WO2024109305A1 - Motor - Google Patents
Motor Download PDFInfo
- Publication number
- WO2024109305A1 WO2024109305A1 PCT/CN2023/120419 CN2023120419W WO2024109305A1 WO 2024109305 A1 WO2024109305 A1 WO 2024109305A1 CN 2023120419 W CN2023120419 W CN 2023120419W WO 2024109305 A1 WO2024109305 A1 WO 2024109305A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shielding layer
- bearing
- housing
- stator core
- motor according
- Prior art date
Links
- 239000000843 powder Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 3
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- 238000005260 corrosion Methods 0.000 description 9
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- 238000010586 diagram Methods 0.000 description 7
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- 238000005859 coupling reaction Methods 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005672 electromagnetic field Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- 239000011810 insulating material Substances 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
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- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/40—Structural association with grounding devices
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Definitions
- the present application relates to the technical field of motors, and in particular to a motor.
- high-efficiency brushless DC motors generally replace induction motors.
- the neutral point potential of the winding is not zero and common mode voltage occurs.
- coupling capacitance will be generated between the motor structures.
- the coupling capacitance between the stator, rotor, permanent magnet, end cover and other parts and the bearing capacitance form a loop.
- the voltage generated by this common mode voltage between the inner and outer rings of the bearing is called shaft voltage. Shaft voltage can cause electrical corrosion of the bearing, shorten the life of the bearing, and affect the safety and reliability of the motor.
- the present application aims to solve at least one of the technical problems existing in the prior art.
- one aspect of the present application provides a motor.
- a motor which includes: a stator assembly, the stator assembly includes a accommodating cavity; a rotor assembly, rotatably disposed in the accommodating cavity; a shielding layer, disposed on the inner surface of the accommodating cavity and located between the stator assembly and the rotor assembly; wherein the shielding layer is conductive and is configured to be grounded.
- the stator assembly includes: a casing; a stator core, which is arranged in the casing, and the rotor assembly is passed through the stator core, and the inner surface of the casing and the inner annular surface of the stator core jointly enclose a accommodating cavity; and a winding, which is arranged in the stator core.
- the shielding layer is located on the inner surface of the casing.
- the shielding layer is located on the inner surface of the casing and the inner annular surface of the stator core.
- the shielding layer covers the inner annular surface of the stator core.
- the rotor assembly includes: a rotor core, disposed in the accommodating cavity; a rotating shaft, passing through the rotor core and connected to the rotor core; the motor also includes: a supporting part, connected to the casing; a bearing, disposed in the supporting part and sleeved on the rotating shaft.
- a through hole is provided at the first end of the casing, and the rotating shaft passes through the through hole;
- the supporting part includes: a bracket, which is connected to the casing and is located inside the casing;
- the bearing includes: a first bearing, which is embedded in the bracket and is located on the first side of the rotor assembly, and the rotating shaft passes through the first bearing.
- the support part also includes: an end cover connected to the second end of the casing; the bearing also includes: a second bearing embedded in the end cover, located on the second side of the rotor core, and the end of the rotating shaft is inserted into the second bearing.
- the end cover is in contact with the stator core
- the motor further includes: a mounting foot connected to the end cover and located on the peripheral side of the end cover, and the mounting foot is configured to be connected to an air conditioner.
- the mounting foot and the end cover are integrally formed.
- the motor further includes: a conductive part, a first end of the conductive part is connected to the stator core, and a second end of the conductive part is configured to be grounded.
- the shielding layer is formed by powder spraying.
- the powder is conductive and non-magnetic.
- the thickness of the shielding layer ranges from greater than 0 mm to less than or equal to 0.35 mm.
- FIG1 shows one of the structural schematic diagrams of a motor according to an embodiment of the present application
- FIG2 shows a second structural schematic diagram of a motor according to an embodiment of the present application
- FIG3 shows a third structural schematic diagram of a motor according to an embodiment of the present application.
