NZ548688A - Suppressing fluid communication to or from a wellbore - Google Patents
Suppressing fluid communication to or from a wellboreInfo
- Publication number
- NZ548688A NZ548688A NZ548688A NZ54868805A NZ548688A NZ 548688 A NZ548688 A NZ 548688A NZ 548688 A NZ548688 A NZ 548688A NZ 54868805 A NZ54868805 A NZ 54868805A NZ 548688 A NZ548688 A NZ 548688A
- Authority
- NZ
- New Zealand
- Prior art keywords
- polymer
- wellbore
- particles
- fluid
- interface
- Prior art date
Links
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- 238000004891 communication Methods 0.000 title claims abstract description 20
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 2
- 239000004645 polyester resin Substances 0.000 claims description 2
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- 238000007789 sealing Methods 0.000 description 14
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 9
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- 229930195733 hydrocarbon Natural products 0.000 description 8
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- 239000004848 polyfunctional curative Substances 0.000 description 7
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- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 6
- 150000002118 epoxides Chemical group 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
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- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 4
- 229940106691 bisphenol a Drugs 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
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- 238000004132 cross linking Methods 0.000 description 2
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- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 2
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- 230000009467 reduction Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- PHXKSXAIMPVYRM-UHFFFAOYSA-N NC1=CC=CC=C1.NC1=CC=CC=C1.C(C)C(C1=CC=CC=C1)CC Chemical compound NC1=CC=CC=C1.NC1=CC=CC=C1.C(C)C(C1=CC=CC=C1)CC PHXKSXAIMPVYRM-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
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- 239000004844 aliphatic epoxy resin Substances 0.000 description 1
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- 150000008064 anhydrides Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000011353 cycloaliphatic epoxy resin Substances 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000008398 formation water Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
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- 230000009477 glass transition Effects 0.000 description 1
- -1 glycidyl epoxy resins Chemical compound 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
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- 239000012948 isocyanate Substances 0.000 description 1
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- 239000006194 liquid suspension Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- 238000005502 peroxidation Methods 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
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- 238000003786 synthesis reaction Methods 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/50—Compositions for plastering borehole walls, i.e. compositions for temporary consolidation of borehole walls
- C09K8/504—Compositions based on water or polar solvents
- C09K8/506—Compositions based on water or polar solvents containing organic compounds
- C09K8/508—Compositions based on water or polar solvents containing organic compounds macromolecular compounds
- C09K8/5086—Compositions based on water or polar solvents containing organic compounds macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/50—Compositions for plastering borehole walls, i.e. compositions for temporary consolidation of borehole walls
- C09K8/504—Compositions based on water or polar solvents
- C09K8/506—Compositions based on water or polar solvents containing organic compounds
- C09K8/508—Compositions based on water or polar solvents containing organic compounds macromolecular compounds
- C09K8/512—Compositions based on water or polar solvents containing organic compounds macromolecular compounds containing cross-linking agents
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices or the like
- E21B33/138—Plastering the borehole wall; Injecting into the formation
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Geology (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Geochemistry & Mineralogy (AREA)
- Sealing Material Composition (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
- Water Treatment By Sorption (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
To suppress leakage of drilling fluid into a subsurface formation surrounding a wellbore a fluid 28 carrying solid particles 29, the solid particles containing at least 50 wt% of a reactive curable polymer or polymer composition, is introduced into the bore so that the carrier fluid passes through an interface 20 between the bore and its surroundings whilst the particles 29 accumulate at the interface where they form a solid plug that suppresses fluid communication through the interface.
Description
548688
SUPPRESSING FLUID COMMUNICATION TO OR FROM A WELLBORE
Field of the Invention
The present invention relates to a method for suppressing fluid communication to or from a wellbore in a subsurface earth formation, and to a well fluid for use 5 in a wellbore.
Background of the Invention
In the course of drilling and operating a wellbore in a subsurface formation there are numerous situations in which it is desired to suppress downhole fluid 10 communication.
For example, the fluid produced from hydrocarbon oil or gas wells often comprises substantial amounts of water. The term water shall be used to also include brine. The source of the water can be formation water 15 breakthrough from formation layers adjacent the hydrocarbon carrying layers, or breakthrough of water injected into the formation from surface.
