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AU3674800A - Heat transfer tube with internal grooves and method and device for manufacturing the tube - Google Patents

Heat transfer tube with internal grooves and method and device for manufacturing the tube Download PDF

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Publication number
AU3674800A
AU3674800A AU36748/00A AU3674800A AU3674800A AU 3674800 A AU3674800 A AU 3674800A AU 36748/00 A AU36748/00 A AU 36748/00A AU 3674800 A AU3674800 A AU 3674800A AU 3674800 A AU3674800 A AU 3674800A
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AU
Australia
Prior art keywords
grooves
heat
transfer pipe
pipe
shaped patterns
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
AU36748/00A
Other versions
AU746338B2 (en
Inventor
Kanji Akai
Hirokazu Fujino
Kazushige Kasai
Noriaki Okamoto
Masaru Uchimitsu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daikin Industries Ltd
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Daikin Industries Ltd
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Publication date
Application filed by Daikin Industries Ltd filed Critical Daikin Industries Ltd
Publication of AU3674800A publication Critical patent/AU3674800A/en
Application granted granted Critical
Publication of AU746338B2 publication Critical patent/AU746338B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/20Making helical or similar guides in or on tubes without removing material, e.g. by drawing same over mandrels, by pushing same through dies ; Making tubes with angled walls, ribbed tubes and tubes with decorated walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/40Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Description

-1 Specification HEAT-TRANSFER PIPE WITH INTERNAL GROOVES AND MANUFACTURING METHOD AND MANUFACTURING DEVICE 5 THEREFOR TECHNICAL FIELD The present invention relates to a structure of a heat-transfer pipe with internal grooves having grooves 10 in an inner surface of a pipe body. BACKGROUND ART A heat-transfer pipe in a heat exchanger such as an evaporator, a condenser or the like for an air 15 conditioner is conventionally provided with spiral grooves in an inner surface of the pipe from a viewpoint of improvement in its heat transfer efficiency as shown in Japanese Patent Laid-Open Publication No. Hei 9-42881 so that a heat-transfer area is enlarged and an agitation 20 effect is improved by allowing a refrigerant flowing in the pipe to annularly flow. In the case of a heat-transfer pipe in this constitution, however, liquid film portions are uniformly distributed generally in the pipe when a condensation action 25 proceeds to some extent and the thickness gradually -2 increases. Consequently, heat resistance and diffusion resistance increase and thereby a heat-transfer performance is deteriorated. In order to address this problem, there is a 5 proposal that the inner surface of the pipe is divided into a plurality of areas in the circumferential direction, each having a plurality of rows of grooves arranged in V-shaped patterns, for example, which are symmetric with respect to the direction of a pipe axis and have equal widths in the 10 circumferential direction, for example, as shown in Japanese Patent Laid-Open Publication No. Hei 9-42880. In the case of this constitution, the distribution of the refrigerant flowing in the pipe in the pipe circumferential direction can be made ununiform because 15 of flow merging and dividing actions by the plurality of the grooves arranged in V-shaped patterns provided in the inner surface of the pipe which are symmetric with respect to the pipe axis direction and have equal widths in the circumferential direction as compared with the 20 aforementioned heat-transfer pipe having the spiral grooves. Since high heat transfer efficiency is achieved in areas where the liquid refrigerant becomes a thin film as a result, the heat transfer efficiency at the time of condensation is improved. 25 However, in the case of the above-described S- 4 -3 heat-transfer pipe having grooves arranged in V-shaped patterns in the inner surface of the pipe which are symmetric with respect to the pipe axis direction and have equal widths in the circumferential direction, 5 1. Since refrigerant flows are collided and merged due to the grooves arranged in V-shaped patterns, flow resistance is high. For example, in the case where this heat-transfer pipe is used as an evaporator or the like, sufficient improvement of the heat transfer performance, 10 which is affected by a great pressure loss, can not necessarily be obtained. 