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AU2012276289B2 - Compensation for gas composition - Google Patents

Compensation for gas composition Download PDF

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Publication number
AU2012276289B2
AU2012276289B2 AU2012276289A AU2012276289A AU2012276289B2 AU 2012276289 B2 AU2012276289 B2 AU 2012276289B2 AU 2012276289 A AU2012276289 A AU 2012276289A AU 2012276289 A AU2012276289 A AU 2012276289A AU 2012276289 B2 AU2012276289 B2 AU 2012276289B2
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AU
Australia
Prior art keywords
gaseous fuel
exhaust gas
engine
ignition
fuel
Prior art date
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Application number
AU2012276289A
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AU2012276289A1 (en
Inventor
Tyron Dean Utley
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Orbital Australia Pty Ltd
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Orbital Australia Pty Ltd
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Filing date
Publication date
Priority claimed from AU2011902594A external-priority patent/AU2011902594A0/en
Application filed by Orbital Australia Pty Ltd filed Critical Orbital Australia Pty Ltd
Priority to AU2012276289A priority Critical patent/AU2012276289B2/en
Publication of AU2012276289A1 publication Critical patent/AU2012276289A1/en
Application granted granted Critical
Publication of AU2012276289B2 publication Critical patent/AU2012276289B2/en
Ceased legal-status Critical Current
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/146Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration
    • F02D41/1461Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration of the exhaust gases emitted by the engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/06Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
    • F02D19/0602Control of components of the fuel supply system
    • F02D19/0607Control of components of the fuel supply system to adjust the fuel mass or volume flow
    • F02D19/061Control of components of the fuel supply system to adjust the fuel mass or volume flow by controlling fuel injectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/06Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
    • F02D19/0626Measuring or estimating parameters related to the fuel supply system
    • F02D19/0634Determining a density, viscosity, composition or concentration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/06Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
    • F02D19/0639Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels
    • F02D19/0642Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions
    • F02D19/0647Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions the gaseous fuel being liquefied petroleum gas [LPG], liquefied natural gas [LNG], compressed natural gas [CNG] or dimethyl ether [DME]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0025Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D41/0027Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures the fuel being gaseous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/1454Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio
    • F02D41/1456Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio with sensor output signal being linear or quasi-linear with the concentration of oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/32Controlling fuel injection of the low pressure type
    • F02D41/34Controlling fuel injection of the low pressure type with means for controlling injection timing or duration
    • F02D41/345Controlling injection timing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2200/00Input parameters for engine control
    • F02D2200/02Input parameters for engine control the parameters being related to the engine
    • F02D2200/06Fuel or fuel supply system parameters
    • F02D2200/0611Fuel type, fuel composition or fuel quality
    • F02D2200/0612Fuel type, fuel composition or fuel quality determined by estimation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0025Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)

Abstract

An engine control system (81) for inferring the composition of the gaseous fuel to compensate variations in the gas composition comprises an exhaust gas sensor (83) in communication with a flow path of the exhaust gas for measuring NOx emissions and Lambda in the exhaust gas at typically a full load condition. An engine control module (23) receives an indication of NOx emissions and Lambda in the exhaust gas from the exhaust gas sensor and references a suitable function, look-up table, or map to identify gaseous fuel composition from the parameters relating to the NOx emissions and Lambda in the exhaust gas received from the exhaust gas sensor. The measurement of each parameter (NOx emissions and Lambda in the exhaust gas) is then compared with the respective allowable range for that load condition and the timing of ignition of a combustible charge adjusted accordingly to provide compensation.

Description

2012276289 06 Jan 2017 . 1.
Compensation for Gas Composition Fieid of the Invention
This invention relates to an internal combustion engine fuelled with gaseous fuel.
The invention also relates to a method of operation of such an engine to 5 compensate for variations in the composition of gaseous fuel.
The invention also relates to an engine having provision for compensation for variations in the composition of a gaseous fuel.
Background Art
The following discussion of the background art is intended to facilitate an 10 understanding of the present invention only. The discussion is not an acknowledgement or admission that any of the material referred to is or was part of the common genera! knowledge as at the priority date of the application.
There is a trend towards use of gaseous fuels in internal combustion engines.
The term “gaseous fuels” as used herein refers to compressed gas fuels such as 15 compressed natural gas (CNG) and hydrogen (H^), and liquefied gaseous fuels such as liquefied petroleum gas (LPG) and liquefied natural gas (LNG).
