Abstract
Development of decentralized solutions for managing individual products in manufacturing and postmanufacturing applications makes it possible to embed automation in the product flow, which is more efficient compared to the conventional approach based on automating individual unit processes. The decentralized approach can be enabled using manufacturing objects that are capable of negotiating with their environment, observing it, making decisions according to these observations, and sharing information on their status and needs. For these purposes, automatic identification (auto-ID) technology is required. Automatic identification involves techniques for automatically identifying things by using tokens with individual codes, collecting information on them, and transferring that information automatically into computer systems. In general, not only techniques such as barcode, optical character recognition (OCR), and Radio Frequency Identification (RFID) are associated with auto-ID but also other techniques that are less used in manufacturing can be highlighted. The present study seeks to map the existing techniques for automatic identification of objects and to determine their most potential targets of use in manufacturing.
Similar content being viewed by others
References
Hodgson S, Nabhani F, Zarei S (2010) AIDC feasibility within a manufacturing SME. Assem Autom 30:109–116
Miorandi D, Sicari S, De Pellegrini F, Chlamtac I (2012) Internet of things: vision, applications and research challenges. Ad Hoc Netw 10:1497–1516
Gartner Inc (2013) Gartner says the Internet of Things installed base will grow to 26 Billion units by 2020. Web pages of Gartner, Inc. http://www.gartner.com/newsroom/id/2636073. Accessed 30 October 2015
Lu Y, Cecil J (2015) An Internet of Things (IoT)-based collaborative framework for advanced manufacturing. Int. J. Adv. Manuf. Technol (in press)
Radziwon A, Bilberg A, Bogers M, Madsen ES (2014) The smart factory: exploring adaptive and flexible manufacturing solutions. Procedia Eng 69:1184–1190
Zuehlke D (2010) Smart factory—towards a factory-of-things. Annu Rev Control 34:129–138
Zhang Y, Zhang G, Wang J, Sun S, Si S, Yang T (2014) Real-time information capturing and integration framework of the internet of manufacturing things. Int J Comput Integr Manuf 28:811–822
Kadlec J, Kuchta R, Novotný R, Čožík O (2014) RFID Modular system for the Internet of Things (IoT). Ind Eng Manag. 3:article 1000134
Meyer GG, Wortmann JC, Szirbik NB (2011) Production monitoring and control with intelligent products. Int J Prod Res 49:1303–1317
Borangiu T, Raileanu S, Trentesaux D, Berger T, Iacob I (2014) Distributed manufacturing control with extended CNP interaction of intelligent products. J Intell Manuf 25:1065–1075
Zhang Y, Zhang G, Wang J, Sun S, Si S, Yang T (2015) Real-time information capturing and integration framework of the internet of manufacturing things. Int J Comput Integr Manuf 28:811–822
Zhang Y, Zhang G, Du W, Wang J, Ali E, Sun S (2015) An optimization method for shop floor material handling based on real-time and multi-source manufacturing data. Int J Prod Econ 165:282–292
Zhang Y, Zhang G, Liu Y, Hu D (2015) Research on services encapsulation and virtualization access model of machine for cloud manufacturing. J Intell Manuf (in press)
Zhang Y, Xi D, Li R, Sun S (2015). Task-driven manufacturing cloud service proactive discovery and optimal configuration method. Int J Adv Manuf Technol (in press)
Savazzi S, Rampa V, Spagnolini U (2014) Wireless cloud networks for the Factory of Things: connectivity modeling and layout design. IEEE Internet Things J 1:180–195
Zhong RY, Lan S, Xu C, Dai Q, Huang GQ (2015) Visualization of RFID-enabled shop floor logistics Big Data in Cloud Manufacturing. Int J Adv ManufTechnol (in press)
Liukkonen M (2015) RFID technology in manufacturing and supply chain. Int J Comput Integr Manuf 28:861–880
Kar S, Das S, Ghosh PK (2014) Applications of neuro fuzzy systems: a brief review and future outline. Appl Soft Comput 15:243–259
Liukkonen M, Havia E, Hiltunen Y (2012) Computational intelligence in mass soldering of electronics—a Survey. Expert Syst Appl 39:9928–9937
Pratihar DK (2015) Expert systems in manufacturing processes using soft computing. Int J Adv Manuf Technol 81:887–896
