NZ565001A - Improvements in and relating to wool treatment - Google Patents
Improvements in and relating to wool treatmentInfo
- Publication number
- NZ565001A NZ565001A NZ565001A NZ56500106A NZ565001A NZ 565001 A NZ565001 A NZ 565001A NZ 565001 A NZ565001 A NZ 565001A NZ 56500106 A NZ56500106 A NZ 56500106A NZ 565001 A NZ565001 A NZ 565001A
- Authority
- NZ
- New Zealand
- Prior art keywords
- wool
- bath
- baths
- temperature
- hercosett
- Prior art date
Links
- 210000002268 wool Anatomy 0.000 title claims abstract description 695
- 238000011282 treatment Methods 0.000 title claims description 40
- 238000000034 method Methods 0.000 claims abstract description 276
- 239000000463 material Substances 0.000 claims abstract description 102
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical group OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 93
- 239000012038 nucleophile Substances 0.000 claims abstract description 64
- 239000003093 cationic surfactant Substances 0.000 claims abstract description 60
- 239000002253 acid Substances 0.000 claims abstract description 58
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 150000004965 peroxy acids Chemical class 0.000 claims abstract description 12
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 9
- 150000001450 anions Chemical class 0.000 claims abstract description 9
- 150000001412 amines Chemical class 0.000 claims abstract description 8
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims abstract description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 7
- OUUQCZGPVNCOIJ-UHFFFAOYSA-M Superoxide Chemical compound [O-][O] OUUQCZGPVNCOIJ-UHFFFAOYSA-M 0.000 claims abstract description 6
- 239000000908 ammonium hydroxide Substances 0.000 claims abstract description 6
- 238000010924 continuous production Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims abstract description 6
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M Thiocyanate anion Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 claims abstract description 5
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims abstract description 5
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N hydrogen thiocyanate Natural products SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims description 170
- 239000000460 chlorine Substances 0.000 claims description 66
- 229910052801 chlorine Inorganic materials 0.000 claims description 66
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 65
- 239000000126 substance Substances 0.000 claims description 49
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 47
- KUIXZSYWBHSYCN-UHFFFAOYSA-L remazol brilliant blue r Chemical compound [Na+].[Na+].C1=C(S([O-])(=O)=O)C(N)=C2C(=O)C3=CC=CC=C3C(=O)C2=C1NC1=CC=CC(S(=O)(=O)CCOS([O-])(=O)=O)=C1 KUIXZSYWBHSYCN-UHFFFAOYSA-L 0.000 claims description 46
- 235000010265 sodium sulphite Nutrition 0.000 claims description 37
- 239000003795 chemical substances by application Substances 0.000 claims description 35
- 239000003513 alkali Substances 0.000 claims description 23
- 229920000642 polymer Polymers 0.000 claims description 17
- 239000007800 oxidant agent Substances 0.000 claims description 15
- 125000000129 anionic group Chemical group 0.000 claims description 12
- 125000002091 cationic group Chemical group 0.000 claims description 9
- 238000005660 chlorination reaction Methods 0.000 claims description 8
- QTUYUTJUQCCNBJ-UHFFFAOYSA-L disodium;6-amino-5-[[4-(2-bromoprop-2-enoylamino)-2-(4-methyl-3-sulfonatophenyl)sulfonylphenyl]diazenyl]naphthalene-2-sulfonate Chemical compound [Na+].[Na+].C1=C(S([O-])(=O)=O)C(C)=CC=C1S(=O)(=O)C1=CC(NC(=O)C(Br)=C)=CC=C1N=NC1=C(N)C=CC2=CC(S([O-])(=O)=O)=CC=C12 QTUYUTJUQCCNBJ-UHFFFAOYSA-L 0.000 claims description 8
- 230000001737 promoting effect Effects 0.000 claims description 7
- GKZCMEUEEFOXIJ-UHFFFAOYSA-N Lanosol Chemical compound OCC1=CC(O)=C(O)C(Br)=C1Br GKZCMEUEEFOXIJ-UHFFFAOYSA-N 0.000 claims description 6
- 241001465754 Metazoa Species 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 6
- 150000001340 alkali metals Chemical class 0.000 claims description 6
- 239000002736 nonionic surfactant Substances 0.000 claims description 6
- 238000002203 pretreatment Methods 0.000 claims description 5
- 241001494479 Pecora Species 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- SQRKXGOXNHPTSS-UHFFFAOYSA-L disodium;1-amino-4-[3-(2,3-dibromopropanoylamino)-2,4,6-trimethyl-5-sulfonatoanilino]-9,10-dioxoanthracene-2-sulfonate Chemical compound [Na+].[Na+].CC1=C(NC(=O)C(Br)CBr)C(C)=C(S([O-])(=O)=O)C(C)=C1NC1=CC(S([O-])(=O)=O)=C(N)C2=C1C(=O)C1=CC=CC=C1C2=O SQRKXGOXNHPTSS-UHFFFAOYSA-L 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 150000002978 peroxides Chemical class 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 3
- 210000000085 cashmere Anatomy 0.000 claims description 3
- JZBWUTVDIDNCMW-UHFFFAOYSA-L dipotassium;oxido sulfate Chemical compound [K+].[K+].[O-]OS([O-])(=O)=O JZBWUTVDIDNCMW-UHFFFAOYSA-L 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 239000002759 woven fabric Substances 0.000 claims description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 2
- 239000004902 Softening Agent Substances 0.000 claims description 2
- 239000003063 flame retardant Substances 0.000 claims description 2
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 255
- 239000000243 solution Substances 0.000 description 126
- 239000000975 dye Substances 0.000 description 98
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 95
- XVOYSCVBGLVSOL-UHFFFAOYSA-N cysteic acid Chemical compound OC(=O)C(N)CS(O)(=O)=O XVOYSCVBGLVSOL-UHFFFAOYSA-N 0.000 description 84
- 150000003839 salts Chemical class 0.000 description 76
- 238000012360 testing method Methods 0.000 description 74
- 238000010186 staining Methods 0.000 description 61
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 44
- 239000004615 ingredient Substances 0.000 description 43
- 229920005989 resin Polymers 0.000 description 43
- 239000011347 resin Substances 0.000 description 43
- 238000004458 analytical method Methods 0.000 description 39
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 38
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 38
- 239000001488 sodium phosphate Substances 0.000 description 37
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 37
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 37
- 235000019801 trisodium phosphate Nutrition 0.000 description 37
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 36
- 238000004043 dyeing Methods 0.000 description 34
- 239000001117 sulphuric acid Substances 0.000 description 34
- 235000011149 sulphuric acid Nutrition 0.000 description 34
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 32
- 239000003352 sequestering agent Substances 0.000 description 31
- ODBPOHVSVJZQRX-UHFFFAOYSA-M sodium;[2-[2-[bis(phosphonomethyl)amino]ethyl-(phosphonomethyl)amino]ethyl-(phosphonomethyl)amino]methyl-hydroxyphosphinate Chemical compound [Na+].OP(=O)(O)CN(CP(O)(O)=O)CCN(CP(O)(=O)O)CCN(CP(O)(O)=O)CP(O)([O-])=O ODBPOHVSVJZQRX-UHFFFAOYSA-M 0.000 description 29
- 239000012736 aqueous medium Substances 0.000 description 28
- 239000007788 liquid Substances 0.000 description 27
- 238000009991 scouring Methods 0.000 description 26
- 238000011001 backwashing Methods 0.000 description 23
- 239000006185 dispersion Substances 0.000 description 23
- 238000007654 immersion Methods 0.000 description 23
- 230000020477 pH reduction Effects 0.000 description 23
- 238000005096 rolling process Methods 0.000 description 23
- 241001609030 Brosme brosme Species 0.000 description 21
- 239000002518 antifoaming agent Substances 0.000 description 21
- 239000002952 polymeric resin Substances 0.000 description 21
- 229920003002 synthetic resin Polymers 0.000 description 21
- 150000002632 lipids Chemical class 0.000 description 19
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 19
- 235000017557 sodium bicarbonate Nutrition 0.000 description 19
- 229910052938 sodium sulfate Inorganic materials 0.000 description 19
- 235000011152 sodium sulphate Nutrition 0.000 description 19
- 238000001228 spectrum Methods 0.000 description 19
- 238000009736 wetting Methods 0.000 description 16
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 15
- -1 alkyl ammonium halides Chemical class 0.000 description 13
- WSRCOZWDQPJAQT-UHFFFAOYSA-N 18-methylicosanoic acid Chemical compound CCC(C)CCCCCCCCCCCCCCCCC(O)=O WSRCOZWDQPJAQT-UHFFFAOYSA-N 0.000 description 12
- 230000001590 oxidative effect Effects 0.000 description 12
- 230000003647 oxidation Effects 0.000 description 11
- 238000007254 oxidation reaction Methods 0.000 description 11
- 239000002904 solvent Substances 0.000 description 10
- 229910000029 sodium carbonate Inorganic materials 0.000 description 9
- 239000007864 aqueous solution Substances 0.000 description 8
- 239000000835 fiber Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 235000011114 ammonium hydroxide Nutrition 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 5
- 239000000985 reactive dye Substances 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 239000004753 textile Substances 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 4
- 150000007942 carboxylates Chemical class 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 150000004820 halides Chemical class 0.000 description 4
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 4
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 4
- 239000000693 micelle Substances 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 239000010452 phosphate Substances 0.000 description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical group OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 description 4
- SOBHUZYZLFQYFK-UHFFFAOYSA-K trisodium;hydroxy-[[phosphonatomethyl(phosphonomethyl)amino]methyl]phosphinate Chemical compound [Na+].[Na+].[Na+].OP(O)(=O)CN(CP(O)([O-])=O)CP([O-])([O-])=O SOBHUZYZLFQYFK-UHFFFAOYSA-K 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- BGRWYDHXPHLNKA-UHFFFAOYSA-N Tetraacetylethylenediamine Chemical compound CC(=O)N(C(C)=O)CCN(C(C)=O)C(C)=O BGRWYDHXPHLNKA-UHFFFAOYSA-N 0.000 description 3
- 239000012190 activator Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229920006317 cationic polymer Polymers 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 238000011221 initial treatment Methods 0.000 description 3
- OKBMCNHOEMXPTM-UHFFFAOYSA-M potassium peroxymonosulfate Chemical compound [K+].OOS([O-])(=O)=O OKBMCNHOEMXPTM-UHFFFAOYSA-M 0.000 description 3
- 235000018102 proteins Nutrition 0.000 description 3
- 102000004169 proteins and genes Human genes 0.000 description 3
- 108090000623 proteins and genes Proteins 0.000 description 3
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- PQUCIEFHOVEZAU-UHFFFAOYSA-N Diammonium sulfite Chemical class [NH4+].[NH4+].[O-]S([O-])=O PQUCIEFHOVEZAU-UHFFFAOYSA-N 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000003125 aqueous solvent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- XLJMAIOERFSOGZ-UHFFFAOYSA-N cyanic acid Chemical compound OC#N XLJMAIOERFSOGZ-UHFFFAOYSA-N 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 238000004900 laundering Methods 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- CHKVPAROMQMJNQ-UHFFFAOYSA-M potassium bisulfate Chemical compound [K+].OS([O-])(=O)=O CHKVPAROMQMJNQ-UHFFFAOYSA-M 0.000 description 2
- 229910000343 potassium bisulfate Inorganic materials 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 238000006557 surface reaction Methods 0.000 description 2
- 150000007970 thio esters Chemical class 0.000 description 2
- 150000003567 thiocyanates Chemical class 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- AETVBWZVKDOWHH-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-3-(1-ethylazetidin-3-yl)oxypyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C(=NN(C=1)CC(=O)N1CC2=C(CC1)NN=N2)OC1CN(C1)CC AETVBWZVKDOWHH-UHFFFAOYSA-N 0.000 description 1
- VHDFCBMXCOUFOE-UHFFFAOYSA-N 2-amino-2-(hydroxymethyl)propane-1,3-diol;2-[1-(4-chlorobenzoyl)-5-methoxy-2-methylindol-3-yl]acetic acid Chemical compound OCC(N)(CO)CO.CC1=C(CC(O)=O)C2=CC(OC)=CC=C2N1C(=O)C1=CC=C(Cl)C=C1 VHDFCBMXCOUFOE-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 1
- YNJSNEKCXVFDKW-UHFFFAOYSA-N 3-(5-amino-1h-indol-3-yl)-2-azaniumylpropanoate Chemical compound C1=C(N)C=C2C(CC(N)C(O)=O)=CNC2=C1 YNJSNEKCXVFDKW-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- CONKBQPVFMXDOV-QHCPKHFHSA-N 6-[(5S)-5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-2-oxo-1,3-oxazolidin-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C[C@H]1CN(C(O1)=O)C1=CC2=C(NC(O2)=O)C=C1 CONKBQPVFMXDOV-QHCPKHFHSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 1
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- IYKQPZFPORIYGE-UHFFFAOYSA-N ClN1C(N(C(C2(NC(NC12C#N)=O)C#N)=O)Cl)=O Chemical compound ClN1C(N(C(C2(NC(NC12C#N)=O)C#N)=O)Cl)=O IYKQPZFPORIYGE-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- WUGQZFFCHPXWKQ-UHFFFAOYSA-N Propanolamine Chemical compound NCCCO WUGQZFFCHPXWKQ-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical class OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 125000000151 cysteine group Chemical group N[C@@H](CS)C(=O)* 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012039 electrophile Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012757 flame retardant agent Substances 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- ZDGGJQMSELMHLK-UHFFFAOYSA-N m-Trifluoromethylhippuric acid Chemical compound OC(=O)CNC(=O)C1=CC=CC(C(F)(F)F)=C1 ZDGGJQMSELMHLK-UHFFFAOYSA-N 0.000 description 1
- GLWGKAPMLRQICO-UHFFFAOYSA-L magnesium;benzene-1,2-dicarboperoxoate Chemical compound [Mg+2].[O-]OC(=O)C1=CC=CC=C1C(=O)O[O-] GLWGKAPMLRQICO-UHFFFAOYSA-L 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- PMRYVIKBURPHAH-UHFFFAOYSA-N methimazole Chemical compound CN1C=CNC1=S PMRYVIKBURPHAH-UHFFFAOYSA-N 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000008363 phosphate buffer Substances 0.000 description 1
- 230000010399 physical interaction Effects 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- UKHVLWKBNNSRRR-UHFFFAOYSA-M quaternium-15 Chemical compound [Cl-].C1N(C2)CN3CN2C[N+]1(CC=CCl)C3 UKHVLWKBNNSRRR-UHFFFAOYSA-M 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- QSKQNALVHFTOQX-UHFFFAOYSA-M sodium nonanoyloxybenzenesulfonate Chemical compound [Na+].CCCCCCCCC(=O)OC1=CC=CC=C1S([O-])(=O)=O QSKQNALVHFTOQX-UHFFFAOYSA-M 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 150000003585 thioureas Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical class CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/285—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with hydrogen peroxide or peroxides of metals; with persulfuric, permanganic, pernitric, percarbonic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/46—Compounds containing quaternary nitrogen atoms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/20—Treatment influencing the crease behaviour, the wrinkle resistance, the crease recovery or the ironing ease
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/45—Shrinking resistance, anti-felting properties
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Disclosed is a method of treating a wool material, the method comprising the steps of: (a) contacting the wool material with a cationic surfactant; and (b) contacting the wool material with a nucleophile; wherein steps (a) and (b) are performed simultaneously at a pH of at least 8 wherein the nucleophile is selected from hydrogen peroxide and its derivatives, the perhydroxy anion, the superoxide anion, a per-acid, a polyper-acid, an alkali metal hydroxide or ammonium hydroxide, the hydroxyl anion, hydroxylamine, an alkanolamine, an alcoholate, an amine, a phenol, thiocyanate or any mixture thereof; and wherein the method comprises a continuous process. Also disclosed is a wool material that is treated by the above method.
