NZ717112B2 - Method for producing emulsion polymerisates - Google Patents
Method for producing emulsion polymerisates Download PDFInfo
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- NZ717112B2 NZ717112B2 NZ717112A NZ71711214A NZ717112B2 NZ 717112 B2 NZ717112 B2 NZ 717112B2 NZ 717112 A NZ717112 A NZ 717112A NZ 71711214 A NZ71711214 A NZ 71711214A NZ 717112 B2 NZ717112 B2 NZ 717112B2
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- alkyl
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- polyalkylene oxide
- methacrylate
- stage polymer
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Abstract
The invention relates to a method for producing emulsion polymer particles with a core-shell structure, wherein at least one polyalkylene oxide-containing additive is used in the core. The invention also relates to the use of said particles in paints, paper coatings, foams, plant protecting agents, inks, and cosmetic agents. inks, and cosmetic agents.
Description
METHOD FOR ING EMULSION POLYMERISATES
Description
The present invention relates to a method of producing emulsion polymer particles having a
core—shell structure wherein at least one nonionic polyalkylene oxide containing ve is
used in the core, and also to their use in paints, paper gs, foams, crop protection
agents, liquid inks and cosmetic compositions.
Hollow organic les are a special kind of core-shell particles which, in dried form, consist
of an air-filled void surrounded by a hard sheath. Owing to this construction, they have the
special property of scattering light, explaining their use as white pigment in paints, paper
coatings and cosmetic compositions, for example ams. When used therein they
replace part of the inorganic white pigment titanium dioxide and also boost the effect of the
remaining TlOz.
C. J. ld and M. J. Devon, in Advances in d and ace Science 2002, 99,
3, describe various ways of forming these hollow particles such as inter alia swelling
with organic solvents or propellants, encapsulation of hydrocarbons or approaches based on
W/ONV emulsions. r, the procedure which is preferred for ecological as well as
economic s is that of osmotically swelling specific core-shell particles.
EP 0 915 108, EP1 904 544 and EP 2 511 312 and also US 8,013,081 describe this
process in outline. JP 2005-187709 also bes such a process. However, the prior art is
disadvantageous in that the hollow particles described, which have a thin shell, tend to
collapse on drying unless more than 10 wt% of crosslinker, based on the weight of the
outermost shell, is used in the outermost shell. This disadvantage of the prior art was
overcome by the use of polyalkylene oxide containing nonionic additives in the core, which
ensure the structural integrity of the shell as the particles dry. The polymers obtained by the
method of the present invention exhibit a distinctly improved scattering efficiency as a result.
The problem addressed by the present invention was that of developing a production
method for emulsion polymer particles, in particular for hollow organic particles having an
improved whiteness ed with the prior art.
The problem addressed by the invention was solved by the hereinbelow described method:
PF 75937
A method of producing emulsion polymer particles by producing a multistaged emulsion
polymer by sequential polymerization
(0 n the multistaged emulsion polymer comprises at least a core stage polymer
and a sheath stage polymer, and the core stage r comprises by way of
polymerized units from 5 to 99.5 wt%, based on the weight of the core stage polymer,
of a hydrophilic ethylenically unsaturated monomer, and from O to 95 wt%, based on
the weight of the core stage polymer, of at least one nonionic ethylenically unsaturated
monomer as well as 0.5 to 20 wt%, preferably 1 to 5 wt%, of at least one nonionic
polyalkylene oxide containing additive, based on the weight of the core stage polymer,
and wherein the sheath stage polymer comprises by way of polymerized units not less
than 50 wt% of a nonionic ethylenically unsaturated monomer, and also
neutralizing the resultant particles with at least one base up to a pH of not less than
and also optionally polymerizing further shells comprising one or more than one
nonionic ethylenically unsaturated monomer.
The present invention further provides a method of producing emulsion r particles by
producing a multistaged emulsion polymer by sequential polymerization
(i) wherein the multistaged emulsion polymer comprises at least a core stage polymer
and a sheath stage r, and the core stage polymer comprises by way of
polymerized units from 5 to 99.5 wt%, based on the weight of the core stage polymer,
of a hydrophilic ethylenically unsaturated monomer, and from O to 95 wt%, based on
the weight of the core stage polymer, of at least one ic ethylenically unsaturated
monomer as well as 0.5 to 20 wt%, preferably 1 to 5 wt%, of at least one nonionic
polyalkylene oxide additive, based on the weight of the core stage polymer, and
wherein the sheath stage polymer comprises by way of polymerized units not less than
50 wt% of a ic nically unsaturated monomer, and also
ii) neutralizing the ant particles with at least one base up to a pH of not less than
7.5, in the presence of not less than 0.5 wt% of a nonionic ethylenically unsaturated
plasticizing monomer, based on the overall weight of the multistage on polymer,
iii) subsequently polymerizing the nonionic ethylenically unsaturated plasticizing monomer
optionally by r admixing one or more nonionic ethylenically unsaturated monomers
iv) and also optionally polymerizing further shells comprising one or more than one nonionic
nically unsaturated monomer.
In a particular aspect, the present invention provides a method of producing hollow organic
particles by producing a multistaged emulsion polymer by sequential polymerization
(i) wherein the multistaged emulsion polymer comprises at least a core stage polymer and a
sheath stage r, and the core stage polymer comprises by way of polymerized units from
to 99.5 wt%, based on the weight of the core stage r, of at least one hydrophilic
ethylenically unsaturated monomer, and from 0 to 95 wt%, based on the weight of the core
stage polymer, of at least one nonionic ethylenically unsaturated monomer as well as 0.5 to 20
wt% of at least one nonionic kylene oxide containing additive, based on the weight of the
core stage polymer, and n the sheath stage polymer comprises by way of polymerized
units not less than 50 wt% of a nonionic ethylenically unsaturated monomer, and also
ii) neutralizing the ant les with at least one base up to a pH of not less than 7.5,
and also optionally polymerizing further shells comprising one or more than one nonionic
ethylenically unsaturated monomer.
In another particular aspect, the present invention provides a method of producing hollow
organic particles by producing a multistaged on polymer by sequential polymerization
(i) wherein the multistaged emulsion polymer comprises at least a core stage polymer and a
sheath stage polymer, and the core stage polymer comprises by way of polymerized units from
to 99.5 wt%, based on the weight of the core stage polymer, of a hilic ethylenically
unsaturated monomer, and from 0 to 95 wt%, based on the weight of the core stage polymer, of
at least one nonionic ethylenically unsaturated monomer as well as 0.5 to 20 wt% of at least
one nonionic polyalkylene oxide containing additive, based on the weight of the core stage
polymer, and wherein the sheath stage polymer comprises by way of rized units not less
than 50 wt% of a nonionic nically unsaturated monomer, and also
ii) neutralizing the resultant particles with at least one base up to a pH of not less than 7.5, in
the presence of not less than 0.5 wt% of a ic ethylenically rated plasticizing
monomer, based on the overall weight of the core-shell polymer,
[FOLLOWED BY PAGE 3a]
iii) subsequently rizing the ic ethylenically unsaturated plasticizing monomer
optionally by further admixing one or more nonionic ethylenically unsaturated monomers
iv) and also optionally polymerizing further shells comprising one or more than one ic
ethylenically unsaturated monomer.
The present invention further provides the polymer particles obtained by the two methods.
The present invention further provides for the use of the emulsion polymers obtainable
according to the present ion in paints, paper coatings, foams, crop protection ,
liquid inks or cosmetic compositions, and also , paper, foams, crop protection agents,
liquid inks or cosmetic compositions comprising the emulsion polymers obtainable according to
the present invention. The present invention still further es the method of using the
polyalkylene oxide additives in the manufacture of emulsion polymer particles for organic hollow
particles having improved whiteness.
One advantage of the invention is that the disclosed use of at least one nonionic polyalkylene
oxide ve in the core ensures that, in on to the prior art, the structural ity of the
shell is preserved during the drying of the particles without more than 10 wt% of a crosslinker,
based on the weight of the ost shell, having to be used in the outermost shell. Thinner
shells can accordingly be produced as a result for the same solids content, leading to an
increased number of particles, which is tantamount to the polymers in total having a larger
overall voidage. This leads to a distinct improvement in whiteness and thus overcomes this
disadvantage of the prior art.
The disclosed invention is a multistaged sequential emulsion polymerization. Sequential relates
to the implementation of the individual stages in that each individual stage may also be
constructed of two or more sequential steps.
The core stage polymer can comprise not only a seed but also a swell-seed, in which case the
seed comprises not less than 0.5 to 20 wt%, preferably 1 to 5 wt%, of at least one ic
polyalkylene oxide ve, based on the overall weight of the core stage polymer, and this
seed is subsequently d with a monomer mixture, comprising 5 to 99.5 wt%, preferably 60
to 80 wt%, of one or more than one nonionic ethylenically unsaturated monomer, 0 to 95 wt%,
preferably 20 to 40 wt%, of one or more than one ethylenically
[FOLLOWED BY PAGE 4]
.PF 75937
unsaturated hilic monomer, each based on the overall weight of the core stage
polymer to form the swell-seed.
The term "seed" refers to an aqueous ric dispersion which is used at the start of the
multistaged polymerization and is the product of an emulsion polymerization, or to an
aqueous polymeric dispersion which is present at the end of one of the polymerization
stages for producing the hollow particle dispersion, except the last stage.
The seed used at the start of the polymerization of the first stage may be formed both in a
separate step beforehand and in situ.
The seed ably comprises polymers selected from the group consisting of styrene,
acrylic acid, methacrylic acid, esters of acrylic acid and methacrylic acid or copolymers
thereof, as well as one or more than one nonionic polyalkylene oxide additive.
The average particle size of the seed polymer in the unswollen state is in the range from 20
to 100 nm.
The polyalkylene oxide nonionic additives are polysiloxane-polyalkylene oxide copolymers,
such as polysiloxane-polyalkylene oxide graft copolymers of comb structure, polysiloxane-
polyalkylene oxide graft copolymers of 0,00 structure, polysiloxane-polyalkylene oxide graft
copolymers having ABA or BAB block structures or r sequences of polyalkylene oxide
loxane blocks, branched polysiloxane-polyalkylene oxide copolymers, polysiloxanepolyalkylene
oxide graft copolymers having polyester, (fluorinated) (poly)alkyl, polyacrylate
side ; copolymers of propylene oxide, butylene oxide or styrene oxide and ethylene
oxide, block copolymers of propylene oxide and ethylene oxide, kylene oxide—
eth)acrylate copolymers, polyalkylene oxide-(poly)alkyl copolymers, poly(alkylene
oxide)-poly((meth)acrylate) block copolymer, fluorinated alkyl ester polyalkylene oxides and
koxylates and highly branched polyalkylene oxides, preferably polysiloxane—
polyalkylene oxide graft copolymers of comb structure, or mixtures thereof.
In the context of the structures hereinbelow, the expression alkyl comprises straight-chain
and branched alkyl groups. Suitable short—chain alkyl groups include, for e, ht-
chain or branched alkyl, preferably C1-Ce-alkyl and more preferably C1-C4-alkyl
groups. These include, in particular, methyl, ethyl, , isopropyl, n-butyl, 2-butyl, sec-
butyl, tert-butyl, n-pentyl, 2—pentyl, 2—methylbutyl, 3-methylbutyl, methylpropyl, 1,1-
dimethylpropyl, 2,2—dimethylpropyl, 1-ethylpropyl, n—hexyl, 2—hexyl, 2-methylpentyl, 3-
methylpentyl, 4—methylpentyl, 1,2-dimethylbutyl, 1,3-dimethylbutyl, 2,3—dimethylbutyl, 1,1 —
PF 75937
ylbutyl, 2,2-dimethylbutyl, 3,3—dimethylbutyl, trimethylpropyl, 1,2,2—
trimethylpropyl, 1—ethylbutyl, 2-ethylbutyl, 1-ethyl-2—methylpropyl, n-heptyl, 2-heptyl, 3-heptyl,
2-ethylpentyl, 1-propylbutyl, etc.
Suitable long-chain Cg-ng-alkyl groups are straight-chain and branched alkyl groups. These
preferably se predominantly linear alkyl moieties of the type that also occurs in natural
or synthetic fatty acids and fatty alcohols as well as oxo process alcohols. These include, for
example, n—octyl, n-nonyl, n-decyl, n-undecyl, n—dodecyl, n-tridecyl, n—tetradecyl, n-
pentadecyl, n—hexadecyl, n—heptadecyl, n—octadecyl, n—nonadecyl, etc. The expression alkyl
comprises substituted and unsubstituted alkyl moieties.
The above remarks regarding alkyl also hold for the alkyl portions in alkyl esters.
Polysiloxane—polyalkylene oxide graft copolymers of comb structure are, for example,
polymers of general a (I):
R —ii—O S‘i—O
it t .1l:—-—O}‘S[i——Rmt
where
R1 to R9 are each independently H or alkyl or OH or O-alkyl or allyl (-(CH2)—CH=CH2) or O-
allyl (~O-(CH2)-CH=CH2) or phenyl or alkyl ester; R1 to R9 are each preferably .
n is 0-1000 ably 0—500 more preferably 1-100,
m is 1—100 preferably 1—50 more preferably 1—10.