2. In areas where a refrigerant flow rate is low (areas having little refrigerant circulation), there is little effect even though the refrigerant distribution is 15 made ununiform by the grooves arranged in V-shaped patterns. In the case where the heat-transfer pipe is used as an evaporator, in particular, a heat transfer performance enhancing effect cannot be obtained since a sufficient liquid refrigerant cannot be supplied in the pipe 20 circumferential direction due to the groove structure. That is, improvement of the performance cannot be expected in some use areas. DISCLOSURE OF THE INVENTION 25 An object of the present invention is to provide -4 a heat-transfer pipe with internal grooves having a heat transfer performance improved as much as possible by reducing a pressure loss and appropriately controlling refrigerant flows in the pipe to be even when a refrigerant 5 flow rate is low, and a manufacturing method thereof as well as a manufacturing device, by which the above-described problems can be solved. In order to achieve the above object, each aspect of the present invention has the following means for 10 solving the problems. (I) First aspect of the invention In a heat-transfer pipe with internal grooves according to the first aspect of the present invention, a plurality of rows of grooves arranged in V-shaped patterns 3 15 symmetric with respect to a pipe axis direction are provided on an inner surface 2 of a pipe body la; and widths of the plurality of rows of the grooves 3 arranged in the V-shaped patterns are made unequal in a circumferential direction. Thus, when the plurality of rows of the grooves 20 3 arranged in V-shaped patterns are provided side by side with unequal widths in the circumferential direction, a component of force in the swirling direction are generated in a refrigerant liquid so that the refrigerant liquid flows in an ununiform manner in the pipe axis direction while 25 repeatedly merging and dividing at edges of respective -5 grooves 3 arranged in the V-shaped patterns. Consequently, an annular flow close to the one obtained by combination of spiral grooves can be obtained. Further, an agitation effect is achieved and thereby a heat transfer performance 5 is improved. (II) Second aspect of the invention In the heat-transfer pipe with internal grooves according to the second aspect of the present invention, secondary grooves 6 having a prescribed depth are formed 10 from a top 5a side towards a base 5b side at least in part of projected portions 5 formed between respective grooves 3 of the plurality of rows of the grooves 3 arranged in the V shaped patterns. Thus, when the secondary grooves 6 having a 15 prescribed depth are formed from the top part 5a side towards the bottom part 5b side at least in part of the projected portions 5 formed between the respective grooves 3 of the plurality of rows of the grooves 3 arranged in V shaped patterns, the flow resistance of the refrigerant 20 flowing in the pipe is further reduced by the secondary grooves 6 and thereby a heat transfer performance is effectively improved even when a refrigerant flow rate is low. (III) Third aspect of the invention 25 In the heat-transfer pipe with internal grooves -6 according to the third aspect of the present invention, the secondary grooves 6 are notched grooves in a spiral direction. In this case, the flow resistance of the 5 refrigerant flowing in the pipe is effectively reduced by the secondary grooves 6 composed of the notched grooves in the spiral direction. Further, a swirling force is increased in the spiral direction and thereby the heat transfer performance is improved. 10 (IV) Fourth aspect of the invention In the heat-transfer pipe with internal grooves according to the fourth aspect of the present invention, secondary grooves 7 having a prescribed depth are formed in an outer surface of at least part of projected portions 5 15 formed between respective grooves 3 of the rows of grooves 3 arranged in the V-shaped patterns. Thus, when the secondary grooves 7 having a prescribed depth are formed in outer surfaces at least in part of the projected portions 5 formed between the 20 respective grooves 3 of the rows of grooves arranged in the V-shaped patterns, a pressure loss is reduced since the flow resistance of the refrigerant flowing in the pipe is reduced by the secondary grooves 7 and thereby a heat transfer performance is effectively improved even when a refrigerant 25 flow rate is low.
