Abstract
This study demonstrated the improved polyhydroxybutyrate (PHB) production via high cell density cultivation of Bacillus megaterium BA-019 with balanced initial total sugar concentration and carbon to nitrogen (C/N) weight ratio. In the 10 L stirred fermentor operated at 30 °C, pH 7.0, 600 rpm, and 1.0 vvm air, with the initial total sugar concentration of 60 g/L and urea at the C/N weight ratio of 10:1, 32.48 g/L cell biomass with the corresponding PHB weight content of 26.94 % and volumetric productivity of 0.73 g/L h were obtained from batch cultivation. Continuing cultivation by intermittent feeding of the sugarcane molasses along with urea at the C/N weight ratio of 12.5:1 gave much improved biomass and PHB production (90.71 g/L biomass with 45.84 % PHB content and 1.73 g/L h PHB productivity). Similar biomass and PHB yields were obtained in the 90 L stirred fermentor when using the impeller tip speed as the scale-up criterion.
Similar content being viewed by others
References
Chanprateep S (2010) Current trends in biodegradable polyhydroxyalkanoates. J Biosci Bioeng 110:621–631
Zinn M, Witholtb B, Eglia T (2001) Occurrence, synthesis and medical application of bacterial polyhydroxyalkanoate. Adv Drug Deliver Rev 53:5–21
Steinbuchel A, Fuchtenbusch B (1998) Bacterial and other biological systems for polyester production. Trends Biotechnol 16:419–427
Sun Z, Ramsey JA, Guay M, Ramsey BA (2007) Carbon limited fed-batch production of medium-chain-length polyhydroxyalkanoates from nonanoic acid by Pseudomonas putida KT2440. Appl Microbiol Biot 74:69–77
Lenz RW, Merchessault RH (2005) Bacterial polyesters: biosynthesis, biodegradable plastics and biotechnology. Biomacromolecules 6:1–8
Lee SY, Choi J, Wong HH (1990) Recent advances in polyhydroxyalkanoate production by bacterial fermentation: mini review. Intl J Biol Macromol 25:31–36
Tsuge T (2002) Metabolic improvements and use of inexpensive carbon sources in microbial production of polyhydroxyalkanoates. J Biosci Bioeng 94:579–584
Steinbuchel A, Valentin HE (1995) Diversity of bacterial polyhydroxyalkanoic acids. FEMS Microbiol Lett 128:219–228
Hazer B, Steinbuchel A (2007) Increased diversification of polyhydroxyalkanoates by modification reactors for industrial and medical applications. Appl Microbiol Biot 74:1–12
Choi J, Lee SY (1999) Factors affecting the economics of polyhydroxyalkanoates production by bacterial fermentation. Appl Microbiol Biot 51:13–21
Sun Z, Ramsey JA, Guay M, Ramsey BA (2006) Automated feeding strategies for high-cell-density fed-batch cultivation of Pseudomonas putida KT2440. Appl Microbiol Biot 71:423–431
Bengtsson S, Werker A, Christensson M, Welander T (2008) Production of polyhydroxyalkanoates by activated sludge treating a paper mill wastewater. Bioresource Technol 99:509–516
Bengtsson S, Pisco AR, Reis MAM, Lemos PC (2010) Production of polyhydroxyalkanoates from fermented sugarcane molasses by a mixed culture enriched in glycogen accumulating organisms. J Biotechnol 145:253–263
Kulpreecha S, Boonruangthavorn A, Meksiriporn B, Thongchul N (2009) Inexpensive fed-batch cultivation for high poly(3-hydroxybutyrate) production by a new isolate of Bacillus megaterium. J Biosci Bioeng 107:240–245
Lee WH, Loo CY, Nomura CT, Sudesh K (2008) Biosynthesis of polyhydroxyalkanoate copolymers from mixtures of plant oils and 3-hydroxyvalerate precursors. Bioresource Technol 99:6844–6851
Nath A, Dixit M, Bandiya A, Chavda S, Desai AJ (2008) Enhanced PHB production and scale up studies using cheese whey in fed batch culture of Methylobacterium sp. ZP24. Bioresource Technol 99:5749–5755
Beaulieu M, Beaulieu Y, Melinard J, Pandian S, Goulet J (1995) Influence of ammonium salts and cane molasses on growth of Alcaligenes eutrophus and production of polyhydroxybutyrate. Appl Environ Microb 61:165–169
