to the nozzle body 11 and connected to a flexible tube 64 which a s f v communicates with a supply of pressurized air by way of a shut off valve 65. When the valve is opened, a stream of pressurized air is injected transversely into the chamber 56.
As 3hown in FIGS. 2 and 3, the axis of the air inlet port 62 extends parallel to the axis of the hole in the bar 55 but the port 62 is smaller in diameter than the hole 60 and its axis is offset in a downstream ,direction from the axis of the hole. As a result, only about one-half of the area of the air inlet port 62 is in registry with the hole 60 while the downstream half of the air inlet port is located in opposing relation with a side surface area 66 (FIG. 4) of the bar 55. By virtue of this arrangement, the surface 66 defines an impingement surface which deflects and breaks up the air stream. Considerable turbulence for preatomizing the liquid stream is created by the air stream being broken up by the impingement surface 66, by the liquid stream being broken up by the wall of the hole 60 and as a cesult of the air stream being injected transversely into the longitudinally flowing liquid stream. The liquid thus flows toward the nozzle tip in the form of finely divided particles.
9 1 U The insert 40 is completed by two radially spaced webs 70 (FIG. 5) formed integrally with and extending axially from the bar 55 and having downstream ends joined to a cylindrical sleeve 71. Formed on the downstream end of the sleeve is an outwardly radially extending flange 72 which is adapted to be clamped by the cap 22 between the sealing gasket 23 and an internal shoulder at the downstream end portion of the nozzle body 11. An axially extending key 73 (FIG. oooo at the upstream side of the flange 72 fits into a keyway in the nozzle body 11 so as to orient the insert O.qQ o.0 40 angularly in the body in such a manner that the axis of the hole 60 extends parallel to the axis of the air oO inlet port 62.
When the insert 40 is in place in the nozzle body 11, the flow rate of the liquid stream is reduced by the orifice 45 and, in addition, the stream is 0 V preliminarily atomized by the coaction of the wall of the hole 60, the impingement surface 66 of the bar and the mutually transverse flow relation between the liquid stream and the air stream. The insert 40 may be removed from the body 11 simply by unscrewing the cap 22 and taking the cap, the nozzle tip 20 and the sealing gasket 23 off of the body as a unit.
Thereafter, the insert with the attached pin 48 and strainer 46 may be pulled axially out of the downstream end of the body 11.
When the insert 40 is out of the body 11, the nozzle 10 may be converted for use in a hydraulic mode simply by placing a tubular strainer 80 in the chamber 56 as shown in FIG. 7. The strainer 80 is telescoped over a pin 81 which may be similar to the pins 48 or 48' and which is formed with a radially extending flange 83 at its downstream end. The flange 83 is adapted to be clamped against the internal shoulder in
~I-
t the body 11 by the gasket 23 when the cap 22 and the nozzle tip 20 are screwed back on to the body. To facilitate even faster assembly and disassembly of the tap 22, the latter may be of the quick disconnect bayonet type such as disclosed in Butterfield et al United States Patent 4,527,745. The strainer 80 also may be similar to the strainer disclosed in such patent.
When the nozzle 10 is set up as shown in FIG. 7 for use in the hydraulic mod.1, air fitting 63 is closed off to prevent liquid from escaping through the fitting. This may be accomplished either by shutting off the valve 65, by pinching the tube 64 closed with a o °ooo clamp or by disconnecting the tube from the fitting 63 o and inserting a plug into the fitting.
o oo 0 From the foregoing, it will be apparent that the o O present invention brings to the art a new and improved oo 0 o 0o nozzle 10 which may be quickly and easily converted 0 00 between an air assisted, relatively low flow rate mode 0 0 0o0 20 and a non-air assisted, comparatively high flow rate mode. When set up in the air assisted mode, the nozzle effects very good preliminary atomization of the liquid oo tas a result of the interaction of the insert 40 with O0 o00 4the air and liquid streams.
o0 Although the invention has' been described with "o reference to specific examples, it will be appreciated 0 0 by those skilled in the art that the invention may be o embodied in many other forms.
*00 0 4 no 0

Claims (17)