X has the following structure (la):
é‘mHMCHRwMCHRmL‘fEG—(CHR13)w(CHR14)x 11MCHR12L R10
0 P
(la)
R10 may be OH or O-alkyl or O-allyl or O-phenyl or an alkyl ester, preferably R10 is CH, 0-
methyl or O-butyl.
R11, R13 or R15 may each independently be H or alkyl or , preferably R11, R13 or R13 are
each H.
PF 75937
R12, R14 and R16 may each ndently be H or alkyl or phenyl, preferably R12, R14 and R15
are each H or methyl.
0 is 0-100 preferably 0-50 more preferably 10-40,
p is 1-100 preferably 1-50 more preferably 10-40,
t is 0 or 2 preferably 0,
u is 0—10 preferably 0-6 more preferably 3,
v is 0—10 preferably 0-6 more preferably 0,
w, x, y and 2 may each independently be 1—10, preferably 1-5, more preferably 1 and the
same.
Polysiioxane-polyalkylene oxide graft copolymers of of 0,00 structure are, for example,
polymers of general formula (ll):
(ii)
R1 to R6 may each independently be H or alkyl or OH or O-alkyl or allyl (-(CH2)-CH=CH2) or
O-allyl (-O-(CH2)—CH=CH2) or phenyl or alkyl ester; R1 to R5 are each preferably methyl.
n is 0—1000 preferably 0-500 more ably 1—100.
X and Y may each independently have the following structure (formula lla):
§’(CH)t(CHR12)u(CHR13)\/‘{ O—(CHR10M(CHR11)xH O_(CHR6)y(CHR9)z‘}‘R7
0 p
(lla)
R7 may be OH or O-alkyl or O—allyl (-O-(CH2)-CH=CH2) or yi or alkyl ester, preferably
R7 is OH, O—methyl or O-butyl.
R8, R10 and R12 may each ndently be H or alkyl or phenyl, preferably R8, R10 and R12
are each H.
R9, R11 and R13 may each independently be H or alkyl or phenyl, ably R9, R11 and R13
are each H or methyl.
0 is 0—100 preferably 0-50 more preferably 10-40,
p is 1—100 preferably 1—50 more preferably 10-40,
t is 0 or 2 preferably 0,
PF 75937
u is 0-10 preferably 0—6 more preferably 3,
v is 0—10 preferably 0-6 more preferably 0,
w, x, y and 2 may each independently be 1-10, preferably 1-5, more preferably 1 and the
same.
ABA or BAB block ures or r sequences of polyalkylene oxide polysiloxane blocks
refer, for example, to polymers of the general structure:
ABA; BAB; ABAB; BABA; ABABA; BABAB, AABB, BBAA; , BBAABB and further
regular ces of the repeat units A and B, of which the repeat unit A may for example
be described using the following general formula (lll):
R6 [O-~(CHR4)W{CHR5)XH0w(CHR2)y(CHR3)z+R1n m
(ll!)
R1 and R5 may each independently be repeat unit A or B or H, alkyl or OH or O-alkyl or allyl
(—(CH2)—CH=CH2) or O—allyl (-O-(CH2)~CH=CH2) or phenyl or alkyl ester.
R2 and R4 may each independently be H or alkyl or phenyl, preferably R2 and R4 are each H.
R3 and R5 may each independently be H or alkyl or phenyl, preferably R3 and R5 are each H
or methyl.
n is 0—100 preferably 0—50,
m is 1-100 preferably 1-50,
w, x, y and 2 may each ndently be 1—10, preferably 1-5 and more preferably 1 and the
same.
The repeat unit B may for example be described using the following general formula (Illa):
1 3 T15
R7 —-—-(CHR3)|,(CHl-‘\’{;3)s(CH)t--~SigEOmSl?——Si-—(CH)U(CHR16)V(CHR17)p—R13.
R12 R14
(llla)
R7 and R18 may each independently be repeat unit A or B or H, alkyl or OH or O-alkyl or allyl
(-(CH2)-CH=CH2) or O-allyl (—O-(CH2)—CH=CH2), phenyl or an alkyl ester.
R10 to R15 may each independently be H or alkyl or OH or O~alkyl or allyl (-(CH2)-CH=CH2) or
O~allyl (-O-(CH2)-CH=CH2) or phenyl or an alkyl ester; ably R10 to R15 are each methyl.
PF 75937
R9 and R16 may each ndently be H or alkyl or phenyl, preferably R9 and R16 are each
R8 and R17 may each independently be H or alkyl or phenyl, preferably R8 and R17 are each
H or methyl.
0 may be 1-1000 preferably 1-100,
t and u are each 0 or 2 preferably 0,
s and v are 0-10 preferably 0—6 more preferably 3,
p and r are 0-10 preferably 0-6 more preferably 0.
The repeat unit B may also be described using the following general formula (lllb):
R18 R19 R20 R21
l l l l
stmemo Si—O s;-——o s1———R22
l l al bl
R25 R24 X R23
(lllb)
R22 and R26 may each independently be repeat unit A or B or H or alkyl or OH or O-alkyl or
allyl (-(CH2)-CH=CH2) or O-allyl H2)-CH=CH2) or phenyl or alkyl ester.
R18 to R21 and R23 to R25 may each independently be H or alkyl or OH or O-alkyl or allyl (-
(CH2)—CH=CH2) or O—allyl (-O-(CH2)-CH=CH2) or phenyl or alkyl ester; preferably R18 to R21
and R23 to R25 are each methyl.
a is 0-1000 preferably 0—500 more preferably 1-100,
b is 1—100 ably 1—50 more preferably 1-10,
X has the following ure (formula Illc):
%‘(CH)3(CHR32)KCHR33)9% ao)h(CHR32)HO—-(CHR23)j(CHR29)k}—Rz7
C d
(lllc)
R27 may be OH or O~alkyl or O-allyl (~O-(CH2)-CH=CH2) or O-phenyi or an alkyl ester,
preferably R1 is OH, O-methyl or O-butyl.
R28, R30 and R32 may each independently be H or alkyl or phenyl, preferably R28, R30 and R32
are each H.
R29, R31 and R33 may each independently be H or alkyl or phenyl, preferably R29, R31 and R33
are each H or methyl.
PF 75937
c is 0—100 preferably 0-50 more preferably 10—40,
d is 1-100 preferably 1-50 more preferably 10—40,
e is O or 2 preferably 0,
f is 0—10 preferably 0-6 more preferably 3,
g is 0-10 ably 0-6 more preferably 0,
h, i, j and k may each ndently be 1—10, preferably 1-5 and more preferably 1 and the
same.
Branched poiysiloxane-polyalkylene oxide graft copolymers are, for example, polymers of
general formula (W) or (lVa):
R9——-Si-————O SEmO SimO
I l SimRs
Rs R7'
(EV)
(We)
R1 to R15 may each independently be H or alkyl or OH or O-alkyl or allyl (—(CH2)-CH=CH2) or
O-allyl (—O-(CH2)-CH=CH2) or phenyl or alkyl ester; preferably R1 to R15 are each methyl
except that at least one of R1 to R15 is:
X—Sl1<EO-—:Z%O—8:1———(CHR22),(CHR23)S(CH}tA%a T20
R17 R19 I R21
(lVb) or
X—-::{O~—-1:}0—54—0—(CHR22)r(CHR23)S(CH)t~§R1716 R20
R19 I R21
(ch) or
PF 75937
R19~—:i4£O—:i%O—Ti—(s T18 T20
,(CHR23)s(Cl-l)%
R17 R21
(Will) or
R19m:i~{Eo—~:jLo——Timo~(6 T20
CHRZZ),(CHR23)(cw—i
R17 I R21
(lVe)
R24_S::‘{O—::}O—S:I—(6 T20
CHR22)r(CHR23)S(CH)tԤ
R17 R19 l R21
(lVf)
R24——:i~£O—Sli%O—STi——O—(CHR22)T18 T20
(CHR23)S(CH)t-é
R17 R19 l F321
(W9)
Where R15 to R21 and R24 may each independently be H or alkyl or OH or O—alkyl or
allyl (-(CH2)-CH=CH2) or O-allyl (—O—(CH2)-CH=CH2) or phenyl or alkyl ester; preferably
R16 to R21 and R24 are each methyl.
R23 may at each occurrence independently be H or alkyl or phenyl; preferably R23 is H.
R22 may at each occurrence independently be H or alkyl or phenyl; ably R22 is H
or methyl.
t is O or 2 preferably 0,
s is 0—10 preferably 0-6, more preferably 3,
r is 0-10 preferably 0—6, more preferably 0
l[S 1-100 ablyi[-50 more preferably 1-10.
X, Y and Z may each independently have the following formula (th):
PF 75937
§‘{CH)q(CHR30)u(CHR31N{O_(CHR28)W(CHR2S)XH0 —(CHR26)y(CHRz7)z‘}R25i i
(th}
Where R25 may be OH or O-alkyl or O—allyl (-O-(CH2)—CH=CH2) or O-phenyl or an alkyl
ester; ably R25 is OH, O—methyl or O-butyl.
R25, R28 and R30 may each independently be H or alkyl or phenyl; preferably R26, R28
and R30 are each H.
R27, R29 and R31 may each independently be H or alkyl or phenyl; preferably R27, R29
and R31 are each H or methyl.
i is 0—100 preferably 0—50 more ably 10-40,
j is 1-100 preferably 1-50 more preferably 10-40,
q is O or 2 preferably 0,
u is 0-10 preferably 0-6 more preferably 3,
v is 0-10 preferably 0—6 more preferably 0,
w, X, y and 2 may each independently be 1-10, preferably 1-5 and more preferably 1
and the same.
n is 0-1000 preferably 0-500 more preferably 1—100,
k is 0—1000 preferably 0-500 more preferably 1-100
m is 1—100 preferably 1—50 more preferably 1-10.
Polysiloxane-polyalkylene oxide graft mers having polyester, inated) (poly)alkyl,
(fluorinated) polyacrylate side chains are, for example, polymers of general formula (V):
R1 T2 R3 R4
l l l
WwSi—«wo Sim-10 Slum—*0 Sin
l l n I m i '
R5 X Y R5
W, X, Y and Z may each independently be
?‘(CH)t(CHR12)u(CHR13)i/{O_(CHR10)W(CHR11)XHO—(CHRBX(CHR9)Z‘}‘RTo
(Va)
PF 75937
where R7 may be OH or O-alkyl or O—allyl (-O-(CH2)-CH=CH2) or O-phenyl or an alkyl
ester; preferably R7 is OH, O-methyl or O-butyl;
R8, R10 and R12 may each independently be H or alkyl or phenyl; preferably R8, R10
and R12 are each H;
R9, R11 and R13 may each independently be H or alkyl or phenyl; preferably R9, R11
and R13 or ;
0 is 0-100 preferably 0—50 more preferably 10-40;
p is 1—100 preferably 1-50 more preferably 10-40;
t is O or 2 ably 0;
u is 0-10 preferably 0-6 more preferably 3;
v is 0-10 preferably 0—6 more preferably 0;
w, x, y and 2 may each independently be 1—10, preferably 1—5 and more preferably 1
and the same;
0*“(CR14R15h—C R15
(Vb)
where R14 to R16 may each independently be H or alkyl or OH or l or allyl (-
CH=CH2) or O-allyl (-O—(CH2)—CH=CH2);
I may be 1-20;
k may be 1—1000;
R17 R18
l l
Hrfsr—Rr
R21 R20
(V0)
where R17 to R21 may each independently be H or F or alkyl or OH or O-alkyl or allyl
(-(CH2)-CH=CH2) or O—allyl (-O-(CH2)~CH=CH2);
q may be 1-1000 preferably 1-100 more preferably 1-20;
PF 75937
(Vd)
where R22 and R23 may each ndently be H or F;
where R24 may be H or F or methyl;
where R25 may be H or F or alkyl or OH or O-alkyl or allyl (-(CH2)—CH=CH2) or O—allyl
(~O-(CH2)-CH=CH2) or (poly)alkylene oxide (~(CR27H-CH2-O—)SR28 ((where s = 1-
1000), where R27 and R28 may each independently be H or alkyl or OH or O-alkyl or
allyl (—(CH2)—CH=CH2) or O-allyl (-O—(CH2)—CH=CH2); preferably H or methyl,
where R26 may be H or alkyl or allyl )-CH=CH2) or alkylene oxide
(-(CR27H-CH2-O—)s—R28 ((where s=t-1000), where R27 and R28 may each
independently be H or alkyl or OH or O-alkyl or allyl )-CH=CH2) or O-allyl (~0—
CH=CH2); preferably H or methyl;
r may be 1—1000;
H or alkyl or OH or O-alkyl or allyl (—(CH2)—CH=CH2) or O—allyl (-O-(CH2)—CH=CH2).