Water in the produced fluid reduces the lift capacity of the oil or gas well, and once produced the water 20 becomes an environmental problem. Often, the water concentration of the produced fluid increases with the age of the well, and at some stage it is then desired to treat the well so that less water is produced.
A similar task is the suppression of fluid 25 communication through fractures in the formation surrounding the wellbore. Fractures can lead to undesired loss of drilling fluid into the surrounding formation so that it can be needed to seal fluid communication through the fractures.
Other situations in which it can be desired to suppress fluid communication downhole are encountered in
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leaking well casings, e.g. when there are cavities behind casing, or when there are voids or annuli between the metal casing and the surrounding cement. Such situations will be referred hereafter to as cement irregularities.
In an example of a situation in which sealing is desired, the subsurface formation is formed of plurality of stacked oil-bearing layers, and the wellbore extends through the formation with perforations arranged in all oil-bearing layers. After some time of production a study 10' of logging, reservoir and production data then reveals that some layers still have high hydrocarbon saturation whilst others are already swept by water. It would therefore be desired to selectively suppress fluid communication between the wellbore and the water-swept 15 layer (s) .
This is not a straightforward task. Applicant has been facing this problem in a situation wherein the well completion is complex with a relatively small tubing string (3.5" = 9 cm diameter) in a relatively large 20 wellbore casing (7" = 18 cm diameter), at relatively high bottom hole temperatures 110 °C), at relatively high differential pressure between different layers (up to 3000 psi = 21 MPa).
Conventional cement sealing is not a practicable 25 option for such high differential pressures.
Considering other options available in the art it appeared that only rather complex mechanical options would be available.
One mechanical option would be to install a selective 30 well completion with multiple zones. This would imply that first the existing completion, i.e. the assembly of downhole tubulars and equipment has to be removed. Thereafter a selective completion would have to be installed in which all the relevant layers are isolated
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by packer elements, so that production from either of these zones can be controlled by valves.
Another conventional mechanical option would be to cement in a liner over the existing perforations to shut 5 off fluid communication between all perforations and the wellbore, followed by re-perforating the hydrocarbon-bearing zones. Again, this would require removal of the existing completion.
Either of these mechanical options would be expensive 10 and time-consuming, because in each case first the existing completion has to be removed, so that a rig would be required on-site.
European patent application with publication No. EP 1369401 discloses a sealing composition for use in 15 a wellbore, which composition comprises water,
cementitious material, and water-soluble cross-linkable material such as 2-hydroxyethyl acrylate monomer or a copolymer of acrylamide and t-butyl acrylate. Such a sealing composition is able to withstand much higher 20 differential pressure (maximum flowback pressure) than conventional cement. The composition could be introduced through the existing completion into the wellbore. By applying a squeeze pressure, the cross-linkable material penetrates with the water some distance into the 25 formation surrounding the wellbore and cross—links there.
The cement stays at the interface with the wellbore and is allowed to set there. The known sealing composition is relatively difficult to prepare and handle and requires special expertise in the operation. Cement can for 30 example set in the tubing or wellbore under the influence of wellbore fluids or local hot spots in the well, and removing set cement in the coiled tubing or production tubing is very costly. Further, after the cement injection excess cement needs to be circulated out with 35 viscous brine. This will expose the entire well
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completions to this brine-cement mixture potentially contaminating vital parts in the well like lift gas valves and side pocket mandrels.
US patent specification 3 525 398 describes a process for 5 sealing a fracture in a permeable formation wherein a thixotropic liquid suspension of a particulate deformable solid resin is injected into the fracture, and wherein deformation of the particles is caused by pressure to form a substantially impermeable barrier in the fracture. Another 10 physical process for providing a liquid seal in a fracture is known from US patent specification 3 302 719, wherein solid polymer/wax/resin particles are injected to form a temporary plug during fracturing, which can subsequently be dissolved by formation hydrocarbon. Yet another physical process to provide 15 a subsurface liquid seal is known from International Patent
Application Publication No. WO 01/74967, wherein a gel-forming polymer is injected to a lost circulation zone and allowed to swell there.
In this specification where reference has been made to 20 patent specifications, other external documents, or other sources of information, this is generally for the purpose of providing a context for discussing the features of the invention. Unless specifically stated otherwise, reference to such external documents is not to be construed as an admission 25 that such documents, or such sources of information, in any jurisdiction, are prior art, or form part of the common general knowledge in the art.