- FIG4 shows a fourth structural schematic diagram of a motor according to an embodiment of the present application.
- FIG5 shows a fifth structural schematic diagram of a motor according to an embodiment of the present application.
- FIG6 shows a sixth structural schematic diagram of a motor according to an embodiment of the present application.
- FIG. 7 shows a seventh structural schematic diagram of a motor according to an embodiment of the present application.
- stator assembly 1102 accommodating cavity, 112 housing, 1122 through hole, 114 stator core, 1142 inner annular surface, 116 winding, 120 rotor assembly, 122 rotor core, 124 rotating shaft, 126 magnetic tile, 130 shielding layer, 150 supporting part, 152 bracket, 154 end cover, 160 bearing, 162 first bearing, 164 second bearing, 170 mounting foot, 172 conductive part.
- the motor 100 includes: a stator assembly 110, the stator assembly 110 includes a accommodating cavity 1102; a rotor assembly 120, rotatably disposed in the accommodating cavity 1102; a shielding layer 130, disposed on the inner surface of the accommodating cavity 1102 and located between the stator assembly 110 and the rotor assembly 120; wherein the shielding layer 130 is conductive and is configured to be grounded.
- the present application defines a motor 100, which includes a stator assembly 110 and a rotor assembly.
- the stator assembly 110 is used to position and support the rotor assembly.
- the rotor assembly rotates under the action of the electromagnetic field generated by the stator assembly 110, thereby converting electrical energy into kinetic energy.
- the rotor assembly includes a rotor core 122, a magnetic tile 126 and a rotating shaft 124.
- the inner surface of the stator assembly 110 encloses a receiving cavity 1102 for receiving the rotor assembly 120.
- the magnetic tile 126 is attached to the outer circumference of the rotor core 122.
- the rotating shaft 124 is passed through the rotor core 122, and the rotating shaft 124 and the rotor core 122 rotate synchronously.
- the rotor assembly 120 rotates relative to the stator assembly 110 in the receiving cavity 1102.
- the neutral point potential of the winding is not zero and a common mode voltage occurs.
- coupling capacitance is generated between the motor structures, and the coupling capacitance between the stator, rotor, permanent magnet, end cover and other parts and the bearing capacitance form a loop.
- the voltage generated by this common mode voltage between the inner and outer rings of the bearing is called the shaft voltage.
- the shaft voltage reaches the insulation breakdown voltage of the lubricating oil film inside the bearing, it will discharge and generate current, which will cause local melting of the inner surface of the bearing and the ball, that is, electrical corrosion of the bearing. Long-term electrical corrosion will cause wave wear of the bearing, resulting in abnormal noise during bearing operation and a reduction in bearing life.
- the motor 100 defined in the present application further includes a shielding layer 130, which is disposed on the inner surface of the accommodating cavity 1102, and the shielding layer 130 is between the stator assembly 110 and the rotor assembly 120.
- the shielding layer 130 is conductive, and the shielding layer 130 is grounded through the conductive portion.
- the shielding layer 130 disposed on the stator assembly 110 can increase the structural capacitance between the stator core 114 and the rotor assembly 120 in the stator assembly 110 on the one hand, and reduce the structural capacitance between the winding 116 on the stator assembly 110 and the rotor assembly 120 on the other hand, thereby reducing the common mode voltage between the stator assembly 110 and the rotor assembly 120 by adjusting the structural equivalent capacitance between the stator assembly 110 and the rotor assembly 120, so as to reduce the shaft voltage ultimately acting on the bearing 160.
- the present application adjusts the structural capacitance between the stator assembly 110 and the rotor assembly 120 by setting the shielding layer 130, and reduces the common mode voltage in the motor 100, so as to reduce the probability of the bearing 160 being electro-corroded under the action of excessively high common mode voltage.
- This solves the technical problems of short bearing life and poor motor safety and reliability existing in the related art.