R1 to R5 may each independently be H or alkyl {—(CH2)nCH3 (n=0~20 or OH or O—alkyl or allyl
(-(CH2)—CH=CH2) or O-allyl (~O—(CH2)-CH=CH2) or also branching points of the structure
R1 R2 R3 R4
§———L———o iF——O
is i n lie——o}——ip——zmtg
(V6)
having the same possible moieties as in the overstructure.
n is 0-1000 preferably 0-500 more preferably 1-100,
m is 1-100 preferably 1—50 more preferably 1-10.
Copolymers of propylene oxide, butylene oxide or styrene oxide and ethylene oxide are, for
example, rs of general formula (VI):
PF 75937
Fat/f leOAq-Ln \R20 O
(VI)
R1 may be H or alkyl or allyl (—(CH2)—CH=CH2) or alkyl ester, preferably H or alkyl more
ably H.
R2 may be H or alkyl or allyl (—(CH2)—CH=CH2) or alkyl ester, preferably H or alkyl more
preferably alkyl.
R3 may be H, , ethyl or phenyl, preferably methyl.
n and m may each independently be 1—1000 preferably 1-50 more preferably 1-5.
Block copolymers of ene oxide and ne oxide are polymers of the general
structure:
AB; BA; ABA; BAB; ABAB; BABA; ABABA; BABAB, AABB, BBAA; AABBAA, BBAABB and
further regular sequences of repeat units A and B, of which repeat unit A is described for
example using general formula (VII):
R1 and R2 may each ndently be repeat unit A or B or H, alkyl or OH or allyl (—(CH2)-
CH=CH2) or alkyl ester,
n may be 0-1000 preferably 1-50 more preferably 1—5.
Repeat unit B is described for example using general formula (Vila):
Rs/f \Jho/0 R4
(Vlla)
R3 and R4 may each independently be repeat unit A or B or H, alkyl or OH or allyl (-(CH2)-
CH=CH2) or alkyl ester,
m may be 0-1000 preferably 1-50 more preferably 1-5.
Polyalkylene oxide—poly(meth)acrylate copolymers are, for example, polymers of general
formula (Vlll):
PF 75937
I R10
R1—0$(CHR2)0(CHR3)p—OfiwHqumHRslr—O‘-}(CHRs)s(CHR7)r—fc\ I %/R11
i j is m
o \7
(vm)
R1 to R7 may each independently be H or alkyl or OH or O—alkyl or allyl (—(CH2)-CH=CH2) or
O—allyl (-O-(CH2)~CH=CH2) or alkyl ester,
i and m may each independently be 1—1000,
j may be 0—1000,
3 and t may each independently be 0-10, preferably 0-6,
0, p, q and r may each independently be 1—10, preferably 1—5, more preferably 1,
R8 and R9 may each independently be H or F,
R10 may be H or F or methyl,
R11 may be H or F or alkyl or OH or O-alkyl or allyl (-(CH2)~CH=CH2) or O—altyl (-O—(CH2)-
CH=CH2) or (poly)alkylene oxide (-(CR13H—CH2-O—)n-R14((with n=1~1000), where R13 and R14
may each ndently be H or alkyl, or O-alkyl or allyl (-(CH2)-CH=CH2) or O-allyl (—O-
(CH2)-CH=CH2) preferably H, methyl or ethyl or OH,
R12 may be H or alkyl or ed alkyl (04—020) or allyl (—(CH2)—CH=CH2) or alkylene
oxide (~(CR13H'CH2-O-)n-R14 ((with n=1—1 000), where R13 and R14 may each independently
be H or alkyl, or O—alkyl or allyl (-(CH2)—CH=CH2) or O—allyl (—O—(CH2)—CH=CH2) preferably H,
methyl or ethyl or OH.
Poly(alkylene -poly((meth)acrylate) block copolymer refers, for example, to polymers
of the l structure:
ABA; BAB; ABAB; BABA; ABABA; BABAB, AABB, BBAA; AABBAA, BBAABB and further
regular sequences of repeat units A and B, of which repeat unit A for example using
l formula (IX)
R1—(CHR2}U(CHR3)y—O+(CHR4)0(OHR5)p——OH(CHR6)q(CHR7)r‘—Ofl'mHRSkaRflmRtoi
(1X)
where R1 to R10 may each independently be repeat unit A or B or H or alkyl or OH or
O—alkyl or allyl (-(CH2)—CH=CH2) or O—allyl (—O—(CH2)-CH=CH2),
i andj may each independently be 0-1000,
PF 75937
s, t, u and v may each independently be 0—10, preferably 0—6,
0, p, q and r may each independently be 1-10, preferably 1-5, more preferably 1.
Repeat unit B is for example ied using general formula (lXa):
(lXa)
where R12 and R13 may each independently be H or F,
R14 may be H or F or methyl,
R11 and R15 may each be repeat unit A or B or H or F or alkyl or OH or O-alkyl or allyl
(-(CH2)-CH=CH2) or O-allyl (-O-(CH2)-CH=CH2),
R16 may be H or alkyl or allyl (—(CH2)—CH=CH2) or (poly)alkylene oxide 7H-CH2—
O-)n-R18 ((with n=1-1000), where R17 and R18 may each ndently be H or alkyl,
or O-alkyl or allyl (~(CH2)-CH=CH2) or O-allyl (—O-(CH2)-CH=CH2), preferably methyl
or ethyl or OH,
m may be 1-1000.
Polyalkylene oxide-(poly)alkyl copolymers are, for example, polymers of general formula (X):
PF 75937
:1 2.”—
VITn—le wASK
v m
olimzovgmmxov
oilqfimmzovofimxov
olnémzovfimzovisi
PF 75937
R1 to R9 may each independently be H or alkyl or OH or O—alkyl or allyl (-(CH2)—CH=CH2) or
O-allyl (-O-(CH2)—CH=CH2) or alkyl ester,
i and n may each independently be 1—1000,
j may be 0-1000,
3, t, u and v may each independently be 0-10, preferably 0-6,
0, p, q and r may each independently be 1-10, preferably 1-5, more preferably 1.
R10 to R14 may each independently be H or F or alkyl or OH or O—alkyl or allyl (-(CH2)—
CH=CH2) or O—allyl H2)-CH=CH2).
(Fluorinated) alkyl polyalkylene oxide copolymers are, for example, polymers of
general formula (Xl):
PF 75937
fofovlisoio
@I«Amazofimmrovfioilimzovgwmxov_
oiammzovoqmzov
clammxovzfimmzovlli
PF 75 (.0 (n) \i
R1 to R9 may each independently be H or alkyl or OH or O—alkyl or allyi (—(CH2)—CH=CH2) or
O—allyl (-O-(CH2)—CH=CH2) or alkyl ester,
i may be 1-1000,
j may be 0—1000,
3, t, u and v may each independently be 0-20, preferably 0-12,
0, p, q and r may each independently be 1-10, ably 1-5, more preferably 1.
R10 to R12 may each independently be H or F or alkyl or OH or O-alkyl or allyl (-(CH2)-CH=CH2) '
or O-aliyl (-O-(CH2)—CH=CH2),
n may be 1-20,
1O m may be 1-1000.
Highly branched polyalkylene oxides are, for example, polymers as described in EP 1 141 083,
in DE 102 11 664, in WO 00/56802, in WC 03/062306, in WO 96/19537, in WO 04, in
WO 03/93343, in WC 05/037893, in WC 04/020503, in DE 10 2004 026 904, in WO 99/16810,
in WC 05/026234 and DE 10 2005 009 166.
The sweii—seed comprises 60 to 99.9 wt%, ably 60 to 80 wt%, of at least one nonionic
ethylenically unsaturated r and 0.1 to 40 wt%, preferably 20 to 40 wt%, of an
ethylenically unsaturated hilic monomer.
The average particle size in the unswollen state of the core stage polymer, comprising seed and
swell-seed, is in the range from 50 to 300 nm and preferably in the range from 50 to 200 nm.
The ic ethylenically unsaturated monomers of the swell-seed are for example styrene,
vinyltoluene, ethylene, butadiene, vinyl e, vinyl chloride, vinylidene chloride, acrylonitrile,
acrylamide, methacrylamide, (Ci-Cgo)aiky| or (Ca—Cgo)alkenyl esters of acrylic or methacrylic
acid, methacrylate, methyi methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl
methacrylate, 2-ethyihexyl acrylate, 2—ethylhexyl rylate, benzyl acrylate, benzyl
methacrylate, lauryl acrylate, lauryl methacrylate, oleyl acrylate, oleyl methacrylate, palmityl
acrylate, yl methacrylate, stearyl te, stearyl methacrylate, hydroxyI-containing
monomers, in ular C1-C1o hydroxyalkyl (meth)acrylates, such as hydroxyethyl
(meth)acrylate, hydroxypropyl (meth)acrylate, glycidyl (meth)acrylate, preferably methyl
methacrylate.
The ethylenically unsaturated hydrophilic monomers of the swell-seed are for example acrylic
acid, methacryiic acid, acryloyioxypropionic acid, methacryloyloxypropionic acid, acryloyioxy
acetic acid, methacryioyloxyacetic acid, crotonic acid, aconitic acid, itaconic acid, monomethyl
maleate, maleic acid, thyl itaconate, maleic anhydride, c acid, monomethyl
PF 75937
t‘umarate, itaconic anhydride, and also linseed oil fatty acids, such as oleic acid, linoleic acid
and linolenic acid and also further fatty acids, such as ricinoleic acid, oleic acid, elaidic
acid, vaccenic acid, icosenic acid, cetoleic acid, erucic acid, nervonic acid, arachidonic acid,
timnodonic acid, clupanodonic acid, preferably acrylic acid and methacrylic acid.
The sheath stage polymer comprises not less than 50 wt% of a nonionic ethylenically,
unsaturated monomer.
The ic ethylenically rated monomers of the sheath stage polymer are for example
styrene, ethylvinylbenzene, vinyltoluene, ethylene, butadiene, vinyl acetate, vinyl chloride,
vinyiidene chloride, acrylonitrile, acrylamide, methacrylamide, o)alkyl or (Ca-C20)alkenyl
esters of acrylic or methacrylic acid, methacrylate, methyl methacrylate, ethyl acrylate, ethyl
methacrylate, butyl acrylate, butyl methacrylate, 2—ethyihexyl acrylate, 2~ethylhexyl
methacrylate, benzyl acrylate, benzyl methacrylate, lauryl acrylate, lauryl rylate, oleyl
acrylate, oleyl methacrylate, palmityl acrylate, yl methacrylate, stearyl acrylate, stearyl
methacrylate, hydroxyl—containing monomers, in particular C1—C1o hydroxyalkyl (meth)acrylates,
such as hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, glycidyl (meth)acrylate,
preferably styrene, acrylonitrile, methacrylamide, methacrylate, methyl rylate, ethyl
acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2—
ethylhexyl methacrylate.
The sheath stage polymer encioses the core stage polymer and in the protonated state has a
glass transition ature, determined by the Fox equation, of between ~60°C and 120°C.
The particle size of core—shell polymer, consisting of core stage and sheath stage polymer in the
unswollen state, is in the range from 60 nm to 1000 nm and preferably in the range from 60 to
500 nm.
When the polymerization is carried out in aqueous on or dilution, the monomers may be
wholly or partly neutralized with bases before or during the polymerization. Useful bases include
for example alkaii metal or alkaline earth metal compounds such as sodium ide,
potassium hydroxide, calcium hydroxide, magnesium oxide, sodium carbonate; ammonia;
primary, secondary and tertiary , such as ethylamine, amine, monoisopropylamine,
monobutylamine, hexylamine, ethanolamine, dimethylamine, diethylamine, di-n—propylamine,
tributylamine, triethanolamine, dimethoxyethylamine, 2-ethoxyethylamine, 3-ethoxypropylamine,
dimethylethanoiamine, diisopropanolamine, line, ethylenediamine, 2-diethylaminoethylamine
, 2,3-diaminopropane, 1,2—propylenediamine, dimethylaminopropylamine,
PF 75937
neopentanediamine, hexamethylenediamine, 4,9-dioxadodecane-i ,12—diamine, polyethylene-
imine, polyvinylamine or mixtures thereof.
The ethylenically unsaturated hydrophilic monomers used in (i) are preferably not neutralized
before or during the polymerization.
The neutralizing step recited under (ii) is effected with one or more of the recited bases to swell
the core and subsequently to form the hollow organic particle.
It is preferable to use sodium hydroxide, ammonia, triethanolamine and diethanolamine for the
lization recited under (ii).
When the step, recited under ii), of neutralizing the resultant particles with a base up to a pH of
not less than 7.5 is carried out in the presence of not less than 0.5 wt% of a nonionic
ethylenically unsaturated plasticizing monomer, based on the overall weight of the core~shell
polymer, it can be effected under the following conditions:
(a) the plasticizing monomer does not homopolymerize,
(b) in the presence of a plasticizing monomer having a ceiling temperature below
181°C, preferably below 95°C,
(0) after the polymerization has been stopped by admixing an inhibitor‘or
a reducing agent, or
(d) when the overall amount of the initiator is only up to 0.5 wt% of the sheath stage
polymer and is admixed either before starting to mix the monomers of the sheath
stage polymer or the monomer of the sheath stage polymer is only admixed during
the first 50% of the admixture.