It is an object of the present invention to provide an improved method for suppressing fluid communication between a 30 wellbore and a surrounding earth formation; and/or to at least provide the public with a useful choice.
A special well fluid suitable to be used in this improved method is described herein.
Summary of the Invention 35 To this end there is provided a method for suppressing fluid communication to or from a wellbore in a subsurface formation, which method comprises:
providing a well fluid which comprises solid particles in a carrier fluid, which solid particles include a reactive 40 polymer, which is a curable polymer or polymer composition,
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wherein the particles contain at least 50 wt% of polymer or polymer composition;
introducing the well fluid into the wellbore so that carrier fluid passes through an interface between the wellbore and its surroundings, wherein said particles are accumulated at the interface; and allowing the reactive polymer to form a solid plug suppressing fluid communication through the interface.
Described herein is a method for suppressing fluid communication to or from a wellbore in a subsurface formation, which method comprises:
providing a well fluid which comprises solid particles in a carrying fluid, which solid particles include a reactive polymer;
introducing the well fluid into the wellbore so that carrier fluid passes through an interface between the wellbore and its surroundings, wherein particles are accumulated at the interface; and allowing the polymer to form a solid plug suppressing fluid communication through the interface.
Also described herein is a well fluid for use in a wellbore, which well fluid comprises solid particles in a carrying fluid, which solid particles include a reactive polymer. Also described herein is the use of this well fluid in a wellbore, in particular for suppressing fluid communication at an interface.
The present invention is based on the insight gained by Applicant that solid polymer particles in a carrier fluid form a particularly easy to handle sealing composition for use in a wellbore. A standard gravel pack mixing unit will be sufficient for preparation of the well fluid. No special cement mixers and pumps are necessary like in the preparation of complex multi- component components cement mixtures. No dusty components are present and the invention therefore provides a much safer system for the operator.
The term polymer plug includes layers of polymer that are formed along the interface. The reactive polymer is allowed to react in order to form the solid plug. Suitably the polymer plug cannot be dissolved by reservoir fluids. Polymer plugs formed from reactive polymers can handle much higher differential pressures than conventional sealing systems, e.g.
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21 MPa and more. Dependent the mechanical properties of the polymer this could be as high as 50 MPa or even more, based on unconfined compressive strength of the polymer. As carrier fluid brine or a hydrocarbon liquid such as diesel oil can be 5 used for example.
The particles are solid and suitably non-sticky at surface conditions. Chemical and physical properties can be tailor-selected for a specific application. The particles contain at least 50 wt% of polymer or polymer composition, 10 more preferably at least 90 wt%,
most preferably they consist only of polymer or polymer composition.
The carrier fluid will be squeezed into the formation so that the solid particles are accumulated at the interface. To 15 this end the size of the particles is preferably selected such that they reach the interface but do not significantly enter the formation, suitably less than 10 cm, preferably less than 2 cm, typically about 1 cm or less. When the interface is formed by a perforation from the wellbore into the formation, 20 the particles have suitably a smallest linear dimension in the range between 1 mm and 2 cm. When the interface is formed by a fracture, the smallest linear size is suitably between 500 micron and 2 cm. For repairing cement irregularities particles are suitably smaller, in the range of 1-200 micron. The shape 25 of the particles can also be suitably selected, e.g. generally spherical, cylindrical, or cubical but also irregular.
The particles are accumulated at the interface and,
unlike the water-soluble cross-linkable material of the prior art sealing compositions do not penetrate in the formation so 30 that after curing a solid layer or plug is formed directly at the interface. Such a solid layer at the interface has the advantage that fluid communication can straightforwardly and selectively be restored again if desired by standard perforation techniques. Otherwise, i.e. if the seal was formed 35 some distance into the formation, re-perforating could become a problem. Another advantage of the solid layer at the interface is that the risk that producable hydrocarbons are locked in place is eliminated.
As reactive polymer particles, known curable polymers or 40 polymer composition can be used, e.g. a phenolic resin composition, a polyester resin composition, an epoxy resin
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■ - 7 -
composition, or a polyurethane composition. Suitably the curable composition comprises at least two different compounds, e.g. a reactive polymer chain and a cross-linking agent or hardener, which compounds react, often cross-link to form a (cross-linked) polymer network. Each reactive polymer particle suitably contains both compounds.
