Losses in Efficiency Maps of Electric Vehicles: An Overview
<p>The torque-speed profiles of two driving cycles introduced for the optimization studies in different literature. The data of this plot has been collected from [<a href="#B23-energies-14-07805" class="html-bibr">23</a>]. (<b>a</b>) Highway Fuel Economy Test (HWFET), (<b>b</b>) Urban Dynamometer Driving Schedule (UDDS), (<b>c</b>) Induction motor efficiency countor and the UDDS driving cycle operating points in the torque-speed envelope.</p> "> Figure 2
<p>The loss and efficiency maps of a sample 50 kW IPMSM subject to operation at its maximum efficiency in each operating point. The studied IPMSM is designed for EV application. The data of this plot has been collected from [<a href="#B20-energies-14-07805" class="html-bibr">20</a>,<a href="#B24-energies-14-07805" class="html-bibr">24</a>]. (<b>a</b>) Total loss map of an IPMSM. (<b>b</b>) Efficiency map of an IPMSM.</p> "> Figure 3
<p>The various loss components of an electric machine used in propulsion system of EVs.</p> "> Figure 4
<p>The statistic of documented research focused on the impact of various types of losses on EM of electrical machines during the last three decades (1992 to 2021).</p> "> Figure 5
<p>Current and ohmic loss maps of a 50 kW IPMSM for operation over a wide torque speed range [<a href="#B20-energies-14-07805" class="html-bibr">20</a>,<a href="#B24-energies-14-07805" class="html-bibr">24</a>] and the contour plot of ohmic losses of a 60 kW induction machine (rotor bar and stator ohmic loss) [<a href="#B21-energies-14-07805" class="html-bibr">21</a>]. These plots have been provided based on the collected data from [<a href="#B20-energies-14-07805" class="html-bibr">20</a>,<a href="#B21-energies-14-07805" class="html-bibr">21</a>,<a href="#B24-energies-14-07805" class="html-bibr">24</a>]. (<b>a</b>) current map in the torque speed plane. (<b>b</b>) ohmic loss map in the torque speed plane. (<b>c</b>) IM rotor bar loss. (<b>d</b>) IM stator loss.</p> "> Figure 6
<p>Voltage and core loss maps of a 50 kW IPMSM and 45 kW SPMSM for operation over a wide torque speed range. These plots have been provided based on the collected data from [<a href="#B20-energies-14-07805" class="html-bibr">20</a>,<a href="#B24-energies-14-07805" class="html-bibr">24</a>]. (<b>a</b>) voltage map in the torque speed plane for the IPMSM. (<b>b</b>) core loss map in the torque speed plane for the IPMSM. (<b>c</b>) voltage map in the torque speed plane for the SPMSM. (<b>d</b>) core loss map in the torque speed plane for the SPMSM.</p> "> Figure 7
<p>The measured copper, core and drive (converter) losses per mile for three different machine/gearbox combinations in 4 drive cycles and constant speed of 65 mph operation reported in [<a href="#B89-energies-14-07805" class="html-bibr">89</a>].</p> "> Figure 8
<p>Non-segmented PM power loss in different operating speeds and comparison of the accuracy of the 2D and 3D FEA results for a 14.7 kW 4000 rpm 16 pole machine. The data to plot this figure was collected from [<a href="#B130-energies-14-07805" class="html-bibr">130</a>].</p> "> Figure 9
<p>The mechanical loss variation in a 14.9 kW axial-flux PM motor against speed in two different temperature machines. The data to plot this figure was collected from [<a href="#B141-energies-14-07805" class="html-bibr">141</a>].</p> "> Figure 10
<p>The graphical illustration of three widely used transmission systems in EVs [<a href="#B142-energies-14-07805" class="html-bibr">142</a>]. (<b>a</b>) single-speed transmission. (<b>b</b>) two-speed transmission. (<b>c</b>) CVT transmission.</p> "> Figure 11
<p>The variation of the losses and efficiency in CVT [<a href="#B154-energies-14-07805" class="html-bibr">154</a>].</p> "> Figure 12