-7 (V) Fifth aspect of the invention In the heat-transfer pipe with internal grooves according to the fifth aspect of the present invention, the secondary grooves 7 are fine grooves extending from one side 5 surface of the projected portions 5 to the other side surface thereof. The flow resistance of the refrigerant flowing in the pipe is effectively reduced by the secondary grooves 7 composed of fine grooves extending from one side surface 10 to the other side surface of the projected portions 5 in this case, and therefore the heat transfer performance is improved. Also, even when the pipe is expanded, both sides of the fine grooves are not crushed and thereby the heat transfer performance is not deteriorated. 15 (VI) Sixth aspect of the invention In a method for manufacturing a heat-transfer pipe with internal grooves according to the sixth aspect of the present invention, a first marking roll 11 for marking a plurality of rows of grooves 3 arranged in V-shaped patterns 20 in a flat plate-like heat-transfer pipe material 13, a second marking roll 12 for marking secondary grooves 7 at least in part of projected portions 5 formed between respective grooves 3 of the plurality of rows of the grooves 3 arranged in the V-shaped patterns and a roll forming 25 device 17 for forming the flat plate-like heat-transfer pipe material 13 into a cylindrical pipe are used to continuously mark the plurality of rows of the grooves 3 arranged in the V-shaped patterns and the secondary grooves 7 in the flat plate-like heat-transfer pipe material 13 successively by 5 the first and second marking rolls 11, 12 and then form a cylindrical pipe by roll forming by the roll forming device 17. In this method of manufacturing a heat-transfer pipe with internal grooves, the heat-transfer pipe with 10 internal grooves having the constitutions of the first, fourth and fifth aspects can be easily manufactured only by combining the above-described first and second marking rolls 11, 12 in the direction of the movement of the flat plate like heat-transfer pipe material 13 to perform continuous 15 markings successively in two stages. (VII) Seventh aspect of the invention In a device for manufacturing a heat-transfer pipe with internal grooves according to the seventh aspect of the present invention, a first marking roll 11 for 20 marking a plurality of rows of grooves 3 arranged in V shaped patterns in a flat plate-like heat-transfer pipe material 13, a second marking roll 12 for marking secondary grooves 7 at least in part of projected portions 5 formed between respective grooves 3 of the plurality of rows of the 25 grooves 3 arranged in V-shaped patterns and a roll forming -9 device 17 for forming the flat plate-like heat-transfer pipe material 13 into a cylindrical pipe are provided successively side by side in a direction of movement of the flat plate-like heat-transfer pipe material 13 to 5 continuously mark the grooves 3 arranged in the V-shaped patterns and the secondary grooves 7 successively by the first and second marking rolls 11, 12 and then form a cylindrical pipe by roll forming by the roll forming device 17. 10 By this device for manufacturing the heat transfer pipe with internal grooves, the heat-transfer pipe with internal grooves having the constitutions of the first, fourth and fifth aspects can be easily manufactured only by combining the above-described first and second marking rolls 15 11, 12 in the direction of the movement of the flat plate like heat-transfer pipe material 13 to perform markings successively in two stages. As a result of the above, according to the heat transfer pipe with internal grooves and the manufacturing 20 method thereof and the manufacturing device according to each aspect of the present invention, a pressure loss, heat resistance in the heat-transfer pipe and diffusion resistance are reduced even in the case of being constituted as a condenser or an evaporator or even in the case where a 25 refrigerant flow rate is low when the pipe is constituted as -10 an evaporator. Consequently, a heat exchanger with sufficiently high heat transfer performance can be provided. BRIEF DESCRIPTION OF THE DRAWINGS 5 Fig. 1 is an enlarged view showing part of a structure in an opened state of a pipe body of a heat transfer pipe with internal grooves according to a first embodiment of the present invention; Fig. 2 is an enlarged view of an essential part 10 of the inner surface of the pipe body; Fig. 3 is a perspective view of a cut-off section of the essential part of the inner surface of the pipe body; Fig. 4 is an enlarged view showing a structure 15 of an essential part of the inner surface of a pipe body of a heat-transfer pipe with internal grooves according to a second embodiment of the present invention; Fig. 5 is an enlarged perspective view of the essential part; 20 Fig. 6 is a perspective view of a cut-off section of the essential part of the inner surface of the pipe body; Fig. 7 is an enlarged view showing a structure of an essential part of the inner surface of a pipe body of 2 a heat-transfer pipe with internal grooves according to a 4Jj -11 third embodiment of the present invention; Fig. 8 is an enlarged perspective view of a cut off section of the essential part; and Fig. 9 is a perspective view showing manufacture 5 of a heat-transfer pipe with internal grooves according to the third embodiment of the present invention and a constitution of a manufacturing device. BEST MODE FOR CARRYING OUT THE