- This further achieves the technical effect of optimizing the internal structural capacitance of the motor 100, extending the service life of the bearing 160, and improving the working stability and reliability of the motor 100.
- the stator assembly 110 includes: a housing 112; a stator core 114, which is disposed in the housing 112, and the rotor assembly 120 is passed through the stator core 114, and the inner surface of the housing 112 and the inner annular surface 1142 of the stator core 114 jointly enclose a accommodating cavity 1102; and a winding 116, which is disposed in the stator core 114.
- the stator assembly 110 includes a housing 112 and a stator core 114.
- the housing 112 is wrapped around the outside of the stator core 114 to position and protect the stator core 114.
- the housing 112 is made of insulating material to provide an insulating outer wall for the stator core 114 and the rotor assembly 120.
- the stator core 114 is fixedly connected to the housing 112, and the rotor assembly 120 is inserted into the inner annular surface 1142 of the stator core 114. During operation, the rotor assembly 120 rotates relative to the stator core 114 under the action of the electromagnetic field.
- the inner surface of the housing 112 and the inner annular surface 1142 of the stator core 114 jointly enclose the accommodating cavity 1102, and the shielding layer 130 is arranged on the inner surface of the housing 112, and/or the shielding layer 130 is arranged on the inner annular surface 1142 of the stator core 114.
- This structure can provide a sufficiently large arrangement surface for the shielding layer 130, thereby providing convenient conditions for effectively adjusting the structural capacitance between the stator assembly 110 and the rotor assembly 120.
- the total coverage area of the shielding layer 130 on the housing 112 and the stator core 114 is selected according to the adjustment requirements corresponding to the motor 100.
- this embodiment does not impose a rigid limit on the coverage area of the shielding layer 130, and only needs to meet the requirement that the shaft voltage acting on the bearing 160 under the structure of the motor 100 cannot break through the internal lubricating oil film of the bearing 160.
- the shielding layer 130 is located on the inner surface of the housing 112 .
- a first arrangement scheme of the shielding layer 130 is proposed. Specifically, the shielding layer 130 is disposed on the inner surface of the housing 112 , and the shielding layer 130 is located on a portion of the surface that participates in enclosing the accommodating cavity 1102 .
- the housing 112 is relatively large in size, which is beneficial for reducing the production cost of the motor 100 compared to the solution of molding the shielding layer 130 on the stator core 114 .
- a portion of the inner surface of the housing 112 that encloses the accommodating cavity 1102 is a first surface (the area indicated by arrow b in FIG. 3 ); the shielding layer 130 covers the first surface.
- the inner surface of the housing 112 that is involved in enclosing the accommodating cavity 1102 is the first surface.
- the inner surface of the positioning groove is blocked by the stator core 114 and does not belong to the first surface.
- the first surface is located on both sides of the stator core 114.
- the shielding layer 130 covers the first surface to increase the adjustment range of the shielding layer 130 on the internal structural capacitance of the motor 100, ensuring that the common mode voltage generated by the structural capacitance is not sufficient to cause electrical corrosion of the bearing 160. This achieves the technical effect of improving the reliability of the motor 100 and extending the service life of the motor 100.
- the shielding layer 130 when the shielding layer 130 is distributed only on the first surface, the shielding layer 130 is in contact with the stator core 114 , so as to complete the grounding connection with the help of the stator core 114 .
- the shielding layer 130 is located on the inner annular surface 1142 of the stator core 114 .
- a second arrangement scheme of the shielding layer 130 is proposed. Specifically, the shielding layer 130 is disposed on the inner surface of the housing 112 , and the shielding layer 130 is located on the inner annular surface 1142 that participates in enclosing the accommodating cavity 1102 .
- the stator core 114 is conductive, and the shielding layer 130 can be grounded by grounding the stator core 114 through the conductive part. This reduces the difficulty of grounding the shielding layer 130, and facilitates the grounding connection of the shielding layer 130 without changing the inherent structure of the motor 100, thereby achieving the technical effect of reducing the extent of structural changes and reducing the cost of improving the motor 100.