Cheng H, Chen H (2013) Autonomous robot teaching using a smart robot in production line. In: Proc. of the IEEE International Conference on Robotics and Biomimetics (ROBIO), pp 1772–1777
Chen JC, Cheng CH, Huang PB, Wang KJ, Huang CJ, Ting TC (2013) Warehouse management with lean and RFID application: a case study. Int J Adv Manuf Technol 69:531–542
Minbo L, Shengxi G, Guangyu C, Zhu Z (2011) A RFID-based Intelligent Warehouse Management System Design and Implementation. In: Proc. Eight IEEE International Conference on e-Business Engineering, pp 178–184
Huang GQ, Saygin C, Dai QY (2012) RFID-enabled real-time PBS monitoring for automobile assembly factory. Int J Comput Integr Manuf 25:1–2
Zelbst PJ, Green KW, Sower VE, Reyes PM (2012) Impact of RFID on manufacturing effectiveness and efficiency. Int J Oper Prod Manage 32:329–350
Mehrjerdi YZ (2011) RFID and its benefits: a multiple case analysis. Assem Autom 31:251–262
Ng W (2011) Developing RFID Database models for analysing moving tags in supply chain management. In: Jeusfeld M, Delcambre L, Ling TW (eds.) Lecture Notes in Computer Science, Vol. 6998/2011, Proc. of the 30th international conference on Conceptual modeling, pp 204–218
Iera A, Floerkemeier C, Mitsugi J, Morabito G (2010) The Internet of Things. IEEE Wirel Commun 17:8–9
Huang GQ, Saygin C, Dai QY (2012) Special issue on ‘RFID-Enabled manufacturing: insights and lessons from industrial cases’. Int J Comput Integr Manuf 25:1–2
Miragliotta G, Perego A, Tumino A (2009) A quantitative model for the introduction of RFId in the fast moving consumer goods supply chain. Int J Oper Prod Manage 29:1049–1082
Smart AU, Bunduchi R, Gerst M (2010) The costs of adoption of RFID technologies in supply networks. Int J Oper Prod Manage 30:423–447
Visich JK, Li S, Khumawala BM, Reyes PM (2009) Empirical evidence of RFID impacts on supply chain performance. Int J Oper Prod Manage 29:1290–1315
Kwok SK, Ng OPH, Tsang AHC, Liem HM (2011) Physimetric identification (Physi-ID)—applying biometric concept in physical object identification. Comput Ind 62:32–41
López TS, Ranasinghe DC, Patkai B, McFarlane D (2011) Taxonomy, technology and applications of smart objects. Inf Syst Front 13:281–300
Finch E, Flanagan R, Marsh L (1996) Auto-ID application in construction. Const Manage Econ 14:121–129
Kaasinen E, Niemelä M, Tuomisto T, Välkkynen P, Jantunen I, Sierra J, Santiago MA, Kaaja H (2010) Ubimedia based on readable and writable memory tags. Multimedia Systems 16:57–74
Chen SC, Chang CY, Liu KS, Kao CW (2014) The prototype and application of RFID implementation: a case study of automobiles assembly industries. Int J Electron Bus Manage 12:145–156
Jiang P, Fu Y, Zheng M (2010) Tracking and visualizing RFID-driven material flows for multistage machining processes. In: Proc. 2010 International Conference on Manufacturing Automation, pp 186–190
Mohan A, Woo G, Hiura S, Smithwick Q, Raskar R (2009) Bokode: imperceptible visual tags for camera based interaction from a distance. ACM Transactions on Graphics 28:Article 98
Mantas J (1986) An overview of character recognition methodologies. Pattern Recogn 19:425–430
Mori S, Suen CY, Yamamoto K (1992) Historical review of OCR research and development. Proc of the IEEE 80:1029–1058
Pérez-Cabré E, Millán MS, Javidi B (2007) Near infrared multifactor identification tags. Opt Express 15:15615–15627
Javidi B, Pérez-Cabré E, Millán MS (2008) Optical ID tags for automatic vehicle identification and authentication. In: Proc. of SPIE 6977, Optical Pattern Recognition XIX, paper 697702
Ding B, Chen L, Chen D, Yuan H (2008) Application of RTLS in warehouse management based on RFID and Wi-Fi. In: Proc. the 4th International Conference on Wireless Communications, Networking and Mobile Computing, pp 1–5
Wall B (2011) Visible progress. Machinery, Machinery Prod Eng 169:14–16
Seitz C, Legat C, Liu Z (2010) Flexible manufacturing control with autonomous product memories. In: Proc. of the 2010 I.E. Conference on Emerging Technologies and Factory Automation (ETFA), pp 1–8
Sample AP, Macomber C, Jiang LT, Smith JR (2012) Optical localization of passive UHF RFID tags with integrated LEDs. In: Proc. 2012 I.E. International Conference on RFID, pp 116–123
Raskar R, Beardsley P, van Baar J, Wang Y, Dietz P, Lee J, Leigh D, Willwacher T (2004) RFIG Lamps: interacting with a self-describing world via photosensing wireless tags and projectors. In: Proc. of the 31st International Conference on Computer Graphics and Interactive Techniques
