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RelieFoam: Rapid Prototyping of 2.5D Texture using Laser Cutter

Published: 13 October 2024 Publication History

Abstract

We propose RelieFoam, a rapid prototyping method that uses a laser cutter to produce a 2.5D textured surface on polystyrene foam. Conventional rapid prototyping methods using a laser cutter can quickly create 3D prototypes, but with the limitation that their surfaces can only be flat and smooth. Our method enables the rapid creation of objects with finely detailed 2.5D textured surfaces. By applying localized high-density energy from a laser cutter to low thermal conductivity polystyrene foam, a laser cutter can selectively remove only the specific parts of the surface of the polystyrene foam being targeted. We have built a computational model that calculates the laser parameters required to engrave the polystyrene foam in this way. Applying the laser parameters calculated by our model, we are able to implement applications with haptic textures and visual translucency and thus demonstrate the potential of our method.

References

[1]
Muhammad Abdullah, Romeo Sommerfeld, Laurenz Seidel, Jonas Noack, Ran Zhang, Thijs Roumen, and Patrick Baudisch. 2021. Roadkill: Nesting Laser-Cut Objects for Fast Assembly. In The 34th Annual ACM Symposium on User Interface Software and Technology (Virtual Event, USA) (UIST ’21). Association for Computing Machinery, New York, NY, USA, 972–984. https://doi.org/10.1145/3472749.3474799
[2]
Muhammad Abdullah, Romeo Sommerfeld, Bjarne Sievers, Leonard Geier, Jonas Noack, Marcus Ding, Christoph Thieme, Laurenz Seidel, Lukas Fritzsche, Erik Langenhan, Oliver Adameck, Moritz Dzingel, Thomas Kern, Martin Taraz, Conrad Lempert, Shohei Katakura, Hany Mohsen Elhassany, Thijs Roumen, and Patrick Baudisch. 2022. HingeCore: Laser-Cut Foamcore for Fast Assembly. In Proceedings of the 35th Annual ACM Symposium on User Interface Software and Technology (Bend, OR, USA) (UIST ’22). Association for Computing Machinery, New York, NY, USA, Article 10, 13 pages. https://doi.org/10.1145/3526113.3545618
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Chiao Fang, Vivian Hsinyueh Chan, and Lung-Pan Cheng. 2022. Flaticulation: Laser Cutting Joints with Articulated Angles. In Proceedings of the 35th Annual ACM Symposium on User Interface Software and Technology (Bend, OR, USA) (UIST ’22). Association for Computing Machinery, New York, NY, USA, Article 7, 16 pages. https://doi.org/10.1145/3526113.3545695
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Daphna Kaplan and Yoav Sterman. 2023. Buildup: FDM Method for Printing Textural Surfaces. In Proceedings of the 8th ACM Symposium on Computational Fabrication (New York City, NY, USA) (SCF ’23). Association for Computing Machinery, New York, NY, USA, Article 19, 2 pages. https://doi.org/10.1145/3623263.3629156
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Martin Nisser, Christina Chen Liao, Yuchen Chai, Aradhana Adhikari, Steve Hodges, and Stefanie Mueller. 2021. LaserFactory: A Laser Cutter-based Electromechanical Assembly and Fabrication Platform to Make Functional Devices & Robots. In Proceedings of the 2021 CHI Conference on Human Factors in Computing Systems (Yokohama, Japan) (CHI ’21). Association for Computing Machinery, New York, NY, USA, Article 663, 15 pages. https://doi.org/10.1145/3411764.3445692
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Franklin Pezutti-Dyer and Leah Buechley. 2022. Extruder-Turtle: A Library for 3D Printing Delicate, Textured, and Flexible Objects. In Proceedings of the Sixteenth International Conference on Tangible, Embedded, and Embodied Interaction (Daejeon, Republic of Korea) (TEI ’22). Association for Computing Machinery, New York, NY, USA, Article 6, 9 pages. https://doi.org/10.1145/3490149.3501312
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Haruki Takahashi and Jeeeun Kim. 2019. 3D Printed Fabric: Techniques for Design and 3D Weaving Programmable Textiles. In Proceedings of the 32nd Annual ACM Symposium on User Interface Software and Technology (New Orleans, LA, USA) (UIST ’19). Association for Computing Machinery, New York, NY, USA, 43–51. https://doi.org/10.1145/3332165.3347896
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    cover image ACM Conferences
    UIST Adjunct '24: Adjunct Proceedings of the 37th Annual ACM Symposium on User Interface Software and Technology
    October 2024
    394 pages
    ISBN:9798400707186
    DOI:10.1145/3672539
    Permission to make digital or hard copies of part or all of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for third-party components of this work must be honored. For all other uses, contact the Owner/Author.

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    New York, NY, United States

    Publication History

    Published: 13 October 2024

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    Author Tags

    1. Foam
    2. Laser processing
    3. Rapid prototyping
    4. Texture

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    • Demonstration
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    Overall Acceptance Rate 355 of 1,733 submissions, 20%

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    UIST '25
    The 38th Annual ACM Symposium on User Interface Software and Technology
    September 28 - October 1, 2025
    Busan , Republic of Korea

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