- the shielding layer 130 covers the inner annular surface 1142 of the stator core 114 .
- the shielding layer 130 covers the inner annular surface 1142 of the stator core 114.
- the shielding layer 130 covering the inner annular surface 1142 of the stator core 114 is provided to improve the adjustment effect of the shielding layer 130 on the structural capacitance.
- the shielding layer 130 covering the entire inner annular surface 1142 of the stator core 114 is uniformly surrounded by the stator core 114, and the adjustment uniformity of each angle of the stator core 114 is good, which is conducive to further improving the adjustment effect of the structural capacitance.
- the technical effect of improving the reliability of the motor 100 and reducing the failure rate of the motor 100 is achieved.
- the present application also proposes a third arrangement scheme of the shielding layer 130, under which the shielding layer 130 simultaneously covers the first surface in the housing 112 and the inner annular surface 1142 of the stator core 114, and the two parts of the shielding layer 130 located on the housing 112 and the stator core 114 are connected to ensure the grounding property.
- This arrangement scheme is conducive to expanding the area of the shielding layer 130, thereby improving the regulating effect of the shielding layer 130 on the structural capacitance between the stator assembly 110 and the rotor assembly 120, thereby achieving the technical effect of reducing the electrical corrosion rate of the bearing 160 and extending the service life of the bearing 160.
- the rotor assembly 120 includes: a rotor core, disposed in the accommodating cavity 1102; and also includes: a rotating shaft 124, which passes through the rotor assembly 120 and is connected to the rotor assembly 120; the motor 100 also includes: a support portion 150, which is connected to the housing 112; a bearing 160, which is disposed in the support portion 150 and is sleeved on the rotating shaft 124.
- the motor 100 further includes a rotating shaft 124.
- the rotating shaft 124 is disposed on the rotor core 122, and the rotating shaft 124, the stator core 114 and the rotor core 122 share an axis to ensure the stability of the operation of the motor 100.
- the rotating shaft 124 is connected to the rotor core 122 through structures such as keys and keyways to ensure that the rotor core 122 rotating under the electric field can drive the rotating shaft 124 to rotate synchronously.
- the motor 100 further includes a support portion 150 and a bearing 160.
- the support portion 150 is connected to the housing 112 and is used to position and install the bearing 160.
- a mounting groove can be provided on the support portion 150, and the bearing 160 is embedded in the mounting groove to facilitate radial and axial positioning of the bearing 160.
- the rotating shaft 124 is passed through the inner ring of the bearing 160.
- the bearing 160 is used to provide positioning and support for the rotating shaft 124 to ensure that the rotating shaft 124 can rotate at a high speed and smoothly at a predetermined position, thereby improving the working stability and reliability of the motor 100 and reducing the working noise of the motor 100.
- the structural capacitance formed by the stator assembly 110 and the rotor assembly 120 will generate a common mode voltage during operation.
- the common mode voltage will act on the bearing 160 to form an axial voltage between the inner ring and the outer ring of the bearing 160. If the axial voltage is too high, it will break through the lubricating oil film in the bearing 160, causing electrical corrosion problems in the bearing 160.
- the present application adjusts the structural capacitance between the stator assembly 110 and the rotor assembly 120 by setting a shielding layer 130 to reduce the common mode voltage acting on the bearing 160, thereby reducing the possibility of the corresponding axial voltage breaking through the lubricating oil film, thereby achieving the technical effect of reducing the electrical corrosion loss of the bearing 160, extending the service life of the bearing 160, and reducing the working noise of the bearing 160.
