Two-Roller Continuous Calibration Process by Compression for Submarine Pipelines
<p>TRCC process.</p> "> Figure 2
<p>Deformation process of TRCC.</p> "> Figure 3
<p>Initial pipe microbeam.</p> "> Figure 4
<p>Equivalent strain when loading.</p> "> Figure 5
<p>Equivalent strain after unloading.</p> "> Figure 6
<p>Elastic equivalent strain under reverse unloading.</p> "> Figure 7
<p>Finite element model of the TRCC process.</p> "> Figure 8
<p>Dimensions of the roller in the TRCC process.</p> "> Figure 9
<p>Experimental device of the TRCC process.</p> "> Figure 10
<p>Equivalent stress distribution after the TRCC process.</p> "> Figure 11
<p>Distribution of the three principal stresses after the TRCC process: (<b>a</b>) radial stress, (<b>b</b>) tangential stress, and (<b>c</b>) axial stress.</p> "> Figure 12
<p>Equivalent strain distribution after the TRCC process.</p> "> Figure 13
<p>Distribution of three principal strains after TRCC process: (<b>a</b>) radial strain, (<b>b</b>) tangential strain, and (<b>c</b>) axial strain.</p> "> Figure 14
<p>The variation in ovality after calibration with initial ovality and reduction rate.</p> "> Figure 15
<p>The influence of reduction rate on the ovality after calibration when the initial ovality is 1.5%.</p> "> Figure 16
<p>The influence of initial ovality on the ovality after calibration.</p> "> Figure 17
<p>The influence of initial placement angle on the ovality after calibration.</p> ">
Abstract
:1. Introduction
2. TRCC Process
3. Mechanical Analyses
3.1. Compress Bending Springback Analysis
3.1.1. Loading Strain
3.1.2. Strain after Unloading
3.1.3. Elastic Strain under Reverse Loading
3.1.4. Springback Equation
3.2. Ovality after Two-Roller Calibration Process
4. Finite Element Model
5. Experimental Device
6. Results and Discussion
6.1. Stress and Strain
6.2. Evaluation of Ovality
7. Conclusions
- (1)
- A TRCC process by compression was proposed for submarine pipelines to reduce the ovality and residual stress, and to increase the compressive yield strength in order to improve the collapse pressure of the pipe in deep sea. In the process, the continuous local loading not only reduces the tonnage of the equipment, but also improves the efficiency of the calibration process. The ovality after calibration was about 0.03% by theoretical calculation, and the ovality after calibration was less than 0.45% by numerical simulation and experiment, which proves the feasibility of the process.
- (2)
- The springback analytical model of TRCC process was established, and the ovality after calibration was predicted, which provides a theoretical basis for roller shape design and process parameters formulation.
- (3)
- The process is part of local continuous loading. Under the combined action of compression and bending, the deformation is complex, and the pipe is in a state of triaxial stress and triaxial strain.
- (4)
- The ovality after calibration decreases with the increase in reduction ratio, and finally tends to be saturated. It is only somewhat related to the initial ovality but is unrelated to the placement angle of the pipe. When the reduction ratio is about 1%, the ovality after calibration is optimal.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Yield Stress σs/MPa | Elastic Modulus E, GPa | Plastic Modulus D, MPa | Tensile Strength σb, MPa | Poisson Ratio ν | Density, ρ/(kg⋅m−3) |
---|---|---|---|---|---|
298 | 206 | 2533 | 701 | 0.3 | 7.85 × 10−9 |
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Peng, D.; Gong, Z.; Zhang, S.; Yu, G. Two-Roller Continuous Calibration Process by Compression for Submarine Pipelines. Symmetry 2021, 13, 1224. https://doi.org/10.3390/sym13071224
Peng D, Gong Z, Zhang S, Yu G. Two-Roller Continuous Calibration Process by Compression for Submarine Pipelines. Symmetry. 2021; 13(7):1224. https://doi.org/10.3390/sym13071224
Chicago/Turabian StylePeng, Deping, Zhongwang Gong, Shumin Zhang, and Gaochao Yu. 2021. "Two-Roller Continuous Calibration Process by Compression for Submarine Pipelines" Symmetry 13, no. 7: 1224. https://doi.org/10.3390/sym13071224
APA StylePeng, D., Gong, Z., Zhang, S., & Yu, G. (2021). Two-Roller Continuous Calibration Process by Compression for Submarine Pipelines. Symmetry, 13(7), 1224. https://doi.org/10.3390/sym13071224