Hubmer P (2015) What NFC means for smart factories, intelligent supply chains, and Industry 4.0. 2015. http://semiengineering.com/. Accessed 30 October 2015
Praveen P, Balaji S, Chakravarthy ASN (2012) A novel approach for enhancing security in smart cards using biometrics. Int J Compr Appl 42:37–42
Willis KDD, Wilson AD (2013) InfraStructs: fabricating information inside physical objects for imaging in the terahertz region. ACM Transactions on Graphics 32:Article 138
Tsai DM, Lin MC (2013) Machine-vision-based identification for wafer tracking in solar cell manufacturing. Robot Comput Integr Manuf 29:312–321
Vaghela N, Mahalle P (2012) RFID and IP based object identification in ubiquitous networking. Int J Dist Parallel Syst 3:139–147
Chung MC, Lee GM, Crespi N, Tseng CC (2012) RFID Object Tracking with IP compatibility for the Internet of Things. In: Proc. the IEEE International Conference on Green Computing and Communications, pp 132–139
Virtanen J, Ukkonen L, Björninen T, Sydänheimo L (2009) Printed humidity sensor for UHF RFID Systems. In: Proc. of the 2010 I.E. Sensors Applications Symposium (SAS), pp 269–272
Pereyma M, Motyka I, Lobur M (2007) Perspectives of smart RFID tags usage fabricated by MEMS technologies. In: Proc. of the International Conference on Perspective Technologies and Methods in MEMS Design, p 113
Miranda LB, Wyatt K, Johnston I, Milljanic M, Chaffey J (2013) “Proof of Concept” pilot study: bioprocess chain of custody and bioresource sample management temperature observations. sample level temperature trends and stability data obtained via utilization of bluechiip temperature tracking technology. Biopreserv Biobanking 11:115–121
Zhang Y, Huang GQ, Sun S, Yang T (2014) Multi-agent based real-time production scheduling method for radio frequency identification enabled ubiquitous shopfloor environment. Comput Ind Eng 76:89–97
Luo H, Fang J, Huang GQ (2014) Real-time scheduling for hybrid flowshop in ubiquitous manufacturing environment. Comput Ind Eng (in press)
Pan Y, Huang GQ, Zhong RY, Qu T, Pang LY, Zhang YF (2012) Auto-Id enabled real-time manufacturing shop-floor management: a case study in a fastener manufacturer. In: Proc. CIE42, Computers and Industrial Engineering, pp 195/1-195/13
Dita IC, Otesteanu M, Quint F (2011) Data matrix code—a reliable optical identification of microelectronic components. In: Proc. 2011 I.E. 17th International Symposium for Design and Technology in Electronic Packaging (SIITME), pp 39–44
Zhang Y, Huang GQ, Qu T, Ho O, Sun S (2011) Agent-based smart objects management system for real-time ubiquitous manufacturing. Robot Comput Integr Manuf 27:538–549
Zhong RY, Dai QY, Qu T, Hu GJ, Huang GQ (2013) RFID-enabled real-time manufacturing execution system for mass-customization production. Robot Comput Integr Manuf 29:283–292
Bureš V, Otčenášková T (2014) Barcodes and optical character recognition in automation: the automotive industry case study. Global J Technol 5:35–42
Chen KM, Chen JC, Cox RA (2012) Real time facility performance monitoring system using RFID technology. Assem Autom 32:185–196
Qu T, Yang HD, Huang GQ, Zhang YF, Luo H, Qin W (2012) A case of implementing RFID-based real-time shop-floor material management for household electrical appliance manufacturers. J Intell Manuf 23:2343–2356
Poon TC, Choy KL, Chan FTS, Lau HCW (2011) A real-time production operations decision support system for solving stochastic production material demand problems. Expert Syst Appl 38:4829–4838
Poon TC, Choy KL, Chan FTS, Ho GTS, Gunasekaran A, Lau HCW, Chow HKH (2011) A real-time warehouse operations planning system for small batch replenishment problems in production environment. Expert Syst Appl 38:8524–8537
Ren NF, Zhang J, Zhao Y (2011) Development of RFID-enabled tool management system. Applied Mech Mater 121–126:3899–3903
Zhang X, Jin Y, Kun Y, Jian L (2012) A remote manufacturing monitoring system based on the Internet of Things. In: Proc. 2012 2nd International Conference on Computer Science and Network Technology, pp 221–224
Aruväli T, Maass W, Otto T (2014) Digital object memory based monitoring solutions in manufacturing processes. Procedia Eng 69:449–458
Deng Y, Zhu H, Zhang G, Yin H (2013) Design and implementation of an ‘Internet of Things’ based quality control system. In: Proc. 2013 International Conference on Computer, Control, Informatics and Its Applications, pp 141–146