Yamane T, Shimizu S (1984) Fed-batch techniques in microbial processes. Adv Biochem Eng Biot 30:147–194
Valappil SP, Misra SK, Boccaccini AR, Keshavarz T, Bucke C, Roy I (2007) Large-scale production and efficient recovery of PHB with desirable material properties, from the newly characterised Bacillus cereus SPV. J Biotechnol 132:251–258
Comeau Y, Hall KJ, Oldham WK (1988) Determination of poly-3-hydroxybutyrate and poly-3-hydroxyvalerate in activated sludge by gas-liquid chromatography. Appl Environ Microb 54:2325–2327
Dubois M, Gilles KA, Hamilton JK, Rebers PA, Smith F (1956) Colorimetric method for determination of sugars and related substances. Anal Chem 28:350–356
A.O.A.C. (1975) Official methods of analysis. The Association of Official Analytical Chemists, 12th edn, Horwits, Washington, p 1015
Keshavarz T, Roy I (2010) Polyhydroxyalkanoates: bioplastics with a green agenda. Curr Opin Microbiol 13:1–6
Kim BS, Lee SY, Chang HN (1995) Control of glucose feeding flux using exit gas data and its application to the production of PHB from tapioca hydrolysate by Alcaligenes eutrophus. Biotechnol Tech 9:311–314
Liu F, Li W, Ridgway D, Gu T (1998) Production of poly-β-hydroxybutyrate on molasses by recombinant Escherichia coli. Biotechnol Lett 20:345–348
Gouda MK, Swellam AE, Omar SH (2001) Production of PHB by a Bacillus megaterium strain using sugarcane molasses and corn steep liquor as sole carbon and nitrogen sources. Microbiol Res 156:201–207
Jiang Y, Song X, Gong L, Li P, Dai C, Shao W (2008) High poly(β-hydroxybutyrate) production by Pseudomonas fluorescens A2a5 from inexpensive substrates. Enzyme Microb Tech 42:167–172
Patwardhan P, Srivastava K (2008) Fed-batch cultivation of Wautersia eutropha. Bioresource Technol 99:1787–1792
Ibrahim MHA, Steinbuchel A (2009) Poly(3-hydroxybutyrate) production from glycerol by Zobellella denitrificans MW1 via high-cell-density fed-batch fermentation and simplified solvent extraction. Appl Environ Microb 75:6222–6231
Bailey JE, Ollis DF (1986) Biochemical engineering fundamentals. McGraw-Hill Book Company, Singapore
Einsele A (1978) Scaling-up bioreactors. Process Biochem 7:13–14
Boodhoo KVK, Cartwright CD, Vicevic M, Prieto MA, Tortajada M (2010) Development of a Higee bioreactor (HBR) for production of polyhydroxyalkanoate: hydrodynamics, gas–liquid mass transfer and fermentation studies. Chem Eng Process 49:748–758
Miura S, Arimura T, Hoshino M, Kojima M, Dwiarti L, Okabe M (2003) Optimization and scale-up of l-lactic acid fermentation by mutant strain Rhizopus sp. MK-96-1196. J Biosci Bioeng 96:65–69
Acknowledgments
This work has been supported by the National Innovation Agency (NIA), Ministry of Science and Technology, Thailand. Partial funding from the Higher Education Research Promotion and National Research University Project of Thailand, Office of the Higher Education Commission (AM1026A-55) and Integrated Innovation Academic Center: IIAC Chulalongkorn University Centenary Academic Development Project is also acknowledged (CU56-AM05). The authors were thankful for sugarcane molasses sample provided by Mitr Phol Sugarcane Research Center, Thailand. The preliminary work done by Kusuma Kamolcharatsopa (2004) and Boonyarit Meksiriporn (2008) and the assistance on genetics work performed by Budsabatip Prasirtsak are highly acknowledged.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Kanjanachumpol, P., Kulpreecha, S., Tolieng, V. et al. Enhancing polyhydroxybutyrate production from high cell density fed-batch fermentation of Bacillus megaterium BA-019. Bioprocess Biosyst Eng 36, 1463–1474 (2013). https://doi.org/10.1007/s00449-013-0885-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00449-013-0885-7