Description
<div class="application article clearfix" id="description">
<p class="printTableText" lang="en">New Zealand Paient Spedficaiion for Paient Number 565001 <br><br>
RECEIVED at IPONZ on 21 December 2010 <br><br>
IMPROVEMENTS IK AND RELATING TO WOOL TREATMENT Field of the Invention <br><br>
This invention relates to methods of treating a wool material, methods of shrink-proofing a wool material, and 5 methods of pre-treating a wool material to render it more suitable for use in subsequent treatments. <br><br>
Background to the Invention <br><br>
In textile shrink-proofing applications, especially wool shrink-proofing applications, chlorination followed by 10 polymer treatment is widely used. Wool materials (which may also be called herein wool textiles or simply wool) include loose wool, wool tops, wool yarns and wool fabrics. Also included are cashmere and other fibres derived from all animal sources, as well as garments or 15 woven fabrics containing animal fibres. In particular, Hercosett (RTM), a cationic cross-linkable polymer (supplied by Hercules, USA), is particularly effective after chlorination treatment in shrink-proofing wool. Hypochlorite is generated when dissolving <br><br>
20 dichlorodicyanuric acid or chlorine gas in water, or using hypochlorite itself, and the hypochlorite then oxidises the disulphide bonds present in wool to form sulphonic acid groups. Thus, the hydrophobic nature of the wool surface is disrupted, and hydrophilic sulphonic acid 25 groups are presented in the wool. Cationic polymers can then be evenly spread over and absorbed into the wool' s surface due to the presence of the hydrophilic sulphonic acid groups. Hercosett (RTM), a cationic polyamide epichlorhydrin resin, is particularly effective at 30 covering chlorinated wool, and prevents the wool from <br><br>
WO 2007/017668 <br><br>
2 <br><br>
RECEIVED at IPONZ on 21 December 2010 <br><br>
PCT/GB2006/002955 <br><br>
shrinking after subsequent wetting, and also repeated laundering of the treated goods. <br><br>
A consequence of known chlorination treatment is the generation of organic-chlorine containing compounds which 5 are collectively known as adsorbable organic halides (AOX). <br><br>
In many countries, legislation limits the discharge of AOX compounds, which has implications for many industries. As a result, much research has been carried out to develop 10 textile shrink-resistant processes based on non-AOX rapid oxidation of textiles. This is particularly pertinent in the wool industry. <br><br>
Potassium peroxomonosulphate (PMS), hydrogen peroxide and some peracids have been evaluated as possible 15 alternatives, but with only limited commercial success. <br><br>
A key difference in terms of polymer compatibility between chlorinated wool surfaces and PMS/hydrogen peroxide treated wool surfaces is the surface energy of the fibre surface (or wetability) after treatment. Surface energy 20 has an influence on the spreading properties of cationic cross-linkable polymers such as Hercosett (RTM, and the wool/polymer interfacial adhesion. Recent research has shown that the difference is associated with the removal of fatty acids from the wool, especially 18-methyl 25 eicosanoic acid, which is thought to be chemically bound to the surface of a wool fibre by a thio-ester linkage. In other words, chlorination is known to remove such fatty acids, but PMS and hydrogen peroxide treatments do not, or with very low efficiency. A further consequence of known 30 chlorination treatment is the generation of wool which is <br><br>
3 <br><br>
RECEIVED at IPONZ on 21 December 2010 <br><br>
yellow in colour and poor to handle. These properties limit end-uses for which the wool can be suitably employed. <br><br>
It would therefore be advantageous to provide a method of 5 improving the shrink-resistance of wool and other animal fibre based textile materials which does not utilise chlorine or chlorine-containing compounds, or generate adsorbable organic halides (AOX). It would furthermore be advantageous to provide wool shrink-resistance treatments 10 which are equally effective as chlorination, and which do not produce AOX chemicals, and which can be utilised under mild conditions. <br><br>
It would furthermore be advantageous to provide wool pre-treatment processes, which can be followed up with a 15 subsequent treatment step; for example a shrink resist treatment using a cationic cross-linkable polymer, for example Hercosett (RTM), or an improved dyeing treatment; and which processes do not utilise chlorine-containing chemicals. <br><br>
20 It would also be advantageous to provide a wool treatment process which produces wool material having excellent dyeing and printing properties, reduced yellow colour following treatment, improved comfort in wear properties such as water sorbancy etc, and which could be further 25 treated if desired to incorporate shrink resistance in a straight-forward and cost-effective manner. <br><br>
It is therefore an aim of preferred embodiments of the present invention to overcome or mitigate at least one problem in the prior art, whether expressly disclosed <br><br>
30 herein or not; and/or to at least provide the public with a useful choice. <br><br>
RECEIVED at IPONZ on 21 December 2010 <br><br>
Summary of the Invention <br><br>
According to a first aspect of the invention, there is provided a method of treating a wool material, the method 5 comprising the steps of: <br><br>
(a) contacting the wool material with a cationic surfactant; and <br><br>
(b) contacting the wool material with a nucleophile; <br><br>
wherein steps (a) and (b) are performed simultaneously at 10 a pH of at least 8 wherein the nucleophile is selected from hydrogen peroxide and its derivatives, the perhydroxy anion, the superoxide anion, a per-acid, a polyper-acid, an alkali metal hydroxide or ammonium hydroxide, the hydroxyl anion, hydroxylamine, an alkanolamine, an alcoholate, an amine, a phenol, thiocyanate or any mixture <br><br>
15 <br><br>
thereof; and wherein the method comprises a continuous process. <br><br>
In another aspect the present invention provides a method of treatment of a wool material comprising the steps of: <br><br>
20 (i) performing a pre-treatment method comprising treating the wool material according to the method of the first aspect of the invention; and <br><br>
(ii) contacting the wool with one or more agents capable of forming an interaction with the treated wool. <br><br>
25 <br><br>
Detailed description <br><br>
According to a first aspect of the invention, there is provided a method of treating a wool material, the method comprising the steps of: <br><br>
RECEIVED at IPONZ on 21 December 2010 <br><br>
4a <br><br>
(a) contacting the wool material with a cationic surfactant; and <br><br>
<b) contacting the wool material with a nucleophile; <br><br>
wherein steps (a) and (b) are performed simultaneously at a pH of at least 8 wherein the nucleophile is selected from hydrogen peroxide and its derivatives, the perhydroxy anion, the superoxide anion, a per-acid, a polyper-acid, an alkali metal hydroxide or ammonium hydroxide, the hydroxyl anion, hydroxylamine, an alkanolamine, an alcoholate, an amine, a phenol, thiocyanate or any mixture thereof; and wherein the method comprises a continuous process. <br><br>
Suitable cationic surfactants include quaternary ammonium compounds and salts thereof. Suitable quaternary ammonium compounds and salts thereof include alkyl ammonium halides such as alkyltrimethylammonium halides. Suitable alkyl trimethylammonium halides include bromide, chloride and fluoride salts of linear or branched Ci-C2e trimethylammonium compounds. Particularly preferred as alkyl ammonium halides are N-hexadecyltrimethylammonium bromide (CTAB) or the chloride (CTAC) . <br><br>
Other suitable quaternary ammonium salts include alkyl h <br><br>
arylammonium halides, N-alkylpyridinium halides, N-alkylimidazolinium salts, N-alkylmorpholinium salts, N-alkylisothiouronium salts or mixtures thereof. <br><br>
Suitable nucleophiles for use in step (b) include hydrogen peroxide and other sources of the perhydroxy anion, alkali metal or ammonium hydroxides or any suitable source of hydroxyl anions, sulphite anions, hydrosulphide anions, hydroxylamine, alkanolamines, thioglycolates, thioureas, <br><br>
WO 2007/017668 <br><br>
5 <br><br>
RECEIVED at IPONZ on 21 December 2010 <br><br>
PCT/GB2006/002955 <br><br>
thiocyanates, alcoholates, amines, thiols, phenols, or any mixture thereof. <br><br>
Suitable sources of hydroxyl anions include alkali metal and ammonium Hydroxides. Suitable sources of sulphite 5 anions include alkali metal and ammonium sulphites. Suitable alkanolamines include ethanolamine, <br><br>
triethanolamine and propanolamine. <br><br>
A preferred class of nucleophiles for use in step (b) are non-reducing nucleophiles. These include oxidising 10 nucleophiles and neutral nucleophiles (i.e. nucleophiles that are non-oxidising and non-reducing) but most preferably the nucleophile of step (b) is an oxidising nucleophile. <br><br>
By "non-reducing nucleophile" and *non-oxidising 15 nucleophile", we mean nucleophiles which are not reducing agents or oxidising agents respectively as would be clearly understood by a practitioner skilled in the art of wool treatment. ;It has been found that the use of non-reducing 20 nucleophiles, as opposed to reducing nucleophiles, enables the production of bulky wool which is a desirable feature. The use of reducing nucleophiles may damage the fibre and can lead to hardness in the wool through a setting effect. In addition the use of reducing nucleophiles may produce 25 lank wool when wet which is more difficult to process and dry efficiently. The applicant has found that treatment with a cationic surfactant and a non-reducing nucleophile enables treatment times of 5 seconds or less. ;Suitable oxidising nucleophiles useful in step (b) include 30 oxidising species derived from hydrogen peroxide and other ;WO 2007/017668 ;6 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;sources of the perhydroxy anion (including per-acids and polyper-acids) and the superoxide anion. Suitable neutral nucleophiles include alkali metal and ammonium hydroxides or any suitable source of the hydroxyl anions, 5 hydroxylamine, alkanolamines, alcoholates, amines, phenols, or any mixture thereof and thiocyanates. The use of such non-reducing nucleophiles can lead to an increased number of anionic sites on the wool surface following treatment, and avoid the generation of sulphur and its 10 derivates from the wool surface, which could otherwise create a yellow hue and foul odour. ;Suitably step (a) comprises contacting the wool with a solution or dispersion of cationic surfactant in a suitable solvent. Preferably the solvent is an aqueous 15 solvent and most preferably water, and preferably step (a) comprises contacting the wool with an aqueous solution of the cationic surfactant. Suitably the cationic surfactant is present in the solvent in a concentration of at least 50 mg/1, more preferably at least 1 g/1 and most 20 preferably at least 2 g/1. ;Suitably the wool is contacted with the solution of cationic surfactant at a temperature of at least 20 'C, more preferably at least 30 °C, most preferably at least 40 °C, and especially at least 50°C. ;25 Suitably step (b) comprises contacting the wool with a solution or dispersion of a suitable nucleophile in a suitable solvent. Preferably the solvent is an aqueous solvent and is most preferably water. Suitably the aqueous solution or dispersion is adjusted to an alkaline 30 pH, preferably a pH at least 8, and more preferably a pH of at least 9. In preferred embodiments, the pH of the ;WO 2007/017668 ;7 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;solution or dispersion of nucleophile is at least pH 10. The pH may be adjusted by the addition of a suitable buffer, such as a phosphate buffer, preferably derived from trisodium phosphate . ;5 Suitably the wool is contacted with the solution of nucleophile at a temperature of at least 20 °C, more preferably at least 30°C, most preferably at least 40 'C, and especially at least 50'C. ;A suitable temperature range for contacting the wool with 10 the nucleophile is substantially 20 'C to substantially 70 °C. A preferred temperature range is between 40 °C and 60 ° C. ;Suitably the nucleophile is present in the solvent in a concentration of at least 100 mg/1, more preferably at 15 least 1 g/1, and especially between 1 g/1 and 20 g/1, most preferably between 2 g/1 and 10 g/1. ;Steps (a) and (b) may be sequential or simultaneous. Thus step (a) may be carried out first, followed by step (b) , or steps (a) and (b) may be carried out simultaneously, or 20 step (b) may be carried out first followed by step (a) . When steps (a) and (b) are carried out simultaneously, preferably the cationic surfactant and nucleophile are contacted with the wool material in a single solution or dispersion. When steps (a) and (b) are carried out 25 simultaneously by contacting the wool material with a cationic surfactant and nucleophile in a single solution or dispersion, preferably the pH of the solution is at least 8, more preferably at least 9, yet more preferably at least 10, and most preferably at least 11. Preferably 30 the solution containing the cationic surfactant and ;WO 2007/017668 ;8 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;nucleophile is contacted with the wool material at a temperature of at least 20 "C, more preferably at least 3 0 'C, most preferably at least 40 °C, and especially at least 60°C. A suitable temperature range for contacting 5 the wool material with the solution of nucleophile and cationic surfactant is substantially 20"C to substantially 70 °C, and more preferably between substantially 40 °C and substantially 60"C. ;The preferred embodiments of this invention are capable of 10 achieving treatment times consistent with the industrial requirements in both continuous processing of wool tops and batch treatment of woollen garments. In commercial scale continuous processing of wool tops, the total treatment time for steps (a) and (b) is suitably less than 15 60 seconds. Preferably it is less than 50 seconds, preferably less than 40 seconds, more preferably less than 3 0 seconds and most preferably less than 2 0 seconds. For continuous wool top processing it is desirable to have treatment times of about 10 seconds. For batch processing 20 of for example woollen garments, substantially longer treatment times are typical, suitably 15 to 30 minutes, for example 20 minutes. ;Optionally the method further comprises a step (c) of contacting the wool material with an acid having a pH of 25 no more than substantially 6. ;Steps (a)-(c) may be performed sequentially or in series, or may be performed in any suitable order. For example, step (c) may be performed before step (a) or between steps (a) or (b) . In addition, steps (a) and (b) or steps (b) 30 and (c) may be combined in a single step. In some preferred embodiments, step (c) is performed first, ;WO 2007/017668 ;9 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;followed by a single combined step of steps (a) and (b) together. ;There may be a step between steps (b) and (c) of contacting the wool material with an aqueous medium, 5 preferably water. ;Suitably, contacting the wool material with an aqueous solution comprises rinsing the wool material with an aqueous medium. Rinsing of the wool material with an aqueous medium may comprise immersing the wool material in 10 an aqueous medium, preferably water. Alternatives include spraying, misting or jetting the aqueous medium onto the wool material, for example. ;Preferably contacting the wool with an aqueous medium between steps (b) and (c) comprises contacting the wool 15 material with an aqueous medium at a temperature of at least 20"C, more preferably at least 30°C, preferably no more than 70°C and more preferably no more than 60"C. ;Preferably the acid contacted with the wool material in step (c) has a pH of substantially no more than 5 and more 20 preferably substantially no more than 4. ;Preferably step (c) comprises contacting the wool material with an acid selected from acetic acid, formic acid, or a mixture thereof. Other suitable organic acids include malic acid, maleic acid, succinic acid, citric acid and 25 malonic acid, or mixtures thereof. Inorganic acids may also be used, and may be selected from sulphuric acid, boric acid, cyanic acid and any mixtures thereof, for example. Hydrochloric acid is not preferred as in any subsequent oxidation step utilised in the process, 30 chlorine may be generated. ;WO 2007/017668 ;10 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;Preferably the acid contacted with the wool material in step (c) is present in solution, and is preferably in an aqueous solution. Suitably the acid is present in solution at a concentration of at least 1 g/1, more 5 preferably at