INVENTION 10 First Embodiment Figs. 1 to 3 show a structure of a heat-transfer pipe with internal grooves according to a first embodiment of the present invention. First, as shown in Figs. 1 to 3 for example, in 15 the heat-transfer pipe 1 with internal grooves according to this embodiment, first to fifth groups A - E of a plurality of rows of grooves is provided on an inner surface 2 of a pipe body la having an electric welded pipe structure. Those groups of grooves are comprised of grooves 3 which are 20 arranged to be symmetric, with respect to a pipe axis direction and to form relatively sharp V-shape patterns, and which are arranged with width of the grooves unequal to each other in the circumferential direction and with a lead angle e of the grooves different from each other, so as to promote 25 a turbulent flow of a refrigerant liquid flowing in the pipe IRA4/ -12 body la and to promote the refrigerant liquid to become a thin film because coarse and minute refrigerant liquid portions are formed by dividing and merging the refrigerant liquid flow. 5 In Fig. 3, reference numeral 5 denotes a projected portion formed between the respective grooves 3 arranged in V-shaped patterns. Reference numerals 5a and 5b denote a top and a base of the projected portion, respectively. 10 Thus, since the first to fifth groups A - E composed of rows of grooves, which are arranged in V-shaped patterns and have a lead angle 0 different in next groups, are provided side by side with unequal widths in the circumferential direction, the refrigerant liquid flows 15 ununiformly in the circumferential direction to swirl while repeatedly dividing and merging at edge portions of V-shape patterns of the respective grooves 3. Consequently, the grooves of the present invention can obtain an annular flow close to the one conventionally obtained by combination of 20 spiral grooves even though the grooves arranged in V-shaped patterns are used. Thus, an effective agitation effect is achieved and thereby a heat transfer performance is improved. Respective grooves 3 in the first to fifth groups A - E are formed with a prescribed lead angle 0, a 25 prescribed depth H and a prescribed number of grooves N so -13 that the flow resistance of each groove portion is made as small as possible to reduce the pressure loss. Therefore, even when the heat-transfer pipe of the present invention is used for an evaporator at a low refrigerant flow rate, the 5 pressure loss is reduced and thereby the heat transfer performance is improved. According to the results of experiments conducted by the present inventors, the flow resistance was the smallest and the pressure loss was effectively reduced 10 when the aforementioned lead angle 0, groove depth H, and number of grooves N are in the range of 5 - 15*, 0.2 - 0.3 mm and 45 - 55, respectively, in the case of a heat-transfer pipe having an outer dimension of < = 7 mm. As described above, according to the 15 constitution of the heat-transfer pipe with internal grooves of this embodiment, widths of groups A - E composed of rows of grooves 3, which are arranged in V-shaped patterns and have a lead angle E different from each other, are set unequal in the circumferential direction rather than equal. 20 Therefore, the refrigerant in the pipe has swirling flow as in the case of the conventional pipe with spiral grooves. Consequently, the heat transfer promotion effect is not deteriorated even when a refrigerant flow rate is low because the refrigerant is effectively supplied in the 25 circumferential direction of the pipe. cRA41 177 1' -14 The lead angle 0, the groove depth H and the groove number N of the grooves 3 formed in the V-shaped patterns, the first to fifth groups A - E of which are arranged in the inner surface of the pile, are set to the 5 values by which the smallest flow resistance is obtained corresponding to the aforementioned experiment results. Therefore, since the flow resistance can be made as small as possible to reduce the pressure loss as a result, a heat transfer pipe for a heat exchanger having a sufficiently 10 high performance can be obtained. Second Embodiment Figs. 4 to 6 show a structure of a heat-transfer pipe with internal grooves according to a second embodiment of the present invention. 15 First, in the heat-transfer pipe 1 with internal grooves according to this embodiment, first to fifth groups A - E of a plurality of rows of grooves is provided on an inner surface 2 of a pipe body la having the same electric welded pipe structure as described above. Those groups of 20 grooves are comprised of grooves 3 which are arranged to be symmetric with respect to a pipe axis direction and to form relatively sharp V-shape patterns, and which are arranged with width of the grooves unequal to each other in the circumferential direction and with a lead angle e of the 25 grooves different from each other, so as to promote a -15 turbulent flow of a refrigerant liquid flowing in the pipe body la and to promote the refrigerant liquid to become a thin film because coarse and minute refrigerant liquid portions are formed by dividing and merging the refrigerant 5 liquid flow. In Figs. 5 and 6, reference numeral 5 denotes a projected portion formed between the respective grooves 3 arranged in V-shaped patterns. Reference numerals 5a and 5b denote a top and a base of the projected portion 5, 10 respectively. In this embodiment, secondary grooves 6 are provided and the secondary grooves 6 are composed of