The temperature at the interface is generally higher than the temperature at surface. A typical temperature of oil-bearing reservoir layers is between 110 and 180 degrees, e.g. 150 degrees Centigrade. A reactive polymer can be allowed to react simply by subjecting it to the temperature at the interface for a sufficiently long period of time, e.g. 1-24 hours. Cross-linking occurs suitably both intra-particle and inter-particle so that a macroscopic seal structure is formed.
Depending on the speed with which a particular reactive polymer reacts at elevated temperatures, it may be needed to introduce a cooling fluid into the wellbore prior to introduction of the reactive polymer particles, e.g. to lower the temperature in the wellbore near the interface to be sealed by 20-50 Kelvin. In this way it can be achieved that polymer particles do not prematurely react on their passage down the wellbore to the interface.
Another option with reactive polymers would be to select them such that additional heating above the formation temperature at the interface is required in order for the reaction to occur. In this case a suitable heater such as an electrical heater on wireline can be used in the wellbore in order to allow the reaction to take place. Also a pre-flush of the interface with a heating liquid such as hot brine could be used to locally and temporarily heat up the formation.
The relative density of the polymer particles and the carrier fluid can be selected such that the density of the particles is about equal, or higher, or lower than that of the carrier fluid. Densities at ambient temperature can suitably be 500 kg/m3 or higher, but not exceeding 1500 kg/m3. At equal densities particles will float in the liquid so that a relatively stable suspension is obtained which can easily be handled at surface. A higher density of the particles will have the effect that excess particles which are not accumulated at the interface will be automatically disposed to the bottom of the wellbore. On the other hand, when the
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particles are lighter than the liquid, excess particles will preferentially float upwardly to surface where they can be removed.
Described herein is a well fluid for use in a wellbore, which well fluid comprises solid particles in a carrying fluid, which solid particles include a reactive polymer. Such a well fluid (treatment fluid) allows efficient and reliable sealing of perforations, and also of fractures and other fluid permeable interfaces between wellbore and formation.
Preferably, the reactive polymer of the well fluid comprises an epoxy resin composition comprising an epoxy resin, a curing agent, and optionally an accelerator, catalyst and/or filler material.
In the description in this specification reference may be made to subject matter which is not within the scope of the appended claims. That subject matter should be readily identifiable by a person skilled in the art and may assist in putting into practice the invention as defined in the appended claims.
The term "comprising" as used in this specification means "consisting at least in part of". When interpreting each statement in this specification that includes the term "comprising", features other than that or those prefaced by the term may also be present. Related terms such as "comprise" and "comprises" are to be interpreted in the same manner.
Brief description of the Drawings
An embodiment of the invention will now be described in more detail and with reference to the accompanying drawings, wherein
Figures 1-4 show several stages of the application of the method of the present invention in a wellbore extending into a layered reservoir formation; and
Figure 5 shows schematically a testing cell for testing the present invention.
Where the same reference numerals are used in different Figures, they refer to the same or similar objects.
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_ 9 _
Detailed Description of the Invention
Reference is made to Figure 1. The Figure shows the lower part a wellbore 1 extending from surface (not shown) into an earth formation 4. The earth formation in this example is layered. Layers 6 and 7 carry hydrocarbon oil, and layer 8 carries water. The layers 6,7,8 are separated by boundaries or impermeable layers 10,11. The wellbore 1 is provided with a casing 14 formed of a metal casing string wherein the annulus 15 with the wall of the wellbore 1 is filled with cement. The downhole well completion is indicated by tubing 16 extending to surface, and packer 18.
Fluid is received in the wellbore 1 from the layers 6,7,8 via perforations 20,21,22 as indicated by the arrows and is produced to surface through the tubing 16. This fluid contains oil 23 and a significant amount of water 24 received from layer 8. It is desired to seal off influx of water from the water-bearing layer 8, in particular through the perforations 21 which form the interface between the wellbore and the waterbearing layer.
