Abstract
Casing deformation occurs frequently in shale gas wells, resulting in the failure of some fracturing stages to complete normal operations, which seriously affects shale gas production. This paper firstly analyzes the casing deformation mechanism of shale gas wells and determines that the casing shear deformation caused by formation slip is the main factor of casing deformation. In order to solve the problem of casing shear deformation, a finite element numerical model including the formation, cement ring, and the casing is established. The casing shear deformation caused by formation slip is simulated, and the deformation results obtained are consistent with those measured in the actual wellbore. Based on the numerical model, a casing deformation governance method is proposed to optimize the wellbore trajectory and adjust the cement ring properties. It is calculated that reducing the dip angle á of the formation and casing vertical direction and reducing the formation slip is beneficial to reducing casing deformation. The use of low elastic modulus cement and uncementing operations can provide a buffer space for formation slip, effectively reduce casing deformation, and provide an effective treatment method for shear deformation of shale gas wells.
Similar content being viewed by others
References
H. Jiang, B. Ju, Z. Li and Z. Li, A study on the world’s shale gas resources today, Sino-Global Energy, 19(3) (2014) 14–22.
Y. Ma, X. Cai and P. Zhao, China’s shale gas exploration and development: understanding and practice, Petroleum Exploration and Development, 45(4) (2018) 561–574.
X. He, J. Wu, R. Yong, S. Zhao, X. Zhou, D. Zhang, D. Zhang and C. Zhong, Accumulation conditions and key technologies for exploration and development of marine shale gas fields in the Changning-Weiyuan block, Sichuan Basin, Acta Petrolei Sinica, 42(2) (2021) 259–272.
Y. Xi, J. Li, G. Liu, C. Cha and Y. Fu, Numerical investigation for different casing deformation reasons in Weiyuan-Changning shale gas field during multistage hydraulic fracturing, Journal of Petroleum Science and Engineering, 163 (2018) 691–702.
M. Jeremy, G. Jeremy, C. Alvin, R. Scott and M. Scott, Can seismic inversion be used for geomechanics? A casing deformation example, SPE/AAPG/SEG Unconventional Resources Technology Conference, Houston, USA (2018).
K. Liu, D. T. Arash and D. Gao, Calculation of hydraulic fracture induced stress and corresponding fault slippage in shale formation, Fuel, 254 (2019) 115525.
X. Yan, J. Li, L. Fan, W. Wang and C. Zha, Mechanism and numerical simulation of a new device of bypass cementing device for controlling casing shear deformation induced by fault slipping, Journal of Petroleum Science and Engineering, 196 (2021) 107820.
X. Yan, J. Li, G. Liu, Y. Zeng and J. Li, Overview of casing deformation in multistage fracturing of shale gas horizontal wells, Special Oil and Gas Reservoirs, 26(1) (2019) 1–6.
H. Zhang, J. Li, X. Zhang and X. Zhang, Analysis of casing deformation with the effect of natural fracture nearby wellbore in the Sichuan Basin, Petroleum Science and Technology, 40(4) (2021) 423–444.
F. Yin, L. Han, S. Yang, Y. Deng, Y. He and X. Wu, Casing deformation from fracture slip in hydraulic fracturing, Journal of Petroleum Science and Engineering, 166 (2018) 235–241.
F. Zhang, Z. Jiang, Z. Chen, Z. Yin and J. Tang, Hydraulic fracturing induced fault slip and casing shear in Sichuan Basin: A multi-scale numerical investigation, Journal of Petroleum Science and Engineering, 195 (2020) 107797.
Y. Mou, H. Zhao, J. Cui, Z. Wang, F. Wei and L. Han, Failure analysis of casing in shale oilwells under multistage fracturing conditions, Processes, 11 (2023) 1–21.
J. Li, Y. Xi, Y. Fu and H. Zhang, To improve wellbore integrity of shale gas wells with stage cementing method, Drilling and Production Technology, 40(4) (2017) 21–24.
J. Li, J. Xi, C. Zhao, Y. Yang, W. Liang, X. Guo, M. Fan and X. Zhang, Recent progress in understanding mechanisms of shale gas wellbore integrity failure, Science Foundation in China, 28(2) (2020) 104–112.
Z. Chen, L. Zhou, R. Walsh and Z. Mark, Case study: casing deformation caused by hydraulic fracturing induced fault slip in the Sichuan basin, SPE/AAPG/SEG Unconventional Resources Technology Conference, Houston, USA (2018) 23–25.
H. Tong, Z. Liu, H. Zhang, P. Zhang, C. Deng, X. Ren, K. Xiao and Y. Zhou, Theory and method of temporary macrofracture plugging to prevent casing deformation in shale gas horizontal wells, Natural Gas Industry, 41(5) (2021) 92–100.
W. Dong, M. Wu, H. Zhang, R. Shen and L. Fu, Calculating casing bending stress amplification during SRV fracturing, Drilling and Production Technology, 41(5) (2018) 9–33.
H. Zhang, H. Tong, P. Zhang, Y. He, Z. Liu and Y. Huang, How can casing deformation be prevented during hydraulic fracturing of shale gas — A case study of the Weiyuan area in Sichuan, China, Journal of Petroleum Science and Engineering, 211 (2023) 1–13.
X. Zhang, J. Li, H. Zhang, M. Han and L. Han, Analysis of casing deformation failure mechanism based on fault slip, Engineering Failure Analysis, 127 (2021) 105430.
L. Han, S. Yang, F. Wei, X. Yie, J. Wang, H. Wang, Z. Pan, H. Zhang, W. Yue, B. Xie, Z. Shu, P. Zhang, C. Lu and F. Yin, Casing deformation mechanism and controlling method for shale gas well under complex fracture environment, Petroleum Tubular Goods and Instruments, 6(4) (2022) 16–23.
