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NZ625675A - Process and system for generating synthesis gas - Google Patents

Process and system for generating synthesis gas Download PDF

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Publication number
NZ625675A
NZ625675A NZ625675A NZ62567512A NZ625675A NZ 625675 A NZ625675 A NZ 625675A NZ 625675 A NZ625675 A NZ 625675A NZ 62567512 A NZ62567512 A NZ 62567512A NZ 625675 A NZ625675 A NZ 625675A
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New Zealand
Prior art keywords
synthesis gas
carbon
converter
hydrogen
decomposing
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NZ625675A
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NZ625675B2 (en
Inventor
Kühl Olaf
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CCP Technology GmbH
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Publication of NZ625675A publication Critical patent/NZ625675A/en
Publication of NZ625675B2 publication Critical patent/NZ625675B2/en

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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/40Carbon monoxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J19/0006Controlling or regulating processes
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    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
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    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
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    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
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    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K3/00Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
    • C10K3/06Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by mixing with gases
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/025Processes for making hydrogen or synthesis gas containing a partial oxidation step
    • C01B2203/0255Processes for making hydrogen or synthesis gas containing a partial oxidation step containing a non-catalytic partial oxidation step
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    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0266Processes for making hydrogen or synthesis gas containing a decomposition step
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    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1205Composition of the feed
    • C01B2203/1211Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
    • C01B2203/1235Hydrocarbons
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    • C10J2300/094Char
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    • C10J2300/16Integration of gasification processes with another plant or parts within the plant
    • C10J2300/164Integration of gasification processes with another plant or parts within the plant with conversion of synthesis gas
    • C10J2300/1656Conversion of synthesis gas to chemicals
    • C10J2300/1659Conversion of synthesis gas to chemicals to liquid hydrocarbons
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    • C10J2300/1861Heat exchange between at least two process streams
    • C10J2300/1884Heat exchange between at least two process streams with one stream being synthesis gas

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Abstract

A method and an apparatus for generating synthesis gas using hydrocarbons and water are described. In further embodiments of the method and the apparatus, synthesis gases having any desired CO/hydrogen ratio and/or synthetic functionalised and/or non-functionalised hydrocarbons are generated. With this method, a hydrocarbon containing fluid may be transformed into a synthesis gas having variable hydrogen content without generating significant amounts of CO2. Further, hydrogen and different forms of carbon may be obtained as by-products.

Claims (37)