notched grooves (chipped grooves) in the spiral direction with a prescribed depth d from the top 5a towards the base 5b. Consequently, the flow resistance of the refrigerant is 15 reduced and the refrigerant is further urged in the swirling direction. Thus, since - the first to fifth groups A - E composed of rows of grooves, which are arranged in V-shaped patterns and have a lead angle e different in next groups, 20 are provided side by side with unequal widths in the circumferential direction, the refrigerant liquid flows ununiformly in the circumferential direction to swirl while repeatedly dividing and merging at edge portions of V-shape patterns of the respective grooves 3. Consequently, the 2 grooves of the present invention can obtain an annular flow -16 close to the one conventionally obtained by combination of spiral grooves even though the grooves arranged in V-shaped patterns are used. Thus, an effective agitation effect is achieved and thereby a heat transfer performance is improved. 5 Respective grooves 3 in the first to fifth groups A - E are formed with the secondary grooves 6 composed of notched grooves (chipped grooves) in the spiral direction as described above as well as a prescribed lead angle 0, a prescribed depth H and a prescribed number of 10 grooves as in the first embodiment, so that the flow resistance of each groove portion is made as small as possible to reduce the pressure loss. Therefore, even when the heat-transfer pipe of the present invention is used for an evaporator at a low refrigerant flow rate, the pressure 15 loss is reduced and thereby the heat transfer performance is improved. According to the results of experiments conducted by the present inventors as described above, the flow resistance was the smallest and the pressure loss was 20 effectively reduced when the aforementioned lead angle 0, groove depth H, and number of grooves N are in the range of 5 - 15*, 0.2 - 0.3 mm and 45 - 55, respectively, in the case of a heat-transfer pipe having an outer dimension of # = 7 mm. 25 As described above, according to the -17 constitution of the heat-transfer pipe with internal grooves of this embodiment, widths of groups A - E composed of rows of grooves 3, which are arranged in V-shaped patterns and have a lead angle e different from each other, are set 5 unequal in the circumferential direction. Therefore, the refrigerant in the pipe has swirling flow as in the case of the conventional pipe with spiral grooves. Consequently, the heat transfer promotion effect is not deteriorated even when a refrigerant flow rate is low because the refrigerant 10 is effectively supplied in the circumferential direction of the pipe. The lead angle e, the groove depth H and the groove number N of the grooves 3 formed in the V-shaped patterns, the first to fifth groups A - E of which are 15 arranged in the inner surface of the pile, are set to the values by which the smallest flow resistance is obtained. In addition, the secondary grooves 6 are formed in the projected portions 5 provided between the respective grooves 3 as main grooves in V-shaped patterns and the secondary 20 grooves 6 are notched grooves from the top 5a towards the base 5b of the projected portions 5 and are directed in the spiral direction. Therefore, since the flow resistance can be made as small as possible to reduce the pressure loss and swirling force in the spiral direction can be further 25 increased, a heat-transfer pipe for a heat exchanger having -18 a still higher performance can be obtained. Third Embodiment Figs. 7 to 9 show a structure of a heat-transfer pipe with internal grooves according to a third embodiment 5 of the present invention and a constitution of a manufacturing device employing a method for manufacturing the heat-transfer pipe, respectively. First, in the heat-transfer pipe 1 with internal grooves according to this embodiment, first to fifth groups 10 A - E of a plurality of rows of grooves is provided on an inner surface 2 of a pipe body la having the same electric welded pipe structure as described above. Those groups of grooves are comprised of grooves 3 which are arranged to be symmetric with respect to a pipe axis direction and to form 15 relatively sharp V-shape patterns, and which are arranged with width of the grooves unequal to each other in the circumferential direction and with a lead angle 0 of the grooves different from each other, so as to promote a turbulent flow of a refrigerant liquid flowing in the pipe 20 body la and to promote the refrigerant liquid to become a thin film because coarse and minute refrigerant liquid portions are formed by dividing and merging the refrigerant liquid flow. In Figs. 7 and 8, reference numeral 5 denotes a 25 projected portion formed between the respective grooves 3 -19 arranged in V-shaped patterns. Reference numerals 5a and 5b denote a top and a base of the projected portion 5, respectively. In this embodiment, secondary grooves 7 composed of fine grooves having a prescribed depth are 5 formed from one side of an outer surface of the projected portion 5 to the other side thereof to direct toward, for example, the spiral direction. Consequently, the flow resistance of the refrigerant is reduced and the refrigerant is further urged in the swirling direction. 