[go: up one dir, main page]
More Web Proxy on the site http://driver.im/ skip to main content
research-article

Meta-model-based shop-floor digital twin architecture, modeling and application

Published: 01 December 2023 Publication History

Highlights

A meta-model-based Shop-floor digital twin (SDT) construction approach and comprehensive architecture are proposed.
A SDT definition across SDT lifecycle phases is described considering the integration level of SDT models and automatic data flow.
A meta-model based on RAMI 4.0 is constructed, which provides a novel idea to describe the manufacturing resources and their status.
A SDT modeling process is proposed by referring to the structure and analysis logic of the magicgrid methodology.

Abstract

Digital twin is regarded as the virtual counterpart of physical entities, which can mirror the physical behavior and performance. Digital twin technology provides strong support for the achievement of cyber-physical system and intelligent manufacturing. Many investigations have been carried out for the digital twin of specific products. However, there are less researches on digital twin in the shop-floor domain, and there is a lack of model-driven digital twin comprehensive architecture. The modeling approach to the full lifecycle of digital twin is not considered enough. This paper proposes a meta-model-based shop-floor digital twin construction approach and a comprehensive architecture. A meta-model based on RAMI 4.0 is constructed, which provide a novel idea for the description of manufacturing resources and their status. The proposed shop-floor digital twin architecture consists of three key implementation elements: the meta-model construction, data modeling (including data interaction between cyber-physical spaces) and constructing different integration level models of shop-floor digital twin based on iteration feedback between the demands and models. The proposed approach is validated through a case study of the fischer learning factory 4.0.