least 2 g/1. Suitably the acid present in the solution is at a concentration of no more than 20 g/1 and preferably no more than 10 g/1. ;Step (c) preferably comprises contacting the wool material with the acid at ambient temperature, and preferably 10 between 10°C and 3 0°C. ;Preferably the wool is contacted with the solution, aqueous medium or dispersion in steps (a)-(c) and the optional step of contacting the wool with an aqueous medium, by immersing the wool in each solution, aqueous 15 medium or dispersion in steps (a) -(c). Alternatively, the wool may be contacted with the solution, aqueous medium or dispersion in each of steps (a)-(c) and the optional step by spraying, misting, or jetting the solution, aqueous medium or dispersion onto the wool in each of steps (a)-20 (c) . Each of steps (a)-(c) and the optional step may comprise independently immersing, misting, spraying or jetting the wool, for example. In preferred embodiments, the wool is immersed in the solution, aqueous medium or dispersion used in each of steps (a)-(c), and the optional 25 step of contacting the wool material in an aqueous medium between steps (b) and (c) . ;Preferably the wool is contacted with the solution, aqueous medium or dispersion in each of steps (a)-(c), and the optional step of contacting the wool material in an 30 aqueous medium between steps (b) and (c) , for a period of at least 1 second for each step. Preferably the wool is ;WO 2007/017668 ;11 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;immersed in the solution, aqueous medium or dispersion in each of steps (a)-(c), and the optional step of contacting the wool material in an aqueous medium between steps (b) and (c) , and immersed for a period of at least 1 second 5 for each step. More preferably, the wool is contacted with the solution, aqueous medium or dispersion in each of steps (a)-(c), and the optional step of contacting the wool material in an aqueous medium between steps (b) and (c), for a period of preferably no more than 120 seconds, 10 more preferably no more than 60 seconds, most preferably no more than 30 seconds, and especially no more than 15 seconds for each step. A suitable range is 5-20 seconds for each step. ;There may be steps in between each of steps (a)-(b) and 15 (b)-(c), and between the optional step of contacting the wool in an aqueous medium and step (c), of removing excess liquid from the wool effected by contact of the wool with the solution, aqueous medium or dispersion utilised in the previous step of the method. Removal of excess liquid may 20 be effected by squeezing, padding or pressing the wool with a suitable implement. For example, the wool may be passed between two counter-rotating rollers or pads. ;Without being bound by any theory, it is believed that lipids on the wool surface are released as free lipid 25 carboxylate in cationic micelles, after steps (a) and (b), and acidification of the wool material in step (c) protonates the negatively charged carboxylates bound to the wool surface and allows the electro-statically bonded micelle complex to float free into solution. Thus the 30 method of treatment of the invention produces wool which is easily wettable and has therefore improved dyeing and printing properties, and improved comfort in wear ;WO 2007/017668 ;12 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;properties, such as increased water sorbancy. ;Preferably the method comprises steps (a)-(c) sequentially in order, or steps (a) and (b) simultaneously, followed by step (c) sequentially. When the method comprises the 5 optional step of contacting the wool material with an aqueous medium between steps (b) and (c) , this is preferably done in sequence between steps (b) and (c). ;Suitably steps (a) , (b) and (c) may be performed in any order suitable for pre-treating wool for subsequent 10 treatment with a further agent. ;The method of the first aspect of the present invention may further comprise a step (d) of contacting the wool material with an agent or agent(s) capable of promoting additional anionic character to the surface of the wool 15 material. ;The agent(s) used in step (d) is preferably capable of generating sulphonate or substituted sulphonate residues on the surface of the wool fibres. An example of substituted sulphonate is thio-sulphonate such as 20 cysteine-S-sulphonate, which is a typical example of a Bunte salt. ;In cases where the agent(s) or a composition containing the agent (s) in step (d) capable of promoting additional anionic character to the wool surface is acidic, steps (c) 25 and (d) may be combined. It is also possible to perform step (d) prior to step (a), between steps (a) and (b) or between steps (b) and (c). ;Suitably the agent(s) used in step (d) , capable of promoting additional anionic character to the surface of ;WO 2007/017668 ;13 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;the wool material, comprises an oxidising agent. Preferred oxidising agents for use in step (d) include hydrogen peroxide, KHSO5, permonosulphuric acid, Caro's salt (KHSO4.KHSO5) , KHSO5.KHSO4.K2HSO4 (supplied under the 5 brand name OXONE by Aldrich, UK) and per-acids including percarbamic acid, performic acid, peracetic acid, perbenzoic acid, pernonanoic acid, magnesium diperoxyphthalate, a permanganate, or any mixture thereof, for example. Suitable per-acids include those of formula 10 R-CO-OOH, where R is preferably Ci to C12 linear or branched alkyl or aryl. Preferred aryl groups include phenyl. The per-acids may be generated in situ by the reaction of alkaline hydrogen peroxide with electrophiles, such as TAED or sodium nonanoyloxybenzenesulphonate. In 15 addition to the above, it may be advantageous to use a water-soluble poly-peracid generated for example by the reaction of hydrogen peroxide with poly-acrylic acid and/or its co-polymers, polymethacrylic acid and/or its co-polymers, poly-itaconic acid and/or its co-polymers and 20 so forth; it may be particularly advantageous to generate the peracids or other peroxy compounds by the in situ reaction of alkaline hydrogen peroxide solutions or with acrylic acid/ethyl-acrylate co-polymers. It is important to ensure water solubility in the above co-polymer systems 25 by providing an acrylic acid content of at least 5-49%, more preferably 50-79%, and most preferably 80-99%. ;An especially preferred oxidising agent for use in step (d) is potassium peroxomonosulphate. ;Suitably step (d) comprises contacting the wool material 30 with an oxidising agent at a temperature of at least 20 °C, or preferably at least 30"C. Preferably the oxidising agent is contacted with the wool material in step (d) at a ;WO 2007/017668 ;14 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;temperature of no more than 70 °C, preferably no more than 60'C. Preferably the oxidising agent is contacted with the wool material in step (d) in solution or in dispersion, and preferably in aqueous solution or an 5 aqueous dispersion. Preferably the concentration of oxidising agent in the solution is at least 1 g/1, more preferably at least 2 g/1. Preferably the oxidising agent is present in solution at a concentration of no more than 40 g/1, or preferably no more than 20 g/1. A suitable 10 concentration range of oxidising agents in solution is between 2 g/1 and 20 g/1. ;Preferably step (d) further comprises contacting the wool material with a nucleophile. The nucleophile, when present, may aid the promotion of additional anionic 15 character to the surface of the wool material. ;Step (d) may comprise contacting the wool material with a single agent which functions as an oxidising agent and a nucleophile or it may comprise contacting the material with a series of agents. ;20 When step (d) comprises contacting the wool material with a nucleophile, this is preferably carried out after step (a), preferably after step (b) , preferably after step (c) when present, and preferably after contacting the wool material with a separate oxidising agent in step <d) . ;25 The nucleophile used in step (d) may be a reducing nucleophile. Suitable reducing nucleophiles include sulphites, for example alkali metal and ammonium sulphites. A preferred nucleophile is sodium sulphite. ;Other nucleophiles suitable for use in step (d) include 30 hydrogen peroxide and derivatives of hydrogen peroxide, ;WO 2007/017668 ;15 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;perhydroxy anion, alkali metal hydroxide, ammonium hydroxide, amine nucleophiles, nucleophiles containing acid functionality and the hydroxyl anion. ;Nucleophiles are able to react with the disulphide and 5 disulphide oxide residues on the wool material in order to produce further hydrophilic anionic residues on the wool fibre surfaces. These hydrophilic anionic residues include sulphonate, substituted sulphonate and carboxylate residues. These hydrophilic anionic residues enable 10 substantial surface reaction with the subsequent cationic wool shrink resist polymer treatment. ;When step (d) further comprises contacting the wool material with a nucleophile, this is preferably carried out at a temperature of at least 20'C, more preferably at 15 least 30°C. Preferably step (d) comprises contacting the wool material with the nucleophile at a temperature of no more than 70°C, preferably no more than 60°C. Preferably the nucleophile is contacted with the wool material in solution, more preferably aqueous solution. Suitably the 20 nucleophile is present in solution at a concentration of at least 1 g/1, more preferably at least 2.5 g/1, and most preferably at least 5 g/1. Preferably the nucleophile is present in solution at a concentration of no more than 50 g/1, preferably no more than 40 g/1. A suitable 25 concentration range of the nucleophile in solution is between substantially 10 g/1 and substantially 40 g/1. ;Preferably the method comprises a further step of contacting the wool material with an aqueous medium after contacting the wool material with the nucleophile. 3 0 Suitably the aqueous medium and conditions for contacting with the wool material are as described for the optional ;WO 2007/017668 ;16 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;step between steps (b) and (c). ;Preferably the wool is contacted with a solution or dispersion in each of the steps of the method, and the optional steps of contacting the wool material in an 5 aqueous medium for a period of at least 1 second. Preferably the wool material is immersed in the solution or dispersion in each of the steps of the method, and the optional steps of contacting the wool material in an aqueous medium between steps {b) and (c), and immersed for 10 a period of at least 1 second. More preferably, the wool material is contacted with the solution or dispersion in each of the steps of the method, and the optional steps of contacting the wool material in an aqueous medium between steps (b) and (c) , for a period of no more than 120 15 seconds, more preferably no more than 60 seconds, most preferably no more than 3 0 seconds, and especially no more than 15 seconds for each step. A suitable range is 5-20 seconds for each step. ;Preferably steps (a) and (b) are sequential or 20 simultaneous, and steps (c) and (d) are sequential or simultaneous. After any step, there may be one or more additional steps of removing excess liquid from the wool material effected by contact of the wool with the solution or dispersion utilised in the previous step of the method. 25 Removal of excess liquid may be effected by squeezing, padding or pressing the wool with a suitable implement. For example, the wool may be passed between two counter-rotating rollers or pads. ;However, all the steps may be performed in any suitable 30 order, and not necessarily sequentially or in series. For example, step (d) may be performed prior to step (a) , ;WO 2007/017668 ;17 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;between steps (a) and (b), or between steps (b) and (c) . Steps may be combined, for example, step {c) after (d) and the step of contacting the wool material with a nucleophile may be combined in a simultaneous step. ;5 The method may further comprise an additional step (e) , of contacting the wool material with an alkali and/or applying a mechanical force. Step (e) may be carried out at any time after steps (a) and (b) but in preferred embodiments it is carried out following steps (a) and (b) . ;10 Suitable alkalis for use in step (e) include alkali metal carbonates, for example sodium carbonate. ;Optionally, the alkalis can be used in combination with surfactants. Suitable surfactants include non-ionic surfactants such as ethoxylated fatty alcohols. Suitable 15 ethoxylated fatty alcohols include Listril NGS, supplied by Stephenson Speciality Chemicals, Bradford UK ;Application of a mechanical force may suitably include methods known to those skilled in the art and could include spraying, use of paddles or application of a 20 suction drum bowl. ;Subjecting the material to, for example, a scour with sodium carbonate, will help remove from the surface of the wool the hydrated soluble protein material that has been formed during the delipidisation process of steps (a) and 25 (b) . Typically such a scouring process should be carried out for batch treatments between 5 and 30 minutes, for example 10 minutes. For continuous treatment of wool tops or loose wool stock the scouring process should be carried out for between 5 and 30 seconds. The scouring process may 30 suitably be carried out at a temperature of between 20 and ;WO 2007/017668 ;18 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;80 -C, preferably between 50 and 609C. The optimum temperature is often determined by the cloud point of the surfactant and is determined by an operator skilled in the art. ;5 The method of the first aspect of the present invention may comprise a batch process or a continuous process. ;The surprisingly high levels of delipidisation achieved by the method of the first aspect provides a wool material of considerable commercial usefulness. Disruption or removal 10 of the lipid barrier makes the wool more receptive to many forms of subsequent processing, particularly processes involving aqueous chemicals. ;The method of the first aspect of the present invention may be used to provide a material having a more completely 15 and more evenly treated wool surface. When compared with existing commercial processes, the method enables more effective subsequent processing at lower temperatures and shorter treatment times and lower concentrations of reagents can be used having practical, cost and 20 environmental benefits. ;The method of the first aspect of the invention may be used as a method of pre-treatment of a wool material to prepare the wool for a subsequent treatment step. The subsequent treatment step may, for example, comprise 25 dyeing or printing the material. ;According to a second aspect of the invention, there is provided a method of treatment of a wool material comprising the steps of: ;<i) performing a pre-treatment method comprising treating ;WO 2007/017668 ;19 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;a wool material according to the method of the first aspect of the invention; and ;(ii) contacting the wool with one or more agents capable of forming an interaction with the treated wool. ;5 The agent (s) used in step (ii) may form a physical interaction with the wool or it may undergo a chemical reaction with the wool. For example, in some embodiments, an agent is a polymer capable of reacting with hydrophilic functional groups on the treated wool. ;10 An agent used in step (ii) of the second aspect of the invention may be a cationic polymer. ;In preferred embodiments, the method of the second aspect comprises a method of shrink-resistance treatment of a wool material and step (ii) may comprise contacting the ;15 wool with a polyamide polymer, preferably a polyamide-epichlorohydrin polymer. Suitable polyamide- ;epichlorohydrin polymers include the Hercosett (RTM) range of polymers supplied by Hercules, US. Particularly preferred is Hercosett (RTM) 125. ;20 Further suitable cationic polymers include Basolan F (RTM), supplied by BASF, Germany; Solfix E and Tinofix Eco (both RTM) , supplied by Ciba, UK, Indosol E-50, supplied by Clariant, UK, and Listrilan SR, supplied by Stephenson Speciality Chemicals, UK. ;25 Preferably the wool is contacted with a solution or dispersion of the polymer in a suitable solvent during step (ii) of the second aspect of the invention. ;Preferably the solvent is an aqueous solvent, more preferably water, and preferably step (ii) comprises ;WO 2007/017668 ;20 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;contacting the wool with an aqueous solution of the polymer. ;Suitably the polymer is present in the aqueous solution at a concentration of at least lg/1, preferably at least 5 2g/l, more preferably at least 4g/l and most preferably at least 5g/l. A suitable range is 4-10g/l.The