- a through hole 1122 is provided at the first end of the casing 112, and the rotating shaft 124 is passed through the through hole 1122;
- the support portion 150 includes: a bracket 152, which is connected to the casing 112 and is located in the casing 112;
- the bearing 160 includes: a first bearing 162, which is embedded in the bracket 152 and is located on the first side of the rotor core 122, and the rotating shaft 124 passes through the first bearing 162.
- a through hole 1122 is provided at the first end of the housing 112, and the first end of the rotating shaft 124 passes through the housing 112 through the through hole 1122 to output power to the transmission mechanism outside the housing 112.
- the support portion 150 includes a bracket 152, and the bearing 160 includes a first bearing 162.
- the bracket 152 is connected to the first end of the housing 112 and is located inside the housing 112.
- the bracket 152 and the first bearing 162 are arranged on the first side of the rotor core 122. In the axial direction of the rotating shaft 124, the first bearing 162 is located between the bracket 152 and the rotor core 122 to facilitate axial positioning of the bearing 160.
- the first bearing 162 is used to support the middle section of the rotating shaft 124 to ensure that the rotating shaft 124 can rotate smoothly and at high speed at a predetermined position.
- the support portion 150 also includes: an end cover 154, which is connected to the second end of the casing 112; the bearing 160 also includes: a second bearing 164, which is embedded in the end cover 154, located on the second side of the rotor core 122, and the end of the rotating shaft 124 is inserted into the second bearing 164.
- the support portion 150 further includes an end cover 154
- the bearing 160 further includes a second bearing 164.
- the end cover 154 is connected to the second end of the housing 112. Specifically, the second end of the housing 112 is an open side, and the end cover 154 is in a cover shape.
- the end cover 154 is buckled on the second end of the housing 112 to enclose a space for accommodating the stator core 114, the rotor core 122, the bracket 152 and the bearing 160.
- the second bearing 164 is embedded in the end cover 154, and the end cover 154 and the second bearing 164 are located on the second side of the rotor core 122. In the axial direction of the rotating shaft 124, the second bearing 164 is located between the rotor core 122 and the end cover 154, so as to facilitate axial positioning of the second bearing 164.
- the second end of the rotating shaft 124 is inserted into the inner ring of the second bearing 164 to cooperate with the first bearing 162 to strengthen the axial positioning of the rotating shaft 124, thereby improving the working stability and reliability of the rotating shaft 124.
- the end cover 154 contacts the stator core 114
- the motor 100 further includes: a mounting foot 170 connected to the end cover 154 and located on the peripheral side of the end cover 154 , and the mounting foot 170 is configured for connecting to an air conditioner.
- a first grounding scheme of the shielding layer 130 is proposed.
- the end cover 154 is conductive, and the stator core 114 is in contact with the end cover 154.
- the motor 100 is further provided with a mounting foot 170, the first end of the mounting foot 170 is connected to the end cover 154, and the second end of the mounting foot 170 is used to connect to the air conditioner, so that the motor 100 is fixed to the air conditioner through the mounting foot 170, and specifically, the second end of the mounting foot 170 can be connected to the housing of the air conditioner to achieve grounding connection.
- the shielding layer 130 can be grounded with the help of the stator core 114, the end cover 154 and the mounting foot 170 to ensure that the shielding layer 130 can effectively adjust the structural capacitance between the stator assembly 110 and the rotor assembly 120, and avoid electrical corrosion of the bearing 160 due to excessive shaft voltage.
- the mounting foot 170 and the end cover 154 are integrally formed.
- the mounting foot 170 and the end cover 154 are prepared by an integrated molding process.
- the reliability of the grounding connection of the shielding layer 130 can be improved by eliminating the structural gap between the mounting foot 170 and the end cover 154.
- the structural strength of the integrated mounting foot 170 and the end cover 154 is relatively high, and the possibility of bending or even breaking is relatively low, which is beneficial to improving the structural stability of the motor 100.
- preparing the mounting foot 170 and the end cover 154 by an integrated process is beneficial to reducing the process complexity and assembly complexity of the motor 100.