The neutralization ed to under ii) can also be effected under conditions where substantial
rization takes place.
Homopolymerization is to be understood as referring to the polymerization of only one monomer
to form one polymer sing only one repeat unit at a polymerization rate which, under con-
3O s of free-radical emulsion polymerization, corresponds to at least 10% or more of the po-
lymerization rate of e under these conditions.
Examples of nonionic ethylenically unsaturated plasticizing monomers which do not t any
homopolymerization under conditions where icant adical flux is still detectable are
maleic anhydride, stilbene and d-methylstyrene.
PF 75937
The nonionic ethylenically rated plasticizing monomers having a ceiling temperature
below 181°C, preferably below 95°C, are, for example, d-methylstyrene, esters of 2—phenyl—
acrylic acid/atropic acid (e.g., , ethyl, n-propyi, n—butyl), 2—methyl-2—butene, 2,3-dimethyl-
2-butene, 1,1-diphenylethene and methyl 2-tert-butylacrylate, and also further monomers
recited in J. up, E.H. lmmergut, Polymer ok 3rd Edition, ll/316ff.
There are various ways to ensure that there is no significant free-radical flux to polymerize the
cizing monomer, such as admixing one or more rization inhibitors, admixing one or
more ng agents, waiting for a sufficient period until free radicals are no longer present in
1O any noticeable number, ensuring ation, cooling the reactor ts to restrict the
reactivity of the free radicals as well as the formation of new free radicals by thermal
decomposition, and also combinations thereof.
One preferred way includes admixing one or more polymerization inhibitors such as, for
example, N,N—diethylhydroxylamine, N—nitrosodiphenylamine, 2,4-dinitrophenylhydrazine,
p-phenylenediamine, phenothiazine, allo-ocimene, triethyl ite, 4-nitrosophenol,
2—nitrophenol, p-aminophenol, 4-hydroxy—TEMPO (also known as 4-hydroxy-2,2,6,6-
tetramethylpiperidinyloxy free radical), hydroquinone, p-methoxyhydroquinone, tert-butyl-p-
hydroquinone, 2,5-di-tert-butyl-p-hydroquinone, 1,4-naphthalenediol, 4-tert-butyl-1—catechol,
2O copper sulfate, copper nitrate, cresol and phenol.
Typical reducing agents are sulfur compounds having a reducing , examples being
bisulfites, es, sulfinates, thiosulfates, dithionites and tetrathionates of alkali metals and
ammonium compounds and their adducts such as sodium hydroxymethylsulfinates and acetone
bisulfites, and also reducing polyhydroxyl compounds such as carbohydrates and derivatives
thereof, for example ascorbic acid, isoascorbic acid and salts thereof (eg. sodium erythrobate).
If used, polymerization inhibitors or reducing agents are added in an amount ive to stop
essentially any polymerization, generally 25 to 5000 parts per million ("ppm"), preferably 50 to
3O 3500 ppm, based on the polymer solids. The polymerization inhibitor(s) or reducing agent(s) are
preferably added while the multistage polymer is at or below the temperature at which the
sheath stage polymer was polymerized.
When (ii) is carried out in the presence of a plasticizing monomer, the term plasticizing
monomer is to be understood as meaning for example e, d-methylstyrene, vinyltoluene,
ethylene, butadiene, vinyl acetate, vinyl chloride, vinylidene chloride, acrylonitrile, acrylamide,
methacrylamide, (C1-Czo)alkyl or (Cg—Czo)alkenyl esters of acrylic or methacrylic acid,
PF 75937
methacrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl
methacrylate, 2-ethylhexyl acrylate, 2~ethylhexyl methacrylate, benzyl acrylate, benzyl
rylate, lauryi acrylate, lauryi methacrylate, oleyl acrylate, oleyl methacrylate, palmityl
acrylate, palmityl methacrylate, stearyl acrylate, stearyl methacrylate, esters of 2—phenylacrylic
acid/atropic acid (e.g., methyl, ethyl, n-propyl, n-butyl), yIbutene, 2,3-dimethyI
butene, 1,1-diphenylethene, 1,2—diphenylethene, methyl 2—tert—butyl acryiate or maleic
anhydride. Styrene or cr-methylstyrene is preferably used as plasticizing monomer.
Nonionic ethylenically unsaturated plasticizing monomer (iii) can be polymerized with or without
admixing further nonionic ethylenically unsaturated monomers after admixing the base.
Further shells se comprise one or more than one ic ethylenically unsaturated
monomer.
The nonionic ethylenically unsaturated monomers are for example styrene, ethylvinylbenzene,
vinyltoluene, ethylene, butadiene, vinyl e, vinyl chloride, vinylidene chloride, acrylonitrile,
acrylamide, methacrylamide, (Ct—Cgo)alkyl or (Cg—Cgo)alkenyl esters of acrylic or methacrylic
acid, methacrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl
methacrylate, 2-ethylhexyl te, lhexyl methacrylate, benzyl te, benzyl
methacrylate, lauryi acrylate, lauryi methacrylate, oleyl acrylate, oleyl methacrylate, palmityl
acrylate, palmityl rylate, stearyl te, stearyl rylate, yl—containing
monomers, in particular 01-010 hydroxyalkyi (meth)acryiates, such as yethyl
(meth)acrylate, hydroxypropyl (meth)acrylate, glycidyl acrylate, preferably styrene,
acrylonitrile, methacrylamide, methacrylate, methyl methacrylate, ethyl acrylate, ethyl
methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2—ethylhexyl
methacrylate.
When the polymers obtainable according to the present invention are used for painting, the
average final particle size should be in the range from 100 to 600 nm, while it should be in the
3O range from 200 to 2500 nm for use in paper and in cosmetics and in the range from 300 to
800 nm for foams.
In a paint, the pigments conventionally employed, specifically TiOz, can be wholly or partly
replaced by the polymeric dispersion described . Paints of this type typically comprise
infer a/I'a water, thickening agent, base, pigment disperser, associative thickener, defoamer,
biocide, binder and also film-forming assistant.
PF 75937
The hollow particle dispersion can also be used for similar applications in other gs
consisting of resinous condensation products sing phenolates and aminoplasts
comprising urea—formaldehyde and melamine-formaldehyde, for example. Use is similarly
possible in further coatings based on water-dispersible , polyurethanes, polyesters, ethyl-
vinyl acetates and also styrene-butadiene.
Using the organic pigments obtainable by the method of the present invention in paper coatings
leads to an increase in paper gloss. This is attributable to the sheath which, unlike with
inorganic pigments, is deformable under pressure. Paper print quality is also enhanced.
1O Substituting the organic pigments described herein with inorganic pigments leads to a lower
y for the coating and thus to paper of lighter weight.
In cosmetics, the organic pigments obtainable by the method of the present invention can be
used for example in suncreams to boost the level of photoprotection. The extraordinary light—
scattering ties serve to increase the probability of UV radiation being absorbed by UV-
active substances in the suncream.
The organic pigments obtainable by the method of the present invention may further be used in
foams, crop protection , thermoplastic molding compounds and liquid inks.
The polymers are obtainable via customary methods of emulsion rization. It is preferable
to operate in the absence of oxygen, more preferably in a stream of nitrogen. Customary
apparatus is employed for the polymerization procedure, examples being stirred tanks, d-
tank cascades, autoclaves, tubular reactors and kneaders. The polymerization can be carried
out in solvent or diluent media, e.g., toluene, o—xylene, p-xylene, cumene, chlorobenzene,
ethylbenzene, technical-grade mixtures of alkyl aromatics, exane, technical—grade
aliphatics mixtures, e, exanone, tetrahydrofuran, dioxane, glycols and glycol
derivatives, polyalkylene glycols and derivatives thereof, diethyl ether, utyl methyl ether,
methyl acetate, panol, ethanol, water or mixtures such as, for example, isopropanol—water
es.
The polymerization can be carried out at temperatures of 20 to 300, preferably of 50 to 200°C.
The polymerization is preferably carried out in the presence of nds that form free
radicals. These compounds are needed in a proportion of up to 30, preferably 005 to 15, more
preferably 0.1 to 5 wt%, based on the monomers used in the polymerization. In the case of
PF 75937
multicomponent initiator systems (e.g., redox initiator systems), the foregoing weight particulars
are based on total components.
Useful polymerization initiators include, for example, peroxides, hydroperoxides,
disulfates, percarbonates, peroxyesters, hydrogen de and azo compounds.
Examples of initiators, which can be water soluble or else water insoluble, are hydrogen
perOXide, dibenzoyl peroxide, dicyclohexyl peroxydicarbonate, dilauroyl peroxide, methyl ethyl
ketone peroxide, di-tert-butyl peroxide, acetylacetone peroxide, tert-butyl hydroperoxide,
cumene hydroperoxide, tert—butyl perneodecanOate, tert—amyl perpivalate, tert—butyl perpivalate,
tert-butyl perneohexanoate, tert—butyl per-2—ethylhexanoate, tert—butyl perbenzoate, lithium
peroxodisulfate, sodium peroxodisulfate, potassium peroxodisulfate, ammonium
peroxodisulfate, sobutyronitrile, 2,2’—azobis(2—amidlnopropane) dihydrochloride,
2—(carbamoylazo)isobutyronitrile and 4,4-azobis(4—cyanovaleric acid).
The initiators may be used alone or mixed with each or one another, for e mixtures of
en peroxide and sodium disulfate. Polymerization in an aqueous medium
preferably utilizes water-soluble initiators.
The familiar redox tor systems can also be used as polymerization initiators. Redox initiator
systems of this type comprise one or more than one peroxide-containing compound combined
with a redox co-initiator, e.g., sulfur compounds having a reducing , examples being
bisulfites, sulfites, sulfinates, thiosulfates, dithionites and tetrathionates of alkali metals and
ammonium compounds and their s such as sodium hydroxymethylsulfinates and acetone
bisulfites and also ascorbic acid, isoascorbic acid and sodium erythrobate. Combinations of
peroxodisulfates with alkali metal or ammonium hydrogensulfites can accordingly be used, an
example being ammonium peroxodisulfate combined with ammonium disulfite. The ratio of
peroxide-containing compound to redox co-initiator is in the range from 30:1 to 0.05:1.
Transition metal catalysts may additionally be used in combination with the initiators and/or the
3O redox initiator s, examples being salts of iron, cobalt, nickel, copper, vanadium and
manganese. Useful salts e, for example, iron(||) sulfate, cobalt(ll) chloride, (ll)
sulfate, (l) chloride or else water-soluble iron-chelate complexes such as K[Fe(lll)EDTA]
or Na[Fe(Ill)-EDTA]. Based on the monomers to be polymerized or the monomers to be
polymerized in any one stage, the reducing transition metal salt is used in a concentration of
0.1 ppm to 1000 ppm. Combinations of hydrogen peroxide with iron(ll) salts can ingly be
used, an example being 0.5 to 30% of hydrogen de being combined with 0.1 to 500 ppm
of Mohr’s salt.
PF 75937
Similarly, polymerization in organic solvents may combine the abovementtoned initiators with
redox co-initiators and/or transition metal catalysts, examples being benzoin, dimethylaniline,
- ascorbic acid and also organosoluble complexes of heavy metals, such as copper, cobalt, iron,
manganese, nickel and chromium. The customarily used amounts of redox co—initiators and/or
transition metal catalysts are here customarily about 0.1 to 1000 ppm, based on the amounts of
monomers used.
When the reaction mixture is incipiently polymerized at the loWer limit of the temperature range
for the polymerization and subsequently fully rized at a higher temperature, it is
advantageous to use two or more different initiators or intitiator systems that decompose at
different temperatures, so an adequate concentration of free radicals is available within every
temperature interval, or to use a redox initiator system wherein the peroxide—containing
component is initially activated by a co—initiator at a low temperature and thermally decomposes
at a higher temperature without a continued need for co-initiator.
The initiator can also be added in stages, and/or the rate of initiator addition varied over time.
To obtain polymers of low average molecular weight, it is often advantageous to conduct the
copolymerization in the presence of chain er agents. The chain transfer agents used for
this may be customary chain transfer agents, for example organic taining compounds,
such as 2-mercaptoethanol, 2—mercaptopropanoi, toacetic acid, tert—butyl mercaptan,
n—octyl mercaptan, n-dodecyl mercaptan and odecyl mercaptan, C1—C4 atdehydes, such as
formaldehyde, dehyde, propionaldehyde, hydroxylammonium salts such as hydroxyl—
ammonium sulfate, formic acid, sodium bisulfite, hypophosphorous acid and/or salts thereof, or
isopropanol. Chain er agents are generally used in amounts of 0.1 to 20 wt%, based on
the monomers. The choice of a suitable solvent is r way to control the average lar
weight. Thus, polymerization in the presence of diluents having benzylic hydrogen atoms, or in
the presence of secondary alcohols such as, for example, isopropanol, leads to a reduction in
3O the e molecular weight through chain transfer.