polymers may be supplied in diluted form and the ranges quoted are based on 100% material. ;In alternative embodiments, the agent(s) contacted with 10 the wool material in step (ii) of the second aspect of the invention may for example comprise a dye, a printing ink, a flame retardant or may comprise an agent capable of modifying the physical properties of the wool. ;Examples of dyes suitable for use in step (ii) of the 15 second aspect of the invention include reactive dyes, such as the Lanasol (RTM) range supplied by Ciba, premetallised dyes, milling dyes and chrome dyes. In addition to more effective and economic treatment, advantages in dye levelness, colour build, up in heavy shades axe observed. ;20 Prints on fabrics made from the wool material in step (ii) of the second aspect of the invention show brilliant shade and unprinted areas remain white after steaming. This is a significant advantage over for example wool treated in a chlorine process which yellows on steaming. ;25 Examples of agents capable of modifying the physical properties of the wool suitable for use in step (ii) of the second aspect of the invention include softening agents, surface energy modifying agents, flame retardant agents, curing agents, flattening agents, anti-creasing 30 agents and agents promoting a permanent crease. ;WO 2007/017668 ;21 ;RECEIVED at IPONZ on 21 December 2010 ;PCT/GB2006/002955 ;Preferably step (ii) of the second aspect of the invention comprises immersing the wool in a solution or dispersion of the agent(s). Alternatively, step (ii) of the second aspect of the invention may comprise spraying, misting or 5 jetting a solution of the agent (s) onto the wool, for example. ;After any of the steps of the methods of the first and/or second aspects of the invention, there may be a further step of contacting the wool material with an aqueous 10 medium. Such a step may suitably be carried out as described in relation to the optional step between steps (b) and (c) of contacting the material with an aqueous medium. ;The method of the second aspect of the present invention 15 may comprise a batch process or a continuous process. ;It is believed that the wool surface comprises fatty acids, including 18-methyleicosanoic acid, which are thought to be chemically bound to the cysteine residues of the wool fibre by a thio-ester linkage. ;20 Chemically, the thio-ester bond is not strong, but the hydrophobic chain of the fatty acid is thought to protect the thio-ester bond by keeping hydroxyl ions and hydrogen peroxide anions out. Therefore a cationic surfactant in step (a) of the first aspect of the invention is used to 25 help the nucleophile in step (b) of the first aspect of the invention to fuse into the hydrophobic shell covering the wool. ;The liberated fatty acid should then preferably be removed from the wool surface as it is not water-soluble. ;RECEIVED at IPONZ on 21 December 2010 ;22 ;It is believed that the optional oxidising agent and optional reducing agent of the first aspect of the invention provide sulphonic acid and -S-S03" groups respectively, on the wool surface which are anionic and 5 enable surface reaction with the agent in step (ii) of the second aspect of the invention. ;According to a third aspect of the present invention, there is provided a wool material treated using the method of the first or second aspects of the invention. ;10 The wool material may be a wool material, wool yarn, a wool top, a wool fabric, loose wool and the like, for example, and includes cashmere and non-sheep origin animal fibres. The wool material may also be a garment containing wool or a woven fabric containing wool or non-sheep origin 15 fibres. ;The term "comprising" as used in this specification and claims means "consisting at least in part of". When interpreting statements in this specification and claims which includes the "comprising", other features besides the features prefaced by this term in each statement can also be present. Related terms such as "comprise" and 20 "comprised" are to be interpreted in similar manner. ;In the description in this specification reference may be made to subject matter that is not within the scope of the claims of the current application. That subject matter should be readily identifiable by a person skilled in the 25 art and may assist in putting into practice the invention as defined in the claims of this application. ;RECEIVED at IPONZ on 21 December 2010 ;22a ;Examples ;The various aspects of the invention will now be described by way of the following examples. ;Example 1 ;A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-6. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5 and Baths 5 and 6, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. ;The baths were filled with the following ingredients: ;WO 2007/017668 ;23 ;PCT/GB2006/002955 ;Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, sodium hydroxide the concentration of which was 5g/l. The temperature of this bath was set at 5 60°C and the pH was pHl2. ;Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. ;Bath 3 - Acetic acid 3g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . ;10 Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. ;Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 15 40°C. ;Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 6 was set at 40°C. ;Thus, the six baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification 20 process (Baths 2 and 3), an oxidative sulphitolysis process (Baths 4 and 5) , and a reactive polymeric resin application (Bath 6) . ;A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) 25 was run through the six baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, ;WO 2007/017668 ;24 ;PCT/GB2006/002955 ;which is substantially the same speed used in a conventional Chlorine Hercosett process. ;Wetting-out times ;The wetting time is a good indication of the outcome of 5 the shrinkage propensity of the treated wool and is proportional to the delipidisation efficiency. A long wetting time (>60 seconds) indicates a high shrinkage propensity in subsequent laundering, whereas a wetting time of less than 20 seconds indicates that the substrate 10 has the correct hydrophilicity to be compatible with the Hercosett SR process. ;Samples of the wool top were taken after Bath 2 and Bath 3 and were dried so that the wetting out times (in water) could be assessed. The wetting out test comprised of a 15 piece of wool top taken from the indicated point in the process, which is placed onto the surface of water (500ml at 2 0°C) . The time taken for the wool sample to sink to the bottom of the beaker is recorded. ;The wetting out time for the sample taken after Bath 2 20 'wets-out' in >60 seconds, whereas the sample taken from Bath 3 'wets-out' in ~2 seconds. It is thought that this difference is due to the incomplete removal of the lipid from the wool web until acidification in Bath 3. The freed lipid carboxylate created after delipidisation in 25 Bath 1 is thought to be bound to the fibre surface in a cationic micelle. Acidification protonates the negative carboxylates in the wool surface and allows the electrostatically bonded, cationic micelle complex to float free and disperse into the solution. ;30 Staining Test ;WO 2007/017668 ;25 ;PCT/GB2006/002955 ;By staining the treated wool with the anionic reactive dye, CI Reactive Blue 19 one can assess the evenness of the treatment and the amount of resin taken up during processing. The intensity of the blue stain is directly 5 related to the amount of Hercosett resin that has been applied to the wool top. This test indicates the similarity between standard chlorine Hercosett wool and that treated with this process. ;A sample of the wool top taken after Bath 6, where the 10 process is complete was stained using a solution of CI Reactive Blue 19. The solution comprised CI Reactive Blue 19 at lg/1, Sandozin NIN at lg/1 (a non-ionic surfactant) and acetic acid at 3g/l. The temperature of this solution was ~2 0°C. The sample of wool was immersed in the dye 15 solution (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. ;The results of this example show that the treated wool top 20 after Bath 3 shows very significant lipid removal, and the treated wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. ;Example 2 ;25 The method used to set up the sequence of baths in Example 1 was repeated, as was the method for the vwetting-out' test and the staining test. Only the contents and settings of the bath were changed. ;The baths were filled with the following ingredients: ;WO 2007/017668 ;26 ;PCT/GB2006/002955 ;Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, Sodium Hydroxide the concentration of which was 5g/l. The temperature of this bath was set at 5 50°C and the pH was pHl2. ;Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. ;Bath 3 - Acetic acid 3g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . ;10 Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. ;Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 15 40°C. ;Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 6 was set at 40°C. ;A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) 20 was run through the five baths sequentially at a speed of 10 metres per minute. ;Wetting-out times ;The wetting out time for the sample taken after Bath 2 ;vwetted-out' in >60 seconds, whereas the sample taken from 25 Bath 3 'wetted-out' in 14 seconds. ;Staining Test ;WO 2007/017668 ;27 ;PCT/GB2006/002955 ;The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained 5 for this sample of wool. ;The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional 10 Chlorine-Hercosett process. ;Example 3 ;The method used to set up the sequence of bowls in Example 1 was repeated, as was the method for the 'wetting-out' test and the staining test. Only the contents and settings 15 of the bath were changed. ;The baths were filled with the following ingredients: ;Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, Sodium Hydroxide the concentration of 20 which was 10g/l. The temperature of this bath was set at 60°C and the pH was pHl2 . ;Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. ;Bath 3 - Acetic acid 3g/l in water. The temperature of 25 Bath 3 was set at room temperature (~18°C) . ;Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. ;WO 2007/017668 ;28 ;PCT/GB2006/002955 ;Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. ;Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 5 water. The temperature of Bath 6 was set at 40°C. ;A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Limb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. ;10 Wetting-out times ;The wetting out time for the sample taken after Bath 2 'wetted-out' in 18 seconds, whereas the sample taken from Bath 3 'wetted-out' in 6.1 seconds. ;Staining Test ;15 The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. ;20 The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. ;25 Example 4 ;The method used to set up the sequence of bowls in Example 1 was repeated, as was the method for the 'wetting-out' ;WO 2007/017668 ;29 ;PCT/GB2006/002955 ;test and the staining test. Only the contents and settings of the bath were changed. ;The baths were filled with the following ingredients: ;Bath 1 - A cationic surfactant, N-hexadecyltriammonium 5 bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, Sodium Hydroxide the concentration of which was 10g/l. The temperature of this bath was set at 50°C and the pH was pHl2. ;Bath 2 - Warm water was used as a rinse. The temperature 10 of Bath 2 was set at 40°C. ;Bath 3 - Acetic acid 3g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . ;Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature 15 of Bath 4 was set at 40°C. ;Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. ;Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 20 water. The temperature of Bath 6 was set at 40°C. ;A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. ;25 Wetting-out times ;WO 2007/017668 ;30 ;PCT/GB2006/002955 ;The wetting out time for the sample taken after Bath 2 *wetted-out' in 20 seconds, whereas the sample taken from Bath 3 'wets-out' in 8.6 seconds. <br><br>
Staining Test <br><br>
5 The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
10 The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
15 Example 5 <br><br>
The method used to set up the sequence of bowls in Example 1 was repeated, as was the method for the 'wetting-out' test and the staining test. Only the contents and settings of the bath were changed. <br><br>
20 The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, Sodium Hydroxide the concentration of which was 5g/l and Sodium Sulphite 5g/l. The temperature 25 of this bath was set at 60°C and the pH was pHl2. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
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Bath 3 - Acetic acid 3g/1 in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature 5 of Bath 4 was set at 40°C. <br><br>
Bath 5 - Sodium Sulphite in water, the concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 10 water. The temperature of Bath 6 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
15 Wetting-out times <br><br>
The wetting out time for the sample taken after Bath 2 "wetted-out' in >60 seconds, whereas the sample taken from Bath 3 'wetted-out' in ~2 seconds. <br><br>
Staining Test <br><br>
20 The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
25 The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated wool top after Bath 6 took up a similar amount of <br><br>
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Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 6 <br><br>
The method used to set up the sequence of bowls in Example 5 1 was repeated, as was the method for the "wetting-out' test and the staining test. Only the contents and settings of the bowl were changed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 10 bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, Sodium Hydroxide the concentration of which was 5g/l and Sodium Sulphite 5g/l. The temperature of this bath was set at 50°C and the pH was pHl2. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 15 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Acetic acid 3g/1 in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature 20 of Bath 4 was set at 40°C. <br><br>
Bath 5 - Sodium Sulphite in water, the concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 25 water. The temperature of Bath 6 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) <br><br>
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was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
Wetting-out times <br><br>
The wetting out time for the sample taken after Bath 2 5 'wetted-out' in >60 seconds, whereas the sample taken from Bath 3 'wetted-out' in 19 seconds. <br><br>
Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 10 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated 15 wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 7 <br><br>
The method used to set up the sequence of bowls in Example 20 1 was repeated, as was the method for the 'wetting-out' test and the staining test. Only the contents and settings of the bowl were changed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 25 bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium Phosphate 10g/l, and Hydrogen Peroxide 20g/l (30% aq. soln) . A sequestrant was also added <br><br>
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(Dequest 2066. Monsanto TMD1E). The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
5 Bath 3 - Acetic acid 5g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. <br><br>
10 Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 6 was set at 40°C. <br><br>
15 A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
Wetting-out times <br><br>
20 The wetting out time for the sample taken after Bath 2 'wetted-out' in >60 seconds, whereas the sample taken from Bath 3 'wetted-out' in ~4 seconds. <br><br>
Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 25 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye <br><br>
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solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated 5 wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 8 <br><br>
A series of baths, such as those supplied by Fleissner 10 (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-6. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5 and Baths 5 and 6, padding stations were set up, which consisted of counter rolling padding rollers 15 through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, sodium hydroxide (as a nucleophile) the 20 concentration of which was 5g/l. The temperature of this bath was set at 60°C and the pH was pHl2. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Acetic acid 3g/1 in water. The temperature of 25 Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. <br><br>