There are a number of potential advantages in using gaseous fuels in engines of motor vehicles instead of, or together with, the more commonly used liquid fuels. One advantage is that the undesirable exhaust emissions from an engine using a 20 gaseous fuel can be lower than for a comparable engine using liquid fuel. Further, gaseous fuels are generally less expensive than liquid fuels and accordingly the use of gaseous fuels can, in certain cases, translate to a significant cost saving for the user. -2- 2012276289 06 Jan 2017
Natural gas is a gaseous fuel that has particular benefits in certain applications because of its economical and environmental advantages.
Natural gas comprises a complex mixture of hydrocarbons, typically comprising primarily methane, with a component of a higher hydrocarbon such as ethane. 5 The respective proportions of the gas components of the mixture can vary for a variety of reasons, including the diversity of sources of natural gas, the refining process and weathering in the case of liquefied natural gas (in which the proportion of methane depletes through venting).
The performance and emissions of an internal combustion engine fuelled with 10 natural gas can be affected by the varying composition of natural gas. Variations in natural gas composition may particularly affect the combustion quality at lean operating limit conditions.
The variations in the composition of natural gas can adversely affect satisfactory performance of a motor vehicle to the extent that it may be noticeable to the 15 vehicle driver for various weather and road surface conditions, as well as driving demands.
It is against this background, and the problems and difficulties associated therewith, that the present invention has been developed.
Disclosure of the Invention 20 The present invention stems from the realisation that exhaust gas from an internal combustion engine fuelled with gaseous fuel can be used to infer the composition of the gaseous fuel to permit implementation of a compensation strategy to accommodate variations in the gas composition.
According to a first aspect of the invention there is provided a strategy for 25 compensating an internal combustion engine fuelled with gaseous fuel for a variation in the composition of the gaseous fuel, the strategy comprising obtaining 2012276289 06 Jan 2017 -3- an indication of the composition and adjusting the timing of ignition of a combustible charge comprising the gaseous fuel based on the indication obtained to accommodate the variation in the gaseous fuel composition, wherein the indication of the composition of the gaseous fuel comprises an association with 5 NOx emissions in exhaust gas arising from ignition of the combustible charge .
Preferably, the association comprises a relationship between the composition of the gaseous fuel and NOx emissions in the exhaust gas.
Preferably, the indication of the gaseous fuel composition is obtained by inference from a sense of NOx emissions in the exhaust gas 10 Preferably, the sense of NOx emissions in the exhaust gas comprises a measure of NOx emissions in the exhaust gas. Preferably, the sense of NOx emissions is obtained from a sensor exposed to the exhaust gas.
Preferably, the NOx emissions in the exhaust gas are measured at a specified load condition for the engine. The load condition is typically a full load condition. 15 in certain circumstances, the indication of the composition of the gaseous fuel is enhanced through consideration of Lambda in the exhaust gas.
Accordingly, the indication of the composition of the gaseous fuel may further comprise an association with Lambda in the exhaust gas.
Preferably, the association comprises a relationship between the composition of 20 the gaseous fuel and Lambda in the exhaust gas.
Preferably, the indication of the gaseous fuel composition is obtained by inference from a sense of Lambda in the exhaust gas in conjunction with the sense of NOx emissions in the exhaust gas. - 4 - 2012276289 06 Jan 2017
Preferably, the sense of Lambda in the exhaust gas comprises a measure of Lambda in the exhaust gas. Preferably, the sense of Lambda is obtained from a sensor exposed to the exhaust gas.
Preferably, both the NOx emissions and Lambda in the exhaust gas are 5 measured at a specified ioad condition of the engine. The load condition is typically a full load condition. A control system may reference a suitable function, look-up table, or map to identify gaseous fuel composition from a given parameter representative of the NOx emissions, or given parameters representative of the NOx emissions and 10 Lambda of the exhaust gas.
The measurement of each parameter is then compared with the respective allowable range for that load condition.
If a condition exists where NOx emissions are lower than the allowable range but the Lambda is within the allowable range, it is inferred that there has been a 15 decrease in peak combustion temperature. This is because the quantity of NOx decreases with decreasing peak combustion temperature. The most likely source of lower combustion temperature in an engine fuelled with gaseous fuel is a variation in the gas composition, leading to a slower burn rate of the fuel. In relation to natural gas, this is typically a change in the ratio between methane and 20 ethane.