What is claimed is:
1. A method for generating synthesis gas comprising the following steps: decomposing a hydrocarbon ning fluid into carbon and hydrogen by means of introduction of energy, the energy at least partially being provided by heat, n the carbon and the hydrogen have a temperature of at least 200°C after the decomposing step; bringing water into contact with at least a portion of the carbon generated by the decomposing step at a temperature between 800 and 1700°C, wherein upon ng the carbon into contact with water, the carbon obtained by the decomposing step has cooled down by no more than 50% in °C with respect to its ature after the decomposing step; transforming at least a portion of the water and the carbon obtained by the decomposing step into synthesis gas; wherein the carbon obtained by the decomposing step and the hydrogen obtained by the decomposing step are jointly brought into contact with the water.
A method for generating synthesis gas comprising the ing steps: decomposing a arbon containing fluid into carbon and hydrogen by means of introduction of energy, the energy at least partially being provided by heat, wherein the carbon and the hydrogen have a temperature of at least 200°C after the decomposing step; bringing water into contact with at least a portion of the carbon generated by the decomposing step at a temperature between 800 and , wherein upon bringing the carbon into contact with water, the carbon obtained by the decomposing step has cooled down by no more than 50% in °C with respect to its temperature after the decomposing step; transforming at least a portion of the water and the carbon obtained by the decomposing step into sis gas; wherein the carbon obtained by the decomposing step is separated at least partially from the hydrogen ed by the decomposing step prior to the step of bringing the carbon into contact with the water, and wherein at least a portion of the separated hydrogen is added to the synthesis gas generated by the transformation.
The method for generating synthesis gas ing to claim 1 or 2, wherein the osing step takes place at a temperature above 1000°C; and wherein the carbon is brought into contact with the water at a temperature of at least 1000°C.
The method for generating synthesis gas according to claim 3, wherein the carbon is brought into contact with the water at a temperature between 1000°C and 1200°C
The method for generating synthesis gas according to any one of the preceding , wherein the heat required to reach the temperature of between 800 and 1700°C for the transformation originates essentially completely from the heat that is provided for decomposing the hydrocarbon containing fluid.
The method for generating synthesis gas according to any one of the preceding claims, wherein at least a portion of the heat of at least a portion of the carbon obtained by the decomposing step and/or a n of the hydrogen obtained by the osing step is used to heat the water prior to bringing the water in contact with carbon and/or is used to heat the process r, in which the water is brought into contact with the carbon.
The method for generating synthesis gas according to any one of the ing , wherein the synthesis gas has a temperature of 800 to 1700°C after transformation; and wherein at least a portion of its heat is used to preheat the water and/or other media used for the process.
The method for generating synthesis gas according to any one of the preceding claims, wherein at least a n of the heat of at least a portion of the carbon ed by the decomposing step and/or a portion of the en obtained by the decomposing step and/or a portion of the synthesis gas is used for generating electricity, wherein the electricity may be provided as energy carrier for introducing energy for decomposing the arbon containing fluid.
The method for generating synthesis gas according to any one of the preceding claims, wherein the energy for decomposing the hydrocarbon ning fluid is primarily introduced by means of a plasma.
10. The method for generating synthesis gas according to any one of the preceding claims, wherein the decomposing step is performed in a Kvaerner reactor.
11. The method for generating synthesis gas according to claim 9 or 10, wherein the carbon generated by decomposing and the hydrogen generated by decomposing are brought into contact with water in form of an aerosol.
12. The method for generating synthesis gas according to claim 2, wherein at least one of additional hydrogen or additional carbon monoxide is added to sis gas, and wherein at least a portion of the additional hydrogen is generated by decomposing a hydrocarbon ning fluid at a ature below 1000°C by means of a microwave plasma.
13. The method for generating synthesis gas according to claim 12, wherein the temperature is below 600°C.
14. The method for generating synthesis gas according to any one of claims 2 to 13, wherein the ratio of CO to hydrogen of the synthesis gas has a value of 1:1 to 1:3.
15. The method for generating synthesis gas according to claim 14, wherein the ratio of CO to hydrogen of the synthesis gas has a value of 122.1.
16. A method for generating synthetic functionalised and/or non-functionalised hydrocarbons, wherein at first a synthesis gas is generated according to the method of any one of claims 1 to 15, and wherein the synthesis gas is brought into contact with a suitable catalyst in order to cause the transformation of the synthesis gas to synthetic functionalised and/or non- functionalised hydrocarbons, n the temperature of the catalyst and/or the synthesis gas is open-loop controlled or close-loop regulated to a predetermined range of temperatures.
17. The method for generating synthetic functionalised and/or non-functionalised hydrocarbons according to claim 16, wherein the transformation of the synthesis gas is carried out by means of a Fischer—Tropsch process.
18. The method for generating synthetic functionalised and/or non—functionalised hydrocarbons according to claim 16, wherein the Fischer-Tropsch process is a Shell Middle Distillate Synthesis (SMDS) process.
19. The method for generating synthetic onalised and/or non—functionalised arbons according to claim 16, n the transformation of the sis gas is carried out by means of a Bergius-Pier process, a Pier process or a combination of a Pier process and a Methanol-to—Liquid (MtL) process.