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Bath 5 - Sodium Sulphite in water, the concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 5 water. The temperature of Bath 6 was set at 40°C. <br><br>
Thus, the six baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 and 3), an oxidative sulphitolysis process (Baths 4 and 5) , and a reactive polymeric resin 10 application (Bath 6). <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the six baths sequentially, with the wool running through the padding stations between adjacent 15 bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
20 Example 9 <br><br>
The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the vwetting-out' test and the staining test. Only the contents and settings of the bath were changed. <br><br>
25 The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, Sodium Hydroxide the concentration of <br><br>
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which was 5g/l. The temperature of this bath was set at 50°C and the pH was pHl2. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
5 Bath 3 - Acetic acid 3g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. <br><br>
10 Bath 5 - Sodium Sulphite in water, the concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 6 was set at 40°C. <br><br>
15 A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
Wetting-out times <br><br>
20 The wetting out time for the sample taken after Bath 2 xwetted-out' in >60 seconds, whereas the sample taken from Bath 3 'wetted-out' in 14 seconds. <br><br>
Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 25 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye <br><br>
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solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated 5 wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 10 <br><br>
The method used to set up the sequence of baths in Example 10 8 was repeated, as was the method for the 'wetting-out' test and the staining test. Only the contents and settings of the bath were changed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 15 bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, Sodium Hydroxide the concentration of which was 5g/l. Sodium sulphite (as a nucleophile) was then added, at a concentration of 5g/l. The temperature of this bath was set at 60°C and the pH was pHl2 . <br><br>
20 Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Acetic acid 3g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the 25 concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. <br><br>
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Bath 5 - Sodium Sulphite in water, the concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 5 water. The temperature of Bath 6 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
10 Wetting-out times <br><br>
The wetting out time for the sample taken after Bath 2 xwetted-out' in 5 seconds, whereas the sample taken from Bath 3 'wetted-out' in -1.5 seconds. <br><br>
Staining Test <br><br>
15 The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
20 The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
25 Example 11 <br><br>
The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the 'wetting-out' <br><br>
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test and the staining test. Only the contents and settings of the bath were changed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 5 bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, Sodium Hydroxide the concentration of which was 5g/l. The temperature of this bath was set at 60°C and the pH was pHl2 . <br><br>
Bath 2 - Acetic acid 3g/l in water. The temperature of 10 Bath 2 was set at room temperature (~18°C) . <br><br>
Bath 3 - Warm water was used as a rinse. The temperature of Bath 3 was set at 40°C. <br><br>
Bath 4 - Per mono sulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature 15 of Bath 4 was set at 40°C. <br><br>
Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 20 water. The temperature of Bath 6 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
25 Wetting-out times <br><br>
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The wetting out time for the sample taken after Bath 2 vwetted-out' in >60 seconds, whereas the sample taken from Bath 3 'wetted-out' in 6 seconds. <br><br>
Staining Test <br><br>
5 The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
10 The results of this example show that the treated wool top after Bath 3 shows total lipid removal, and the treated wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
15 Example 12 <br><br>
The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. <br><br>
The baths were filled with the following ingredients: <br><br>
20 Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added hydrogen peroxide (as a nucleophile) 20g/l (30% soln) and an alkali, trisodium phosphate the concentration of which was 10g/l. The temperature of this bath was set 25 at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
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Bath 3 - Acetic acid 3g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Per mono sulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature 5 of Bath 4 was set at 40°C. <br><br>
Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 10 water. The temperature of Bath 6 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
15 Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained 20 for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
25 Example 13 <br><br>
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The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. <br><br>
The baths were filled with the following ingredients: <br><br>
5 Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added hydrogen peroxide 20g/l (3 0% soln) and an alkali, trisodium phosphate the concentration of which was 10g/l. To this solution was added a peroxide activator, 10 N,N' ,N1 1 ,N1 1 '-tetraacetylethylenediamine (TAED) , the concentration of which was 10g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
15 Bath 3 - Acetic acid 3g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. <br><br>
20 Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 6 was set at 40°C. <br><br>
25 A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
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Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye 5 solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 6 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett 10 process. <br><br>
Example 14 <br><br>
The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. <br><br>
15 The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added hydrogen peroxide 20g/l (30% soln) and an alkali, trisodium phosphate the concentration of which was 10g/l. 20 To this solution was added a peroxide activator, sodium persulphate, the concentration of which was 10g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 25 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Acetic acid 3g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
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Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. The temperature of Bath 4 was set at 40°C. <br><br>
Bath 5 - Sodium Sulphite in water. The concentration of 5 which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 6 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average 10 diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 15 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. The results of this example show that the treated wool top after Bath 6 took up a similar 20 amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 15 <br><br>
The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. 25 Only the contents and settings of the bath were changed, and in particular no acid was used. <br><br>
The baths were filled with the following ingredients: <br><br>
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Bath 1 - A cationic surfactant, N-hexadecyltriairanonium bromide (CTAB) at a concentration of 2g/l. To this was added hydrogen peroxide 2 0g/l (3 0% soln) and an alkali, trisodium phosphate the concentration of which was 10g/l. 5 To this solution was added a peroxide activator, N,N',N'',N'''-tetraacetylethylenediamine (TAED), the concentration of which was 10g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 10 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 3 was set at 40°C. <br><br>
Bath 4 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 15 water. The temperature of Bath 4 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
20 Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained 25 for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 4 took up a similar amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
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Example 16 <br><br>
The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. <br><br>
5 The baths were filled with the following ingredients: <br><br>
Bath 1 - Permonosulphuric acid (Caro's salt) (as the acid) the concentration of which was 3 0g/l in water. The temperature of Bath 4 was set at 40°C. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 10 of Bath 2 was set at 40°C. <br><br>
Bath 3 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added an alkali, sodium hydroxide the concentration of which was 5g/l. The temperature of this bath was set at 15 60°C and the pH was pHl2. <br><br>
Bath 4 - Warm water was used as a rinse. The temperature of Bath 4 was set at 40°C. <br><br>
Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 20 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 6 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) 25 was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
Staining Test <br><br>
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The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~2 0°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was 5 obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 6 took up more Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 17 <br><br>
10 The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - Permonosulphuric acid (Caro's salt) the 15 concentration of which was 3 0g/l in water. The temperature of Bath 4 was set at 40°C. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - A cationic surfactant, N-hexadecyltriammonium 20 bromide (CTAB) at a concentration of 2g/l. To this was added hydrogen peroxide 2 0g/l (3 0% soln) and an alkali, trisodium phosphate the concentration of which was 10g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
25 Bath 4 - Warm water was used as a rinse. The temperature of Bath 4 was set at 40°C. <br><br>
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Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 5 water. The temperature of Bath 6 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
10 Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was 15 obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 6 took up more Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 18 <br><br>
20 The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - Permonosulphuric acid (Caro's salt) the 25 concentration of which was 35g/l in water. The temperature of Bath 1 was set at ~18°C. <br><br>
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Bath 2 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was an alkali, trisodium phosphate the concentration of which was 10g/l. Sodium sulphite was then added at a concentration 5 of 3 0g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 3 - Warm water was used as a rinse. The temperature of Bath 3 was set at 40°C. <br><br>
Bath 4 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 10 water. The temperature of Bath 4 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
15 Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was 20 obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 4 took up more Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 19 <br><br>
25 The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. <br><br>
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The baths were filled with the following ingredients: <br><br>
Bath 1 - Permonosulphuric acid (Caro's salt) the concentration of which was 35g/l in water. The temperature of Bath 1 was set at ~18°C. <br><br>
5 Bath 2 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was an alkali, trisodium phosphate the concentration of which was 10g/l. Sodium sulphite was then added at a concentration of 53g/l. The temperature of this bath was set at 60°C and 10 the pH was pHll.5. <br><br>
Bath 3 - Warm water was used as a rinse. The temperature of Bath 3 was set at 40°C. <br><br>
Bath 4 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 4 was set at 40°C. <br><br>
15 A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
Staining Test <br><br>
20 The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
25 The results of this example show that the treated wool top after Bath 4 took up more Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
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Example 20 <br><br>
The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. 5 In this example however, the initial treatment was done using a pad system rather than a bowl system. <br><br>
The baths were filled with the following ingredients: <br><br>
Pad - Permonosulphuric acid (Caro's salt) the concentration of which was 35g/l in water was placed into 10 a pad. The wool was passed through the pad giving a 113% wet pick up which equates to 4% PMS on weight of wool. The temperature of the PMS was ~18°C. <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was an 15 alkali, trisodium phosphate the concentration of which was 10g/l. Sodium sulphite was then added at a concentration of 30g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 20 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 3 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) 25 was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
Staining Test <br><br>
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The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~2 0°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was 5 obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 3 took up more Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 21 <br><br>
10 The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. In this example however, the initial treatment was done using a pad system rather than a bowl system. <br><br>
15 The baths were filled with the following ingredients: <br><br>
Pad - Permonosulphuric acid (Caro's salt) the concentration of which was 55g/l in water was placed into a pad. The wool was passed through the pad giving a 113% wet pick up which equates to 6% PMS on weight of wool. The 20 temperature of the PMS was ~18°C. <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was an alkali, trisodium phosphate the concentration of which was 10g/l. Sodium sulphite was then added at a concentration 25 of 30g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
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Bath 3 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. The temperature of Bath 3 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) 5 was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 10 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 3 took up more Hercosett resin to wool treated 15 with the conventional Chlorine-Hercosett process. <br><br>
Example 22 <br><br>
The method used to set up the sequence of baths in Example 8 was repeated, as was the method for the staining test. Only the contents and settings of the bath were changed. 20 In this example however, the initial treatment was done using a pad system rather than a bowl system. <br><br>
The baths were filled with the following ingredients: <br><br>
Pad - Permonosulphuric acid (Caro's salt) the concentration of which was 35g/l in water was placed into 25 a pad. The wool was passed through the pad giving a 113% wet pick up which equates to 4% PMS on weight of wool. The temperature of the PMS was ~18°C. <br><br>
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Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was an alkali, sodium hydroxide the concentration of which was 5g/l. Sodium sulphite was then added at a concentration of 5 30g/l. The temperature of this bath was set at 60°C and the pH was pHl2. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 10 water. The temperature of Bath 3 was set at 40°C. <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by Bulmer and Lumb Ltd, UK) was run through the five baths sequentially at a speed of 10 metres per minute. <br><br>
15 Staining Test <br><br>
The sample of wool was immersed in the CI Reactive Blue 19 dye solution at ~2 0°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was 20 obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 3 took up more Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Example 23 <br><br>