References

[1]
M. Grieves, J. Vickers, Digital twin: mitigating unpredictable, undesirable emergent behavior in complex systems, in: F.-J. Kahlen, S. Flumerfelt, A. Alves (Eds.), Transdisciplinary Perspectives on Complex Systems: New Findings and Approaches, Springer International Publishing, Cham, 2017, pp. 85–113.
[2]
M. Shafto, M. Conroy, R. Doyle, E. Glaessgen, C. Kemp, J. LeMoigne, L. Wang, Modeling, simulation, information technology & processing roadmap, Natl. Aeronautics Space Administrat. 32 (2012) 1–38.
[3]
S.M. Liu, J.S. Bao, Y.Q. Lu, J. Li, S.Y. Lu, X.M. Sun, Digital twin modeling method based on biomimicry for machining aerospace components, J. Manuf. Syst. 58 (2021) 180–195,.
[4]
Q.L. Qi, F. Tao, T.L. Hu, N. Anwer, A. Liu, Y.L. Wei, L.H. Wang, A.Y.C. Nee, Enabling technologies and tools for digital twin, J. Manuf. Syst. 58 (2021) 3–21,.
[5]
H.F. Guo, M.S. Chen, K. Mohamed, T. Qu, S.M. Wang, J.K. Li, A digital twin-based flexible cellular manufacturing for optimization of air conditioner line, J. Manuf. Syst. 58 (2021) 65–78,.
[6]
J.J. Wang, L.K. Ye, R.X. Gao, C. Li, L.B. Zhang, Digital Twin for rotating machinery fault diagnosis in smart manufacturing, Int. J. Prod. Res. 57 (2019) 3920–3934,.
[7]
L. Zhang, L.F. Zhou, B.K.P. Horn, Building a right digital twin with model engineering, J. Manuf. Syst. 59 (2021) 151–164,.
[8]
C. Semeraro, M. Lezoche, H. Panetto, M. Dassisti, Digital twin paradigm: a systematic literature review, Comput. Ind. 130 (2021),.
[9]
R. Rosen, G. von Wichert, G. Lo, K.D. Bettenhausen, About The Importance of Autonomy and Digital Twins for the Future of Manufacturing, Ifac Papersonline, 48 (2015) 567–572. 10.1016/j.ifacol.2015.06.141.
[10]
W. Kritzinger, M. Karner, G. Traar, J. Henjes, W. Sihn, Digital Twin in manufacturing: a categorical literature review and classification, Ifac Papersonline, 51 (2018) 1016–1022. 10.1016/j.ifacol.2018.08.474.
[11]
H. Boyes, T. Watson, Digital twins: an analysis framework and open issues, Comput. Ind. 143 (2022),.
[12]
T. Greif, N. Stein, C.M. Flath, Peeking into the void: digital twins for construction site logistics, Comput. Ind. 121 (2020),.
[13]
Y.S. Jiang, M. Li, D.Q. Guo, W. Wu, R.Y. Zhong, G.Q. Huang, Digital twin-enabled smart modular integrated construction system for on-site assembly, Comput. Ind. 136 (2022),.
[14]
S. Kaewunruen, Q. Lian, Digital twin aided sustainability-based lifecycle management for railway turnout systems, J. Clean. Prod. 228 (2019) 1537–1551,.
[15]
C. Cimino, E. Negri, L. Fumagalli, Review of digital twin applications in manufacturing, Comput. Ind. 113 (2019),.
[16]
C. Mandolla, A.M. Petruzzelli, G. Percoco, A. Urbinati, Building a digital twin for additive manufacturing through the exploitation of blockchain: a case analysis of the aircraft industry, Comput. Ind. 109 (2019) 134–152,.
[17]
K. Hribernik, G. Cabri, F. Mandreoli, G. Mentzas, Autonomous, context-aware, adaptive digital twins-state of the art and roadmap, Comput. Ind. 133 (2021),.
[18]
H.S. Xia, Z.S. Liu, M. Efremochkina, X.T. Liu, C.X. Lin, Study on city digital twin technologies for sustainable smart city design: a review and bibliometric analysis of geographic information system and building information modeling integration, Sustain. Cities Soc. 84 (2022),.
[19]
Q.L. Qi, F. Tao, Digital twin and big data towards smart manufacturing and industry 4.0: 360 degree comparison, IEEE Access 6 (2018) 3585–3593,.
[20]
C.B. Zhuang, T. Miao, J.H. Liu, H. Xiong, The connotation of digital twin, and the construction and application method of shop-floor digital twin, Robot. Cim-Int. Manuf. 68 (2021),.
[21]
M.N. Liu, S.L. Fang, H.Y. Dong, C.Z. Xu, Review of digital twin about concepts, technologies, and industrial applications, J. Manuf. Syst. 58 (2021) 346–361,.
[22]
M. Schluse, L. Atorf, J. Rossmann, Experimentable digital twins for model-based systems engineering and simulation-based development, Ann. IEEE Syst. Conf. (2017) 628–635,.
[23]
T. Huldt, I. Stenius, State-of-practice survey of model-based systems engineering, Systems Eng. 22 (2019) 134–145,.
[24]
T. Auerbach, M. Beckers, G. Buchholz, U. Eppelt, Y.S. Gloy, P. Fritz, T. Al Khawli, S. Kratz, J. Lose, T. Molitor, A. Ressmann, U. Thombansen, D. Veselovac, K. Willms, T. Gries, W. Michaeli, C. Hopmann, U. Reisgen, R. Schmitt, F. Klocke, Meta-modeling for manufacturing processes, Lect. Notes Artif. Int. 7102 (2011),.
[25]
H.M. Xu, D.B. Li, A meta-modeling paradigm of the manufacturing resources using mathematical logic for process planning, Int. J. Adv. Manuf. Tech. 36 (2008) 1022–1031,.
[26]
F. Tao, H. Zhan, A. Liu, A.Y.C. Nee, Digital Twin in Industry: state-of-the-Art, IEEE T Ind. Inform. 15 (2019) 2405–2415,.
[27]
J.W. Leng, Q. Liu, S.D. Ye, J.B. Jing, Y. Wang, C.Y. Zhang, D. Zhang, X. Chen, Digital twin-driven rapid reconfiguration of the automated manufacturing system via an open architecture model, Robot. Cim-Int. Manuf. 63 (2020),.
[28]
P. Zheng, A.S. Sivabalan, A generic tri-model-based approach for product-level digital twin development in a smart manufacturing environment, Robot. Cim-Int. Manuf. 64 (2020),.
[29]
Y. Fan, J. Yang, J. Chen, P. Hu, X. Wang, J. Xu, B. Zhou, A digital-twin visualized architecture for flexible manufacturing system, J. Manuf. Syst. 60 (2021) 176–201,.
[30]
Y.Q. Lu, C. Liu, K.I.K. Wang, H.Y. Huang, X. Xu, Digital twin-driven smart manufacturing: connotation, reference model, applications and research issues, Robot. Cim-Int. Manuf. 61 (2020),.
[31]
C.Y. Zhang, W.J. Xu, J.Y. Liu, Z.H. Liu, Z.D. Zhou, D.T. Pham, Digital twin-enabled reconfigurable modeling for smart manufacturing systems, Int. J. Comput. Integ. M 34 (2021) 709–733,.
