[go: up one dir, main page]
More Web Proxy on the site http://driver.im/ Skip to main content
Log in

Optimization of disassembly sequence planning for preventive maintenance

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Disassembly sequence planning is considered an important research topic in the manufacturing automation field. In recent years, in close collaboration with manufacturers, many investigations have been conducted to design robust and profitable dismantling systems. Therefore, the designers of new products have to consider the disassembly constraints in the design phase of products. Moreover, considering the disassembly constraints is important not only in the context of life end of a product but also in its life cycle in order to reduce problems related to its exploitation and maintenance. Consequently, the optimization of the disassembly process of a product is a crucial task for improving the product design. This article presented an automated disassembly sequence planning approach based on ant colony algorithm. The developed method permits the generation of an optimal and feasible disassembly sequence planning of a product from its computer-aided design (CAD) model. Several criteria were introduced in this approach such as part volume, tool change, disassembly directions, and the maintainability of wearing part. A comparison between genetic and ant colony algorithms was conducted to reveal the effectiveness of the proposed approach. A case study is presented and an implemented tool was developed. The obtained results demonstrate the satisfactory side of the considered criterions to identify the feasible disassembly sequence plan.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
£29.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price includes VAT (United Kingdom)

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Lambert A (2003) Disassembly sequencing: a survey. Int J Prod Res 41:3721–3759

    Article  MATH  Google Scholar 

  2. Vigano R, Gomez G O (2013) Automatic assembly sequence exploration without precedence definition. International Journal on Interactive Design and Manufacturing: 79–89

  3. Zhang H C, Kuo T C A (1997) A graph-based disassembly sequence planning for EOL product recycling. Proceedings of the Twenty-First IEEE International Symposium on Electronics Manufacturing Technology: 140–151

  4. Song S, Hu D, Gao Y, Yang M, Zhang L (2010) Product disassembly sequence planning based on constraint satisfaction problems. China Mechanical Engineering 21:2058–2062

    Google Scholar 

  5. Tang Y, Zhon M C, Caudill R J (2000) An integrated approach to disassembly planning and demanufacturing operation. Proceedings of the Twenty-First IEEE International Symposium on Electronics Manufacturing Technology: 354–359

  6. Moore K E, Gungor A, Gupta S M (1998) Disassembly Petri net generation in the process of XOR precedence relationships. Proceedings of IEEE International Conference on System, Man and Cybernetics: 13–18

  7. Dini G, Santochi M (1992) Automated sequencing and subassembly detection in assembly planning. CIRP Ann Manuf Technol 41:1–4

    Article  Google Scholar 

  8. Belhadj I, Trigui M, Benamara A (2016) Subassembly generation algorithm from a CAD model. Int J Adv Manuf Technol doi. doi:10.1007/s00170-016-8637-x

    Google Scholar 

  9. Trigui M, Belhadj I, Benamara A (2016) Disassembly plan approach based on subassembly concept. Int J Adv Manuf Technol. doi:10.1007/s00170-016-9363-0

    Google Scholar 

  10. Wu N, Peng Q (2009) Maintainability evaluation based on the product disassembly analysis. ASME International Design Engineering Technical Conferences and Computers and Information in Engineering Conference: 101–109

  11. Cappelli F, Delogu M, Pierini M, Schiavone F (2006) Design for disassembly: a methodology for identifying the optimal disassembly sequence. J Eng Des:563–575

  12. Huang YM, Huang CT (2002) Disassembly matrix for disassembly processes of products. Journal of Production Research 40:255–273

    Article  MATH  Google Scholar 

  13. Kalacy CB, Gupta SM (2013) A particle swarm optimization algorithm with neighborhood-based mutation for sequence-dependent disassembly line balancing. Int J Adv Manuf Technol 69:197–209

    Article  Google Scholar 

  14. Wang H, Xiang D (2003) Intelligent disassembly planning: a review on its fundamental methodology. Assem Autom 33:78–85

    Article  Google Scholar 

  15. Dini G, Failli F, Lazzerini B, Marcelloni F (1999) Generation of optimized assembly sequences using genetic algorithms. CIRP Ann-Manuf Technol 48:17–20

