Search Results (233)

We developed a sensor optimized for joint motion monitoring by exploring the effects of the stitch pattern, yarn thickness, and NP number on the performance of knitted strain sensors. We conducted stretching experiments with basic weft-knit patterns to select the optimal stitch pattern and analyze its sensitivity and reproducibility. The plain stitch with a conductive yarn located on the reverse side exhibited the highest gauge factor value (143.68) and achieved excellent performance, with a stable change in resistance even after repeated sensing. For an in-depth analysis, we developed six sensors using the aforementioned pattern with different combinations of yarn thickness (1-ply, 2-ply) and NP numbers (12, 13, 14). Based on bending experiments, the GF across all sensors was 60.2–1092, indicating noticeable differences in sensitivity. However, no significant differences were observed in reproducibility, reliability, and responsiveness, confirming that all the sensors are capable of joint motion monitoring. Therefore, the plain-patterned plating stitch structure with conductive yarn on the reverse side is optimal for joint motion monitoring, and the yarn thickness and NP numbers can be adjusted to suit different purposes. This study provides basic data for developing knitted strain sensors and offers insights into how knitting methods impact sensor performance. Full article

Women sports wearer’s comfort and health are greatly impacted by the breast movements and resultant sports bra compression to prevent excessive movement. However, as sports bras are only made in universal sizes, they do not offer the right kind of support that is required for a certain activity. To prevent this issue, textile-based strain sensors may be utilized to track compression throughout various activities to create activity-specific designed sports bras. Textile-based strain sensors are prepared in this study using various conductive yarns, including steel, Ag-coated polyamide, and polypropylene/steel-blended threads. Various embroidery designs, including straight, zigzag, and square-wave embroidery patterns, etc., were created on knitted fabric and characterized for strain sensing efficiencies. The experiments concluded that strain sensors prepared from polypropylene/steel thread using a 2-thread square-wave design were best performed in terms of linear conductivity, sensitivity of mechanical impact, and wide working range. This best-performed sample was also tested by integrating it into the sportswear for proposed compression measurements in different body movements. Full article

In electrospinning, nanofibers are frequently produced in nonwoven web form. Their poor mechanical properties (below 100 MPa) and difficulty in tailoring the fibrous structure have restricted their applications. However, advanced materials must be highly resistant to both deformation and fracture. By combining electrospinning technology with stretching, we have overcome this disadvantage and demonstrated a polyacrylonitrile nanofiber yarn with a tensile strength of 743 ± 20 MPa. The nearly perfect uniaxial orientation of the fibrils under the stretching process is crucial for the remarkable mechanical properties of the yarn. Additionally, the nanofiber yarn was functionalized by a dip-coating process with silver nanowires (AgNWs), imparting conductive properties. This conductive, high-strength nanofiber yarn demonstrates practical applications in flexible and wearable devices. The presented strategy is versatile and can be adapted to create other high-performance nanofiber yarns, with potential uses in fields such as biomedicine and smart textiles. Full article

Taking advantage of its high-temperature resistance and elongation properties, conductive-coated polyetheretherketone (PEEK) filament yarn can be used as a textile-based electroconductive functional element, in particular as a strain sensor. This study describes the development of electrical conductivity on an inert PEEK filament surface by the deposition of metallic nickel (Ni) layers via an electroless galvanic plating process. To enhance the adhesion properties of the nickel layer, both PEEK multifilament and monofilament yarn surfaces were metalized by plasma torch pretreatment, followed by nickel plating. Electrical characterizations indicate the potential of nickel-coated PEEK for structural monitoring in textile-reinforced composites. In addition, surface energy measurements before and after plasma torch pretreatment, surface morphology, nickel layer thickness, chemical structure changes, and mechanical properties were analyzed and compared with untreated PEEK. The thickness of the Ni layer was measured and showed an average thickness of 1.25 µm for the multifilament yarn and 3.36 µm for the monofilament yarn. FTIR analysis confirmed the presence of new functional groups on the PEEK surface after plasma torch pretreatment, indicating a successful modification of the surface chemistry. Mechanical testing showed an increase in tensile strength after plasma torch pretreatment but a decrease after nickel plating. In conclusion, this study successfully developed conductive PEEK yarns through plasma torch pretreatment and nickel plating. Full article