If a condition exists where the NOx emissions are above the allowable range, it is inferred that there has been an increase in peak combustion temperature. This is because the quantity of NOx increases with increasing peak combustion temperature. The most likely source of higher combustion temperature in an 25 engine fuelled with gaseous fuel is a variation in the gas composition, leading to a faster burn rate of the fuel. In relation to natural gas, this is typically a change in the ratio between methane and ethane. 2012276289 06 Jan 2017 -5-
If the NOx emissions are above the allowable range and the injection event is occurring in advance of the normal timing setting, the injection timing is retarded to account for the faster burn rate. In this condition, no consideration need be given to Lambda. 5 Preferably, the NOx emissions, as well as Lambda when considered, are identified by an exhaust gas sensor in communication with a flow path for the exhaust gas. By using the exhaust gas sensor, the composition of the exhaust gas can be understood, which allows the variation in the gaseous fuel composition to be identified. 10 Where the engine comprises a plurality of cylinders each defining a combustion chamber in which exhaust gas is generated, there is preferably a confluence of the exhaust gases and it is the confluence of exhaust gases from which the inference is obtained.
According to a second aspect of the invention there is provided a method of 15 operating an interna! combustion engine delivering metered quantities of a gaseous fuel to a combustion chamber of the engine and combusting the gaseous fuel in timed relation to generate exhaust gas, the method comprising a strategy for compensating the interna! combustion engine for a variation in the composition of the gaseous fuel, the strategy being in accordance with the first aspect of the 20 invention.
According to a third aspect of the invention there is provided a method of operating an interna! combustion engine delivering metered quantities of a gaseous fuel to a combustion chamber of the engine and combusting the gaseous fuel in timed relation to generate exhaust gas, obtaining an indication of the 25 composition of the gaseous fuel, and adjusting the timing of ignition of a combustible charge comprising the gaseous fuel based on the indication obtained to accommodate the variation in the gaseous fuel composition, wherein the -6- 2012276289 06 Jan 2017 indication of the composition of the gaseous fuel comprises an association with NOx emissions in exhaust gas arising from ignition of the combustible charge.
Preferably, the indication of the composition of the gaseous fuel may further comprise an association with Lambda in the exhaust gas. 5 in relation to a spark-ignition engine, the step of adjusting the timing of ignition of a combustible charge may comprise adjusting the timing of the spark ignition event of the combustible charge.
In relation to a compression-ignition engine, the step of adjusting the timing of ignition of a combustible charge may comprise adjusting the timing of injection of 10 a pilot fuel for the ignition of the combustible charge.
According to a fourth aspect of the invention there is provided an engine adapted to operate with a strategy according to the first aspect of the invention.
According to a fifth aspect of the invention there is provided an engine adapted to operate in accordance with a method according to the second or third aspect of 15 the invention.
According to a sixth aspect of the invention there is provided an internal combustion engine and exhaust system comprising a combustion chamber, a gaseous fuel delivery system for delivery of a metered quantity of gaseous fuel to the combustion chamber to establish a combustible charge whereby ignition of the 20 combustible charge generates exhaust gas, means for obtaining an indication of the composition of the gaseous fuel, and means for adjusting the timing of ignition of the combustible charge based on the indication of the composition of the gaseous fuel obtained to accommodate the variation in the composition thereof, wherein the indication of the composition of the gaseous fuel comprises an 25 association with NOx emissions in exhaust gas arising from ignition of the combustible charge . 2012276289 06 Jan 2017 - 7 -
Preferably, the indication of the composition of the gaseous fuel may further comprise an association with Lambda in the exhaust gas.
Preferably, the means for adjusting the timing of ignition of the combustible charge comprises a control means. 5 Preferably, the control means comprises as an electronic control unit (ECU).
Preferably, the engine and exhaust system further comprises an exhaust gas sensor in communication with a flow path for the exhaust gas for identifying the NOx emissions in the exhaust gas.
In circumstances where Lambda is also taken into consideration, the exhaust gas 10 sensor may also identify Lambda.
Preferably, the ECU is configured to receive input from the exhaust gas sensor and to control the timing of ignition of the combustible charge accordingly.