10 Thus, since the first to fifth groups A - E composed of rows of grooves, which are arranged in V-shaped patterns and have a lead angle 0 different in next groups, are provided side by side with unequal widths in the circumferential direction, the refrigerant liquid flows 15 ununiformly in the circumferential direction to swirl while repeatedly dividing and merging at edge portions of V-shape patterns of the respective grooves 3. Consequently, the grooves of the present invention can obtain an annular flow close to the one conventionally obtained by combination of 20 spiral grooves even though the grooves arranged in V-shaped patterns are used. Thus, an effective agitation effect is achieved and thereby a heat transfer performance is improved. Respective grooves 3 in the first to fifth groups A - E are formed with the secondary fine grooves 7 25 formed from one side of an outer surface of the projected -20 portion 5 to the other side thereof in a prescribed depth to direct toward the spiral direction as well as with a prescribed lead angle 0, a prescribed depth H and a prescribed number of grooves as in the first embodiment. 5 Consequently, the flow resistance of each groove portion is made as small as possible to reduce the pressure loss. Therefore, even when the heat-transfer pipe of the present invention is used for an evaporator at a low refrigerant flow rate, the pressure loss is reduced and thereby the heat 10 transfer performance is improved. Also, even when the pipe is expanded, the fine grooves on the side portions are not crushed and thereby the heat transfer performance is not deteriorated. According to the results of experiments 15 conducted by the present inventors as described above, the flow resistance was the smallest and the pressure loss was effectively reduced when the aforementioned lead angle 0, groove depth H, and number of grooves N are in the range of 5 - 15*, 0.2 - 0.3 mm and 45 - 55, respectively, in the case 20 of a heat-transfer pipe having an outer dimension of * = 7 mm. As described above, according to the constitution of the heat-transfer pipe with internal grooves of this embodiment, widths of groups A - E composed of rows 25 of grooves 3, which are arranged in V-shaped patterns and -21 have a lead angle E different from each other, are set unequal. Therefore, the refrigerant in the pipe has swirling flow as in the case of the conventional pipe with spiral grooves. Consequently, the heat transfer promotion effect 5 is not deteriorated even when a refrigerant flow rate is low because the refrigerant is effectively supplied in the circumferential direction of the pipe. The lead angle e, the groove depth H and the 10 groove number N of the grooves 3 formed in the V-shaped patterns, the first to fifth groups A - E of which are arranged in the inner surface of the pile, are set to the values by which the smallest flow resistance is obtained. In addition, the secondary grooves 7 composed of fine 15 grooves are formed from one side of an outer surface of the projected portion 5 to the other side thereof to direct toward, for example, the spiral direction. Therefore, since the flow resistance can be made as small as possible to reduce the pressure loss and swirling force in the spiral 20 direction can be further increased, a heat-transfer pipe for a heat exchanger having a still higher performance can be obtained. Also, even when the pipe is expanded, the fine grooves on the side portions are not crushed and thereby the heat transfer performance is not deteriorated. 25 The heat-transfer pipe with internal grooves -22 having the groups A - E of rows of the grooves arranged in V-shaped patterns and secondary grooves 7 described above are easily manufactured by the following method by using, for example, a manufacturing device shown in Fig. 9. 5 In Fig. 9, reference numeral 11 denotes a first marking roll which has a marking processing surface 11a corresponding to the first to fifth groups A - E of rows of grooves arranged as main grooves in V-shaped patterns. Reference numeral 12 denotes a second marking roll which has 10 a marking processing surface 12a for marking the fine grooves 7 provided to extend, for example, in the spiral direction from one side to the other side of an outer surface of the projected portion 5 formed between the grooves 3 arranged in V-shaped patterns in the first to 15 fifth groups A - E. Reference numeral 13 denotes a flat plate-like heat-transfer pipe material. Reference numeral 16 denotes a heating device for heating and softening the heat-transfer pipe material at the time of roll forming. Reference numeral 14 denotes a first pressure roller for 20 sandwiching and pressing the flat plate-like heat-transfer pipe material 13 with the aforementioned first marking roll 11. Reference numeral 15 denotes a second pressure roller for sandwiching and pressing the flat plate-like heat transfer pipe material 13 with the aforementioned second 25 marking roll 12. Reference numeral 17 denotes a roll -23 forming device having a roll forming hole 17a for roll forming into a cylindrical shape the heat-transfer pipe material 13 which has the first to fifth groups A - E of rows of grooves arranged in V-shaped patterns and the 5 secondary grooves 7 formed thereon via the first and second marking rollers 11, 12 and is heated and softened by the heating device 16. The first marking roll 11 and the first pressure roller 14, the second marking roll 12 and the second pressure roller 15, the heating device 16 and the 10 roll forming device 17 are successively provided side by side at predetermined intervals in the movement direction (see the arrow) of the heat-transfer pipe