This paper presents an enhanced measurement technique for evaluating embroidered transmission lines (TLs), based on a TL characterization method. The evaluation metric is the “pure” losses of the embroidered TL excluding mismatch losses. Enhanced mechanical stability and removability of embroidered samples under a test is supported by a specially designed measurement setup. Losses are used to find the effective conductivity of each embroidery pattern. Various embroidered samples are fabricated, measured, and evaluated. The repeatability of measurements and fabrication are analyzed and assessed, resulting in average deviations of 0.5 dB and 0.7 dB, respectively. A comparative evaluation of two different yarns of low and high conductivity is presented. Single and double stitching patterns for each yarn are manufactured with stitch densities of 1–7 lines/mm. For interconnection with SMA connectors, a conductive fabric contact (CFC) was selected as the finish of the TL, as a more practical interface instead of direct yarn contact (YC). The analysis of the measurements proved useful findings, such as an increase in the stitch density or the amount of yarn used does not always improve the performance; the use of double stitching greatly improves low-performance stitch densities; the effective conductivity of embroidery patterns changes with frequency; the YC interface yields more losses for medium stitch densities, but for higher stich densities, it presents an improved performance compared with the CFC interconnection. Full article

The pursuit of materials that offer both wear comfort and protection for functional and protective clothing has led to the exploration of weft-knitted spacer structures. Traditional cushioning materials such as spacer fabrics and laminated foam often suffer from deformation under compression stresses, thus compromising their protective properties_. This study investigates the enhancement of the force absorption, stress–strain, and thermal properties of weft-knitted spacer fabrics with inlays. Surface yarns with superior stretchability and thermal properties are used and combined with elastic yarns in various patterns to fabricate nine different inlay samples. The mechanical and thermal properties of these samples are systematically analyzed, including their compression, stretchability, thermal comfort, and surface properties. The results show that the inlay spacer fabric exhibits superior compression properties and thermal conductivity compared to traditional laminated foam and spacer fabrics while maintaining stretchability, thus providing better performance than traditional fabrics for protective clothing and wearable cushioning products. This study further confirms that the type of inlay yarn and inlay structure are crucial factors that significantly influence the thermal, tensile, and compressive properties of the fabric. This research provides valuable insights into the design and development of advanced textile structures to improve wear comfort and protection in close-fitting apparel applications. Full article

Carbon fiber reinforced polypropylene (CF/PP) thermoplastics integrate the superior formability of fabrics with the recoverable characteristics of polypropylene, making them a pivotal solution for achieving lightweight designs in new energy vehicles. However, the prevailing methodologies for designing the structural performance of CF/PP vehicular components often omit the constraints imposed by the manufacturing process, thereby compromising product quality and reliability. This research presents a novel approach for developing a stamping–bending coupled finite element model (FEM) utilizing ABAQUS/Explicit. Initially, the hot stamping simulation is implemented, followed by the transmission of stamping information, including fiber yarn orientation and fiber yarn angle, to the follow-up step for updating the material properties of the cured specimen. Then, the structural performance analysis is conducted, accounting for the stamping effects. Furthermore, the parametric study reveals that the shape and length of the blank holding ring exerted minimal influence on the maximum fiber angle characteristic. However, it is noted that the energy absorption and crushing force efficiency metrics of the CF/PP specimens can be enhanced by increasing the length of the blank holding ring. Finally, a discrete optimization design is implemented to enhance the bending performance of the CF/PP specimen, accounting for the constraint of the maximum shear angle resulting from the stamping process. The optimized design resulted in a mass reduction of 14.3% and an improvement in specific energy absorption (SEA) by 17.5% compared to the baseline sample. Full article

With an expanding global clothing and textile industry that shows no signs of slowing, concerns over its environmental impacts follow. Fibre fragments (FFs)—short pieces of textiles that have separated from a textile construction—are a growing area of concern due to increasing evidence of their accumulation in the environment. Most of the existing research on this topic focuses on the role of consumer behaviour rather than the textiles themselves. A systematic literature review is used here to explore the key textile parameters that influence FF release. A search of articles published between 2011 and June 2024 was conducted following the PRISMA guidelines. Three databases (Scopus, Web of Science, and EBSCO) were used, and articles were screened to ensure that a minimum of one textile parameter was manipulated in the study. A total of 52 articles were selected and where appropriate, comparisons between samples used and key findings were made. The textile parameters that were found to reduce FF release include fibres of a longer length and higher tenacity, as well as filament yarns with low hairiness and higher twists. At the fabric level, tight fabric structures and high abrasion resistance show lower FF shedding. Mechanical finishes that reduce the number of protruding fibre ends or chemical finishes that increase abrasion resistance also prove to be beneficial. Lastly, sewing and cutting methods that enclose or seal the textile edge can reduce FF release. While optimal parameters have been identified, they are not applicable to all textile end-uses. Rather, these factors can serve as a guide during future production and be applied where possible to limit FF release. Full article