Preferably, the engine and exhaust system according to the invention comprises a plurality of cylinders each defining a combustion chamber in which exhaust gas is 15 generated, wherein there is a confluence of the exhaust gases from the cylinders and wherein the indication is obtained from the confluence of exhaust gases.
Preferably, the engine and exhaust system further comprises an exhaust system to receive the confluence of the exhaust gases from the cylinders, the gas sensor being disposed in the exhaust system for communication with the confluence of 20 the exhaust gases.
Where the engine and exhaust system comprises a spark-ignition engine, the engine may further comprise an ignition system for generating a spark ignition event step, and the means for adjusting the timing of ignition of the combustible charge may comprise means for adjusting the timing of the ignition event. 2012276289 06 Jan 2017 -8-
Where the engine and exhaust system comprises a compression-ignition engine, the engine may further comprise a liquid fuel delivery system for delivery of a metered quantity of liquid fuel to the combustion chamber to provide a pilot fuel for ignition under compression, and the means for adjusting the timing of ignition of 5 the combustible charge may comprise means for adjusting the timing of the delivery of the pilot fuel.
The engine and exhaust system according to the invention may be configured for bi-fuel fuel operation.
Where the engine and exhaust system comprises a compression-ignition engine 10 configured for bi-fuel fuel operation, the engine may be configured for fuelling with either liquid fuel alone (hereinafter referred to as the liquid fuel mode) or a combination of liquid fuel and gaseous fuel, with the liquid fuel providing the pilot fuel (hereinafter referred to as the pilot fuel mode).
Preferably, the engine and exhaust system further comprises a control means for 15 selectively controlling operation of the liquid fuel delivery system and the gaseous fuel delivery system to control the quantity of the liquid fuel and the corresponding quantity of gaseous fuel delivered to the combustion chamber during operation in the pilot fuel mode.
Preferably, the control means is responsive to a threshold knock condition in the 20 combustion chamber to effect substitution of some of the gaseous fuel with additional pilot fuel to eliminate engine knock or at least reduce engine knock below the threshold knock condition. Such a knock control strategy may of course also be used in conjunction with other knock control strategies, for example, one which varies the ignition or injection timing of the fluid delivered to the combustion 25 chamber. Where required, the compensation strategy can permit the knock control strategy to override any timing modifications from the NOx sensor and retard the timings in the event that knock is detected. 2012276289 06 Jan 2017 -9-
Preferably, the function of the control means for selectively controlling operation of the liquid fuel delivery system and the gaseous fuel delivery system is performed by the ECU.
Brief Description of the Drawings 5 The invention will be better understood by reference to the following description of one specific embodiment thereof in which:
Figure 1 is a schematic view of an engine system according to the embodiment; and
Figure 2 is a flowchart depicting the process implemented by an engine 10 control module within the engine system for compensation for variation in the composition of gaseous fuel for the engine.
Best Mode(s) for Carrying Out the invention
The embodiment is directed to an internal combustion engine system 10 configured for bi-fuel fuel operation. 15 The engine system 10 comprises an internal combustion engine 11 and an associated fuel delivery system 13 for delivering fuel to the engine 11.
In this embodiment, the engine 11 comprises a compression ignition engine configured for bi-fuel fuel operation using diesel fuel ignitabie by compression ignition and also a gaseous fuel such as CNG or LNG. The engine is operable in 20 either liquid fuel mode or pilot fuel mode. The invention is, however, also applicable to a spark ignition engine configured for fuelling with a gaseous fuel such as CNG or LNG, or bi-fuel operation using a liquid fuel such as gasoline and also a gaseous fuel such as CNG or LNG. -10- 2012276289 06 Jan 2017 in the arrangement illustrated, the engine 11 comprises a multi-cylinder engine comprising an engine structure 15 incorporating a plurality of cylinders 16 within each of which there is defined a combustion chamber 18. The front of the engine structure 15 is identified by reference numeral 19. The engine system 10 is, 5 however, also applicable to a single-cylinder engine.
The fuel delivery system 13 comprises a liquid fuel delivery system 21 for delivery of a metered quantity of liquid fuel directly to the combustion chambers and a gaseous fuel delivery system 23 for delivery of a metered quantity of gaseous fuel indirectly to the combustion chambers. 10 A control system 25 is provided to respond to information received by various sensors by adjusting one or more operating parameters of the engine 11 and the associated fuel delivery system 13. The control system 25 comprises an electronic control unit 27 (ECU) comprising an engine control module 28 and a direct injector driver 29. The engine control module 28 selectively controls 15 operation of the liquid fuel delivery system 21 and the gaseous fuel delivery system 23 to control the quantity of the liquid fuel and the corresponding quantity of gaseous fuel delivered to the combustion chamber during operation in the pilot fuel mode.