With reference to Figure 2, to this end, first a coiled tubing 25 is lowered through the tubing 16, and a cooling fluid 27 is introduced via the coiled tubing 25 into the wellbore 1 from where it will flow some distance in the formation layers 6,7,8. The cooling fluid can be 2 wt% KC1 in water. The volume and rate of injection can be determined on the basis of temperature simulations. Typically 200-2000 bbls (31.8-318 m3) of cooling fluid can be injected at a rate of 1-5 bbls/min (0.159-0.7 95 m-Vrnin)r in order to achieve a cool down of the interface by 20-50 Kelvin.
With reference to Figure 3, immediately after the injection of cooling fluid was stopped, a special well fluid 28 is pumped through the coiled tubing into the
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wellbore. According to the invention the well fluid comprises a suspension of solid reactive polymer particles 29 in a carrying fluid. The concentration of the particles can be between 1 and 50 wt% of the total well fluid, and the particle size between 0.1 mm and 5 cm. For spherical particles the particle size is the weight-averaged diameter of different particles. For differently shaped particles the maximum extensions of a particle along various linear directions can be determined and a smallest linear dimension can be determined as the smallest such maximum extension, and the overall particle size is the smallest liner dimension weight-averaged over different particles.
A suitable reactive polymer (composition) includes an epoxy resin and a cross-linking agent, which are both contained in the same particles.
At least a part of the carrier fluid, which can also be 2 wt% KCl in water, will flow into the formation layers 6,7,8, through the perforations 20,21,22. Due to their size the reactive polymer particles will not penetrate the formation layers, and will be accumulated' at the interface between the wellbore and the formation layers in the perforation tunnels. This can be noticed at surface by an increase in pressure due to the reduction in injectivity. Injection is suitably continued until a maximum surface pressure is reached. Pressure (so-called overbalance) is maintained for a certain time period, e.g. 2-16 hours. During this period the temperature at the interface increases again to approach the normal formation temperature. The reactive polymer composition is selected such that at this temperature increase the reaction occurs. Suitably the reaction speed at surface temperatures and also at the temperatures pertaining during the travel of the particles down the wellbore during injection can be neglected. Some softening of the
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solid particles may occur at increased temperatures before the onset of the curing reaction that forms the solid plug. Preferably the glass transition temperature of the polymer after reaction is above the temperature of 5 the environment at the sealed interface. The cured polymer is substantially non-deformable.
At the formation temperature cross-links are formed within a particle and between adjacent particles, so that a plug or sealing layer 31 of polymer is formed at the 10 interface. Suitably the particles are selected so as to soften at the increased temperature so that they come into close contact with each other for good inter-particle bonding. It is also possible that the polymer swells after curing for even better sealing. A swollen 15 polymer is still considered as a solid polymer.
After the curing of the reactive polymer the perforations 20,21,22 are sealed so that fluid communication between the wellbore and the layers 6,7,8, is suppressed. The coiled tubing is withdrawn, and the 20 oil-bearing layers 6,7 can be selectively re-perforated via the tubing 16 with techniques known in the art.
The result is displayed in Figure 4. Oil 23 is received from the layers 6,7, via the new perforations 35,36, and water production from layer 8 is 25 suppressed by the sealing layer 31 at the interface.
It shall be clear that the cooling step may not be needed if the injection of particles into the wellbore and accumulation at the interface occurs much faster than the reaction.
In a preferred embodiment the reactive polymer is an epoxy resin composition. An epoxy resin composition generally comprises an epoxy resin, a cross-linking or curing agent, and optionally an accelerator, catalyst and/or a filling material. For each component of such a 35 composition many suitable materials are known in the art.
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An epoxy resin is a molecule containing more than one epoxide groups. Two main categories of epoxy resins can be distinguished, glycidyl epoxy, and non-glycidyl epoxy resins. The glycidyl epoxies can be further classified as 5 glycidyl-ether, glycidyl-ester and glycidyl-amine. The non-glycidyl epoxies are either aliphatic or cycloaliphatic epoxy resins. Glycidyl epoxies can be prepared via a condensation reaction of appropriate dihydroxy compound, dibasic acid or a diamine and 10 epichlorohydrin. Non-glycidyl epoxies can be formed by peroxidation of olefinic double bond.