    Article  Google Scholar 

  16. Gupta S M (2002) Genetic algorithm for disassembly process planning. Proceedings of the SPIE International Conference on Environmentally Conscious Manufacturing II (2): 54–62

  17. Kongar E, Gupta SM (2006) Disassembly sequencing using genetic algorithm. Int J Adv Manuf Technol 30:5–6

    Article  Google Scholar 

  18. Failli F , Dini G (2001) Optimization of disassembly sequences for recycling of end-of-life products by using a colony of ant-like agents. Engineering of Intelligent Systems, 14th International Conference on Industrial and Engineering Applications of Artificial Intelligence and Expert Systems: 632–6390

  19. Kheder M, Trigui M, Aifaoui N (2015) Disassembly sequence planned based on a genetic algorithm. J Mech Eng Sci 229:2281–2290

    Article  Google Scholar 

  20. Lu C, Huang HZ, Fuh JYH, Wong YS (2008) A multi-objective disassembly planning approach with ant colony optimization algorithm. J Eng Manuf 222:1465–1474

    Article  Google Scholar 

  21. Moonis A, Vancza J, Monostori L (2001) Engineering of intelligent systems. 14th International Conference on Industrial and Engineering Applications of Artificial Intelligence and Expert Systems: Book

  22. Mullen RJ, Monekosso D, Barman S, Remagnino P (2009) A review of ant algorithms. Expert Systems with Application 36:9608–9617

    Article  Google Scholar 

  23. Aghaie A, Mokhtari H (2009) Ant colony optimization algorithm for stochastic project crashing problem in PERT networks using MC simulation. Int J Adv Manuf Technol 45:1051–1067

    Article  Google Scholar 

  24. Failli F, Dini G (2000) Ant colony systems in assembly planning: a new approach to sequence detection and optimization. Proceedings of 2nd CIRP international seminar on intelligent computation in manufacturing engineering: 227–32

  25. Wang JF, Liu JH, Zhong YF (2005) A novel ant colony algorithm for assembly sequence planning. Int J Adv Manuf Technol 25:1137–1143

    Article  Google Scholar 

  26. Fan Shu-Kai S, Fan C, Yang JH, Liu KR (2013) Disassembly and recycling cost analysis of waste notebook and the efficiency improvement by re-design process. J Clean Prod 39:209–219

    Article  Google Scholar 

  27. Wang JF, Liu JH, Zhong YF (2003) Intelligent selective disassembly using the ant colony algorithm. Artificial intelligence for engineering design, analysis and manufacturing 17:325–333

    Article  Google Scholar 

  28. Zhong L, Youchao S, Ekene O, Haiqiao W (2011) Disassembly sequence planning for maintenance based on metaheuristic method. Aircraft Engineering and Aerospace Technology 83:138–145

    Article  Google Scholar 

  29. BenHadj R, Trigui M, Aifaoui N (2014) Toward an integrated CAD assembly sequence planning solution. J Mech Eng Sci 229:2987–3001

    Article  Google Scholar 

  30. Trigui M, BenHadj R, Aifaoui N (2015) An interoperability CAD assembly sequence plan approach. Int J Adv Manuf Technol 79:1465–1476

    Article  Google Scholar 

  31. Issaoui L, Aifaoui N, Benamara A (2016) Modelling and implementation of geometric and technological information for disassembly simulation in CAD environment. Int J Adv Manuf Technol (2016). doi:10.1007/s00170-016-9128-9

    Google Scholar 

  32. Make MRA, Ab. Rachid MFFA, Razali MM (2016) A review of two-sided assembly line balancing problem. Int J Adv Manuf Technol 86:1–21

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Moez Trigui.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kheder, M., Trigui, M. & Aifaoui, N. Optimization of disassembly sequence planning for preventive maintenance. Int J Adv Manuf Technol 90, 1337–1349 (2017). https://doi.org/10.1007/s00170-016-9434-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-9434-2

Keywords

Navigation