material 13. Therefore, in the device for manufacturing the heat-transfer pipe with internal grooves, the first marking 15 roll 11 and the first pressure roller 14 are used for marking the first to fifth groups A - E of rows of grooves arranged in V-shaped patterns, the second marking roll 12 and the second pressure roller 15 are used for marking the secondary grooves 7 in part of the projected portions formed 20 between the respective grooves 3 of the first to fifth groups A - E of rows of grooves arranged in V-shaped patterns, and the heating device 16 and the roll forming device 17 are used for forming the flat plate-like heat transfer pipe material 13 into a cylindrical pipe. The 25 first and second marking rolls 11, 12 are rotatably operated ' C 1_) -24 so that the respective grooves 3 of the first to fifth groups A - E and the secondary grooves 7 are successively marked in two stages on the flat plate-like heat-transfer pipe material 13, and then the heat-transfer pipe material 5 13 can be heated and softened by the heating device 16 and then roll-formed by the roll forming device 17 to form a cylindrical pipe. That is, in the method and device for manufacturing the heat-transfer pipe with internal grooves, 10 the heat-transfer pipe with internal grooves having a constitution shown in Figs. 7 and 8 can be easily manufactured only by two stage successive marking of the grooves with the above-described first and second marking rolls 11, 12 combined in the direction of the movement of 15 the flat plate-like heat-transfer pipe material 13. Other Embodiments Although a heat-transfer pipe of a electric welded pipe type is described as an example in the above embodiments, it is needless to say that the internal groove 20 structures of the above embodiments can be also applied to a seam welded type of heat-transfer pipe. INDUSTRIAL APPLICABILITY As described above, the heat-transfer pipe with 25 internal grooves and the manufacturing method thereof and rrALi
WI
-25 the manufacturing device according to the present invention are useful for a heat-transfer pipe of a heat exchanger and particularly suitable for a heat-transfer pipe used for an evaporator or a condenser in an air-conditioner.

Claims (7)

1. A heat-transfer pipe with internal grooves, wherein a plurality of rows of grooves arranged in V 5 shaped patterns (3) symmetric with respect to a pipe axis direction are provided on an inner surface (2) of a pipe body (la); and widths of the plurality of rows of the grooves (3) arranged in the V-shaped patterns are made unequal in a 10 circumferential direction.
2. The heat-transfer pipe with internal grooves according to claim 1, wherein secondary grooves (6) having a prescribed depth are formed from a top (5a) side towards a base (5b) side at 15 least in part of projected portions (5) formed between respective grooves (3) of the plurality of rows of the grooves (3) arranged in the V-shaped patterns.
3. The heat-transfer pipe with internal grooves according to claim 2, wherein 20 the secondary grooves (6) are notched grooves in a spiral direction.
4. The heat-transfer pipe with internal grooves according to claim 1, wherein secondary grooves (7) having a prescribed depth 25 are formed in an outer surface of at least part of projected -27 portions (5) formed between respective grooves (3) of the rows of grooves (3) arranged in the V-shaped patterns.
5. The heat-transfer pipe with internal grooves according to claim 4, wherein 5 the secondary grooves (7) are fine grooves extending from one side surface of the projected portions (5) to the other side surface thereof.
6. A method for manufacturing a heat-transfer pipe with internal grooves, wherein 10 a first marking roll (11) for marking a plurality of rows of grooves (3) arranged in V-shaped patterns in a flat plate-like heat-transfer pipe material (13), a second marking roll (12) for marking secondary grooves (7) at least in part of projected portions (5) 15 formed between respective grooves (3) of the plurality of rows of the grooves (3) arranged in the V-shaped patterns and a roll forming device (17) for forming the flat plate like heat-transfer pipe material (13) into a cylindrical pipe are used to continuously mark the plurality of rows of 20 the grooves (3) arranged in the V-shaped patterns and the secondary grooves (7) in the flat plate-like heat-transfer pipe material (13) successively by the first and second marking rolls (11), (12) and then form a cylindrical pipe by roll forming by the roll forming device (17). 25
7. A device for manufacturing a heat-transfer pipe -28 with internal grooves, wherein a first marking roll (11) for marking a plurality of rows of grooves (3) arranged in V-shaped patterns in a flat plate-like heat-transfer pipe material 5 (13), a second marking roll (12) for marking secondary grooves (7) at least in part of projected portions (5) formed between respective grooves (3) of the plurality of rows of the grooves (3) arranged in V-shaped patterns and a roll forming device (17) for forming the flat plate-like 10 heat-transfer pipe material (13) into a cylindrical pipe are provided successively side by side in a direction of movement of the flat plate-like heat-transfer pipe material (13) to continuously mark the grooves (3) arranged in the V shaped patterns and the secondary grooves (7) successively 15 by the first and second marking rolls (11), (12) and then form a cylindrical pipe by roll forming by the roll forming device (17).