Suitable and common glycidyl-ether epoxies are diglycidyl ether of bisphenol-A (DGEBA) and novolac epoxy resins. Diglycidyl ether of bisphenol-A (DGEBA) can be 15 synthesised by reacting bisphenol-A with epichlorohydrin,
in the presence of a basic catalyst. The properties of the DGEBA resins depend on the value of number of repeating units forming the resin chain, also known as degree of polymerisation. Typically, the number ranges 20 from 0 to 25 in many commercial products.
Other suitable epoxy resins are Novolac epoxy resins, which are glycidyl ethers of phenolic novolac resins. Phenols are reacted in excess, with formaldehyde in presence of acidic catalyst to produce phenolic novolac 25 resin. Novolac epoxy resins can be synthesised by reacting phenolic novolac resin with epichlorohydrin in presence of sodium hydroxide as a catalyst. Novolac epoxy resins generally contain multiple epoxide groups. The number of epoxide groups per molecule depends upon the 30 number of phenolic hydroxyl groups in the starting phenolic novolac resin, the extent to which they reacted and the degree of low molecular species being polymerised during synthesis. The multiple epoxide groups allow these resins to achieve high cross-link density resulting in 35 excellent temperature, chemical and solvent resistance.
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Novolac epoxy resins show, inter alia, superior performance at elevated temperature, excellent mouldability, and mechanical properties.
Another suitable epoxy resin can also be used, such 5 as an epoxy resin based on orto-cresol instead of bisphenol-A.
The curing process is a chemical reaction in which the epoxide groups in epoxy resin reacts with a curing agent (hardener) to form a highly crosslinked, three-10 dimensional network. In order to convert epoxy resins into a rigid material, it is necessary to cure the resin with hardener. Epoxy resins can be designed to cure quickly and easily at practically any temperature from 5-160 °C depending on the choice of curing agent. 15 Suitably the composition is designed to cure at temperatures prevailing at the location where sealing is desired, in particular above 50°C, preferably between 8 0 and 150 °C.
A wide variety of curing agents for epoxy resins is 20 known in the art. Common curing agents for epoxies include amines, polyamides, phenolic resins, anhydrides, isocyanates and polymercaptans. The cure kinetics and the Tg of cured system are dependent on the molecular structure of the hardener. The choice of resin and 25 hardeners depends on the application and the properties desired. The stoichiometry of the epoxy-hardener system also affects the properties of the cured material.
Amines are the most"commonly used curing agents for epoxy cure. Primary and secondary amines are highly 30 reactive with epoxy. Tertiary amines are generally used as catalysts, commonly known as accelerators for cure reactions. Use of excessive amount of catalyst achieves faster curing, but usually at the expense of working life, and thermal stability. The catalytic activity of
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the catalysts affects the physical properties of the final cured polymer.
Epoxy resins can also be cured with phenolic hardener. Use of an accelerator can be preferred for the 5 complete cure to occur.
Suitable epoxy resin compositions according to the invention can also be based on liquid epoxy resin, which can be mixed with a curing agent and set to undergo an incomplete curing reaction thereby forming a solid 10 polymer with epoxy resin for injection into the wellbore.
The solid particles can be further cured by further reaction with curing agent after exposure to appropriate temperature at the interface. The liquid epoxy resin can for example be an epoxy novolac with an epoxy group 15 content of 5500-5700 mmol/kg. Another example is a medium viscosity bisphenol-A/epichlorohydrin resin with an epoxy group content of 5000-5500 mmol/kg, such as a material known as EPIKOTE 828. The curing agent in both cases can be di-ethyl-toluene-di-aniline.
Suitable compositions can also be based on powder coating epoxy formulations, such as EPIKOTE 1001 or 3003, or on high temperature powder coating formulations. EPIKOTE are materials marketed by Resolution Performance Products.
Filler material can be added to the epoxy resin composition for cost reduction, limiting shrinkage after curing, limiting sticking properties of the solid particles, and/or to control density of the particles. As suitable fillers can be used calcium carbonate, silica, 30 or glass beads.
