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Process Improvement Proposal Storage to Increase the Service Level Using Lean Warehousing in Commerce Companies

Published: 25 January 2023 Publication History

Abstract

This paper presents a proposal to improve the storage process using the Lean Warehousing, 5S, SLP, and PDCA tools to improve the indicator of perfect deliveries. Initially, a diagnosis of the current situation of the warehouse was executed, analyzing and collecting quantitative and qualitative information on the storage processes. The principal causes of the low service level were analyzed, and three main problems were identified as substantial causes, non-compliance with the quantities and items of the orders (53.54%), the delay of deliveries (24.8%), and the deterioration or obsolescence of stocks in the warehouse (23.82%). In order to reduce these deficiencies, improvements were proposed regarding the company's operational processes and policies, as well as modifications in the warehouse layout. In this way, unproductive times or overtime and the route of activities such as picking and storage will be reduced by 75%.

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  • (2024)Implementation of 5S, SLP, Standard work, ABC and Minimum and Maximum System in a warehouse in Metropolitan LimaProceedings of the 2024 6th International Conference on Management Science and Industrial Engineering10.1145/3664968.3665016(351-358)Online publication date: 24-Apr-2024
  • (2024)The PDCA (Plan-Do-Check-Act) CycleLean Manufacturing in Latin America10.1007/978-3-031-70984-5_18(409-437)Online publication date: 23-Nov-2024

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    cover image ACM Other conferences
    ICIBE '22: Proceedings of the 8th International Conference on Industrial and Business Engineering
    September 2022
    552 pages
    ISBN:9781450397582
    DOI:10.1145/3568834
    Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

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    Publication History

    Published: 25 January 2023

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    2. Lean Warehousing, Warehouses, Process Management, 5S, Layout

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    • (2024)Implementation of 5S, SLP, Standard work, ABC and Minimum and Maximum System in a warehouse in Metropolitan LimaProceedings of the 2024 6th International Conference on Management Science and Industrial Engineering10.1145/3664968.3665016(351-358)Online publication date: 24-Apr-2024
    • (2024)The PDCA (Plan-Do-Check-Act) CycleLean Manufacturing in Latin America10.1007/978-3-031-70984-5_18(409-437)Online publication date: 23-Nov-2024

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