AU36748/00A 1999-04-08 2000-04-10 Heat transfer tube with internal grooves and method and device for manufacturing the tube Ceased AU746338B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP10076799A JP3296325B2 (en) 1999-04-08 1999-04-08 Heat transfer tube with internal groove
JP11-100767 1999-04-08
PCT/JP2000/002300 WO2000062001A1 (en) 1999-04-08 2000-04-10 Heat transfer tube with internal grooves and method and device for manufacturing the tube

Publications (2)

Publication Number Publication Date
AU3674800A true AU3674800A (en) 2000-11-14
AU746338B2 AU746338B2 (en) 2002-04-18

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AU36748/00A Ceased AU746338B2 (en) 1999-04-08 2000-04-10 Heat transfer tube with internal grooves and method and device for manufacturing the tube

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EP (1) EP1087198A4 (en)
JP (1) JP3296325B2 (en)
CN (1) CN1313947A (en)
AU (1) AU746338B2 (en)
WO (1) WO2000062001A1 (en)

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DE10210016B9 (en) * 2002-03-07 2004-09-09 Wieland-Werke Ag Heat exchange tube with a ribbed inner surface
KR100752636B1 (en) * 2006-05-02 2007-08-29 삼성광주전자 주식회사 Heat exchanger for refrigerator and manufacturing method of its tube
EP2645040B1 (en) * 2012-03-28 2017-06-21 ABB Research Ltd. Heat exchanger for traction converters
CN104708292A (en) * 2015-03-02 2015-06-17 金龙精密铜管集团股份有限公司 Machining method for heat conducting pipe
CN104949564A (en) * 2015-07-08 2015-09-30 赤峰宝山能源(集团)贺麒铜业有限责任公司 Straight tooth and high-low tooth internal thread heat transfer pipe

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JPS5560089U (en) * 1978-10-12 1980-04-23
JPS6447880A (en) * 1987-08-18 1989-02-22 Nippon Steel Corp Stainless steel having ceramics layer on surface
JPH02165875A (en) * 1988-12-16 1990-06-26 Furukawa Electric Co Ltd:The Heat exchanger tube and its manufacture
JPH04288197A (en) 1991-03-18 1992-10-13 Hitachi Ltd Washing control for washing machine
JP2721755B2 (en) * 1991-05-16 1998-03-04 株式会社神戸製鋼所 Heat transfer tube and method of manufacturing the same
JP3292043B2 (en) * 1995-06-19 2002-06-17 株式会社日立製作所 Heat exchanger
US5791405A (en) * 1995-07-14 1998-08-11 Mitsubishi Shindoh Co., Ltd. Heat transfer tube having grooved inner surface
JP3199636B2 (en) * 1996-05-30 2001-08-20 住友軽金属工業株式会社 Heat transfer tube with internal groove
JP3286171B2 (en) * 1996-08-06 2002-05-27 株式会社神戸製鋼所 Heat transfer tube with internal groove
JP3751393B2 (en) * 1997-01-17 2006-03-01 株式会社コベルコ マテリアル銅管 Tube inner surface grooved heat transfer tube
JPH1183368A (en) * 1997-09-17 1999-03-26 Hitachi Cable Ltd Heating tube having grooved inner surface
JPH1190530A (en) * 1997-09-25 1999-04-06 Sumitomo Light Metal Ind Ltd Manufacture of heat transfer tube and method therefor

Also Published As

Publication number Publication date
CN1313947A (en) 2001-09-19
WO2000062001A1 (en) 2000-10-19
EP1087198A1 (en) 2001-03-28
JP2000292088A (en) 2000-10-20
AU746338B2 (en) 2002-04-18
EP1087198A4 (en) 2005-04-27
JP3296325B2 (en) 2002-06-24

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