The engine system 10 further comprises an air induction system 31 for supplying 20 air to the cylinders of the engine and an exhaust system 32 which is depicted schematically in the drawings. The exhaust system is of known kind.
The air induction system 31 includes an inlet manifold 33 which is adapted to receive intake air and which communicates with the combustion chambers through respective inlet valves. The air induction system 31 also includes a vent 25 system 35 for venting excess air. The vent system 35 comprises a vent line 37 in which there is incorporated an excess air control valve 38 operable by the engine control module 28. The air induction system 31 further comprises an air pressure sensor 39 and an air temperature sensor 40. -11 - 2012276289 06 Jan 2017
The liquid fuel delivery system 21 comprises a liquid fuel supply line 41 adapted to receive liquid fuel from a fuel tank (not shown) and to return excess liquid in known manner. The liquid fuel delivery system 21 further comprises a plurality of liquid fuel direct injectors 43 operable to deliver metered quantities of liquid fuel to 5 the combustion chambers within the cylinders in timed sequence. Typically, the fuel injectors 43 are incorporated in a fuel rail assembly (not shown).
The fuel injectors 43 are operable by the direct injector driver 29 in response to control signals received from the engine control module 28. The operation of the fuel injectors 43 is controlled in terms of the timing of opening, and the duration of 10 opening, of the injectors.
The gaseous fuel delivery system 23 is adapted to deliver gaseous fuel indirectly to the combustion chambers within the cylinders. Specifically, the gaseous fuel delivery system 23 is adapted to deliver gaseous fuel into the inlet manifold 33.
The gaseous fuel delivery system 23 comprises a mixer 51 communicating with 15 the inlet manifold 33 for mixing metered quantities of the gaseous fuel with intake air, with the metered gaseous fuel being transported to the combustion chambers with the intake air.
The gaseous fuel delivery system 23 further comprises a gaseous fuel supply line 53 adapted to receive gaseous fuel from a source such as a tank (not shown) and 20 metered quantities of gaseous fuel are delivered to the mixer 51 through a metering system 57 communicating with the gaseous fuel supply line 53. In the arrangement shown, the metering system 57 comprises a plurality of gaseous fuel delivery injectors 58 assembled into a gas injector bank 59.
The delivery injectors 58 are operable in response to control signals received from 25 the engine control module 28. The operation of each delivery injector 58 is controlled in terms of the timing of opening, and the duration of opening, of the injectors. Typically, each delivery injector 58 is operable individually and in a regime determined by the engine control module 28, whereby the injector bank 59 -12 - 2012276289 06 Jan 2017 can deliver the required quantity of gaseous fuel according to operational requirements.
The gaseous fuel delivery system 23 further comprises a gas temperature sensor 61 and a gas pressure sensor 62. 5 The engine 11 further comprises knock sensor system 71 for monitoring the engine cylinders for a threshold knock condition, the knock sensor system being adapted to provide an input to the engine control module 28 indicative of the threshold knock condition.
In this embodiment, the knock sensor system 71 comprises two knock sensors 73 10 installed on the engine structure 15 to measure vibrations transmitted through the engine structure arising from a knock condition. The sensors 73 are sampled in the crankshaft domain to distinguish between the various cylinders in accordance with known practice. In the arrangement shown, the knock sensors 73 comprise a front knock sensor 73a and a rear knock sensor 73b. 15 The engine control module 28 has a strategy available for knock control. The strategy involves retarding ignition timing.
The engine 11 further comprises a system 81 for inferring the composition of the gaseous fuel to permit implementation of a compensation strategy to accommodate variations in the gas composition. 20 The system 81 comprises an exhaust gas sensor 83 in communication with a flow path for the exhaust gas in the exhaust system 32 for measuring NOx emissions and Lambda in the exhaust gas at a specified load condition. The load condition is typically a full load condition. The flow path for the exhaust gas is depicted schematically in Figure 1 and identified by reference numberal 84. 25 The engine control module 28 receives an indication of NOx emissions and Lambda in the exhaust gas from the exhaust gas sensor 83. The engine control -13- 2012276289 06 Jan 2017 module 28 references a suitable function, look-up table, or map to identify gaseous fuel composition from the parameters relating to the NOx emissions and Lambda in the exhaust gas received from the exhaust gas sensor 83. The measurement of each parameter (NOx emissions and Lambda in the exhaust 5 gas) is then compared with the respective allowable range for that load condition.