25 A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-3. Between Baths 1 and 2 and Baths 2 and 3, padding <br><br>
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stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 5 bromide (CTAB) at a concentration of 2g/l. To this was added trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% ag. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a 10 concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of 15 Bath 3 was set at room temperature (~18°C) . <br><br>
Thus, the three baths comprised, in sequence, a delipidisation process (Bath 1), a rinse (Bath 2) and an acidification process (Bath 3). <br><br>
A sample of wool top (scoured Merino wool top, average 20 diameter 21 micron, supplied by A.Dewavrin Ltd., UK) was run through the three baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool 25 passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
This example produces wool top which has been analysed for 18-methyleicosanoic acid (18-MEA), which is the lipid <br><br>
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associated with shrink resistance. Analysis of the lipids in wool top can be achieved by the digestion and extraction of the wool into a solvent which is then analysed by gas chromatography - mass spectrometry (GCMS). <br><br>
5 The various lipids have been quantified and tabulated as shown below. <br><br>
Amount of fatty acid pg/wool <br><br>
Lipid <br><br>
Untreated wool top <br><br>
Chlorine treated wool top <br><br>
Delipidised wool top <br><br>
Palmitic acid <br><br>
137.73 <br><br>
98.72 <br><br>
70.895 <br><br>
Oleic acid <br><br>
63 .17 <br><br>
39 .44 <br><br>
12.555 <br><br>
Stearic acid <br><br>
121.06 <br><br>
74.515 <br><br>
49 .3 <br><br>
Arachic acid isomers <br><br>
30.995 <br><br>
4.08 <br><br>
0 <br><br>
Arachic acid isomers <br><br>
14.26 <br><br>
0 <br><br>
0 <br><br>
18-methyleicosanoic acid <br><br>
344.43 <br><br>
93.08 <br><br>
9 .72 <br><br>
SUM <br><br>
711.75 <br><br>
307 .795 <br><br>
142 .47 <br><br>
These results show that 97.2% of the 18-methyleicosanoic acid (18-MEA) present in untreated wool has been removed 10 by the delipidisation process. Overall there has been an 80% reduction in the quantity of lipid on the wool top. <br><br>
Example 24 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or 15 post-dyeing were set up sequentially and designated baths 1-3. Between Baths 1 and 2 and Baths 2 and 3, padding <br><br>
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stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 5 bromide (CTAB) at a concentration of 2g/l. To this was added trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln) . A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a 10 concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of 15 Bath 3 was set at room temperature (~18°C) . <br><br>
Thus, the three baths comprised, in sequence, a delipidisation process (Bath 1), a rinse (Bath 2) and an acidification process (Bath 3). <br><br>
A sample of wool top (scoured Merino wool top, average 20 diameter 21 micron, supplied by A.Dewavrin Ltd., UK) was run through the three baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool 25 passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
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A sample of this wool was then taken and given a scour with sodium carbonate at 100°C for 10 minutes. This process will remove the hydrated soluble protein material that has been formed during the delipidisation process 5 from the surface of the wool. <br><br>
With this protein layer removed, wool top is more susceptible to dye uptake. Simple dyeing experiments have shown at least 99.0% exhaustion of dye onto the delipidised wool top compared to 94-98% (depending on dye 10 used) on untreated and chlorine Hercosett treated wool top. <br><br>
Dye <br><br>
Wool Sample <br><br>
Exhaustion <br><br>
Lanasol Red 6G (CI Reactive Red 84) <br><br>
Lanasol Yellow 4G (CI Reactive Yellow 39) <br><br>
Lanasol Blue 3R (CI Reactive Blue 19) <br><br>
Untreated Wool top Chlorine Hercosett Wool top Delipidised Wool Top Delipidised and scoured Wool Top Untreated Wool top Chlorine Hercosett Wool top Delipidised Wool Top Delipidised and scoured Wool Top Untreated Wool top Chlorine Hercosett Wool top Delipidised Wool Top Delipidised and scoured Wool Top <br><br>
98.20% 98.06% 64.00% 99.95% 97.72% 98.52% 59.88% 99.97% 94.2% 94.55% 58.88% 99.7% <br><br>
Example 25 <br><br>
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A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-6. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, 5 Baths 4 and 5 and Baths 5 and 6, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 10 bromide (CTAB) at a concentration of 2g/l. To this was added trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a 15 concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of 20 Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
25 Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to <br><br>
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adjust the pH to pH9 (industry standard conditions),The temperature of Bath 6 was set at 40°C. <br><br>
Thus, the six baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification 5 process (Baths 2 and 3), an oxidative sulphitolysis process (Baths 4 and 5) , and a reactive polymeric resin application (Bath 6). <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was 10 run through the six baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, 15 which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 20 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 6 took up approximately the same amount of 25 Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR <br><br>
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attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03~) and Bunte salt (-SSO3") . FTIR analysis of the treated wool top indicates a large amount 5 of Bunte salt (1023cm"1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid (1040cm"1) . <br><br>
Example 26 <br><br>
A series of baths, such as those supplied by Fleissner 10 (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling 15 padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20 20g/l (35% aq. soln) . A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
25 Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
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Bath 4 - Sulphuric acid 10g/l in water. The temperature of Bath 4 was set at room temperature (~18°C). <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. To this was 5 added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 6 was set at 40°C. <br><br>
10 Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
Thus, the seven baths comprised, in sequence, a 15 delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4), an oxidative sulphitolysis process (Baths 5 and 6) , and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average 20 diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool 25 passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
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The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained 5 for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up approximately the same amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
10 Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such 15 as cysteic acid (-SO3-) and Bunte salt (-SSO3-) . FTIR analysis of the treated wool top indicates a large amount of Bunte salt (1023cm-1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid (1040cm-1) . <br><br>
20 Example 27 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-6. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, 25 Baths 4 and 5 and Baths 5 and 6, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
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Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, 5 Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 10 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was 15 added sodium sulphate 100g/l. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
20 Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 6 was set at 40°C. <br><br>
Thus, the six baths comprised, in sequence, a 25 delipidisation process (Bath 1), a rinse and acidification process (Baths 2 and 3), an oxidative sulphitolysis process (Baths 4 and 5) , and a reactive polymeric resin application (Bath 6). <br><br>
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A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the six baths sequentially, with the wool running through the padding stations between adjacent 5 bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
10 Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained 15 for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 6 took up approximately the same amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
20 Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such 25 as cysteic acid (-SO3") and Bunte salt (-SSO3-) . FTIR analysis of the treated wool top indicates a large amount of Bunte salts (1023cm-1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid at (1040cm-1) . <br><br>
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Example 28 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 5 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
10 Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln) . A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons 15 Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
20 Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the 25 concentration of which was 10g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
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Bath 6 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 6 was set at 40°C. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 5 water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification 10 process (Baths 2 to 4), an oxidative sulphitolysis process (Baths 5 and 6), and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was 15 run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, 20 which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 25 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up approximately the same amount of <br><br>
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Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin 5 Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03~) and Bunte salts (-SS03~) . FTIR analysis of the treated wool top indicates a large amount 10 of Bunte salts (1023cm-1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid at (1040cm-1) . <br><br>
Example 29 <br><br>
A series of baths, such as those supplied by Fleissner 15 (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-6. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5 and Baths 5 and 6, padding stations were set up, which ,consisted of counter rolling padding rollers 20 through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 25 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
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Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
5 Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 2 0g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Sodium Sulphite in water. The concentration of 10 which was 35g/l. The temperature of Bath 5 was set at 40°C. <br><br>
Bath 6 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The 15 temperature of Bath 6 was set at 40°C. <br><br>
Thus, the six baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 and 3), an oxidative sulphitolysis process (Baths 4 and 5) , and a reactive polymeric resin 20 application (Bath 6) . <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the six baths sequentially, with the wool running through the padding stations between adjacent 25 bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
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Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye 5 solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 6 took up approximately the same amount of Hercosett resin to wool treated with the conventional 10 Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. 15 FTIR is very sensitive to certain chemical residues such as cysteic acid (-SO3-) and Bunte salt (-SSO3-) . FTIR analysis of the treated wool top indicates a large amount of Bunte salt (1023cm-1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid 20 (1040cm-1) . <br><br>
Example 30 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 25 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
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Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, 5 Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 10 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of <br><br>
Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of <br><br>
Bath 4 was set at room temperature (~18°C) . <br><br>
15 Bath 5 - Permonosulphuric acid (Caro's salt) the concentration of which was 2 0g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Sodium Sulphite in water. The concentration of 20 which was 35g/l. The temperature of Bath 6 was set at 40°C. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The 25 temperature of Bath 7 was set at 40°C. <br><br>
Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4), an oxidative sulphitolysis process <br><br>
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(Baths 5 and 6) , and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was 5 run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, 10 which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 15 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up approximately the same amount of 20 Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR 25 attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03~) and Bunte salt (-SS03~) . FTIR analysis of the treated wool top indicates a large amount of Bunte salt (1023cm-1) , whereas conventional Chlorine <br><br>
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Hercosett process shows a large amount of cysteic acid (1040cm-1) . <br><br>
Example 31 <br><br>
A series of baths, such as those supplied by Fleissner 5 (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling 10 padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of lg/1. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 15 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pH11.5. <br><br>
20 Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of 25 Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was <br><br>
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added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 6 was set at 5 40°C. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
10 Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4), an oxidative sulphitolysis process (Baths 5 and 6) , and a reactive polymeric resin application (Bath 7). <br><br>
15 A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to <br><br>
20 immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
25 The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
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The results of this example show that the treated wool top after Bath 7 took up approximately the same amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
5 Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such 10 as cysteic acid (-S03-) and Bunte salt (-SS03-) . FTIR analysis of the treated wool top indicates a large amount of Bunte salt (1023cm-1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid (1040cm-1) . <br><br>
15 Example 32 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, 20 Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 25 bromide (CTAB) at a concentration of 0.5g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln) . A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a <br><br>
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concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
5 Bath 3 - Sulphuric acid 10g/l in water. The temperature of <br><br>
Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of <br><br>
Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the 10 concentration of which was 10g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 6 was set at 15 40°C. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
20 Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4), an oxidative sulphitolysis process (Baths 5 and 6) , and a reactive polymeric resin application (Bath 7). <br><br>
25 A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent <br><br>