- the mounting foot 170 and the end cover are integrally formed by using an aluminum casting process.
- the motor 100 further includes: a conductive portion 172 , a first end of the conductive portion 172 is connected to the stator core 114 , and a second end of the conductive portion 172 is configured to be grounded.
- a first grounding scheme of the shielding layer 130 is proposed.
- the motor 100 is further provided with a conductive part 172, a first end of the conductive part 172 is directly connected to the stator core 114, and a second end of the conductive part 172 is grounded, and specifically, the second end of the conductive part 172 can be connected to the housing of the associated product.
- the conductive part 172 can be connected to the inner stator core 114 through the gap enclosed between the casing 112 and the end cover 154, and a through hole 1122 opposite to the outer ring surface of the stator core 114 can be constructed on the casing 112, and the conductive part 172 can be inserted into the through hole 1122 to electrically connect the stator core 114.
- the shielding layer 130 can be grounded with the help of the stator core 114 and the conductive portion 172 to ensure that the shielding layer 130 can effectively adjust the structural capacitance between the stator assembly 110 and the rotor assembly 120 to avoid electrical corrosion of the bearing 160 due to excessive shaft voltage.
- the shielding layer 130 is formed by powder spraying.
- powder of a material corresponding to the shielding layer 130 is spray-coated on the stator assembly 110 .
- the spraying process has the advantages of low molding difficulty and high molding efficiency. Using the spraying process to prepare the shielding layer 130 is beneficial to reducing the process complexity of the motor 100, thereby reducing the production cost of the motor 100.
- the powder is electrically conductive and non-magnetic.
- the spray powder used to prepare the shielding layer 130 has the properties of being conductive and non-magnetic.
- the shielding layer 130 formed by spraying with conductive powder can meet the grounding requirements of the shielding layer 130, ensuring that the shielding layer 130 can effectively adjust the structural capacitance of the motor 100.
- the shielding layer 130 formed by spraying with non-magnetic powder can prevent the shielding layer 130 from destroying the inherent electromagnetic field inside the motor 100.
- the thickness of the shielding layer 130 is in the range of: greater than 0 mm and less than or equal to 0.35 mm.
- the thickness of the shielding layer 130 needs to be greater than 0 mm and less than or equal to 0.35 mm.
- the thickness of the shielding layer 130 needs to be greater than 0 mm and less than or equal to 0.35 mm.
- the possibility of the rotor assembly 120 scratching the shielding layer 130 can be reduced on the basis of reasonable use of the internal space of the stator assembly 110.
- it can reduce the possibility of the rotor assembly 120 stalling, and on the other hand, it is conducive to extending the attachment time of the shielding layer 130. In this way, the technical effect of extending the service life of the shielding layer 130 and reducing the failure rate of the motor 100 is achieved.
- connection can be a fixed connection between multiple objects, or a detachable connection between multiple objects, or an integral connection; it can be a direct connection between multiple objects, or an indirect connection between multiple objects through an intermediate medium.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Frames (AREA)
Abstract
The present application relates to the technical field of motors, and provides a motor. The motor comprises: a stator assembly, the stator assembly comprising an accommodating cavity; a rotor assembly, rotatably disposed in the accommodating cavity; a shielding layer, disposed at an inner surface of the accommodating cavity and located between the stator assembly and the rotor assembly, the shielding layer being electrically conductive, and the shielding layer being grounded by means of the stator assembly.
Description
本申请要求于2022年11月21日提交中国专利局、申请号为202211453106.8、申请名称为“电机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on November 21, 2022, with application number 202211453106.8 and application name “Motor”, all contents of which are incorporated by reference into this application.
本申请涉及电机技术领域,具体而言,涉及一种电机。The present application relates to the technical field of motors, and in particular to a motor.