If the NOx emissions are lower than the allowable range but the Lambda is within the allowable range, it is inferred that there has been a decrease in peak combustion temperature. This is because the quantity of NOx decreases with decreasing peak combustion temperature. The most likely source of lower 10 combustion temperature in an engine fuelled with gaseous fuel is a variation in the gas composition, leading to a slower burn rate of the fuel. In relation to natural gas, this is typically a change in the ratio between methane and ethane.
Compensation for the slower burn rate can be provided by advancing the ignition of the combustible charge in each cylinder. In the present embodiment, where the 15 engine 11 is a compression ignition engine, this is achieved by advancing the timing of injection of the pilot fuel. The timing of injection of the pilot fuel is controlled by the fuel injectors 43 under the control of the direct injector driver 29 which in turn is controlled by the engine control module 28.
If the NOx emissions are lower than the allowable range but the Lambda is 20 outside of the allowable range, no compensatory action is taken.
If the NOx emissions are within the allowable range, no compensatory action is taken.
If the NOx emissions are above the allowable range and the injection event is occurring in accordance with the normal timing setting, no compensatory action is 25 taken. In this condition, no consideration need be given to Lambda.
If the NOx emissions are above the allowable range and the injection event is occurring in advance of the normal timing setting, the injection timing is retarded. -14- 2012276289 06 Jan 2017 ln this condition, no consideration need be given to Lambda. More particularly, as the NOx emissions are above the allowable range, it is inferred that there has been an increase in peak combustion temperature. This is because the quantity of NOx increases with increasing peak combustion temperature. The most likely 5 source of higher combustion temperature in an engine fuelled with gaseous fuel is a variation in the gas composition, leading to a faster burn rate of the fuel. In relation to natural gas, this is typically a change in the ratio between methane and ethane.
Compensation for the varying burn rate can be provided by modifying the ignition 10 of the combustible charge in each cylinder. In the present embodiment, where the engine 11 is a compression ignition engine, this is achieved by modifying the timing of injection of the pilot fuel. The timing of injection of the pilot fuel is controlled by the fuel injectors 43 under the control of the direct injector driver 29 which in turn is controlled by the engine control module 28. 15 The gas compensation strategy as described above is outlined in the flowchart in Figure 2 depicting the process implemented by the engine control module 28,
The gas compensation strategy as described above needs to operate in conjunction with the knock control strategy implemented by the knock sensor system 71. The knock control strategy may comprise substitution of some of the 20 gaseous fuel with additional pilot fuel to eliminate engine knock or at least reduce engine knock below the threshold knock condition. The knock control strategy may also involve retarding ignition timing. In the event of a conflict between the two strategies, the knock control strategy would typically prevail.
From the foregoing, it is evident that the present embodiment provides a simple 25 yet highly effective arrangement for compensating for variations in the composition of a gaseous fuel in operation of an internal combustion engine.
It should be appreciated that the scope of the invention is not limited to the scope of the embodiment described. 2012276289 06 Jan 2017 -15-
By way of example, while the embodiment has been described in relation to a bi-fuel fuel compression ignition engine, the invention is also applicable to a spark ignition engine configured for fuelling with a gaseous fuel such as CNG or LNG, or bi-fuel fuel operation using a liquid fuel such as gasoline and also a gaseous fuel 5 such as CNG or LNG. Further the invention is also applicable to an internal combustion engine configured for operation on a dedicated gaseous fuel; that is, the invention is applicable to an internal combustion an engine which is not configured for bi-fuel fuel operation.
Further, the embodiment has been described in relation to compensating an 10 interna! combustion engine fuelled with gaseous fuel for a variation in the composition of the gaseous fuel wherein an indication of the composition is based on an assessment of both NOx and Lambda in the exhaust gas.