1. An air assisted liquid spray nozzle comprising a hollow nozzle body which defines a chamber, means in said body defining an air inlet port through which a pressurized stream of air may be directed into said chamber, means for directing pressurized air through said air inlet port, means in said body defining a liquid inlet port for introducing a liquid flow stream into said body, means for directing pressurized liquid through said liquid inlet port, an insert member removably mountable into said body, said insert member being formed with an internal liquid flow passageway through which liquid introduced into said body passes and an impingement surface in line with the direction of passage of said liquid through said liquid passageway and against which said liquid strikes for deflectig said liquid and mixing it with a pressurized stream of air introduced into said body chamber from said air inlet port upon actuation of said pressurized air directing means whereby the liquid is preliminarily atomized in said chamber, and a spray tip which defines a discharge orifice in fluid communication with said chamber for receiving preliminarily atomized liquid from said chamber and causing said liquid to spray out of said nozzle in a predetermined pattern of liquid droplets.
2. The liquid spray nozzle of claim 1 in which said insert member flow passageway defines an orifice for restricting the flow of said stream of liquid prior to striking said impingement surface.
3. The liquid spray nozzle of claim 1 including means permitting communication of pressurized air from said air inlet port to said impingement surface.
4. The liquid spray nozzle of claim 3 in which said air o0 0 inlet port directs a pressurized air stream into said chamber in a direction transverse to the direction of liquid passing through said insert member passageway. The liquid spray nozzle of claim 4 in which said air inlet port directs pressurize air into said chamber so 12 t_ that at least a portion thereof passes across said impingement surface.
6. The liquid spray nozzle of claim 5 in which said insert member impingement surface is oriented so that it is in substantially perpendicular relation to the direction of liquid flow through said insert member flow passageway.
7. The liquid spray nozzle of claim 6 in which said impingement surface is integrally formed said insert member.
8. The liquid spray nozzle of claim 7 in which said impingement surface is defined by an aperture extending through said insert member transversely to the longitudinal axis of said insert member, and said air inlet port communicates with insert member aperture in a S° manner that causes pressurized air direct into said i°,o chamber from said air inlet port to pass across said impingement surface.
9. A liquid spray nozzle which may be converted from an 0o0 air assisted nozzle to a non-air assisted nozzle, said 0f 00 I spray nozzle comprising a hollow nozzle body which defines ooO a chamber, means in said body defining an air inlet port through which a pressurized stream of air may be injected into said chamber, selectively actuatable means for directing pressurized air through said air inlet port, o 0 oooo. means in said body defining a liquid inlet port for introducing a liquid flow stream into said body, means for .0 directing pressurized liquid through said liquid inlet port, an insert member removalby mountable into said body, said insert member being formed with an internal liquid flow passageway through which liquid introduced into said body passes and an impingement surface in line with the direction of passage of said liquid through said liquid passageway and against which said liquid strikes for deflecting said liquid and mixing it with a pressurized stream of air introduced into said body chamber from said air inlet port upon actuation of said pressurized air 13 ''I direction means whereby the liquid is preliminarily atomized in said chamber, a spray tip which defines a discharge orifice in fluid communication with said chamber for receiving preliminary atomized liquid from said chamber and causing said liquid to spray out of said nozzle in a predetermined pattern of liquid droples, and means on said body and selectively removable therefrom for permitting said insert member to be removed from said body so that upon deactuation of said pressurized air directing means a stream of liquid introduced into said body from said liquid inlet port flows through said chamber without engaging the impingement surface and without significant preliminary atomization and is dispensed directly by said spray tip into predetermined spray patter of liquid 0 droplets. 00000. 1 0 10. The liquid spray nozzle of claim 9 in which said 000 insert member flow passageway defines an orifice for restricting the flow of said stream of liquid prior to striking said impingement surface. o'0 11. The spray nozzle of claim 10 in which said 0 0o o impingement member orifice for restricting the flow of 0 0 0o000 said liquid stream is formed internally within said impingement member.
12. The liquid spray nozzle of claim 9 including means permitting communication of pressurized air from said air 0 0 inlet port to said impingement surface. o 0 13. The liquid spray nozzle of claim 12 in which said air 00o. inlet port directs a pressurized air stream into said o 0 chamber in a direction transverse to the direction of liquid passing through said insert member passageway. 0 0a 14. The liquid spray nozzle of claim 13 in which said air 0 inlet port directs pressurized air into said chamber so that at least a portion thereof passes across said impingement surface. The liquid spray nozzle of claim 14 in which said insert member impingement surface is oriented so that it is in substantially perpendicular relation to the T- 14 yd1<-/ direction of liquid flow through said insert member flow passageway.
16. The liquid spray nozzle of claim 9 in which said chamber has an elongated configuration, and said insert member has an elongated configuration and is mountable in said body in coaxial relation to said elongated chamber.
17. The liquid spray nozzle of claim 16 in which said flow passageway extends longitudinally into said insert member from one end thereof, and said impingement surface is integrally formed said insert member.