Example
The present invention has been tested in a so-called shut-off test. Reference is made to Figure 5. A cylindrical core 50 of Berea sandstone of 500 milliDarcy 35 permeability was mounted in a steel cell 53 which could
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be placed in an oven (not shown). At one face 55 of the core 50 a small perforation 60 was drilled. The core had an outer diameter and a height of both 5 cm, and the perforation had a diameter of 0.8 cm and a depth of 1 cm. The surface of the core outside the perforation 60 and outside the face 63 opposite the face 55 was liquid sealed with epoxy resin 65. A suspension of a grinded high-temperature epoxy powder coating powder without filling material in 2% KC1 brine was prepared with a particle size of less than 1 mm and 20% by weight solids. The suspension was squeezed into the perforation at 0.5-1 bar pressure. The composition was allowed to cure for 48 hours at 150 °C, to form a solid plug in the perforation 60 and also in region 68 at the interface between core 50 and perforation 60. Thereafter the resulting permeability was determined by putting 180 bar of liquid pressure (brine) at 150 °C via opening 70 onto face 63. The resulting permeability (return permeability) was 0.02% of the original permeability of the core. In a further experiment the powder suspension was squeezed at 25 bar into the perforation and cured and tested in the same way. Although cutting of the treated core showed that at the higher pressure the plug 70 extended deeper into the core than at the lower pressure, the return permeability was similar to that of the first experiment.
RECEIVED at IPONZ on 18 May 2010
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- 16 -CLAIMS
Claims (12)
1. A method for suppressing fluid communication to or from a wellbore in a subsurface formation, which method comprises: - providing a well fluid which comprises solid particles in a carrier fluid, which solid particles include a reactive polymer, which is a curable polymer or polymer composition, wherein the particles contain at least 50 wt% of polymer or polymer composition; introducing the well fluid into the wellbore so that carrier fluid passes through an interface between the wellbore and its surroundings, wherein said particles are accumulated at the interface; and allowing the reactive polymer to form a solid plug suppressing fluid communication through the interface.
2. The method according to claim 1, wherein the interface is formed by one of the group consisting of a perforation in the formation, a fracture in the formation, and a cement irregularity between a metal casing and the formation.
3. The method according to claim 1 or 2, wherein the polymer is a thermosetting polymer composition.
4. The method according to claim 3, wherein the thermosetting polymer composition is selected from the group consisting of a phenolic resin composition, a polyester resin composition, an epoxy resin composition, and polyurethane composition.
5. The method according to claim 3 or 4, wherein the polymer is an epoxy resin composition comprising an epoxy resin and a curing agent. RECEIVED at IPONZ on 18 May 2010 548688 - 17 -
6. The method according to claim 5, wherein the epoxy resin composition further comprises an accelerator, catalyst and/or filler material.
7. The method according to any one of claims 1-6, 5 wherein a cooling fluid is introduced into the wellbore prior to introducing the well fluid with reactive polymer particles.
8. The method according to any one of claims 1-7, wherein a heating fluid is introduced into the wellbore 10 prior to introducing the well fluid with polymer particles.
9. The method according to any one of claims 1-8, wherein the subsurface formation is subsequently selectively re-perforated. 15
10. The method according to any one of claims 1-9, wherein the size of the particles is selected such that they are accumulated at the interface but do not significantly enter the formation.
11. The method according to any one of claims 1-10, 20 wherein the particles contain at least 90 wt% of polymer or polymer composition.