[32]
I. Onaji, D. Tiwari, P. Soulatiantork, B.Y. Song, A. Tiwari, Digital twin in manufacturing: conceptual framework and case studies, Int. J. Comput. Integ. M 35 (2022) 831–858,.
[33]
Z.X. Zhu, X.L. Xi, X. Xu, Y.L. Cai, Digital Twin-driven machining process for thin-walled part manufacturing, J. Manuf. Syst. 59 (2021) 453–466,.
[34]
F. Tao, B. Xiao, Q.L. Qi, J.F. Cheng, P. Ji, Digital twin modeling, J. Manuf. Syst. 64 (2022) 372–389,.
[35]
H.F. Jiang, S.F. Qin, J.L. Fu, J. Zhang, G.F. Ding, How to model and implement connections between physical and virtual models for digital twin application, J. Manuf. Syst. 58 (2021) 36–51,.
[36]
J.P. Guo, N. Zhao, L. Sun, S.P. Zhang, Modular based flexible digital twin for factory design, J. Amb. Intel. Hum. Comp. 10 (2019) 1189–1200,.
[37]
K.T. Park, Y.W. Nam, H.S. Lee, S.J. Im, S.D. Noh, J.Y. Son, H. Kim, Design and implementation of a digital twin application for a connected micro smart factory, Int. J. Comput. Integ. M 32 (2019) 596–614,.
[38]
Q. Liu, J.W. Leng, D.X. Yan, D. Zhang, L.J. Wei, A.L. Yu, R.L. Zhao, H. Zhang, X. Chen, Digital twin-based designing of the configuration, motion, control, and optimization model of a flow-type smart manufacturing system, J. Manuf. Syst. 58 (2021) 52–64,.
[39]
J. Moyne, Y. Qamsane, E.C. Balta, I. Kovalenko, J. Faris, K. Barton, D.M. Tilbury, A requirements driven digital twin framework: specification and opportunities, IEEE Access 8 (2020) 107781–107801,.
[40]
F. Tao, M. Zhang, Digital twin shop-floor: a new shop-floor paradigm towards smart manufacturing, IEEE Access 5 (2017) 20418–20427,.
[41]
T.X. Kong, T.L. Hu, T.T. Zhou, Y.X. Ye, Data construction method for the applications of workshop digital twin system, J. Manuf. Syst. 58 (2021) 323–328,.
[42]
C.B. Zhuang, J.H. Liu, H. Xiong, Digital twin-based smart production management and control framework for the complex product assembly shop-floor, Int. J. Adv. Manuf. Tech. 96 (2018) 1149–1163,.
[43]
H. Zhang, Q.L. Qi, F. Tao, A multi-scale modeling method for digital twin shop-floor, J. Manuf. Syst. 62 (2022) 417–428,.
[44]
C. Zhang, G.H. Zhou, J. He, Z. Li, W. Cheng, A data- and knowledge-driven framework for digital twin manufacturing cell, Proc. CIRP 83 (2019) 345–350,.
[45]
G.H. Zhou, C. Zhang, Z. Li, K. Ding, C. Wang, Knowledge-driven digital twin manufacturing cell towards intelligent manufacturing, Int. J. Prod. Res. 58 (2020) 1034–1051,.
[46]
Z.Y. Zhang, Z.J. Zhu, J.S. Zhang, J.K. Wang, Construction of intelligent integrated model framework for the workshop manufacturing system via digital twin, Int. J. Adv. Manuf. Tech. 118 (2022) 3119–3132,.
[47]
J. Liu, J.H. Liu, C.B. Zhuang, Z.W. Liu, T. Miao, Construction method of shop-floor digital twin based on MBSE, J. Manuf. Syst. 60 (2021) 93–118,.
[48]
X.C. Zheng, J.Z. Lu, D. Kiritsis, The emergence of cognitive digital twin: vision, challenges and opportunities, Int. J. Prod. Res. (2021),.
[49]
S. Aheleroff, X. Xu, R.Y. Zhong, Y.Q. Lu, Digital twin as a service (DTaaS) in industry 4.0: an architecture reference model, Adv. Eng. Inform. 47 (2021),.
[50]
F. Laukotka, M. Hanna, D. Krause, Digital twins of product families in aviation based on an MBSE-assisted approach, in: Proceeding of the 31st CIRP Design Conference 2021, CIRP Design 2021, May 19, 2021 - May 21, 2021, Elsevier B.V., De Horst (Building 20), Drienerlolaan 5, Enschede, 7522 NB, Netherlands, 2021, pp. 684–689,.
[51]
J. Bickford, D.L. Van Bossuyt, P. Beery, A. Pollman, Operationalizing digital twins through model-based systems engineering methods, Systems Eng. 23 (2020) 724–750,.
[52]
V. Arrichiello, P. Gualeni, Systems engineering and digital twin: a vision for the future of cruise ships design, production and operations, Int. J. Interact. Des. M 14 (2020) 115–122,.
[53]
Z.C. Hu, J.Z. Lu, J.W. Chen, X.C. Zheng, D. Kyritsis, H.S. Zhang, A complexity analysis approach for model-based system engineering, in: Proceeding of the 2020 IEEE 15th International Conference of System of Systems Engineering (Sose 2020), 2020, pp. 501–506,.
[54]
X.M. Liu, X.L. Yang, A visualization framework for product manufacturing data, in: Proceeding of the 54th CIRP Conference on Manufacturing Ssystems, CMS 2021, September 22, 2021 - September 24, 2021, Elsevier B.V., Patras, Greece, 2021, pp. 1046–1051,.
[55]
B. Yang, L.H. Qiao, Z.W. Zhu, M.Q. Wulan, A metamodel for the manufacturing process information modeling, in: Proceeding of the 9th International Conference on Digital Enterprise Technology - Intelligent Manufacturing in the Knowledge Economy Era, 56, 2016, pp. 332–337,.
[56]
S. Cramer, M. Hoffmann, P. Schlegel, M. Kemmerling, R.H. Schmitt, Towards a flexible process-independent meta-model for production data, Procedia CIRP 99 (2021) 586–591,.
[57]
R. Lindorfer, F. Roman, G. Schwarz, ADAPT - A decision-model-based approach for modeling collaborative assembly and manufacturing tasks, IEEE Intl. Conf. Ind. I (2018) 559–564,.
[58]
Y.Q. Lu, X. Xu, Resource virtualization: a core technology for developing cyber-physical production systems, J. Manuf. Syst. 47 (2018) 128–140,.
[59]
F. Zezulka, P. Marcon, I. Vesely, O. Sajdl, Industry 4.0 – An Introduction in the phenomenon, IFAC-PapersOnLine 49 (2016) 8–12,.
[60]
R. Laguionie, M. Rauch, J.Y. Hascoet, S.H. Suh, An eXtended manufacturing integrated system for feature-based manufacturing with STEP-NC, Int. J. Comput. Integ. M 24 (2011) 785–799,.
[61]
M. Hankel, B. Rexroth, The reference architectural model industrie 4.0 (rami 4.0), ZVEI 2 (2015) 4–9.