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bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a 5 conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye 10 solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up approximately the same amount of Hercosett resin to wool treated with the conventional 15 Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. 20 FTIR is very sensitive to certain chemical residues such as cysteic acid (-SO3") and Bunte salt (-SSO3-) . FTIR analysis of the treated wool top indicates a large amount of Bunte salt (1023cm-1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid 25 (1040cm-1) . <br><br>
Example 33 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths <br><br>
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1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
5 The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, 10 Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 40°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 15 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
20 Bath 5 - Permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Sodium Sulphite in water. The concentration of 25 which was 35g/l. The temperature of Bath 6 was set at 40°C. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to <br><br>
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adjust the pH to pH9 (industry standard conditions) ,The temperature of Bath 7 was set at 40°C. <br><br>
Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification 5 process (Baths 2 to 4), an oxidative sulphitolysis process (Baths 5 and 6) , and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was 10 run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, 15 which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 20 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up approximately the same amount of 25 Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR <br><br>
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attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03-) and Bunte salt (-SS03~) . FTIR analysis of the treated wool top indicates a large amount 5 of Bunte salt (1023cm-1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid (1040cm-1) . <br><br>
Example 34 <br><br>
A series of baths, such as those supplied by Fleissner 10 (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling 15 padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 20°C and the pH was pHll.5. <br><br>
25 Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
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Bath 4 - Sulphuric acid 10g/l in water. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was 5 added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Sodium Sulphite in water. The concentration of which was 35g/l. The temperature of Bath 6 was set at 40°C. <br><br>
10 Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
Thus, the seven baths comprised, in sequence, a 15 delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4), an oxidative sulphitolysis process (Baths 5 and 6), and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average 20 diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool 25 passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
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The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained 5 for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up approximately the same amount of Hercosett resin to wool treated with the conventional Chlorine-Hercosett process. <br><br>
10 Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such 15 as cysteic acid (-SO3") and Bunte salt (-SSO3") . FTIR analysis of the treated wool top indicates a large amount of Bunte salt (1023cm-1) , whereas conventional Chlorine Hercosett process shows a large amount of cysteic acid (1040cm-1) . <br><br>
20 Example 35 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, 25 Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
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Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, 5 Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 10 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
15 Bath 5 - Permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Hydrogen peroxide the concentration of which was 20 20g/l (35% aq. soln) . To this was added Trisodium phosphate 10g/l, and a sequestrant (Dequest 2 066, Solutia) at a concentration of 0.5g/l. The temperature of Bath 6 was set at room temperature (~18°C) and pHll.5. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in 25 water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at room temperature (~18°C) . <br><br>
Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification <br><br>
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process (Baths 2 to 4) , an oxidation process (Baths 5 and 6), and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was 5 run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, 10 which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~2 0°C (at a liquor ratio of 10:1) for 5 15 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up more Hercosett resin than wool 20 treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. 25 FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03~) and Bunte salt (-SS03-) . FTIR analysis of the treated wool top indicates a large amount of cysteic acid (1040cm-1) which is also present in the conventional Chlorine Hercosett process. <br><br>
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Example 36 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 5 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
10 Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2 005/049B, Stephensons 15 Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
20 Bath 3 - Sulphuric acid 10g/l in water. The temperature of <br><br>
Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of <br><br>
Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the 25 concentration of which was 10g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
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Bath 6 - Hydrogen peroxide the concentration of which was 20g/l (35% aq. soln) . To this was added Trisodium phosphate 10g/l, and a sequestrant (Dequest 2066, Solutia) at a concentration of 0.5g/l. The temperature of Bath 6 5 was set at 60°C and pHll.5. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
10 Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4) , an oxidation process (Baths 5 and 6), and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average 15 diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool 20 passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye 25 solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
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The results of this example show that the treated wool top after Bath 7 took up more Hercosett resin than wool treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
5 Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03~) and Bunte salt (-SSO3-) . FTIR 10 analysis of the treated wool top indicates a large amount of cysteic acid (1040cm-1) which is also present in the conventional Chlorine Hercosett process.. <br><br>
Example 37 <br><br>
A series of baths, such as those supplied by Fleissner 15 (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling 20 padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of lg/1. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 25 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
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Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
5 Bath 4 - Sulphuric acid 10g/l in water. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 10 was set at room temperature (~18°C) . <br><br>
Bath 6 - Hydrogen peroxide the concentration of which was 2 0g/l (35% aq. soln) . To this was added Trisodium phosphate 10g/l, and a sequestrant (Dequest 2 066, Solutia) at a concentration of 0.5g/l. The temperature of Bath 6 15 was set at room temperature (~18°C) and pHll.5. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
20 Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4) , an oxidation process (Baths 5 and 6), and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average 25 diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool <br><br>
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passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
5 The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
10 The results of this example show that the treated wool top after Bath 7 took up more Hercosett resin than wool treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin 15 Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03-) and Bunte salt (-SS03~) . FTIR analysis of the treated wool top indicates a large amount 20 of cysteic acid (1040cm-1) which is also present in the conventional Chlorine Hercosett process. <br><br>
Example 38 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or 25 post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
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The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of lg/1. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 5 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
10 Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of 15 Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
20 Bath 6 - Hydrogen peroxide the concentration of which was 20g/l (35% aq. soln). To this was added Trisodium phosphate 10g/l, and a sequestrant (Dequest 2066, Solutia) at a concentration of 0.5g/l. The temperature of Bath 6 was set at 60°C and pHll.5. <br><br>
25 Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
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Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4) , an oxidation process (Baths 5 and 6), and a reactive polymeric resin application (Bath 7). <br><br>
5 A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to 10 immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
15 The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
20 The results of this example show that the treated wool top after Bath 7 took up more Hercosett resin than wool treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin 25 Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03~) and Bunte salt (-SS03-) . FTIR analysis of the treated wool top indicates a large amount <br><br>
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of cysteic acid (1040cm-1) which is also present in the conventional Chlorine Hercosett process. <br><br>
Example 39 <br><br>
A series of baths, such as those supplied by Fleissner 5 (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling 10 padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 0.5g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 15 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
20 Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of 25 Bath 4 was set at room temperature (~18°C). <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was <br><br>
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added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Hydrogen peroxide the concentration of which was 2 0g/l (35% aq. soln). To this was added Trisodium 5 phosphate 10g/l, and a sequestrant (Dequest 2066, Solutia) at a concentration of 0.5g/l. The temperature of Bath 6 was set at room temperature (~18°C) and pHll.5. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to 10 adjust the pH to pH9 (industry standard conditions). The temperature of Bath 7 was set at 40°C. <br><br>
Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4) , an oxidation process (Baths 5 and 15 6), and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent 20 bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
25 Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye <br><br>
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solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up more Hercosett resin than wool 5 treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. 10 FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03-) and Bunte salt (-SS03-) . FTIR analysis of the treated wool top indicates a large amount of cysteic acid (1040cirf1) which is also present in the conventional Chlorine Hercosett process. <br><br>
15 Example 40 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, 20 Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 25 bromide (CTAB) at a concentration of 0.5g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a <br><br>
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concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
5 Bath 3 - Sulphuric acid 10g/l in water. The temperature of Bath 3 was set at room temperature (~18°C) . <br><br>
Bath 4 - Sulphuric acid 10g/l in water. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Permonosulphuric acid (Caro's salt) the 10 concentration of which was 10g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 5 was set at room temperature (~18°C) . <br><br>
Bath 6 - Hydrogen peroxide the concentration of which was 20g/l (35% aq. soln) . To this was added Trisodium 15 phosphate 10g/l, and a sequestrant (Dequest 2066, Solutia) at a concentration of 0.5g/l. The temperature of Bath 6 was set at 60°C and pHll.5. <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to 20 adjust the pH to pH9 (industry standard conditions),The temperature of Bath 7 was set at 40°C. <br><br>
Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse and acidification process (Baths 2 to 4) , an oxidation process (Baths 5 and 25 6), and a reactive polymeric resin application (Bath 7). <br><br>
A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool <br><br>
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running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, 5 which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 10 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up more Hercosett resin than wool 15 treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. 20 FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03~) and Bunte salt (-SS03~) . FTIR analysis of the treated wool top indicates a large amount of cysteic acid (1040cm-1) which is also present in the conventional Chlorine Hercosett process. <br><br>
25 Example 41 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, <br><br>
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Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
5 Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% ag. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons 10 Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
15 Bath 3 - Sodium Carbonate 5g/l in water. To this was added a non ionic surfactant (Listril NGS, Stephensons Specialty Chemicals, Bradford, UK) at a concentration of 2g/l. The temperature of Bath 3 was set at 60°C. <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the 20 concentration of which was 2 0g/l in water. To this was added sodium sulphate 100g/l. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Hydrogen peroxide the concentration of which was 20g/l (35% aq. soln). To this was added trisodium 25 phosphate 10g/l, and a sequestrant (Dequest 2066, Solutia) at a concentration of 0.5g/l. The temperature of Bath 5 was set at room temperature (~18°C) and pHll.5. <br><br>
Bath 6 - cold water was used as a rinse. The temperature of Bath 6 was set at room temperature (~18°C) . <br><br>
WO 2007/017668 <br><br>
99 <br><br>
PCT/GB2006/002955 <br><br>
Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions). The temperature of Bath 7 was set at room temperature (~18°C). <br><br>
5 Thus, the seven baths comprised, in sequence, a delipidisation process (Bath 1), a rinse (Bath 2), a scour (Bath 3), an oxidation process (Baths 4 and 5), a rinse (Bath 6) and a reactive polymeric resin application (Bath 7) . <br><br>
10 A sample of wool top (scoured Merino wool top, average diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to 15 immersion in the next bath. The speed at which the wool passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
20 The sample of wool at the end of the process (after Bath 7) was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A very dark blue stain was obtained for this 25 sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 took up more Hercosett resin than wool treated with the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
WO 2007/017668 <br><br>
100 <br><br>
PCT/GB2006/002955 <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such 5 as cysteic acid (-SO3-) and Bunte salt (-SSO3-, . FTIR analysis of the treated wool top indicates a large amount of cysteic acid (1040cm-1) which is also present in the conventional Chlorine Hercosett process. <br><br>
Dyeing test <br><br>
10 Dyeing experiments using reactive dyes at 100°C for 60 minutes on wool taken after Bath 3 (sodium carbonate scour) show at' least 99.0% exhaustion of dye onto the delipidised wool top compared to 94-98% (depending on dye used) on untreated and chlorine Hercosett treated wool 15 top. <br><br>