20. The method according to any one of the ing claims, wherein the hydrocarbon containing fluid to be decomposed is l gas, methane, wet gases, heavy oil or a mixture thereof.
21. An apparatus for generating synthesis gas comprising: a hydrocarbon converter for decomposing a hydrocarbon containing fluid into carbon and hydrogen, wherein the hydrocarbon converter comprises at least one process chamber having at least one inlet for a hydrocarbon containing fluid and at least one outlet for carbon and/or hydrogen and at least one unit for introducing energy into the process chamber, the energy consisting at least partially of heat; a C converter for transformation of water and carbon, the C converter comprising at least one further process chamber having at least one inlet for water, at least one inlet for at least carbon and at least one outlet, wherein the inlet for at least carbon is directly connected to the at least one outlet of the hydrocarbon converter; wherein the hydrocarbon converter, the at least one outlet of the arbon converter, the C converter and the at least one inlet of the C converter are adapted to concurrently direct said carbon and said hydrogen produced in the hydrocarbon converter into the C converter.
22. An apparatus for generating synthesis gas comprising: a hydrocarbon converter for osing a arbon containing fluid into carbon and hydrogen, n the hydrocarbon converter comprises at least one process chamber having at least one inlet for a hydrocarbon containing fluid and at least one outlet for carbon and/or hydrogen and at least one unit for introducing energy into the s chamber, the energy consisting at least partially of heat; a C converter for transformation of water and carbon, the C converter comprising at least one further s chamber having at least one inlet for water, at least one inlet for at least carbon and at least one , wherein the inlet for at least carbon is directly ted to the at least one outlet of the hydrocarbon converter; wherein a separation unit is provided for separating the carbon obtained by decomposing and the hydrogen obtained by decomposing, the separation unit having separate outlets for the separated materials coming from the separation unit, wherein the outlet for carbon is ted to the C converter, wherein a separate inlet pipe for the hydrogen coming from the separation unit is provided, the inlet pipe for hydrogen leading into the C converter or into a mixing chamber located ream.
23. The apparatus for generating synthesis gas according to claim 21, wherein the at least one unit for introducing energy into the process chamber is designed in such a way that it can generate, at least locally, temperatures above 1000° C.
24. The apparatus for generating synthesis gas according to any one of claims 21 to 23, wherein the at least one unit for introducing energy into the process chamber comprises a plasma unit.
25. The apparatus for ting synthesis gas according to claim 24, wherein the plasma unit is a microwave plasma unit.
26. The apparatus for generating synthesis gas according to any one of the claims 21 to 25, wherein the process chamber of the C converter is formed by an outlet pipe of the hydrocarbon converter, wherein the outlet pipe is connected to an inlet for water.
27. The apparatus for generating synthesis gas according to any one of claims 21 to 26, wherein the hydrocarbon converter comprises a Kvaerner reactor.
28. The tus for generating synthesis gas according to any one of claims 24, 25 or 27, wherein the hydrocarbon converter is further adapted to produce an aerosol comprising carbon and hydrogen.
29. The apparatus for generating synthesis gas according to any one of claims 21 to 28 having at least one additional hydrocarbon converter for decomposing a hydrocarbon ning fluid into carbon and hydrogen, the additional hydrocarbon converter comprising: at least one process chamber having at least one inlet for the hydrocarbon containing fluid; at least one unit for introducing energy into the s chamber, the energy at least partially consisting of heat; a separation unit for separating the carbon obtained by decomposing and the hydrogen obtained by decomposing, with separation unit having separate outlets for carbon and hydrogen, wherein the outlet for hydrogen is ted to the separate inlet pipe for hydrogen.
30. The apparatus for generating synthesis gas according to claim 29, n the at least one additional hydrocarbon converter is of a type carrying out osing at temperatures below 1000°C by means of a microwave plasma.
31. The apparatus for generating synthesis gas according to claim 30, wherein the temperature is below 600°C.
32. An apparatus for transforming sis gas into synthetic onalised and/or non- functionalised hydrocarbons comprising: an apparatus ing to any one of claims 21 to 31; and a CO converter having a process chamber, in which a catalyst is located, and means for ng the synthesis gas in contact with the catalyst, and a control unit for the oop controlling or closed—loop regulating the temperature of the catalyst and/or the synthesis gas to a predetermined temperature.
33. The apparatus according to claim 32, wherein the CO ter comprises a Fischer- Tropsch converter.
34. The apparatus according to claim 33, wherein the ter is a SMDS converter.
35. The apparatus according to claim 32, wherein the CO converter comprises a Bergius-Pier converter, 8 Pier converter or a combination of a Pier converter with a MtL converter.
36. The apparatus according to any one of claims 31 to 34 further comprising a control unit for open-loop controlling or closed-loop regulating the pressure of the synthesis gas in the CO converter.
37. The method according to any one of claims 1 to 20, ntially as herein described with reference to any one of the Examples and/or
NZ625675A 2011-12-20 2012-12-20 Process and system for generating synthesis gas NZ625675B2 (en)

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DE102011122562 2011-12-20
DE102011122562.9 2011-12-20
DE102012008933.3 2012-05-04
DE102012008933 2012-05-04
DE102012010542.8 2012-05-29
DE102012010542A DE102012010542A1 (en) 2011-12-20 2012-05-29 METHOD AND APPARATUS FOR GENERATING SYNTHESEGAS
PCT/EP2012/005310 WO2013091879A1 (en) 2011-12-20 2012-12-20 Process and system for generating synthesis gas

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