Polymers of low or comparatively low molecular weight are also obtained through: varying the
temperature and/or the initiator concentration and/or the r feed rate.
To obtain comparatively high molecular weight copolymers, it is often advantageous to perform
the rization in the presence of crosslinkers. These crosslinkers are compounds having
two or more nically rated groups, for example diacrylates or dimethacrylates of at
PF 75937
least dihydric saturated alcohols, e.g., ethylene glycol diacrylate, ethylene glycol dimethacrylate,
1,2-propylene glycol diacrylate, 1,2-propylene glycol acrylate, 1,4-butanediol diacrylate,
1,4-butanediol acrylate, hexanediol diacrylate, hexanediol dimethacrylate,
neopentylglycol diacrylate, neopentylglycol dimethacrylate, 3-methylpentanediol diacrylate and
3-methylpentanediol dimethacrylate. The acrylic and methacrylic esters of alcohols having more
than 2 OH groups can also be used as crosslinkers, es being trimethylolpropane
triacrylate or trimethylolpropane trimethacrylate. A further class of crosslinkers comprises
diacrylates or dimethacrylates of polyethylene glycols or polypropylene glycols having molecular
weights of 200 to 9000 in each case. Polyethylene and/or polypropylene glycols used for
preparing the diacrylates or dimethacrylates preferably have a molecular weight of 400 to 2000
each. Not only the homopolymers of ethylene oxide and/or propylene oxide can be used, but
also block copolymers of ethylene oxide and propylene oxide, or random copolymers of
ethylene oxide and propylene oxide, which comprise a random distribution of the ethylene oxide
and propylene oxide units. Similarly, the oligomers of ethylene oxide and/or propylene oxide are
useful for ing the crosslinkers, es being diethylene glycol late, diethylene
glycol dimethacrylate, triethylene glycol diacrylate, triethylene glycol dimethacrylate,
tetraethylene glycol diacrylate and/or thylene glycol dimethacrylate.
Useful inkers further include vinyl acrylate, vinyl methacrylate, vinyl itaconate, divinyl
adipate, butanediol divinyl ether, trimethylolpropane trivinyl ether, allyl te, allyl
methacrylate, methylallyl methacrylate, diallyl ate, triallyl nurate, pentaerythritol
triallyl ether, triallylsucrose, llylsucrose, pentaallylsucrose, methylenebis(meth)-
acrylamide, divinylethyleneurea, divinylpropyleneurea, divinylbenzene, divinyldioxane, triallyl
ate, tetraallylsilane, tetravinylsilane and bis- or polyacryloylsiloxanes (e.g., Tegomers®
from Evonik Industries AG).
Crosslinkers are preferably used in amounts of 0.1 to 70 wt%, based on the monomers to be
polymerized in any one stage. Crosslinkers may be added in every stage.
It may further be advantageous to stabilize the monomer ts and/or polymer particles with
interface-active auxiliary materials. Emulsifiers or protective colloids are lly used for this
purpose. Anionic, nonionic, cationic and eric emulsifiers can be used. Anionic
emulsifiers include, for e, alkylbenzenesulfonic acids, alkaline earth metal
alkylbenzenesulfonates, sulfonated fatty acids, sulfonated olefins, sulfonated diphenyl ethers,
85 sulfosucclnates, fatty alcohol sulfates, alkylphenol sulfates, alkyl polyglycol ether sulfates, fatty
alcohol ether sulfates, fatty alcohol phosphates, alkylphenol phosphates, alkyl ycol ether
phosphates, alkyl poiyalkylene oxide phosphates, and fatty alcohol ether phosphates. Useful
PF 75937
nonionic emulsifiers include, for example, henol ethoxylates, primary alcohol ethoxylates,
fatty acid ethoxylates, alkanolamide ethoxylates and fatty amine ethoxylates. Useful cationic
and/or eric fiers include for example: quaternized aminoalkoxylates, alkylbetaines,
alkylamidobetaines and sulfobetaines.
Typical protective colloids include, for example, cellulose tives, polyvinyl acetate, polyvinyl
alcohol, polyvinyl ether, starch and starch derivatives, dextran, polyvinylpyrrolidone,
polyvinylpyridine, polyethyleneimine, polyvinylimidazole, polyvinylsuccinimide, polyvinyl-2—
methylsuccinimide, polyvinyl-1,3-oxazolid—2eone, polyvinyl—2—methylimidazoline and maleic acid
and/or maleic anhydride containing copolymers as described for example in DE 2 501 123.
Preference is given to using alkaline earth metal alkylbenzenesulfonates and alkyl polyglycol
ether sulfates.
Emulsifiers or protective colloids are customarily used in concentrations of 0.05 to 20 wt%,
based on the monomers to be polymerized or to be more precise on the monomers to be
polymerized in any one stage. The polymerization may be carried out in a batch or continuous
manner in any one of a multiplicity of versions. Customarily, some of the monomer is initially
charged, ally in a suitable diluent or solvent and optionally in the presence of an
emulsifier, of a protective colloid or of further auxiliary materials, zed and heated to the
d polymerization temperature. However, the initial charge may also merely comprise a
suitable diluent. The free-radical initiator, r monomer and other auxiliary materials, e.g.,
chain transfer agents or crosslinkers, are each optionally added within a defined period of time
in a diluent. Feed times may be chosen to differ in . For instance, a longer feed time may
be chosen for the initiator feed than for the monomer feed.
When the r is produced in a steam-volatile solvent or solvent mixture, the solvent may be
removed by introduction of steam in order that an aqueous solution or dispersion may be
obtained in this way. The polymer may also be separated from the organic diluent via a drying
operation.
The method of the present invention delivers a distinctly higher scattering efficiency in paints
and hence a distinct ement in ess. it also provides les having a distinctly
larger voidage. The whiteness of the polymer les is above 70, preferably above 79.
PF 75937
The present invention further provides for the use of the polymer dispersions obtainable
according to the present invention in , paper coatings, foams, crop protection agents,
liquid inks, thermoplastic molding compounds and cosmetic compositions, preferably in paints.
The present invention further provides a paint in the form of an aqueous composition comprising
— at least one emulsion polymer particle according to the present invention, as defined
above,
~ at least one filming polymer,
— optionally (in)organic fillers and/or optionally r (in)organic pigments,
1O - optionally at least one customary auxiliary, and
— water.
Optionally useful filming polymers include aqueous emulsion polymers based on purely acrylate
rs and/or styrene—acrylate polymers, and also any further g polymers for coatings
consisting of resinous condensation products comprising phenolates and lasts and also
comprising urea-formaldehyde and melamine—formaldehyde. It is similarly possible to use
further polymers based on water-dispersible alkyds, polyurethanes, polyesters, vinyl
acetates and also styrene-butadiene.
Suitable fillers in clearcoat systems include, for example, matting agents to thus substantially
reduce gloss in a desired manner. Matting agents are generally transparent and may be not
only organic but also inorganic. lnorganic fillers based on silica are most suitable and are widely
available commercially. Examples are the Syloid® brands of W.R. Grace & Company and the
t® brands of Evonik Industries AG. Organic matting agents are for e available
from BYK-Chemie GmbH under the Ceraflour® and the Ceramat® brands, from Deuteron
GmbH under the Deuteron MK® brand. Suitable fillers for emulsion paints r include
aluminosilicates, such as feldspars, silicates, such as kaolin, talc, mica, magnesite, alkaline
earth metal carbonates, such as m carbonate, for example in the form of e or chalk,
ium carbonate, dolomite, alkaline earth metal sulfates, such as calcium sulfate, silicon
3O e, etc. The preference in paints is naturally for finely divided fillers. The fillers can be used
as individual components. In practice, however, filler mixtures have been found to be
particularly ageous, examples being m carbonate/kaolin and calcium
carbonate/talc. Gloss paints lly include only minimal amounts of very finely divided fillers
or contain no fillers at all.
PF 75937
Finely divided fillers can also be used to enhance the hiding power and/or to economize on
white pigments. Blends of fillers and color ts are preferably used to control the hiding
power of the hue and of the depth of shade.
Suitable pigments include, for example, inorganic white pigments such as titanium dioxide,
preferably in the rutile form, barium sulfate, zinc oxide, zinc sulfide, basic lead carbonate,
antimony trioxide, one (zinc sulfide + barium sulfate) or coldred pigments, for example iron
oxides, carbon black, graphite, zinc yellow, zinc green, Ultramarine, manganese black,.antimony
black, manganese violet, Prussian blue or Parisian green. in addition to inorganic pigments, the
emulsion paints of the present invention may also comprise organic color pigments, for example
sepia, gambog, Cassel brown, toluidine red, parared, Hansa yellow, indigo, azo dyes,
anthraquinoid and indigoid dyes and also dioxazine, quinacridone, phthalocyanine,
isoindolinone and metal—complex pigments. Also useful are the Luconyl® brands from
BASF SE, e.g., Lyconyl® , Luconyl® brown and l® red, ally the transparent
versions.
ary auxiliaries e wetting or sing agents, such as sodium osphate,
potassium polyphosphate, ammonium osphate, alkali metal and ammonium salts of
acrylic acid copoiymers or of maleic anhydride copolymers, polyphosphonates, such as sodium
1-hydroxyethane-1,1-diphosphonate and also naphthalenesulfonic acid salts, in particular their
sodium salts.
More ance attaches to the film—forming assistants, the thickeners and defoamers. Suitable
fi|m~forming assistants include, for example, Texanol® from Eastman als and the glycol
ethers and esters as are commercially available for example from BASF SE, under the names
Solvenon® and Lusolvan®, and from Dow Chemicals under the tradename Dowanol®. The
amount is preferably < 10 wt% and more preferably < 5 wt%, based on overall formulation. it is
also possible to formulate entirely without ts.
Suitable auxiliaries r include flow control agents, defoamers, biocides and thickeners.
Useful thickeners include, for example, associative thickeners, such as polyurethane thickeners.
The amount of thickener is preferably less than 2.5 wt%, more preferably less than 1.5 wt% of
thickener, based on paint solids content. Further directions regarding the formulation of wood
paints are described at length in “Water—Based Acrylates for Decorative Coatings” by the
authors M. tz and R. Baumstark, ISBN 3726-6.
The paint of the present invention can be applied to substrates in a conventional manner, e.g.,
by brushing, spraying, dipping, rolling or knifecoating.
PF 75937
The examples which follow are offered by way of elucidation, not limitation, of the present
invention.
Experimental methods
ination of glass transition temperature
Glass transition temperatures were determined by theoretical computation as per the Fox
equation (John Wiley & Sons Ltd, Baffins Lane, Chichester, England, 1997'), where for
1O polymers having ylic acid groups the glass transition temperature in the protonated state
was used.
1/Tg = Wa/Tga + bel‘gb, where
Tga and Tgb = glass transition temperature of polymers "a" and "b"
Wa and Wb = weight fraction of polymers "a" and "b"
Measurement of particle size
Particle sizes were determined here and in the accompanying claims by ynamic
onation using a Polymer Labs particle size distribution analyzer (PSDA). The Cartridge
PL0850—1020 column used was operated with a flow rate of 2 ml-min'l. The samples were
diluted with eluent solution down to an absorption of 0.03 AU-ul-l.
The sample is eluted by the size exclusion principle according to the hydrodynamic diameter.
The eluent comprises 0.2 wt% of dodecylpoly(ethylene glycol ether)23, 0.05 wt% of sodium
dodecylsulfonate, 0.02 wt% of sodium dihydrogen phosphate and 0.02 wt% of sodium azide in
zed water. The pH is 5.8. The n time is calibrated with polystyrene calibration
lattices. The measurement range extends from 20 nm to 1200 nm. Detection is by UV detector
at wavelength 254 nm.
Particle size can further be determined using a Coulter M4+ le Analyzer or by photon
ation spectroscopy also known as elastic light scattering or dynamic light scattering
(DIN ISO 13321:2004—10) using a Malvern high mance particle sizer (HPPS).
Procedure for whiteness measurement
A 6 g quantity of the hereinbelow described color paste and 0.312 g based on solids of the
hollow particle dispersion are weighed out into a vessel, the mixture is homogenized without
PF 75937
stirring air thereinto. A 200 pm knife coater is used to draw down a film of this mixture on a
black polymeric foil (matte option, article No. 13.41 EG 870934001, Bernd Schwegmann GmbH
& Co. KG, D) at a speed of 0.9 cm/sec. The samples are dried at 23°C and a ve humidity
of 40-50% for 24 h. Subsequently, a Minolta CM-508i spectrophotometer is used to e
the whiteness (L value from L a b color space in accordance with 11684-4:2012-08) at three
different points. The points where the measurements were carried out are marked in order that
a micrometer screw may subsequently be used to determine the ponding thicknesses Of
the d-film layer by differential measurement relative to the uncoated polymeric foil. After
computing an average film thickness and also an average whiteness from the three individual
1O measurements, the whiteness level ed is finally standardized to a dry film ess of
50 pm by linear extrapolation. The calibration needed for this was done by measuring the
whiteness of a rd hollow le dispersion in a dry film thickness range of about
-60 pm.