Nagarajan R, YaacobS PP, Karthigayan M, Amin SH, Khalid M (2007) A real time marking inspection scheme for semiconductor industries. Intl J Adv Manufacturing Technol 34:926–932
Anderson DL (2010) Bar code identification of SeverStal Slabs. Iron steel Technol 7:74–82
Cao Y, Li W, Song W, Chaovalitwongse WA (2013) Collaborative material and production tracking in toy manufacturing. In: Proc. of the 2013 I.E. 17th International Conference on Computer Supported Cooperative Work in Design, pp 645–650
Dios JJ. de, Poyatos M, Zangroniz R, Pastor JM (2011) Three-Level RFID system for architectural concrete panels tracking. In: Proc. of the 28th Conference of ISARC (International Association for Automation and Robotics in Construction), pp 397–402
Wanka S, Rychtarik D, Müller J, Geissler S, Kappe P, Spallek M, vom Bauer U, Ludwig C, Wawer P (2011) Tra.Q—laser marking for single wafer identification—Production Experience from 100 Million Wafers. In: Proc. 37th IEEE Conference on Photovoltaic Specialists Conference (PVSC), pp 001101–001104
Swedberg C (2008) Kodak markets optical marker as RFID alternative. RFID Journal, April 1, 2008. http://www.rfidjournal.com/articles/view?3995/. Accessed 30 October 2015
Shin Y, Shin W (2010) A telebiometric system mechanism model and biometric network protocol for the security of networked manufacturing. J Intell Manuf 21:595–605
Modi SK, Elliott SJ (2005) Securing the manufacturing environment using biometrics. In: Proc. 39th Annual 2005 International Carnahan Conference on Security Technology, pp 275–278
Regattieri A, Santarelli G, Gamberi M, Gamberini R (2014) The use of Radio Frequency Identification technology in packaging systems: experimental research on traceability. Packag Technol Sci 27:591–608
Zhang Z, Chen Q, Bergarp T, Norman P, Wikström M, Yan X, Zheng LR (2009) Wireless sensor networks for logistics and retail. In: Proc. 2009 Sixth International Conference on Networked Sensing Systems, pp 1–4
Stephan P, Meixner G, Koessling H, Floerchinger F, Ollinger L (2010) Product-mediated communication through digital object memories in heterogeneous value chains. In: Proc. of the 2010 I.E. International Conference on Pervasive Computing and Communications (PerCom), pp 199–207
Meyer GG, Buijs P, Szirbik NB, Wortmann JC (2014) Intelligent products for enhancing the utilization of tracking technology in transportation. Int J Oper Prod Manage 34:422–446
Escribano JG, Garcia A, Wissendheit U, Löffler A, Pastor JM (2010) Analysis of the applicability of RFID & wireless sensors to manufacturing and distribution lines trough a testing multi-platform. In: Proc. of the 2010 I.E. International Conference on Industrial Technology (ICIT), pp 1379–1385
Mejia C, Muth MK, Nganje W, Stinson T, Jenson H (2010) Traceability (product tracing) in food systems: an IFT report submitted to the FDA, Volume 1: technical aspects and recommendations. Compr Rev Food Sci Food Saf 9:92–158
Potyrailo RA, Wortley T, Surman C, Monk D, Morris WG, Vincent M, Diana R, Pizzi V, Carter J, Gach G, Klensmeden S, Ehring H (2011) Passive multivariable temperature and conductivity RFID sensors for single-use biopharmaceutical manufacturing components. Biotechnol Prog 27:875–884
Singh J, Olsen E, Vorst K, Tripp K (2009) RFID tag readability issues with palletized loads of consumer goods. Packag Technol Sci 22:431–441
Stankovski S, Lazarevic M, Ostojic G, Cosic I, Puric R (2009) RFID technology in product/part tracking during the whole life cycle. Assem Autom 29:364–370
Buettner M, Greenstein B, Sample A, Smith JR, Wetherall D (2008) Revisiting smart dust with RFID sensor networks. In: Proc. of the 7th ACM Workshop on Hot Topics in Networks, pp 1–6
Kurk F, Eagan P (2008) The value of adding design-for-the-environment to pollution prevention assistance options. J Clean Prod 16:722–726
Bindel A, Conway P, Justham L, West A (2010) New lifecycle monitoring system for electronic manufacturing with embedded wireless components. Circuit World 36:33–39
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Liukkonen, M., Tsai, TN. Toward decentralized intelligence in manufacturing: recent trends in automatic identification of things. Int J Adv Manuf Technol 87, 2509–2531 (2016). https://doi.org/10.1007/s00170-016-8628-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-016-8628-y