There may be certain engine systems which can perform satisfactorily with compensation for a variation in the composition of the gaseous fuel without 15 requiring an assessment of Lambda in the exhaust gas. In such circumstances, the indication of the composition may be based only on an assessment of NOx in the exhaust gas, or alternatively based on an assessment of NOx in the exhaust gas in association with an assessment of some other characteristic of the exhaust gas. 20 Throughout the specification and claims, unless the context requires otherwise, the word “comprise” or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.

Claims (32)

  1. The Claim Defining the Invention is as Follows:
    1. A strategy for compensating an internal combustion engine fuelled with gaseous fuel for a variation in the composition of the gaseous fuel, the strategy comprising obtaining an indication of the composition and adjusting the timing of ignition of a combustible charge comprising the gaseous fuel based on the indication obtained to accommodate the variation in the gaseous fuel composition, wherein the indication of the composition of the gaseous fuel comprises an association with NOx emissions in exhaust gas arising from ignition of the combustible charge.
  2. 2. The strategy according to claim 1 wherein the association comprises a relationship between the composition of the gaseous fuel and NOx emissions in the exhaust gas.
  3. 3. The strategy according to claim 1 or 2 wherein the indication of the gaseous fuel composition is obtained by inference from a sense of NOx emissions in the exhaust gas.
  4. 4. The strategy according to claim 3 wherein the sense of NOx emissions in the exhaust gas comprises a measure of NOx emissions in the exhaust gas.
  5. 5. The strategy according to claim 4 wherein the sense of NOx emissions is obtained from a sensor exposed to the exhaust gas.
  6. 6. The strategy according to any one of the preceding claims wherein the NOx emissions in the exhaust gas are measured at a specified load condition for the engine,
  7. 7. The strategy according to claim 6 wherein load condition is a full load condition.
  8. 8. The strategy according to any one of the preceding claims wherein the indication of the composition of the gaseous fuel further comprises an association with Lambda in the exhaust gas.
  9. 9. The strategy according to claim 8 wherein the indication of the gaseous fuel composition is obtained by inference from a sense of Lambda in the exhaust gas in conjunction with the sense of NOx emissions in the exhaust gas.
  10. 10. The strategy according to claim 9 wherein both the NOx emissions and Lambda in the exhaust gas are measured at a specified load condition of the engine.
  11. 11. The strategy according to claim 10 wherein the load condition is a fuil load condition.
  12. 12. The strategy according to any one of the preceding claims further comprising reference to a function, look-up table, or map to identify gaseous fuel composition from a given parameter representative of the NOx emissions.
  13. 13. The strategy according to claim 12 further comprising comparing each parameter with the respective allowable range for that load condition.
  14. 14. The strategy according to any one of claims 9 to 13 wherein if a condition exists where NOx emissions are lower than the allowable range but the Lambda is within the allowable range, it is inferred that there has been a decrease in peak combustion temperature.
  15. 15. The strategy according to any one of claims 9 to 13 wherein if a condition exists where the NOx emissions are above the allowable range, it is inferred that there has been an increase in peak combustion temperature.
  16. 16. The strategy according to any one of claims 3 to 13 wherein if the NOx emissions are above the allowable range and the injection event is occurring in advance of the normal timing setting, it is inferred that there has been a faster burn rate and the injection timing is retarded to account for the faster burn rate.
  17. 17. A method of operating an internal combustion engine delivering metered quantities of a gaseous fuel to a combustion chamber of the engine and combusting the gaseous fuel in timed relation to generate exhaust gas, the method comprising a strategy for compensating the internal combustion engine for a variation in the composition of the gaseous fuel, the strategy being in accordance with any one of the preceding claims.
  18. 18. A method of operating an internal combustion engine delivering metered quantities of a gaseous fuel to a combustion chamber of the engine and combusting the gaseous fuel in timed relation to generate exhaust gas, obtaining an indication of the composition of the gaseous fuel, and adjusting the timing of ignition of a combustible charge comprising the gaseous fuel based on the indication obtained to accommodate the variation in the gaseous fuel composition, wherein the indication of the composition of the gaseous fuel comprises an association with NOx emissions in exhaust gas arising from ignition of the combustible charge.
  19. 19. The method according to claim 18 wherein the indication of the composition of the gaseous fuel may further comprises an association with Lambda in the exhaust gas.
  20. 20. The method according to claim 18 or 19 wherein the step of adjusting the timing of ignition of a combustible charge comprises adjusting the timing of the spark ignition event of the combustible charge in a spark-ignition engine.