Preparation of color paste
A vessel is initially charged with 185 g of water and subsequently with the following ingredients,
added in the stated order under a dissolver at about 1000 rpm and stirred for altogether about
s to homogeneity:
2 g of 20 wt% s sodium hydroxide solution, 12 g of Pigmentverteiler® MD 20 pigment
disperser (copolymer of maleic acid and diisobutylene from BASF SE), 6 g of Agitan® E 255
(siloxane defoamer from Miinzing Chemie GmbH), 725 g of Acronal® A 684 (binder, 50 wt%
dispersion from BASF SE), 40 g of Texanol® (film—forming assistant from Eastman Chemical
Company), 4 g of Agitan® E 255 (siloxane defoamer from MUnzing Chemie GmbH),
25 g of DSX® 3000 (30 wt%, associative thickener: hydrophobic modified polyether (HMPE)
from BASF SE) and 2 g of DSX®I 3801 (45 wt%, associative thickener: hydrophobic modified
ethoxylated urethane (HEUR) from BASF SE).
Examples:
Production of core-shell particles:
Organic raw materials not in the form of an aqueous solution were all purified by distillation prior
to synthesis.
Example 1:
PF 75937
Dispersion B1 (swell-core):
The l charge, consisting of 526 g of water, in a polymerization vessel equipped with an
anchor stirrer, a reflux condenser and two feed vessels was heated in a nitrogen atmosphere to
a ature of 82°C. After admixing a solution of 76 g of water, 1.69 g of Disponil® FES 993
(alkyl polyglycol ether sulfates (30 wt%)) and 10.96 of EFKA® 3031 (solvent—free, loxane—
polyalkylene oxide graft copolymers of comb structure, BASF SE) and g for the
temperature of the solution to return to 82°C, pre—emulsion 1 (consisting of 15.62 g of water,
0.28 g of Disponil® FES 993, 28.66 g of methyl methacrylate and 0.34 g of methacrylic acid) and
1O 11.43 g of a 10 wt% aqueous sodium peroxodisulfate solution were admixed in succession
before polymerizing for 30 min during which the temperature within the polymerization vessel
was adjusted to 85°C. Thereafter, pre—emulsion 2 (consisting of 236 g of water, 18.63 g of
Disponil® FES 993, 250 g of methyl methacrylate and 14431 g of methacrylic acid) was
d in at 85°C over 120 min. y, the feed vessel was rinsed with 10 g of water and
polymerization was continued for a further 15 min.
solids content: 33.2%
pH: 3.6
particle size (PSDA, volume median): 124 nm
glass transition temperature core stage r: 123°C
Dispersion C1
The initial charge, consisting of 451 g of water and 94.4 g of dispersion B1, in a polymerization
vessel equipped with an anchor stirrer, reflux condenser and two feed vessels was heated in a
nitrogen atmosphere to a temperature of 78°C, d with 16.67 g of a 2.5 wt% s
sodium peroxodisulfate solution and then incipiently polymerized for 5 min. At this point the
metered addition over 60 min was commenced of pre-emulsion 1 (consisting of 28.3 g of water,
2.22 g of Disponil® LDBS 20 (sodium dodecylbenzenesulfonate (20 wt%)), 3.56 g of methacrylic
acid, 23.15 g of methyl methacrylate and 32.6 g of styrene), er with 33.34 g of a 2.5 wt%
aqueous sodium peroxodisulfate solution, at an al temperature which was initially 78°C,
but was raised to 80°C during the addition. On completion of the additions the metered addition
over 120 min was commenced of pre—emulsion 2 (consisting of 97.72 g of water, 4.48 g of
Disponil® LDBS 20, 1.78 g of linseed oil fatty acid, 0.87 g of allyl methacrylate and 303.42 g of
styrene), together with 8.34 g of a 2.5 wt% aqueous sodium peroxodisulfate solution, at an
internal temperature which was initially 80°C, but was raised to 82°C during the addition. On
completion of the additions, the al temperature was raised to 93°C and the system was
stirred for 15 min before admixing 16.67 g of or—methylstyrene. After a further 40 min of stirring,
PF 75937
the temperature was d to 87°C. On reaching the temperature, the system was stirred for
min before the metered addition over 30 min of 209.55 g of a 1.6 wt% s ammonia
solution. After a d 15-minute period of subsequent stirring, the addition over 30 min was
commenced of pre-emulsion 3, consisting of 47 g of water, 0.83 g of Disponil® LDBS 20 and
34.82 g of styrene. tion of the addition was followed five minutes later by the admixture
of 8.04 g of a 10 wt% aqueous solution of z‘erl-butyl hydroperoxide together with 19 g of water
and the d addition over 60 min of 32.5 g of a 3.25 wt% aqueous Rongalit C® solution.
solids content: 29.4%
1O pH: 9.3
particle size (Autosizer): 351 nm
whiteness: 81
giass transition temperature sheath stage polymer: 110°C
Comparative Example 1
Dispersion BV1 (swell—core)
The initial charge, consisting of 526 g of water, in a polymerization vessel equipped with an
anchor stirrer, a reflux condenser and two feed vessels was heated in a nitrogen atmosphere to
a temperature of 82°C. After admixing a solution of 76 g of water and 1.69 g of Disponil® FES
993 and waiting for the temperature of the solution to return to 82°C, pre-emulsion 1 (consisting
of 15.62 g of water, 0.28 g of Disponil® FES 993, 28.66 g of methyl methacrylate and 0.34 g of
ryiic acid) and 11.43 g of a 10 wt% aqueous sodium peroxodisuifate solution were
admixed in succession before polymerizing for 30 min during which the temperature within the
polymerization vessel was adjusted to 85°C. fter, pre~emulsion 2 sting of 236 g of
water, 18.63 g of il® FES 993, 250 g of methyl methacrylate and 144.31 9 of methacrylic
acid) was metered in at 85°C over 120 min. Finally, the feed vessel was rinsed with 10 g of
water and polymerization was continued for a further 15 min.
solids content: 33.3%
3O pH: 3.6
particle size (Autosizer): 121 nm
glass transition ature core stage polymer: 123°C
Dispersion CV1
The initial charge, consisting of 451 g of water and 94.4 g of dispersion BV1, in a polymerization
vessel equipped with an anchor stirrer, reflux condenser and two feed vessels was heated in a
nitrogen atmosphere to a temperature of 78°C, admixed with 16.67 g of a 2.5 wt% aqueous
PF 75937
Sodium peroxodisulfate solution and then incipiently polymerized for 5 min. At this point the
metered addition over 60 min was commenced of pre-emulsion 1 sting of 28.3 g of water,
2.22 g of Dispcnil® LDBS 20, 3.56 g of methacrylic acid, 23.15 g of methyl methacrylate and
32.6 g of styrene), together with 33.34 g of a 2.5 wt% aqueous sodium peroxodisulfate solution,
at an internal temperature which was initially 78°C, but was raised to 80°C during the addition.
On completion of the additions the d addition over 120 min was commenced of pre-
emulsion 2 (consisting of 97.72 g of water, 4.48 g of Disponil® LDBS 20, 1.78 g of linseed oil
fatty acid, 0.87 g of allyl methacrylate and 303.42 g of styrene), er with 8.34 g of a 2.5
wt% sodium peroxodisulfate solution, at an internal temperature which was lly 80°C, but
1O was raised to 82°C during the addition. On completion of the additions, the internal temperature
was raised to 93°C and the system was stirred for 15 min before admixing 16.67 g of d-
methylstyrene. After a further 40 min of ng, the temperature was lowered to 87°C. On
reaching the temperature, the system was stirred for 15 min before the metered addition over
min of 209.55 9 of a 1.6 wt% aqueous ammonia solution. After a renewed 15—minute period
of stirring, the addition over 30 min was ced of pre-emulsion 3, consisting of 47 g of
water, 0.83 g of Disponil® LDBS 20 and 34.82 g of styrene. Completion of the on was
followed five minutes later by the admixture of 8.04 g of a 10 wt% aqueous solution of» fart-butyl
hydroperoxide together with 19 g of water and the metered addition over 60 min of 32.5 g of a
3.25 wt% aqueous Rongalit C® on.
solids content: 29.0%
pH: 9.6
particle size (Autosizer): 351 nm
whiteness: 31
glass transition temperature sheath stage polymer: 110°C
Example 2:
Dispersion B2 (swell—core)
The l charge, consisting of 521 g of water, 1.64 g of Disponil® FES 993 and 13.27 of EFKA
3031, in a polymerization vessel equipped with an anchor stirrer, a reflux Condenser and two
feed vessels was heated in a nitrogen atmosphere to a temperature of 82°C. This was followed
by admixing pre—emulsion 1 (consisting of 80.68 g of water, 0.27 g of Disponil® FES 993,
27.88 g of methyl methacrylate and 0.33 g of methacrylic acid) and 15.88 g of a 7 wt% aqueous
sodium peroxodisulfate solution and polymerization for 30 min during which the ature
within the polymerization vessel was adjusted to 85°C. This was followed by the metered
on over 120 min of pre—emulsion 2 sting of 485.67 g of water, 27.22 g of Disponil®
PF 75937
FES 993, 332.32 g of methyl methacrylate, 0.9 g of allyl methacrylate and 228.82 g of
methacrylic acid), at 85°C. The feed line was subsequently rinsed with 450.16 g of water.
tion of the addition was followed fifteen s later by the concurrent metered addition
over 75 min of 133.35 g of a 1.5 wt% aqueous sodium peroxodisulfate solution, of a mixture of
89.33 g of n—butyl rylate and 498.33 g of methyl rylate, and also of a solution of
3.59 g of Disponil® LDBS 20 and 12.07 g methacrylic acid in 700 g of water. Finally, the feed
vessel was rinsed with 48 g of water and the system was polymerizedfor a further 30 min.
solids content: 33.1%
1O pH: 2.9
particle size (PSDA, volume median): 188 nm
glass transition temperature core stage polymer: 123°C
Dispersion CZ:
The initial charge, consisting of 354 g of water and 180 g of dispersion B2, in a rization
vessel equipped with an anchor stirrer, a reflux condenser and two feed vessels was heated in
a nitrogen atmosphere to a temperature of 81°C. Addition of 25.2 g of a 1.4 wt% aqueous
sodium peroxodisulfate solution was followed by the metered addition over 120 min of pre-
on 1, consisting of 102 g of water, 13.6 g of il® LDBS 20, 2 g of linseed oil fatty
acids, 17.2 g of methyl methacrylate, 10.88 g of acrylonitriie, 3.4 g of allyl methacrylate and
206.92 9 of styrene, together with 24.32 g of a 2.5 wt% aqueous sodium peroxodisulfate
solution. On completion of the additions, 3.36 g of a 2.5 wt% aqueous sodium peroxodisulfate
solution were added and the internal temperature was raised to 92°C over 40 min. Then,
23.76 g of d-methylstyrene were added over 10 min. After a further 20 min of stirring 219.28 g of
a 3 wt% aqueous sodium hydroxide solution were metered in over 20 min and stirred in for
min. This was followed by the metered addition within 15 min of pre—emulsion 2, consisting of
40.44 g of water, 7 g of Disponil® LDBS 20, 0.28 g of rylic acid and 78 g of styrene.
tion of the addition was followed five minutes later by the addition of 5.64 g of a 10 wt%
aqueous solution of fe/f-butyl eroxide and the metering over 20 min of 31 g of a 3 wt%
aqueous Rongalit C® solution. 30 minutes after completion of the addition a further 9.16 g of a
wt% aqueous solution of felt-butyl hydroperoxide and 8.52 g of a 5.1 wt% aqueous Rongalit
C® solution were added concurrently by metered addition over 60 min.
solids t: 29.5%
‘ pH: 8.9
particle size (PSDA, volume median): 398 nm
whiteness: 80
PF 75937
glass transition temperature sheath stage polymer: 111°C
Comparative Example 2:
Seed dispersion AV1
A pre-emulsion was prepared from 123.85 g of water, 0.35 g of Disponil® FES 993, 182 g of n-
butyl acrylate, 163.45 9 of methyl methacrylate and 4.55 g of methacrylic acid. The initial
charge, consisting of 1 190.9 g of water, 24.97 g of Disponil® FES 993 and also 22.19 g of the
pre—emulsion, in a polymerization vessel equipped with an anchor stirrer, a reflux ser
1O and two feed vessels was heated in a nitrogen atmosphere to a temperature of 80°C and
subjected to the start of a polymerization for 15 min after on of 67.2 g of a 2.5 wt%
aqueous sodium peroxodisulfate solution. Thereafter, the rest of the pre—emulsion was metered
in at 80°C over 60 min. This was foilowed by further rization for 15 min and cooling down
to 55°C over 20 min. To e the residual monomers, 3.5 g of a 10 wt% aqueous tefi-butyl
hydroperoxide solution and also 2.19 g of a 10 wt% aqueous Rongalit C solution were then
added to the reaction mixture, which was stirred for one hour and then cooled down to 30°C, at
which point 4.38 g of 25 wt% aqueous ammonia solution were added to adjust the pH of the
dispersion.
