Microstructural Investigations of Weld Deposits from Manganese Austenitic Alloy on X2CrNiMoN22-5-3 Duplex Stainless Steel
<p>The parameters of the pulsed current welding process.</p> "> Figure 2
<p>Macrographic images of the layer—substrate system: (<b>a</b>) one layer deposited; (<b>b</b>) two layers deposited; (<b>c</b>) three layers deposited.</p> "> Figure 3
<p>The microstructure of the base metal.</p> "> Figure 4
<p>Micrograph of the MD–MB interface at the deposition of the first layer.</p> "> Figure 5
<p>Micrograph of the outer layer deposited by hardfacing welding.</p> "> Figure 6
<p>Modes of hammering the deposited layer.</p> "> Figure 7
<p>Optical micrographic image (×1000) of the work-hardened layer.</p> "> Figure 8
<p>SEM image and the concentration profiles of the alloying elements on one side and the other of the interface between the deposited metal and the base metal.</p> "> Figure 9
<p>X-ray diffraction pattern of the substrate.</p> "> Figure 10
<p>X-ray diffraction pattern of the layer microzone near the interface with the substrate material.</p> "> Figure 11
<p>Hardness gradient curve on the cross-section of the layer-substrate system.</p> ">
Abstract
:1. Introduction
- Fe 23Cr 4Ni 0.1N (AISI 2304, UNS S32304),
- Fe 22Cr 5.5Ni 3Mo 0.15N (AISI 2205, UNS S32205), and
- 25Cr 5Ni 2.5Mo 0.17N Cu (AISI 2505).
- Components exposed to cavitation phenomena: hydromechanical equipment (rotors and blades of pumps and hydraulic turbines, ship propellers for maritime and river vessels).
- Offshore drilling platforms for oil and gas (drilling and processing equipment, etc.).
- Seawater desalination plants.
- Chemical and petrochemical industries.
- The content of alloying elements.
- The heating temperature for solution treatment of intermetallic phases.
- Precipitation of carbides such as M23C6 and nitrides such as Cr2N at the grain boundary of ferrite-austenite, without consequences regarding intergranular corrosion.
- Light precipitation of the σ phase (from ferrite) during heating.
- Hardening through annealing treatments at temperatures ranging between 400 and 900 °C.
2. Materials, Experimental Procedure
- -
- Basic coated electrode: CITOMANGAN;
- -
- Electrode diameter: 3.25 mm;
- -
- Polarity: DC+;
- -
- Pulse current, Ip: 180 A;
- -
- Base current, Ib: 90 A (50% of Ip);
- -
- Average current, Im: 135 A;
- -
- Arc voltage, U: 22 V;
- -
- Pulse frequency, f = 1/tc = 5 Hz;
- -
- Cycle time, tc = 1/f = 1/5 = 0.2 s;
- -
- Pulse time, tp = 0.5 tc = 0.1 s;
- -
- Base time, tb = 0.5 tc = 0.1 s (tp = tb);
- -
- Arc length, la = 3.0 mm;
- -
- Welding rate, v = 27–28 cm/min.
3. Evaluation of Experimental Results
3.1. Macrographic Examinations
3.2. Micrographic Examinations
3.3. EDX Analyses: The Degree of Dilution
3.4. X-ray Diffraction
3.5. Hardness Measurements
4. Conclusions
- The welding process parameters ensure a reduction in the heat input into the components and an increase in the cooling rate, thus limiting the degree of dilution and the precipitation phenomena of carbide phases. Consequently, the dimensions and proportion of carbides are smaller.
- Macroscopic examination shows that the coatings were strongly bonded to the substrate, without continuity defects, indicating good metallurgical adhesion.
- Following surface work hardening, the hardness of the first deposited layer, affected by dilution, ranges from 355 HV5 to 365 HV5, while that of the second and third deposited layers reaches 468 HV5–492 HV5.
- The microstructure of the last deposited layer is austenitic with a cellular-dendritic character and a small proportion of carbides, as a large part of the heat generated during welding is absorbed by the water in which the largest mass of base material was placed.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
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Carbon (C) | 0.021% |
Silicon (Si) | 0.79% |
Manganese (Mn) | 0.82% |
Phosphorous (P) | 0.019% |
Sulfur (S) | 0.012%) |
Chromium (Cr) | 22.34% |
Nickel (Ni) | 5.61% |
Nitrogen (N) | 0.14% |
Molybdenum (Mo) | 3.1% |
Iron (Fe) | Balance |
Yield strength, Rp0,2 [N/mm2] | 545 |
Ultimate tensile strength, Rm [N/mm2] | 736 |
Elongation at break, A5 [%] | 28 |
Necking, Z [%] | 52 |
Hardness, HV [daN/mm2] | 275 |
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Mitelea, I.; Mutașcu, D.; Karancsi, O.; Crăciunescu, C.M.; Buzdugan, D.; Uțu, I.-D. Microstructural Investigations of Weld Deposits from Manganese Austenitic Alloy on X2CrNiMoN22-5-3 Duplex Stainless Steel. Appl. Sci. 2024, 14, 3751. https://doi.org/10.3390/app14093751
Mitelea I, Mutașcu D, Karancsi O, Crăciunescu CM, Buzdugan D, Uțu I-D. Microstructural Investigations of Weld Deposits from Manganese Austenitic Alloy on X2CrNiMoN22-5-3 Duplex Stainless Steel. Applied Sciences. 2024; 14(9):3751. https://doi.org/10.3390/app14093751
Chicago/Turabian StyleMitelea, Ion, Daniel Mutașcu, Olimpiu Karancsi, Corneliu Marius Crăciunescu, Dragoș Buzdugan, and Ion-Dragoș Uțu. 2024. "Microstructural Investigations of Weld Deposits from Manganese Austenitic Alloy on X2CrNiMoN22-5-3 Duplex Stainless Steel" Applied Sciences 14, no. 9: 3751. https://doi.org/10.3390/app14093751
APA StyleMitelea, I., Mutașcu, D., Karancsi, O., Crăciunescu, C. M., Buzdugan, D., & Uțu, I. -D. (2024). Microstructural Investigations of Weld Deposits from Manganese Austenitic Alloy on X2CrNiMoN22-5-3 Duplex Stainless Steel. Applied Sciences, 14(9), 3751. https://doi.org/10.3390/app14093751