P. Liu, J. Li, H. Yang, Z. Hui, L. Wei, R. Gao and X. Zhang, Study on a new method of controlling casing shear deformation based on hollow glass microspheres cement sheath, Energy Reports, 8 (2022) 5192–5203.
Y. Zhang, P. Yuan and L. Gao, Failure Analysis of Oil Well Tubing String, First ed., Petroleum Industry Press (2015).
K. Dong, N. Liu, Z. Chen, R. Huang, J. Ding and G. Niu, Geomechanical analysis on casing deformation in Longmaxi shale formation, Journal of Petroleum Science and Engineering, 177 (2019) 724–733.
P. Zhang, Y. He, Z. Liu, H. Tong, C. Deng, X. Ren, H. Zhang, Y. Li, L. Qu, Q. Fu and X. Wang, Shear compression deformation test and deformation prevention practice of casing in shale gas horizontal wells, Natural Gas Industry B, 41(5) (2021) 84–91.
M. Jiang, Y. Liu, M. Yuan, Z. Long, Y. Yang, J. Kang, F. Wang and Y. Niu, Shear deformation characteristics of a flexible casing in gob gas ventholes: experimental and numerical investigation, Measurement, 198 (2022) 111380.
X. Zhu, F. Cheng, C. Shi, A. Wang and Y. Liu, New control method of casing deformation in shale gas slip fault based on solid expandable tubular, Arabian Journal for Science and Engineering, 48 (2023) 16557–16569.
Z. Chen, Y. Fan, R. Huang, B. Zeng and Y. Song, Case study: fault slip induced by hydraulic fracturing and risk assessment of casing deformation in the Sichuan basin, SPE/AAPG/SEG Asia Pacific Unconventional Resources Technology Conference, Brisbane, Austrailia (2019).
Z. Chen, R. Huang, B. Zeng, Y. Song and X. Zhou, Case study: Treating parameters optimization in casing deformation wells of shale gas in Sichuan Basin, 54th U.S. Rock Mechanics/Geomechanics Symposium (2020).
S. C. Maxwell, C. K. Waltman, N. R. Warpinski, M. J. Mayerhofer and N. Boroumand, Imaging seismic deformation induced by hydraulic fracture complexity, SPE Reservoir Evaluation and Engineering, 12(1) (2009) 48–52.
N. R. Warpinski, M. J. Mayerhofer, K. Agarwal and K. Agarwal, Hydraulic-fracture geomechanics and microseismicsource mechanisms, SPE Journal, 18(4) (2013) 766–780.
Y. He, B. Zhang, Y. Duan, C. Xue, X. Yan, C. He and T. Hu, Numerical simulation of surface and downhole deformation induced by hydraulic fracturing, Applied Geophysics, 11(1) (2014) 63–72.
X. Bao and D. Eaton, Fault activation by hydraulic fracturing in Western Canada, Science, 354(6318) (2016) 1406–1409.
Y. Guglielmi, F. Cappa, J. P. Avouac, P. Henry and D. Elsworth, Seismicity triggered by fluid injection-induced aseismic slip, Science, 348(6240) (2015) 1224–1226.
F. Yin, Y. Xiao, L. Han and X. Wu, Quantifying the induced fracture slip and casing deformation in hydraulically fracturing shale gas wells, Journal of Natural Gas Science and Engineering, 60 (2018) 103–111.
H. Meng, H. Ge, D. Fu, X. Wang, Y. Shen, Z. Jiang and J. Wang, Numerical investigation of casing shear deformation due to fracture/fault slip during hydraulic fracturing, Energy Science and Engineering, 8(10) (2022) 3588–3601.
Z. Chen, P. Wang and D. Xiang, Analysis of casing deformation in the changning-weiyuan block based on focal mechanism, Petroleum Drilling Techniques, 45(4) (2017) 110–114.
X. Guo, J. Li, G. Liu, C. Chen, K. Ren and D. Lai, Research on casing deformation for shale gas wells based on focal mechanism, Fault-Block Oil Gas Field, 25(5) (2018) 665–669.
H. Tong, P. Zhang, H. Zhang, Z. Liu, X. Ren, K. Xiao, Y. Zhou and C. Deng, Geomechanical mechanisms and prevention countermeasures of casing deformation in shale gas horizontal wells, Natural Gas, 41(1) (2021) 189–197.
Acknowledgments
This study was supported by natural science starting project of SWPU [2022QHZ002] and Sichuan Natural Science Foundation Youth Foundation project [2023NSFSC0918].
Author information
Authors and Affiliations
Corresponding author
Additional information
Qinglong Lei received his B.S. and Ph.D. degrees in mechanical design and theory from Southwest Petroleum University of China, in 2016, and 2021, respectively. He is currently a research assistant at the School of Mechatronic Engineering in the Southwest Petroleum University. His main research interests include the static mechanical analysis, dynamic response analysis and fatigue life analysis of unbonded flexible pipe.
Xiaohua Zhu received his B.S., M.S., Ph.D. degrees in mechanical design and theory from Southwest Petroleum University of China, in 2000, 2002, and 2005, respectively. He is currently a Professor at the School of Mechatronic Engineering in the Southwest Petroleum University, as well as a member of the Chinese Mechanical Engineering Society. His main research interests include unbonded flexible pipe, design downhole drilling tools, drill string dynamics analysis, new methods for improving drilling efficiency.
Rights and permissions
About this article
Cite this article
Lei, Q., Chen, C., Liu, S. et al. A study on governance method of casing shear deformation in shale gas well. J Mech Sci Technol 38, 639–648 (2024). https://doi.org/10.1007/s12206-024-0111-3
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-024-0111-3