solids content: 19.9%
particle size (PSDA, volume median): 50 nm
sion BV2 (swell-core)
The initial charge, consisting of 1822.6 g of water and 169 g of seed dispersion A2, in a
polymerization vessel ed with an anchor stirrer, reflux condenser and two feed vessels
was heated in a nitrogen atmosphere to a temperature of 82°C. Two minutes after addition of
26.68 g of a 7 wt% aqueous sodium peroxodisulfate solution, a mixture of 0.62 g of allyl
methacrylate and 217.34 9 of methyl methacrylate and a solution of 9.34 g of Lutensit A—EP A,
9.34 g of Disponil® LDBS 20 and 166 g of methacrylic acid in 562 g of water were added
concurrently over 90 min. Ten minutes after tion of the addition, 92.55 g of a 1.5 wt%
s sodium peroxodisulfate solution, a mixture of 62 g of n-butyl methacrylate and
345.86 g of methyl methacrylate and also a solution of 2.49 g of Disponi|® LDBS 20 and 8.38 g
of methacrylic acid in 276.89 g of water were added rently over 75 min. Finally, the feed
vessel was rinsed with 33 g of water and polymerization was ued for a further 30 min.
solids content: 21.9%
pH: 3.5
PF 75937
particle size (PSDA, volume ): 190 nm
glass transition temperature core stage r: 104°C
Dispersion CV2
The initial charge, consisting of 261 g of water and 273.21 g of dispersion BV2, in a
polymerization vessel equipped with an anchor stirrer, a reflux condenser and two feed vessels
Was heated in a nitrogen atmosphere to a temperature of 81°C. on of 25.2 g of a 1.4 wt%
s sodium peroxodisulfate solution was followed by the metered addition over 120 min of
pre-emulsion 1, consisting of 102 g of water, 13.6 g of Disponil® LDBS 20, 2 g of linseed oil fatty
acids, 17.2 g of methyl methacrylate, 3.4 g of allyl methacrylate and 217.8 g of styrene, together
with 24.32 g of a 2.5 wt% aqueous sodium peroxodisulfate solution. On completion of the
additions, 3.36 g of a 2.5 wt% aqueous sodium peroxodisulfate solution were added and the
internal temperature was raised to 92°C over 40 min. Then, 23.76 g of d-methylstyrene were
added over 10 min. After a further 20 min of stirring 219.28 g of a 3 wt% s sodium
hydroxide on were d in over 20 min and stirred in for 5 min. This was followed by
the metered addition within 15 min of pre-emulsion 2, consisting of 40.44 g of water, 7
g of
Disponil® LDBS 20, 0.28 g of methacrylic acid and 78 g of styrene. Completion of the addition
was ed five minutes later by the addition of 5.64 g of a 10 wt% aqueous solution of fan‘-
butyl hydroperoxide and the metering over 20 min of 31 g of a 3 wt% aqueous Rongalit C®
on. 30 minutes after completion of the addition a further 9.16 g of a 10 wt% aqueous
solution of fart-butyl hydroperoxide and 8.52 g of a 5.1 wt% aqueous Rongalit C® solution were
added concurrently by metered addition over 60 min.
Solids content: 30%
pH: 8.3
Particle size (PSDA, volume median): 400 nm
Whiteness: 40
glass transition temperature sheath stage polymer: 111°C
Example 3
Dispersion B3 (swell—core)
The initial charge, ting of 521 g of water, 1.64 g of Disponil® FES 993 and 13.27 of EFKA
3031, in a polymerization vessel equipped with an anchor stirrer, a reflux condenser and two '
feed vessels was heated in a nitrogen atmosphere to a temperature of 82°C. This was followed
by admixing pre-emulsion 1 sting of 80.68 g of water, 0.27 g of Disponil® FES 993,
27.88 g of methyl methacrylate and 0.33 g of methacrylic acid) and 15.88 g of a 7 wt%
aqueous
PF 75937
sodium peroxodisulfate solution and polymerization for 30 min during which the temperature
within the polymerization vessel was adjusted to 85°C. This was followed by the d
addition over 120 min of pre-emulsion 2 (consisting of 485.67 g of water, 27.22 g of Disponil®
FES 993, 333.22 g of methyl methacrylate and 228.82 g of methacrylic acid), at 85°C. The feed
line was subsequently rinsed with 450.16 g of water. Completion of the addition was followed
n minutes later by the concurrent metered on over 75 min of 133.35 9 of a 1.5 wt%
aqueous sodium peroxodisulfate solution, of a mixture of 89.33 g of n-butyl methacrylate and
498.33 9 of methyl methacrylate, and also of a solution of 3.59 g of Disponil® LDBS 20 and
12.07 g methacrylic acid in 700 g of water. Finally, the feed vessel was rinsed with 48 g of water
1O and the system was polymerized for a further 30 min.
solids content: 33.3%
pH: 2.9
particle size (PSDA, volume median): 176 nm
glass transition ature core stage polymer: 123°C
Dispersion C3:
The initial charge, consisting of 379.4 g of water and 180.6 g of dispersion B3 from Example 2,
in a polymerization vessel equipped with an anchor stirrer, reflux condenser and two feed
vessels was heated in a nitrogen atmosphere to a temperature of 81°C. Admixture of 56 g of a
2.5 wt% aqeuous sodium peroxodisulfate solution was followed by the metered addition over
90 min of pre-emulsion 1 (consisting of 200 g of water, 8 g of Disponil® LDBS 20, 4 g of
methacrylic acid, 2 g of allyl methacrylate and 266.4 g of styrene) together with 16 g of a
2.5 wt% aqueous sodium peroxodisulfate solution. On completion of the additions the internal
temperature was raised to 92°C over 20 min. Then 12 g of a 10 wt% aqueous Rongalit C®
solution were added and d in for 5 min to stop the polymerization. Subsequent addition of
36 g of a 10 wt% aqueous ammonia solution, which was se stirred in for 5 min, was
followed by the d addition over 30 min of pre—emulsion 2 (consisting of 40 g of water,
12 g of Disponil® LDBS 20 and 68 g of e). On completion of the addition the sion
3O was cooled down to 85°C over 15 min. This was followed by the d addition over 40 min
of 12 g of a 10 wt% aqueous z‘erf—butyl hydroxide solution. On completion of the addition a
r 9.14 g of a 10 wt% aqueous solution of z‘erzibutyl hydroperoxide and 9.16 g of a 4.8 wt%
aqueous Rongalit C® solution were d in concurrently over 60 min.
solids content: 30.1%
pH: 9.3
particle size (PSDA, volume mode): 386 nm
PF 75937
Whiteness: 80.6
glass transition ature sheath stage polymer: 108°C
Comparative Example 3
Dispersion CV3
The l charge, censisting of 289 g of water and 271 g of dispersion BV2 from Comparative
Example 2, in a polymerization vessel equipped with an anchor stirrer, reflux condenser and two
feed vessels was heated in a nitrogen atmosphere to a temperature of 81°C. Admixture of 56
1O of a 2.5 wt% aqueous sodium peroxodisulfate solution was followed by the metered on
over 90 min of pre—emulsion 1 (consisting of 200 g of water, 8 g of Disponil® LDBS 20, 4 g of
methacrylic acid, 2 g of allyl methacrylate and 266.4 g of styrene) together with 16 g of a
2.5 wt% aqueous sodium peroxodisulfate solution. Oncompletion of the ons the internal
temperature was raised to 92°C over 20 min. Then 12 g of a 10 wt% s Rongalit C®
solution were added and stirred in for 5 min to stop the polymerization. Subsequent addition of
36 g of a 10 wt% ammonia on, which was likewise stirred in for 5 min, was followed by the
metered addition over 30 min of pre—emulsion 2 (consisting of 40 g of water, 12 g of Disponil®
LDBS 20 and 68 g of styrene). On completion of the addition the dispersion was cooled down to
85°C over 15 min. This was followed by the metered on over 40 min of 12 g of a 10 wt%
aqueous fert-butyl hydroxide solution. On completion of the addition a further 914 g of a 10 wt%
s solution of fed-butyl eroxide and 9.16 g of a 4.8 wt% aqueous Rongalit C®
solution were metered in rently over 60 min.
solids content: 30.3%
pH: 9.2
le size (PSDA, volume median): 395 nm
whiteness: 40
glass transition temperature sheath stage polymer: 108°C
Example 4:
Dispersion B4 (swell-core)
The initial charge, consisting of 782 g of water, in a polymerization vessel equipped with an
anchor stirrer, a reflux condenser and two feed vessels was heated in a nitrogen atmosphere to
a temperature of 82°C. After admixing a solution of 260.2 g of water, 3.29 g of Disponil® FES
993 and 26.52 of EFKA 3031 and waiting for the temperature of the solution to return to 82°C,
pre-emulsion 1 (consisting of 161.2 g of water, 0.55 g of Disponil® FES 993, 55.73 g of methyl
PF 75937
methacrylate and 0.66 g of methacrylic acid) and 31.75 g of a 10 wt% aqueous sodium
disulfate solution were admixed in succession before polymerizing for 30 min during
which the temperature within the rization vessel was adjusted to 85°C. Thereafter, pre-
emulsion 2 (consisting of 971 g of water, 0.55 g of Disponil® FES 993, 725 g of methyl
methacrylate and 418.6 g of methacrylic acid) was metered in at 85°C over 120 min. Finally, the
feed vessel was rinsed with 262 g of water and polymerization was continued for a further
min.
solids content: 33.4%
1O pH: 3.8
particle size (PSDA, volume ): 147 nm
glass transition temperature core stage polmymer: 123°C
Dispersion C4
The initial charge, consisting of 430.43 g of water and 76.88 g of dispersion B4, in a
polymerization vessel equipped with an anchor stirrer, a reflux condenser and two feed s
was heated in a nitrogen atmosphere to a temperature of 81°C. This was followed by the
metered addition over 60 min of 32.46 g of a 3.2 wt% aqueous sodium peroxodisulfate solution.
Concurrently, initially 9.44 g of pre-emulsion 1 (consisting of 21 .4 g of water, 0.63 g of Rhodacal
DS-10 (sodium lbenzenesulfonate (15 wt%)) 20, 3.76 g of methacrylic acid, 25.16 g of
methyl methacrylate and 25.16 g of styrene) were added over 15 min. Then the ing
66.67 g of pre-emulsion 1 were added over 45 min, so the initiator feed and the feed of pre-
on 1 end coterminously. Completion of the additions was followed 30 min later by the
metered addition of pre—emulsion 2 (consisting of 114 g of water, 3.36 g of Rhodacal 08—10,
1.26 g of linseed oil fatty acid, 5.03 g of rylic acid, 0.5 g of allyl methacrylate and 251.8 g
of styrene) over 70 min during which the internal temperature was raised to 92°C. On
completion of the addition the internal temperature was lowered to 89°C over 20 min. This was
followed by the admixture of pre-emulsion 3 (consisting of 40 g of water, 0.84 g of Rhodacal
DS—1 0 and 62.92 g of styrene). After a stirring time of 15 min, 221.5 g of a 2.5 wt% aqueous
3O sodium hydroxide solution were metered in over 60 min. The end of the on was followed
min later by the admixture of 12 g of an 8.33 wt% aqueous solution of tert—butyl
hydroperoxide together with 14 g of a 7.1 wt% aqueous Rongalit C® solution and a further 10
min of polymerization.
solids t: 30.1
pH: 8.5
particle size (PSDA, volume median): 391
PF 75937
Whiteness: 81
glass transition temperature sheath stage polymer: 108°C
Comparative Example 4:
Seed dispersion AV2:
A pre—emulston was prepared from 123.85 g of Water, 0.88 g of Disponil® LDBS 20, 182 g of
l acrylate, 163.45 g of methyl methacrylate and 4.55 g of methacrylic acid. The initial
charge, consisting of 1190.9 9 of water, 24.97 g of Disponil® FES 993 and also 22.19 g of the
1O pre—emulsion, in a rization vessel equipped with an anchor stirrer, a reflux condenser
and two feed vessels was heated in a nitrogen here to a temperature of 80°C and
ted to the start of a polymerization for 15 min after addition of 67.2 g of a 2.5 wt%
aqueous sodium disulfate solution. Thereafter, the rest of the pre-emulsion was metered
in at 80°C over 60 min. This was followed by further polymerization for 15 min and cooling down
to 55°C over 20 min. To deplete the residual monomers, 3.5 g of a 10 wt% aqueous z‘enibutyl
hydroperoxide solution and also 2.19 g of a 10 wt% aqueous Rongalit C solution were then
added to the reaction mixture, which was stirred for one hour and then cooled down to 30°C, at
which point 4.38 g of 25 wt% aqueous ammonia solution were added to adjust the pH of the
dispersion.
solids content: 19.8%
le size (PSDA, volume median): 34 nm
Dispersion BV3:
The initial charge, consisting of 401 .5 g of water, 22.51 g of seed dispersion AV2 and 5.5 g of
Disolvine E—FE6 (iron-EDTA chelate complex (1 wt%), in a polymerization vessel equipped with
an anchor stirrer, reflux condenser and two feed vessels was heated in a nitrogen atmosphere
to a temperature of 82°C. This was ed by the admixture of 15.95 g of a 10 wt% aqueous
fe/f-butyl ide solution and of 7.54 g of a 2.1 wt% aqueous ascorbic acid solution.