<p>The conventional methods for the extraction of the motor’s efficiency experimentally based on IEEE and IEC standards. (<b>a</b>) the procedure of the calculation of the efficiency at a certain load and speed for PMS motors based on IEEE standard. (<b>b</b>) the procedure of the calculation of the efficiency at a certain load and speed for PMS and DC motors based on IEC standard. (<b>c</b>) the procedure of the calculation of the efficiency at a certain load and speed for the induction motors based on IEEE standard. (<b>d</b>) the procedure of the calculation of the efficiency at a certain load and speed for the induction motors based on IEC standard.</p> "> Figure 13
<p>The placement of power analyzers and dynamo meters to measure each loss component of the EV propulsion system.</p> ">
Abstract
:1. Introduction
2. Losses in the Propulsion System of EVs
2.1. Joule (Ohmic) Losses
Reference Number | Copper Loss | Core Loss | Friction Loss | Windage Loss | Stray Stress | Converter Loss | PM Loss | Transmission System Loss |
---|---|---|---|---|---|---|---|---|
[19,20,28,29,36,37,38,39,40,41,42,43,44,45,46,47] | ✓ | ✓ | ✓ | ✓ | ✓ | × | × | × |
[21,35,48,49,50,51,52,53,54,55,56,57,58,59,60,61,62,63,64,65,66,67,68,69,70,71,72,73,74,75,76] | ✓ | ✓ | × | × | × | × | × | × |
[25,26,27,30,77,78,79,80,81,82,83,84,85,86,87] | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | × |
[88,89,90,91,92,93,94,95,96] | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
Constant Power Region | Constant Torque Region | ||||
---|---|---|---|---|---|
T2 | IMs, IPM, SPM | IMr | IPM, SPM | IMs, IMr | |
T | IMs IPM | IMr | IMs | ||
1 | IMs | IPM, SPM | |||
1 | ω | 1 | ω | ω2 |
2.2. Core Losses
2.3. Converter Loss
2.4. Permanent Magnet Losses
2.5. Mechanical Losses
2.6. Transmission System (Mechanical Drivetrain) Losses
2.6.1. Loss and Efficiency in the Single and Multi-Speed Transmission Systems
2.6.2. Losses and Efficiency in CVT
2.6.3. Loss and Efficiency for In-Wheel Transmission System
2.7. Discussion on the Loss Analysis
3. Experimental Setup for Measurement of the Losses
3.1. Measurement of Converter Loss
3.2. Electric Machine Loss
3.2.1. Separation of Ohmic Losses
3.2.2. Core Losses
3.2.3. PM Losses for Permanent Magnet Motors
3.3. Transmission System Losses
4. Research Gaps and Future Opportunities
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Constant Power Region | Constant Torque Region | |||||
---|---|---|---|---|---|---|
T2 | IPM | IM, IPM | ||||
T | IM | IM | ||||
1 | IPM, SPM | IM, IPM, SPM | IM, IPM, SPM | IPM | ||
1 | ω | ω2 | 1 | ω | ω2 |
Operating Regions | Machine Type | Ohmic Loss | Core Loss | PM Loss | Converter Loss | Mechanical Loss | Transmission System Loss |
---|---|---|---|---|---|---|---|
Constant torque | PM | ||||||
IM | 0 | ||||||
Constant power | PM | ||||||
IM | 0 |
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Roshandel, E.; Mahmoudi, A.; Kahourzade, S.; Yazdani, A.; Shafiullah, G. Losses in Efficiency Maps of Electric Vehicles: An Overview. Energies 2021, 14, 7805. https://doi.org/10.3390/en14227805
Roshandel E, Mahmoudi A, Kahourzade S, Yazdani A, Shafiullah G. Losses in Efficiency Maps of Electric Vehicles: An Overview. Energies. 2021; 14(22):7805. https://doi.org/10.3390/en14227805
Chicago/Turabian StyleRoshandel, Emad, Amin Mahmoudi, Solmaz Kahourzade, Amirmehdi Yazdani, and GM Shafiullah. 2021. "Losses in Efficiency Maps of Electric Vehicles: An Overview" Energies 14, no. 22: 7805. https://doi.org/10.3390/en14227805
APA StyleRoshandel, E., Mahmoudi, A., Kahourzade, S., Yazdani, A., & Shafiullah, G. (2021). Losses in Efficiency Maps of Electric Vehicles: An Overview. Energies, 14(22), 7805. https://doi.org/10.3390/en14227805