Cotton and polyester fiber blends are commonly used to improve the aesthetic features of finished items. The denim industry’s growing need for polyester fiber aids in analyzing the performance of denim fabrics woven from rigid and stretched weft yarn combined with cotton and polyester. This study evaluates the weight, dimensional changes, stiffness, tensile and tearing strength, stretch, and comfort properties of denim fabric woven from cotton and polyester in various blended ratios. Here, Ne 14/1 (42 tex) 100% cotton warp yarn and Ne 18/1 (33 tex) weft yarns, consisting of 100% cotton, 75/25, 50/50, and 25/75 cotton/polyester (CO/PES) blends, as well as 100% polyester, were used to produce 3/1 Z twill denim fabric. The weft yarns were categorized into three groups: rigid, core-spun, and dual-core-spun yarns. Experimental results showed a higher polyester content in weft yarn, and denim fabrics’ tensile and tearing strength was improved, whereas fabrics’ weight loss, dimensional changes, and stretch properties were reduced. Furthermore, different statistical analyses were conducted to evaluate the type of weft yarn and blending ratio interaction and correlation with fabric properties. Additionally, a regression model was developed with the weft yarn type and blending ratio as independent variables to predict the fabric properties. Full article

Carbon nanomaterials are increasingly being integrated into modern research, particularly within the textile industry, to significantly boost performance and broaden application possibilities. This study investigates the impact of incorporating three distinct carbon-based nanofillers—carbon nanotubes (CNTs), carbon black (CB), and graphene (Gn)—into polyamide 6 (PA6) multifilament yarns. It explores how these nanofillers affect the physical, mechanical, and thermal properties of PA6 yarns and fabrics. By utilizing melt extrusion, the nanomaterials were uniformly distributed in the yarns, and knitted fabrics were subsequently produced for detailed analysis. The research offers critical insights into how each nanofiller improves the thermal behavior of PA6-based textiles, enabling the customization of their applications. FTIR spectroscopy revealed significant chemical interactions between polyamide and carbon additives, while DSC analysis showed enhanced thermal stability, particularly with the inclusion of graphene. The introduction of these nanomaterials led to increased absorbance and decreased transmittance in the UV-Vis-NIR spectrum. Additionally, Far-Infrared (FIR) emissivity and thermal effusivity varied with different concentrations, with optimal improvements observed at specific levels. Although thermal conductivity decreased with the addition of these nanomaterials, heat management experiments demonstrated varied effects on heat accumulation and cooling times, underscoring potential applications in insulation and cooling technologies. These findings enrich the existing knowledge on nanomaterial-enhanced textiles, providing valuable guidance for optimizing PA6 yarns and fabrics for use in protective clothing, sportswear, and technical textiles. The comparative analysis offers a thorough understanding of the relationship between carbon nanomaterials and thermal properties, paving the way for innovative advancements in functional textile materials. Full article

Textile heaters are made from knitted conductive yarns integrated into their fabric, making them stretchable, washable, breathable and suitable for close-to-skin wear. However, the non-zero resistance in the lead wires causes non-uniform power distribution, which presents a design challenge. To address this, the electrical performance of the heaters is modeled as an n-ladder resistor network. By using the finite difference method, simple, closed-form expressions are derived for networks with their power source connected to input terminals A₁B₁ and A₁B_n, respectively. The exact results are then used to derive approximations and design criteria. The solutions for the ladder networks presented in this paper apply to a wider class of physical problems, such as irrigation systems, transformer windings, and cooling fins. Full article

As the risk of social security increases, it is crucial to develop flexible protective materials that combine flexibility with high protective performance. Ultra-high-molecular-weight polyethylene (UHMWPE) was selected as the raw material, and four types of flat-knitting cut-resistant fabrics were ultimately designed and prepared from a three-dimensional longitudinal dimension and concave–convex array structure based on rib knitting. A series of experiments must be conducted on fabrics in order to study the law of protection performance of different structural fabrics. They were thus subjected to comprehensive evaluation and theoretical analysis of cut resistance. The results demonstrate that the four structural fabrics exhibited resilience in abrasion tests, withstanding over 100,000 cycles without failure. A weighting algorithm was employed to determine the comprehensive cutting resistance of the S1, S2, S3, and S4 structural fabrics, resulting in values of 1939.9 gf, 2298.6 gf, 2577.1 gf, and 2822.2 gf, respectively. Therefore, S1 reached class A4, which is sufficient to address a medium cut hazard. Similarly, S2, S3, and S4 reached class A5, which is adequate to address a high cut hazard. The obtained fitting equation, with uniform yarn fineness T as the dependent variable, demonstrates that the cut resistance improved as the concave–convex density level increased. Full article