Admixture was ed ten minutes later by the concurrent metered addition over 90 min of
357.5 g of methyl methacrylate and of a solution of 8.25 g of Disponil® FES 993 and 192.5 g of
methacrylic acid in 715 g of water. in addition, 67.82 g of a 2.1 wt% aqueous ascorbic acid were
metered in concurrently over 120 min. tion of the addition was followed by a rinse of the
feed vessel with 35 g of water and a further 10 min of polymerization.
solids content: 33.4%
pH: 3.8
PF 75937
particle size (PSDA, volume ): 147 nm
glass transition temperature core stage polymer: 122°C
Dispersion CV4
The initial charge, consisting of 425 g of water and 82.31 g of dispersion 8V3, in a
polymerization vessel equipped with an anchor stirrer, a reflux condenser and two feed vessels
was heated in a nitrogen atmosphere to a temperature of 81°C. This was followed by the
metered addition over 60 min of 32.46 g of a 3.2 wt% aqueous sodium peroxodisulfate solution.
Concurrently, initially 9.44 g of pre-emulsion 1 (consisting of 21.4 g of water, 0.63 g of Rhodacal
DS-1O 20, 3.76 g of methacrylic acid, 25.16 g of methyl methacrylate and 25.16 g of styrene)
were added over 15 min. Then the remaining 66.67 g of pre-emulsion 1 were added over 45
min, so the initiator feed and the feed of pre—emuision 1 end coterminousiy. Completion of the
additions was ed 30 min later by the metered addition of pre—emulsion 2 (consisting of
114 g of water, 3.36 g of Rhodacal DS—10, 1.26 g of linseed oil fatty acid, 5.03 g of rylic
acid, 0.5 g of allyi methacrylate and 251.8 g of styrene) over 70 min during which the internal
ature was raised to 92°C. On completion of the addition the internal temperature was
lowered to 89°C over 20 min. This was followed by the admixture of pre—emuision 3 (consisting
of 40 g of water, 0.84 g of Rhodacal DS—10 and 62.92 g of styrene). After a stirring time of 15
min, 221.5 g of a 2.5 wt% aqueous sodium hydroxide solution were metered in over 60 min. The
end of the addition was ed 15 min later by the ure of 12 g of an 8.33 wt% s
solution of text-butyi hydroperoxide together with 14 g of a 7.1 wt% s Rongalit C®
solution and a further 10 min of polymerization.
solids content: 29.9
pH: 8.7
particle size (PSDA, volume median): 412 nm
whiteness: 42
glass transition temperature sheath stage polymer: 108°C
Claims (23)
1. A method of producing hollow organic particles by producing a multistaged emulsion polymer by sequential polymerization (i) wherein the multistaged emulsion polymer comprises at least a core stage polymer and a sheath stage polymer, and the core stage polymer comprises by way of polymerized units from 5 to 99.5 wt%, based on the weight of the core stage r, of at least one hydrophilic ethylenically unsaturated monomer, and from 0 to 95 wt%, based on the 10 weight of the core stage polymer, of at least one nonionic ethylenically unsaturated monomer as well as 0.5 to 20 wt% of at least one nonionic polyalkylene oxide containing additive, based on the weight of the core stage polymer, and n the sheath stage polymer comprises by way of polymerized units not less than 50 wt% of a nonionic ethylenically unsaturated monomer, and also ii) neutralizing the resultant particles with at least one base up to a pH of not less than 7.5, and also optionally polymerizing r shells comprising one or more than one nonionic ethylenically unsaturated monomer. 20 2. A method of producing hollow organic les by producing a multistaged emulsion r by sequential rization (i) wherein the multistaged emulsion polymer comprises at least a core stage polymer and a sheath stage polymer, and the core stage polymer comprises by way of polymerized units 25 from 5 to 99.5 wt%, based on the weight of the core stage polymer, of a hydrophilic ethylenically unsaturated monomer, and from 0 to 95 wt%, based on the weight of the core stage polymer, of at least one nonionic ethylenically unsaturated monomer as well as
0.5 to 20 wt% of at least one nonionic kylene oxide containing additive, based on the weight of the core stage polymer, and wherein the sheath stage polymer comprises by 30 way of polymerized units not less than 50 wt% of a nonionic ethylenically unsaturated monomer, and also ii) neutralizing the resultant particles with at least one base up to a pH of not less than 7.5, in the presence of not less than 0.5 wt% of a nonionic ethylenically unsaturated plasticizing 35 monomer, based on the overall weight of the core-shell polymer, iii) subsequently rizing the nonionic ethylenically unsaturated cizing monomer ally by further admixing one or more ic ethylenically rated monomers iv) and also optionally rizing further shells comprising one or more than one nonionic nically unsaturated monomer.
3. The method according to claim 1 or 2 wherein the nonionic polyalkylene oxide containing 5 ves referred to under i) are selected from the group consisting of polysiloxanepolyalkylene oxide mers, such as polysiloxane-polyalkylene oxide graft copolymers of comb ure, polysiloxane-polyalkylene oxide graft copolymers of α,ω structure, polysiloxane-polyalkylene oxide graft copolymers having ABA or BAB block structures or further sequences of polyalkylene oxide loxane blocks, ed polysiloxane- 10 polyalkylene oxide copolymers, polysiloxane-polyalkylene oxide graft copolymers having polyester, inated) (poly)alkyl, polyacrylate side chains; copolymers of propylene oxide and ethylene oxide, block copolymers of propylene oxide and ne oxide, polyalkylene oxide-poly(meth)acrylate copolymers, polyalkylene oxide-(poly)alkyl copolymers, poly(alkylene oxide)-poly((meth)acrylate) block copolymer, fluorinated alkyl 15 ester polyalkylene oxides and polyalkoxylates and highly branched polyalkylene oxides, ably polysiloxane-polyalkylene oxide graft copolymers of comb structure or mixtures thereof.
4. The method according to any one of claims 1 to 3 wherein the nonionic polyalkylene oxide 20 containing additives referred to under i) are selected from the group consisting of polysiloxane-polyalkylene oxide graft copolymers of comb structure, polysiloxanepolyalkylene oxide graft copolymers of α,ω structure or mixtures thereof.
5. The method according to any one of claims 1 to 4 wherein the nonionic polyalkylene oxide 25 containing additives referred to under i) are selected from the group consisting of polysiloxane-polyalkylene oxide graft copolymers of comb structure of general formula (I): where R1 to R9 are independently H or alkyl (-(CH2)nCH 3 0)) or OH or O-alkyl (-O-(CH 2)nCH 3 (n=0-20)) or allyl (-(CH2)-CH=CH 2) or O-allyl (-O-(CH2)-CH=CH 2) or phenyl or alkyl ester n is 0-1000, 35 m is 1-100, X is the following structure: where R10 is OH or O-alkyl (-O-(CH2)nCH 3 0)) or O-allyl (-O-(CH2)-CH=CH 2) or O- phenyl or an alkyl ester R11 to R16 may each independently be H or alkyl (-(CH2)nCH 3 (n=0-20)) or phenyl, 10 o is 0-100, p is 1-100, t is 0 or 2, u is 0-10, v is 0-10, 15 w, x, y, z may each be independently 1-10 and the same or different.
6. The method according to any one of claims 1 to 5 wherein the nonionic polyalkylene oxide containing ves referred under i) are d in amounts of 1 to 5 wt% of at least one nonionic polyalkylene oxide containing additive based on the weight of the core stage pol- 20 ymer.
7. The method according to any one of claims 2 to 6 wherein the neutralizing described under ii) is effected under one of the following conditions (a-d): (a) the plasticizing monomer does not homopolymerize, 25 (b) in the ce of a plasticizing monomer having a ceiling temperature below 181°C, (c) after the polymerization has been stopped by admixing an tor or a reducing agent, or (d) when the overall amount of the initiator is only up to 0.5 wt% of the 30 sheath stage polymer and is admixed either before ng to mix the monomers of the sheath stage polymer or is only admixed during the first 50% of the monomer admixture of the sheath stage polymer.
8. The method ing to any one of claims 2 to 7 wherein the plasticizing monomers 35 referred to under (iii) are selected from the group consisting of styrene, α-methylstyrene, vinyltoluene, ethylene, ene, vinyl acetate, vinyl chloride, vinylidene chloride, acrylonitrile, acrylamide, methacrylamide, (C1-C20 )alkyl or (C3-C20 )alkenyl esters of acrylic or methacrylic acid, rylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, benzyl te, benzyl methacrylate, lauryl acrylate, lauryl methacrylate, oleyl acrylate, oleyl methacrylate, palmityl acrylate, palmityl methacrylate, stearyl acrylate, stearyl 5 methacrylate, esters of 2-phenylacrylic acid/atropic acid (e.g., methyl, ethyl, n-propyl, n-butyl), 2-methylbutene, methylbutene, 1,1-diphenylethene, 1,2- diphenylethene, methyl 2-tert-butylacrylate and maleic anhydride.
9. The method ing to any one of claims 2 to 8 wherein the nonionic ethylenically 10 rated plasticizing monomers which do not exhibit any homopolymerization under conditions where significant free-radical flux is still detectable are selected from the group consisting of maleic anhydride, stilbene or α-methylstyrene.
10. The method according to any one of claims 2 to 9 wherein the ic ethylenically 15 unsaturated plasticizing monomers having a ceiling ature below 181°C are selected from the group consisting of α-methylstyrene, esters of 2-phenylacrylic acid/atropic acid (e.g., methyl, ethyl, n-propyl, n-butyl), 2-methylbutene, 2,3-dimethyl butene, 1,1-diphenylethene and methyl 2-tert-butylacrylate. 20
11. The method according to any one of claims 1 to 10 n the average particle size in the unswollen state of the core stage polymer, comprising seed and swell-seed, is in the range from 50 to 300 nm.
12. The method ing to any one of claims 1 to 11 wherein the glass transition 25 temperature, determined by the Fox equation, of the core stage polymer in the protonated state is between –20°C and 150°C.
13. The method according to any one of claims 1 to 12 wherein the sheath stage polymer in the protonated state has a glass transition ature, determined by the Fox equation, 30 of between –60°C to 120°C.
14. The method according to any one of claims 1 to 13 wherein the particle size of the core shell polymer in the unswollen state is in the range from 60 nm to 1000 nm. 35
15. The method according to any one of claims 1 to 14 wherein the neutralizing recited under (ii) is ed with one or more bases selected from the group ting of alkali metal or alkaline earth metal nds such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium oxide, sodium carbonate; ammonia; primary, secondary and tertiary amines, such as ethylamine, propylamine, monoisopropylamine, monobutylamine, hexylamine, ethanolamine, dimethylamine, diethylamine, di-n-propylamine, tributylamine, triethanolamine, dimethoxyethylamine, 2-ethoxyethylamine, 3-ethoxypropylamine, dimethylethanolamine, ropanolamine, morpholine, ethylenediamine, 2-diethylaminoethylamine, 2,3-diaminopropane, 1,2-propylenediamine, 5 dimethylaminopropylamine, neopentanediamine, hexamethylenediamine, 4,9- dioxadodecane-1,12-diamine, polyethyleneimine, polyvinylamine and mixtures thereof.
16. An emulsion r particle obtained by the method ing to any one of claims 1 to
17. An emulsion polymer particle according to claim 16 wherein the whiteness of the polymer les is above 70.
18. The use of the polymer particles obtained according to a process of any one of claims 1 15 to 15 in paints, paper gs, foams, crop protection agents, liquid inks, thermoplastic molding compounds or cosmetic itions.
19. A paint comprising a polymer particle obtained according to any one of claims 1 to 15, wherein the whiteness of the polymer particles is above 70.
20. A paint comprising a polymer particle obtained according to any one of claims 1 to 15, wherein the ess of the polymer particles is above 79.
21. The method of using the polyalkylene oxide containing additives according to any one of 25 claims 1 to 15 in the manufacture of emulsion polymer particles.
22. The method of using the polyalkylene oxide containing additives according to claim 21 wherein the whiteness of the r les is above 70. 30
23. The method of claim 1 or 2, substantially as herein described with reference to any one of the Examples thereof.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13181404 | 2013-08-22 | ||
EP13181404.8 | 2013-08-22 | ||
PCT/EP2014/067332 WO2015024835A1 (en) | 2013-08-22 | 2014-08-13 | Method for producing emulsion polymerisates |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ717112A NZ717112A (en) | 2021-09-24 |
NZ717112B2 true NZ717112B2 (en) | 2022-01-06 |
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