  21. 21. The method according to claim 18 or 19 wherein the step of adjusting the timing of ignition of a combustible charge may comprise adjusting the timing of injection of a pilot fuel for the ignition of the combustible charge in a compression-ignition engine.
  22. 22. An internal combustion engine and exhaust system comprising a combustion chamber, a gaseous fuel delivery system for delivery of a metered quantity of gaseous fuel to the combustion chamber to establish a combustible charge whereby ignition of the combustible charge generates exhaust gas, means for obtaining an indication of the composition of the gaseous fuel, and means for adjusting the timing of ignition of the combustible charge based on the indication of the composition of the gaseous fuel obtained to accommodate the variation in the composition thereof, wherein the indication of the composition of the gaseous fuel comprises an association with NOx emissions in exhaust gas arising from ignition of the combustible charge .
  23. 23. The internal combustion engine and exhaust system according to claim 22 wherein the indication of the composition of the gaseous fuel further comprises an association with Lambda in the exhaust gas.
  24. 24. The internal combustion engine and exhaust system according to claim 22 or 23wherein the means for adjusting the timing of ignition of the combustible charge comprises a control means.
  25. 25. The internal combustion engine and exhaust system according to claim 24 wherein the control means comprises as an electronic control unit (ECU).
  26. 26. The internal combustion engine and exhaust system according to any one of claims 22 to 25 further comprising an exhaust gas sensor in communication with a flow path for the exhaust gas for identifying the NOx emissions in the exhaust gas,
  27. 27. The interna! combustion engine and exhaust system according to claim 26 wherein the exhaust gas sensor also identifies Lambda.
  28. 28. The internal combustion engine and exhaust system according to any one of claims 22 to 27 wherein the engine comprises a spark-ignition engine and wherein the engine further comprises an ignition system for generating a spark ignition event step, and the means for adjusting the timing of ignition of the combustible charge comprise means for adjusting the timing of the ignition event.
  29. 29. The internal combustion engine and exhaust system according to any one of claims 22 to 27 wherein the engine comprises a compression-ignition engine and wherein the engine further comprises a liquid fuel delivery system for delivery of a metered quantity of liquid fuel to the combustion chamber to provide a pilot fuel for ignition under compression, and the means for adjusting the timing of ignition of the combustible charge may comprise means for adjusting the timing of the delivery of the pilot fuel.
  30. 30. The internal combustion engine and exhaust system according to claim 29 configured for bi-fuel fuel operation, wherein the engine is configured for fuelling with either liquid fuel alone in a liquid fuel mode or a combination of liquid fuel and gaseous fuel in a pilot fuel mode, with the liquid fuel providing the pilot fuel in the pilot fuel mode.
  31. 31. The internal combustion engine and exhaust system according to claim 30 further comprises a control means for selectively controlling operation of the liquid fuel delivery system and the gaseous fuel delivery system to control the quantity of the liquid fuel and the corresponding quantity of gaseous fuel delivered to the combustion chamber during operation in the pilot fuel mode.
  32. 32. The internal combustion engine and exhaust system according to claim 31 wherein the control means is responsive to a threshold knock condition in the combustion chamber to effect substitution of some of the gaseous fuel with additional pilot fuel to eliminate engine knock or at least reduce engine knock below the threshold knock condition.
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DE102014216874B4 (en) 2014-08-25 2018-02-22 Mtu Friedrichshafen Gmbh Method for operating an internal combustion engine and internal combustion engine
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WO2017116490A1 (en) 2015-12-30 2017-07-06 Cummins Inc. Control strategies for lean burn spark ignition engines
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US5809967A (en) * 1996-08-13 1998-09-22 Toyota Jidosha Kabushiki Kaisha Ignition timing control device for spark-ignition type engine
US6095102A (en) * 1998-10-02 2000-08-01 Caterpillar Inc. Dual fuel engine which creates a substantially homogeneous mixture of gaseous fuel, air, and pilot fuel during a compression stroke

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US5809967A (en) * 1996-08-13 1998-09-22 Toyota Jidosha Kabushiki Kaisha Ignition timing control device for spark-ignition type engine
US6095102A (en) * 1998-10-02 2000-08-01 Caterpillar Inc. Dual fuel engine which creates a substantially homogeneous mixture of gaseous fuel, air, and pilot fuel during a compression stroke

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