18. The liquid spray nozzle of claim 17 in which said impingement surface is defined by an aperture extending through said insert member transversely to the longitudinal axis of said insert member, and said air inlet port communicates with insert member aperture in a 0 o manner that causes pressurized air directed into said o chamber from said air inlet port to pass across an 0 impingement surface. o O S19. The liquid spray nozzle of claim 16 in which a tube o°o is disposed within said chamber, said tube having an inlet °o end for receiving liquid introduced into said body from said liquid inlet port and an outlet end for communicating liquid to said insert member flow passageway. The liquid spray nozzle of claim 19 in which said liquid inlet port extends into a side of said body at a 0 0 longitudinal location intermediate the ends of said tube, 0 and said air inlet port communicate with said chamber 4 o o through a side of said body at a location between said 0 liquid inlet port and said spray tip.
21. The liqiud spray nozzle of claim 20 in which said air inlet port communicates with said chamber at a location intermediate the ends of said insert member.
22. A spray nozzle which may be converted from an air assisted nozzle, said spray nozzle comprising an elongated hollow nozzle body, to a non-air assisted nozzle body, an elongated chamber defined in said body, means in said body defining an air inlet port through which a pressurized d stream of air may be transversely injected into said chamber, means in said body defining a liquid inlet port for introducing liquid into said body, means in said body for causing said liquid to flow longitudinally through said chamber in a stream which mixes with the pressurized stream of air injected into said chamber through said air inlet port whereby said liquid is preliminarily atomized in said chamber, an orifice member removably mounted in said body and defining an orifice for restricting the flow rate of said stream of liquid after such stream enters said liquid inlet port and before such stream is preliminarily atomized in said chamber by said air stream, said orifice member having an integrally formed impingement bar that extends longitudinally of said 020 chamber and is spaced transversely inwardly from the walls thereof for deflecting air and liquid streams to promote o mixing thereof and preliminary atomization of said liquid, o said impingement bar being formed with a transversely 0.0directed hole therethrough immediately downstream of and 0 in fluid communication with the orifice in said orifice 0 member whereby liquid discharging from said orifice strikes a downstream wall of said hole and is deflected transversely for flow along the sides of said bar, means defining a discharage orifice adjacent an end of said body and in fluid communication with said chamber, said 0 discharge orifice receiving preliminarily atomized liquid D from said chamber and causing such liquid to spray out of .0 said nozzle, and means on said body and selectively removable therefrom to permit said orifice member to be taken out of said body so as to enable said stream of liquid to flow through said chamber without the flow rate of the liquid stream being restricted before such stream reaches said discharge orifice.
23. A spray nozzle as defined in claim 22 in which the axis of said hole extends parallel to and is spaced upstream of the axis of said air inlet port, said air inlet port being only in partial registry with said hole 16 1-u whereby a portion of the air stream injected through said air inlet port impinges against said bar while another portion of said air stream passes through said hole.
24. A liquid spray nozzle which may be converted from an air assisted nozzle to a non-air assisted nozzle, said spray nozzle comprising an elongated hollow nozzle body, a chamber defined in said body, means in said body defining an air inlet port through which a pressurized stream of air may be injected transversely into said chamber, selectively actuatable means for directing pressurized air through said air inlet port, means in said body defining a liquid inlet port for introducing liquid into said body, means for directing pressurized liquid through aid liquid inlet port, a tube disposed within and extending longitudinally of said body for receiving liquid from said a o liquid inlet port and for directing a longitudinally Io flowing stream of liquid into said chamber, an insert member inserted removably into said tube, said insert a 0 member being formed with an internal liquid flow o passageway through which liquid received in said tube 0 passes and an in impingement surface inline with the direction of passage of said liquid through said insert member liquid passageway and against which said liquid strikes for deflecting said liquid and mixing it with a pressurized stream of air introduced into said chamber o from said air inlet port upon actuation of said pressurized air direction means whereby the liquid is 0 o preliminarily atomized in said chamber, spray tip means defining a discharge orifice in fluid communication with said chamber and through which liquid from said chamber is directed, and removable means on said body permitting said 0 insert member to be taken out of said body so that upon 0 deactuation of said pressurized air directing means a stream of liquid introduced into said body from said liquid inlet port flows through said chamber without engaging an impingement surface and without significant preliminary atomization and is dispensed directly by said 17 spray tip into predetermined spray pattern of liquid droplets. The liquid spray nozzle of claim 24 in which said insert member flow passageway defines an orifice for restricting the flow of said stream of liquid prior to striking said impingement surface.
26. A spray nozzle substantially as herein described with reference to Figures 1 to 5, Figure 6 or Figure 7 of the accompanying drawings. DATED this 20th day of February, 1991 SPRAYING SYSTEMS CO. Attorney: PETER HEATHCOTE Fellow Institute of Patent Attorneys of Australia of SHELSTON WATERS 0 00000 0 OO 00 o 01 0401 0 0 0404 18 -0 18
AU82071/87A 1986-12-11 1987-12-03 Convertible spray nozzle Ceased AU610098B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US94029086A 1986-12-11 1986-12-11
US940290 1986-12-11