Fiber-reinforced laminates with flexibility (FRLs) are becoming increasingly crucial across diverse sectors due to their adaptability and outstanding mechanical attributes. Their ability to deliver high performance relative to their weight makes them indispensable in lighter-than-air (LTA) applications, such as aerostats, inflatable antennas, surge bladders, gas storage balloons, life rafts, and other related uses. This research delved into employing woven fabrics as the reinforcement material and explored how their specific parameters, like fiber type, fabric count (warp thread density × weft thread density), fabric areal density, and fabric cover influence the bonding and mechanical properties of laminates. A thorough analysis encompassing standard T-peel (ASTM standard D1876) and a newly proposed yarn pullout in laminate test were conducted on laminates fabricated with various woven reinforcements, each with its unique specifications. The T-peel test was utilized to gauge the adhesive strength between FRL components, offering crucial insights into interfacial bonding within the laminates. Nevertheless, challenges exist with the T-peel test, including instances where the adherents lack the strength to withstand rupture, resulting in unsuccessful peel propagation and numerous outliers that necessitate costly additional trials. Thus, our research group introduced a novel yarn pullout in laminate test to accurately assess adhesion in FRLs. This study uncovered correlations between both adhesion tests (T-peel and yarn pullout in laminate), indicating that the innovative yarn pullout in laminate test could effectively substitute for characterizing adhesion in FRLs. Furthermore, the findings unveiled a complex relationship between woven fabric specifications and laminate properties. We noted that variations in fiber type, yarn linear density, and adhesive type significantly impacted adhesion strength. For instance, Kevlar exhibited markedly superior adhesion compared to Ultra-High Molecular Weight Polyethylene (UHMWPE) when paired with Thermoplastic Polyurethane (TPU) adhesive, whereas UHMWPE demonstrated better adhesion with Ethylene Vinyl Acetate (EVA). Moreover, the adhesion quality lessened as fabric count increased for the same adhesive quantity. These discoveries carry practical implications for material selection and design across industries, from automotive to aerospace, offering avenues to enhance FRL performance. Full article

With the substantial growth of the smart textiles market, electrical properties are becoming a basic requirement for most of the advanced textiles used in the development of wearable solutions and other textile-based smart applications. Depending on the textile substrate, the test method to determine the electrical properties can be different. Unlike smart fibers and yarns, the characterization of the electrical properties of fabrics cannot be tested between two connection points because the result would not represent the behavior of the entire fabric, so the electrical properties must be related to an area. The parameters used to characterize the electrical properties of the fabrics include resistance, resistivity, and conductivity. Although all of them can be used to indicate electrical performance, there are significant differences between them and different methods available for their determination, whose suitability will depend on the function and the textile substrate. This paper revises the main parameters used to characterize the electrical properties of conductive fabrics and summarizes the most common methods used to test them. It also discusses the suitability of each method according to several intervening factors, such as the type of conductive fabric (intrinsically or extrinsically conductive), its conductivity range, other fabric parameters, or the final intended application. For intrinsically conductive woven fabrics, all the methods are suitable, but depending on the requirements of conductivity accuracy, the contact resistance from the measuring system should be determined. For intrinsically conductive knitted fabrics, two-point probe, Van der Pauw, and eddy current methods are the most suitable. And for intrinsically conductive nonwoven fabrics, two-point probe and four-point probe methods are the most appropriate. In the case of extrinsically conductive fabrics, the applied method should depend on the substrate and the properties of the conductive layer. Full article

This paper summarizes the possibility of employing knitted textile barriers as a shield against electromagnetic fields to protect the human body from their negative impact. Ten variants of knitted fabrics made of electrically conductive yarns, steel, and copper wire that differed in stitch pattern, structural parameters, and raw material, were designed, manufactured, and tested. The knitted fabrics produced differed in structural parameters, including course and wale density, surface density, thickness, thread length in the loop, wale and course take-up, volume cover factor, and surface porosity. These parameters were examined in accordance with the research methodology used in knitting. Barrier measurements were taken in the direction of the wales and in the direction of the courses for two frequencies of electromagnetic fields: 2–4 GHz and 4–7 GHz. It was observed that the shielding effectiveness of the manufactured materials depends on the structural parameters of the fabric, the stiches applied, and the type of yarn. Full article