12. A method, as defined in claim 1, substantially as herein described with reference to any example thereof and with or without reference to the accompanying 25 figures.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04100547 | 2004-02-12 | ||
PCT/EP2005/050589 WO2005078235A1 (en) | 2004-02-12 | 2005-02-10 | Suppressing fluid communication to or from a wellbore |
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NZ548688A true NZ548688A (en) | 2010-06-25 |
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NZ548688A NZ548688A (en) | 2004-02-12 | 2005-02-10 | Suppressing fluid communication to or from a wellbore |
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EP (1) | EP1721059A1 (en) |
CN (1) | CN1918361A (en) |
AU (1) | AU2005212638B2 (en) |
CA (1) | CA2554237A1 (en) |
EA (1) | EA008963B1 (en) |
NO (1) | NO20064082L (en) |
NZ (1) | NZ548688A (en) |
WO (1) | WO2005078235A1 (en) |
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US7267174B2 (en) | 2005-01-24 | 2007-09-11 | Halliburton Energy Services, Inc. | Methods of plugging a permeable zone downhole using a sealant composition comprising a crosslinkable material and a reduced amount of cement |
US8703659B2 (en) | 2005-01-24 | 2014-04-22 | Halliburton Energy Services, Inc. | Sealant composition comprising a gel system and a reduced amount of cement for a permeable zone downhole |
US7743835B2 (en) * | 2007-05-31 | 2010-06-29 | Baker Hughes Incorporated | Compositions containing shape-conforming materials and nanoparticles that absorb energy to heat the compositions |
BRPI0821119B8 (en) | 2007-12-14 | 2018-11-13 | 3M Innovative Properties Co | composition, method for preparing an article, method for preparing a composition, and method for contacting an underground formation with a fluid composition |
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DK178742B1 (en) | 2008-03-06 | 2016-12-19 | Maersk Olie & Gas | Method and apparatus for injecting one or more treatment fluids down into a borehole |
DK178243B1 (en) * | 2008-03-06 | 2015-09-28 | Mærsk Olie Og Gas As | Fremgangsmåde til forsegling af en ringformet åbning i et borehul |
DK178489B1 (en) | 2008-03-13 | 2016-04-18 | Maersk Olie & Gas | Tools and methods for sealing openings or leaks in a wellbore |
BRPI0922039A2 (en) * | 2008-11-20 | 2015-12-22 | Brinker Technology Ltd | sealing method and equipment. |
US10669471B2 (en) | 2009-08-10 | 2020-06-02 | Quidnet Energy Inc. | Hydraulic geofracture energy storage system with desalination |
CN101705808B (en) * | 2009-12-11 | 2012-05-30 | 安东石油技术(集团)有限公司 | Sectional flow control method for flow control filter pipe column of oil-gas well with bushing outside channel |
CN101705809B (en) | 2009-12-11 | 2012-12-26 | 安东石油技术(集团)有限公司 | Segmented current controlling method of current controlling filter pipe column of oil-gas well having sand control pipe |
CN101705810B (en) * | 2009-12-11 | 2012-09-05 | 安东石油技术(集团)有限公司 | Segmented current controlling method of current controlling filter pipe column of oil-gas well having perforated pipe |
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CN101705802B (en) * | 2009-12-11 | 2013-05-15 | 安东石油技术(集团)有限公司 | Anti-crossflow packing particles for production sections of oil and gas wells |
FR2968702B1 (en) * | 2010-12-14 | 2012-12-28 | Geotechnique Consulting | METHOD FOR DRILLING AND SHAPING A WELL |
US9920234B2 (en) | 2012-01-18 | 2018-03-20 | Maersk Olie Og Gas A/S | Sealing fluid for setting a packer |
US9115559B2 (en) * | 2012-03-21 | 2015-08-25 | Saudi Arabian Oil Company | Inflatable collar and downhole method for moving a coiled tubing string |
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CN108533241A (en) * | 2018-02-07 | 2018-09-14 | 中石油煤层气有限责任公司 | A kind of CBM Fracturing method |
AU2019264551B2 (en) * | 2018-11-13 | 2024-10-31 | Quidnet Energy Inc. | Hydraulic geofracture energy storage system with desalination |
US11091964B1 (en) | 2020-03-26 | 2021-08-17 | Halliburton Energy Services, Inc. | Method to manage tandem single string reactive LCM pill applications |
US11434410B2 (en) | 2020-07-07 | 2022-09-06 | Halliburton Energy Services, Inc. | Methods of making and using a wellbore servicing fluid for controlling losses in permeable zones |
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2005
- 2005-02-10 NZ NZ548688A patent/NZ548688A/en unknown
- 2005-02-10 EA EA200601465A patent/EA008963B1/en not_active IP Right Cessation
- 2005-02-10 AU AU2005212638A patent/AU2005212638B2/en not_active Ceased
- 2005-02-10 CA CA002554237A patent/CA2554237A1/en not_active Abandoned
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AU2005212638B2 (en) | 2007-11-29 |
EA008963B1 (en) | 2007-10-26 |
CA2554237A1 (en) | 2005-08-25 |
NO20064082L (en) | 2006-11-10 |
WO2005078235A1 (en) | 2005-08-25 |
AU2005212638A1 (en) | 2005-08-25 |
EP1721059A1 (en) | 2006-11-15 |
WO2005078235A9 (en) | 2006-12-28 |
EA200601465A1 (en) | 2007-04-27 |
CN1918361A (en) | 2007-02-21 |
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