Dye <br><br>
Lanasol Red 6G (CI Reactive Red 84) <br><br>
Wool Sample <br><br>
Untreated Wool top <br><br>
Chlorine Hercosett Wool top <br><br>
Delipidised and scoured Wool Top <br><br>
, „ ,n Untreated Wool top <br><br>
Lanasol Yellow 4G <br><br>
(CI Reactive Yellow 39) Chlorine Hercosett Wool top <br><br>
Delipidised and scoured Wool Top Untreated Wool top <br><br>
Lanasol Blue 3R <br><br>
Chlorine Hercosett Wool top <br><br>
(CI Reactive Blue 19) <br><br>
Delipidised and scoured Wool Top <br><br>
% Exhaustion <br><br>
98.20% 98.06% 99.95% 97.72% 98.52% 99.97% 94.2% 94.55% 99.96% <br><br>
Example 42 <br><br>
WO 2007/017668 <br><br>
101 <br><br>
PCT/GB2006/002955 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, 5 Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium 10 bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate lOg/1, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a 15 concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sodium Carbonate 5g/l in water. To this was added 20 a non ionic surfactant (Listril NGS, Stephensons Specialty Chemicals, Bradford, UK) at a concentration of 2g/l. The temperature of Bath 3 was set at 60°C. <br><br>
Bath 4 - Permonosulphuric acid (Caro's salt) the concentration of which was 10g/l in water. To this was 25 added sodium sulphate 100g/l. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Hydrogen peroxide the concentration of which was 20g/l (35% aq. soln). To this was added trisodium phosphate 10g/l, and a sequestrant (Dequest 2066, Solutia) <br><br>
WO 2007/017668 <br><br>
102 <br><br>
PCT/GB2006/002955 <br><br>
at a concentration of 0.5g/l. The temperature of Bath 5 was set at room temperature (~18°C) and pH11.5. <br><br>
Bath 6 - cold water was used as a rinse. The temperature of Bath 6 was set at room temperature (~18°C). <br><br>
5 Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions) . The temperature of Bath 7 was set at room temperature (~18°C) . <br><br>
Thus, the seven baths comprised, in sequence, a 10 delipidisation process (Bath 1), a rinse (Bath 2), a scour (Bath 3), an oxidation process (Baths 4 and 5), a rinse (Bath 6) and a reactive polymeric resin application (Bath 7) . <br><br>
A sample of wool top (scoured Merino wool top, average 15 diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations ' between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool 20 passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
The sample of wool at the end of the process (after Bath 25 7) was immersed in CI Reactive Blue 19 dye solution at ~20°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and then dried. A dark blue stain was obtained for this sample of wool. <br><br>
WO 2007/017668 <br><br>
103 <br><br>
PCT/GB2006/002955 <br><br>
The results of this example show that the treated wool top after Bath 7 has taken up an equal amount of Hercosett resin as the conventional Chlorine-Hercosett process. <br><br>
Fourier Transform Infrared Spectroscopy <br><br>
5 Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such as cysteic acid (-S03~) and Bunte salt (-SS03-, . FTIR 10 analysis of the treated wool top indicates a large amount of cysteic acid (1040cm-1) which is also present in the conventional Chlorine Hercosett process. <br><br>
Dyeing test <br><br>
15 Dyeing experiments using reactive dyes at 100°C for 60 minutes on wool taken after Bath 3 (sodium carbonate scour) show at least 99.0% exhaustion of dye onto the delipidised wool top compared to 94-98% (depending on dye used) on untreated and chlorine Hercosett treated wool 20 top. <br><br>
Dye <br><br>
Lanasol Red 6G (CI Reactive Red 84) <br><br>
Lanasol Yellow 4G (CI Reactive Yellow 39) <br><br>
Wool Sample % Exhaustion <br><br>
Untreated Wool top 98.20% <br><br>
Chlorine Hercosett Wool top 98.06% <br><br>
Delipidised and scoured Wool Top 99.95% <br><br>
Untreated Wool top 97.72% <br><br>
Chlorine Hercosett Wool top 98.52% <br><br>
Delipidised and scoured Wool Top 99.97% <br><br>
WO 2007/017668 <br><br>
PCT/GB2006/002955 <br><br>
104 <br><br>
Untreated Wool top <br><br>
94.2% <br><br>
Lanasol Blue 3R <br><br>
Chlorine Hercosett Wool top <br><br>
94.55 <br><br>
(CI Reactive Blue 19 <br><br>
Delipidised and scoured Wool Top <br><br>
99 .96 <br><br>
Example 43 <br><br>
A series of baths, such as those supplied by Fleissner (UK) in their backwashing system for wool scouring or 5 post-dyeing were set up sequentially and designated baths 1-7. Between Baths 1 and 2, Baths 2 and 3, Baths 3 and 4, Baths 4 and 5, Baths 5 and 6 and Baths 6 and 7, padding stations were set up, which consisted of counter rolling padding rollers through which wool is passed. <br><br>
10 The baths were filled with the following ingredients: <br><br>
Bath 1 - A cationic surfactant, N-hexadecyltriammonium bromide (CTAB) at a concentration of 2g/l. To this was added Trisodium phosphate 10g/l, and Hydrogen peroxide 20g/l (35% aq. soln). A sequestrant (Dequest 2066, 15 Solutia) and an antifoam (PD2005/049B, Stephensons Specialty Chemicals, Bradford, UK) were also added at a concentration of 0.5g/l. The temperature of this bath was set at 60°C and the pH was pHll.5. <br><br>
Bath 2 - Warm water was used as a rinse. The temperature 20 of Bath 2 was set at 40°C. <br><br>
Bath 3 - Sodium Carbonate 5g/l in water. To this was added a non ionic surfactant (Listril NGS, Stephensons Specialty Chemicals, Bradford, UK) at a concentration of 2g/l. The temperature of Bath 3 was set at 60°C. <br><br>
25 Bath 4 - permonosulphuric acid (Caro's salt) the concentration of which was 5g/l in water. To this was <br><br>
WO 2007/017668 <br><br>
105 <br><br>
PCT/GB2006/002955 <br><br>
added sodium sulphate 100g/l. The temperature of Bath 4 was set at room temperature (~18°C) . <br><br>
Bath 5 - Hydrogen peroxide the concentration of which was 20g/l (35% aq. soln). To this was added trisodium 5 phosphate 10g/l, and a sequestrant (Dequest 2066, Solutia) at a concentration of 0.5g/l. The temperature of Bath 5 was set at room temperature (~18°C) and pHll.5. <br><br>
Bath 6 - cold water was used as a rinse. The temperature of Bath 6 was set at room temperature (~18°C) . <br><br>
10 Bath 7 - Hercosett (RTM), 40g/l of 12.5% w/w Hercosett in water. To this was added sodium hydrogen carbonate 5g/l to adjust the pH to pH9 (industry standard conditions). The temperature of Bath 7 was set at room temperature (~18°C) . <br><br>
Thus, the seven baths comprised, in sequence, a 15 delipidisation process (Bath 1), a rinse (Bath 2), a scour (Bath 3), an oxidation process (Baths 4 and 5), a rinse (Bath 6) and a reactive polymeric resin application (Bath 7) . <br><br>
A sample of wool top (scoured Merino wool top, average 20 diameter 21 micron, supplied by A.Dewavrin Ltd, UK) was run through the seven baths sequentially, with the wool running through the padding stations between adjacent bowls to remove excess liquid from the wool prior to immersion in the next bath. The speed at which the wool 25 passed through the bowl system was 10 metres per minute, which is substantially the same speed used in a conventional Chlorine Hercosett process. <br><br>
Staining Test <br><br>
WO 2007/017668 <br><br>
106 <br><br>
PCT/GB2006/002955 <br><br>
The sample of wool at the end of the process (after Bath 7) was immersed in CI Reactive Blue 19 dye solution at ~2 0°C (at a liquor ratio of 10:1) for 5 minutes, then rinsed with water to remove any surplus dye solution, and 5 then dried. A moderate dark blue stain was obtained for this sample of wool. <br><br>
The results of this example show that the treated wool top after Bath 7 has taken up an equal amount of Hercosett resin as the conventional Chlorine-Hercosett process. <br><br>
10 Fourier Transform Infrared Spectroscopy <br><br>
Fourier Transform Infrared Spectroscopy (FTIR) on a Perkin Elmer Spectrum One spectrometer using a golden gate ATR attachment has been used to analyse the treated wool top. FTIR is very sensitive to certain chemical residues such 15 as cysteic acid (-SO3") and Bunte salt (-SSO3", . FTIR analysis of the treated wool top indicates a large amount of cysteic acid (1040cm-1) which is also present in the conventional Chlorine Hercosett process. <br><br>
20 Dyeing test <br><br>
Dyeing experiments using reactive dyes at 100°C for 60 minutes on wool taken after Bath 3 (sodium carbonate scour) show at least 99.0% exhaustion of dye onto the delipidised wool top compared to 94-98% (depending on dye 25 used) on untreated and chlorine Hercosett treated wool top. <br><br></p>
</div>
Claims (18)
1. A method of treating a wool material, the method comprising the steps of:<br><br> 5 (a) contacting the wool material with a cationic surfactant; and<br><br> (b) contacting the wool material with a nucleophile;<br><br> wherein steps (a) and (b) are performed simultaneously at a pH of at least 8 wherein the nucleophile is selected from hydrogen 10 peroxide and its derivatives, the perhydroxy anion, the superoxide anion, a per-acid, a polyper-acid, an alkali metal hydroxide or ammonium hydroxide, the hydroxyl anion, hydroxylamine, an alkanolamine, an alcoholate, an amine, a phenol, thiocyanate or any mixture thereof; and wherein the 15 method comprises a continuous process.<br><br>
2. A method according to claim 1 wherein the nucleophile in step (b) is non-reducing.<br><br>
3. A method according to claim 1 or claim 2 wherein the total treatment time for steps (a) and (b) is less than 45 seconds.<br><br> 20
4. A method according to any one of the preceding claims wherein the wool material is contacted with the cationic surfactant of step (a) for between 1 and 120 seconds and with the nucleophile of step (b) for between 1 and 120 seconds.<br><br>
5. A method according to any one of the preceding claims which 25 further comprises a step (c) of contacting the wool material with an acid having a pH of no more than substantially 6.<br><br>
6. A method according to any one of the preceding claims which further comprises a step (d) of contacting the wool material with an agent or agent (s) capable of promoting additional<br><br> 30 anionic character to the surface of the wool material.<br><br> RECEIVED at IPONZ on 21 December 2010<br><br> 109<br><br>
7. A method according to claim 6 wherein the agent or agent (s) capable of promoting additional anionic character to the surface of the wool material comprises an oxidising agent.<br><br>
8. A method according to claim 7 wherein the oxidising agent 5 comprises potassium peroxomonosulphate.<br><br>
9. A method according to any one of claims 6 to 8 wherein step (d) further comprises contacting the wool material with a nucleophile.<br><br>
10. A method according to claim 9 wherein the nucleophile 10 comprises sodium sulphite or is selected from hydrogen peroxide and its derivatives, the perhydroxy anion, the superoxide anion, a per-acid, a polyper-acid, an alkali metal or ammonium hydroxide, the hydroxyl anion, hydroxylamine, an alkanolamine, an alcoholate, an amine, a phenol, thiocyanate, cyanate or any 15 mixture thereof.<br><br>
11. A method according to any one of the preceding claims which further comprises a step (e), of contacting the wool material with an alkali and/or applying a mechanical force.<br><br>
12. A method of treatment of a wool material comprising the 20 steps of:<br><br> (i) performing a pre-treatment method comprising treating the wool material according to the method of any one of claims 1 to 11; and<br><br> (ii) contacting the wool with one or more agents capable of 25 forming an interaction with the treated wool.<br><br>
13. A method according to claim 12 wherein the method comprises a method of shrink-resistance treatment of a wool material.<br><br>
14. A method according to claim 12 or 13 wherein step (ii) comprises contacting the wool with a polyamide polymer.<br><br> 30
15. A method according to claim 14 wherein the agent of step<br><br> RECEIVED at IPONZ on 21 December 2010<br><br> 110<br><br> (ii) is selected from a dye, a printing ink, a softening agent, a curing agent, a flattening agent, a flame retardant an anti-creasing agent and an agent promoting a permanent crease.<br><br>
16. A wool material treated according to the method of any one 5 of claims 1 to 15.<br><br>
17. A wool material according to claim 16 wherein the wool material is selected from wool yarn, wool top, wool fabric, loose wool, cashmere, fibres from an animal other than a sheep, a garment or a woven fabric containing wool or fibres from an<br><br> 10 animal other than a sheep.<br><br>
18. A method of any one of claims 1 to 15, substantially as described herein with reference to the examples.<br><br> </p> </div>
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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GB0516392A GB0516392D0 (en) | 2005-08-10 | 2005-08-10 | Improvements in and relating to wool treatment |
GB0524371A GB0524371D0 (en) | 2005-11-30 | 2005-11-30 | Improvements in and relating to wool treatment |
PCT/GB2006/002955 WO2007017668A1 (en) | 2005-08-10 | 2006-08-09 | Improvements in and relating to wool treatment |
Publications (1)
Publication Number | Publication Date |
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NZ565001A true NZ565001A (en) | 2011-02-25 |
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Family Applications (1)
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NZ565001A NZ565001A (en) | 2005-08-10 | 2006-08-09 | Improvements in and relating to wool treatment |
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US (2) | US20080282478A1 (en) |
EP (1) | EP1913194B1 (en) |
AU (1) | AU2006277767B2 (en) |
NZ (1) | NZ565001A (en) |
RU (1) | RU2008108977A (en) |
WO (1) | WO2007017668A1 (en) |
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GB2493207B (en) * | 2011-07-29 | 2015-04-01 | Perachem Ltd | Method |
KR101410960B1 (en) | 2012-12-05 | 2014-06-23 | 동일방직주식회사 | Fiber treatment agent, fiber with fiber treatment agent and the method of fiber treatment agent |
EP3277880B1 (en) * | 2015-04-01 | 2020-07-22 | Woolchemy NZ Limited | Wool treatment process and products |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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GB611829A (en) * | 1946-05-09 | 1948-11-04 | Wolsey Ltd | Improvements in or relating to the treatment of textile fibrous materials with vinyl compounds |
GB782028A (en) | 1954-04-13 | 1957-08-28 | Ole Bailli Asbjorn Nilssen | Process for the improvement of the properties of wool |
GB1275251A (en) * | 1968-04-17 | 1972-05-24 | Ici Ltd | Coloration process |
AU530553B2 (en) * | 1978-05-09 | 1983-07-21 | Commonwealth Scientific And Industrial Research Organisation | Treatment of textile materials |
US4436521A (en) * | 1979-10-18 | 1984-03-13 | Sandoz Ltd. | Process for producing dyed and anti-shrink treated wool |
ES8605307A1 (en) * | 1985-05-31 | 1986-04-01 | Consejo Superior Investigacion | Prevention of shrinkage of keratin fibres |
JPH0434078A (en) * | 1990-04-25 | 1992-02-05 | Nippon Shokubai Co Ltd | Agent for set processing of wool and wool product |
JP3338975B2 (en) * | 1994-06-07 | 2002-10-28 | 博史 北條 | Keratin fiber modification method |
NZ297747A (en) * | 1994-12-21 | 2000-01-28 | Novo Nordisk As | Treatment of wool/animal fibre with a plasma treatment followed by proteolytic enzyme treatment |
AU6513096A (en) * | 1995-07-19 | 1997-02-18 | Novo Nordisk A/S | Treatment of fabrics |
DE19638569A1 (en) * | 1996-09-20 | 1998-04-02 | Bayer Ag | Bleach regulators and bleaching processes with it |
US5928380A (en) * | 1997-06-09 | 1999-07-27 | Novo Nordisk A/S | Treatment of fabrics garments or yarns with haloperoxidase |
US6969409B2 (en) * | 2000-07-26 | 2005-11-29 | Kurabo Industries Ltd. | Animal fiber superior in shrink proofing and method for preparation thereof |
EP1176245B1 (en) * | 2000-07-26 | 2004-12-08 | Kurabo Industries Ltd. | Shrinkproof animal fiber |
US20060156480A1 (en) * | 2005-01-14 | 2006-07-20 | The Procter & Gamble Company | Keratin dyeing compounds, keratin dyeing compositions containing them, and use thereof |
-
2006
- 2006-08-09 AU AU2006277767A patent/AU2006277767B2/en not_active Ceased
- 2006-08-09 NZ NZ565001A patent/NZ565001A/en not_active IP Right Cessation
- 2006-08-09 WO PCT/GB2006/002955 patent/WO2007017668A1/en active Application Filing
- 2006-08-09 RU RU2008108977/04A patent/RU2008108977A/en not_active Application Discontinuation
- 2006-08-09 US US11/989,706 patent/US20080282478A1/en not_active Abandoned
- 2006-08-09 EP EP06779080.8A patent/EP1913194B1/en not_active Not-in-force
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US20150252521A1 (en) | 2015-09-10 |
EP1913194B1 (en) | 2015-02-18 |
US20080282478A1 (en) | 2008-11-20 |
AU2006277767B2 (en) | 2011-06-02 |
WO2007017668A1 (en) | 2007-02-15 |
RU2008108977A (en) | 2009-09-20 |
AU2006277767A1 (en) | 2007-02-15 |
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