Cited By

View all
  • (2025)Digital-Twin virtual model real-time construction via spatio-temporal cascade reconstruction for full-field plastic deformation monitoring in metal tube bending manufacturingRobotics and Computer-Integrated Manufacturing10.1016/j.rcim.2024.10286091:COnline publication date: 1-Feb-2025
  • (2024)IoT-based framework for digital twins in steel productionExpert Systems with Applications: An International Journal10.1016/j.eswa.2024.123909250:COnline publication date: 18-Jul-2024
  • (2024)A unified framework for digital twin development in manufacturingAdvanced Engineering Informatics10.1016/j.aei.2024.10256762:PAOnline publication date: 1-Oct-2024
  • Show More Cited By

Recommendations

Comments

Please enable JavaScript to view thecomments powered by Disqus.

Information & Contributors

Information

Published In

cover image Robotics and Computer-Integrated Manufacturing
Robotics and Computer-Integrated Manufacturing  Volume 84, Issue C
Dec 2023
313 pages

Publisher

Pergamon Press, Inc.

United States

Publication History

Published: 01 December 2023

Author Tags

  1. Shop-floor digital twin
  2. Meta-model
  3. MBSE
  4. RAMI 4.0
  5. Intelligent manufacturing

Author Tags

  1. ACT
  2. BDD
  3. CMSF
  4. DM
  5. DMO
  6. DS
  7. DT
  8. FLF4.0
  9. GOPPRR
  10. HMI
  11. HBW
  12. IBD
  13. IIoT
  14. KPI
  15. MBSE
  16. MOF
  17. MPO
  18. NASA
  19. PAR
  20. PLC
  21. PLM
  22. RAMI 4.0
  23. REQ
  24. RFID
  25. SysML
  26. SLD
  27. SDT
  28. UML
  29. VGR
  30. XML

Qualifiers

  • Research-article

Contributors

Other Metrics

Bibliometrics & Citations

Bibliometrics

Article Metrics

  • Downloads (Last 12 months)0
  • Downloads (Last 6 weeks)0
Reflects downloads up to 07 Mar 2025

Other Metrics

Citations

Cited By

View all
  • (2025)Digital-Twin virtual model real-time construction via spatio-temporal cascade reconstruction for full-field plastic deformation monitoring in metal tube bending manufacturingRobotics and Computer-Integrated Manufacturing10.1016/j.rcim.2024.10286091:COnline publication date: 1-Feb-2025
  • (2024)IoT-based framework for digital twins in steel productionExpert Systems with Applications: An International Journal10.1016/j.eswa.2024.123909250:COnline publication date: 18-Jul-2024
  • (2024)A unified framework for digital twin development in manufacturingAdvanced Engineering Informatics10.1016/j.aei.2024.10256762:PAOnline publication date: 1-Oct-2024
  • (2023)Resilient digital twin modelingAdvanced Engineering Informatics10.1016/j.aei.2023.10214858:COnline publication date: 1-Oct-2023

View Options

View options

Figures

Tables

Media

Share

Share

Share this Publication link

Share on social media