Publications (2)

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AU8207187A AU8207187A (en) 1988-06-16
AU610098B2 true AU610098B2 (en) 1991-05-16

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AU82071/87A Ceased AU610098B2 (en) 1986-12-11 1987-12-03 Convertible spray nozzle

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EP (1) EP0271316B1 (en)
JP (1) JP2802496B2 (en)
KR (1) KR950000003B1 (en)
AU (1) AU610098B2 (en)
BR (1) BR8706761A (en)
CA (1) CA1291781C (en)
DE (1) DE3781529T2 (en)
DK (1) DK169611B1 (en)
MX (1) MX164218B (en)

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Publication number Priority date Publication date Assignee Title
GB2157591B (en) * 1984-04-19 1987-11-25 Spraying Systems Co Air-assisted spray nozzle
DE4102632A1 (en) * 1991-01-30 1992-08-06 Pfeiffer Erich Gmbh & Co Kg DISCHARGE NOZZLE FOR MEDIA
USRE38841E1 (en) * 1996-02-26 2005-10-25 Matsushita Electric Industrial Co., Ltd. Shower bath apparatus and spray nozzle
DE19901704A1 (en) * 1999-01-18 2000-08-03 Hansgrohe Ag Sanitary object, in particular hand shower, with a switching device for influencing a liquid flow
US7584908B2 (en) 2005-10-27 2009-09-08 Sta-Rite Industries, Llc Spray nozzle apparatus and method
CN100355502C (en) * 2006-01-26 2007-12-19 朱根荣 Spraying device
JP6102170B2 (en) * 2011-12-22 2017-03-29 Jfeスチール株式会社 Nozzle filter and spray nozzle for spray nozzle
GB201212199D0 (en) 2012-07-09 2012-08-22 Rigdeluge Global Ltd Nozzle apparatus
EP3068545A4 (en) * 2013-11-12 2017-04-26 Spraying Systems Co. Catalytic cracking spray nozzle with internal liquid particle dispersion ring
CN104525397B (en) * 2014-12-25 2023-05-30 重庆新派工业设计有限公司 Cleanable nozzle
CN107088484B (en) * 2017-06-28 2023-07-18 迈德乐喷雾系统广州有限公司 Small-sized air atomizing nozzle

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US4343434A (en) * 1980-04-28 1982-08-10 Spraying Systems Company Air efficient atomizing spray nozzle
GB2157591B (en) * 1984-04-19 1987-11-25 Spraying Systems Co Air-assisted spray nozzle

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Publication number Publication date
CA1291781C (en) 1991-11-05
JPS63185469A (en) 1988-08-01
AU8207187A (en) 1988-06-16
EP0271316A3 (en) 1990-01-10
DE3781529T2 (en) 1993-02-04
KR880007134A (en) 1988-08-26
EP0271316B1 (en) 1992-09-02
DK169611B1 (en) 1994-12-27
DK648987D0 (en) 1987-12-10
DE3781529D1 (en) 1992-10-08
EP0271316A2 (en) 1988-06-15
JP2802496B2 (en) 1998-09-24
KR950000003B1 (en) 1995-01-07
DK648987A (en) 1988-06-12
BR8706761A (en) 1988-07-19
MX164218B (en) 1992-07-27

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