相关技术中,高效率的无刷直流电机普遍代替感应电机,在通过脉宽调制法驱动无刷直流电机的过程中,绕组的中性点电位不为零而发生共模电压,在高频情况下,电机结构之间会产生耦合电容,定子、转子、永磁体、端盖等各部分之间耦合电容以及轴承电容形成回路,这种共模电压在轴承的内外圈之间产生的电压称之为轴电压。轴电压会引起轴承的电腐蚀,导致轴承的寿命缩短,影响电机的安全性和可靠性。In the related technology, high-efficiency brushless DC motors generally replace induction motors. In the process of driving brushless DC motors through pulse width modulation, the neutral point potential of the winding is not zero and common mode voltage occurs. Under high frequency conditions, coupling capacitance will be generated between the motor structures. The coupling capacitance between the stator, rotor, permanent magnet, end cover and other parts and the bearing capacitance form a loop. The voltage generated by this common mode voltage between the inner and outer rings of the bearing is called shaft voltage. Shaft voltage can cause electrical corrosion of the bearing, shorten the life of the bearing, and affect the safety and reliability of the motor.
因此,如何克服上述技术缺陷,成为了亟待解决的技术问题。Therefore, how to overcome the above-mentioned technical defects has become a technical problem that needs to be solved urgently.
本申请旨在至少解决现有技术中存在的技术问题之一。The present application aims to solve at least one of the technical problems existing in the prior art.
为此,本申请的一方面提出了一种电机。To this end, one aspect of the present application provides a motor.
有鉴于此,本申请提供了电机,电机包括:定子总成,定子总成内包括容纳腔;转子总成,可转动地设于容纳腔内;屏蔽层,设于容纳腔的内表面,且位于定子总成和转子总成之间;其中,屏蔽层导电,且屏蔽层被配置为接地。In view of this, the present application provides a motor, which includes: a stator assembly, the stator assembly includes a accommodating cavity; a rotor assembly, rotatably disposed in the accommodating cavity; a shielding layer, disposed on the inner surface of the accommodating cavity and located between the stator assembly and the rotor assembly; wherein the shielding layer is conductive and is configured to be grounded.
另外,本申请提供的上述电机还可以具有如下附加技术特征:In addition, the above motor provided in this application may also have the following additional technical features:
在本申请的一些技术方案中,可选地,定子总成包括:机壳;定子铁芯,设于机壳内,转子总成穿设于定子铁芯,机壳的内表面和定子铁芯的内环面共同围合出容纳腔;绕组,设于定子铁芯。In some technical solutions of the present application, optionally, the stator assembly includes: a casing; a stator core, which is arranged in the casing, and the rotor assembly is passed through the stator core, and the inner surface of the casing and the inner annular surface of the stator core jointly enclose a accommodating cavity; and a winding, which is arranged in the stator core.
在本申请的一些技术方案中,可选地,屏蔽层位于机壳的内表面。In some technical solutions of the present application, optionally, the shielding layer is located on the inner surface of the casing.
在本申请的一些技术方案中,可选地,屏蔽层位于机壳的内表面和定子铁芯的内环面。In some technical solutions of the present application, optionally, the shielding layer is located on the inner surface of the casing and the inner annular surface of the stator core.
在本申请的一些技术方案中,可选地,屏蔽层覆盖定子铁芯的内环面。In some technical solutions of the present application, optionally, the shielding layer covers the inner annular surface of the stator core.
在本申请的一些技术方案中,可选地,转子总成包括:转子铁芯,设于容纳腔内;转轴,穿设于转子铁芯,且与转子铁芯连接;电机还包括:支撑部,与机壳连接;轴承,设于支撑部,且套设于转轴。In some technical solutions of the present application, optionally, the rotor assembly includes: a rotor core, disposed in the accommodating cavity; a rotating shaft, passing through the rotor core and connected to the rotor core; the motor also includes: a supporting part, connected to the casing; a bearing, disposed in the supporting part and sleeved on the rotating shaft.
在本申请的一些技术方案中,可选地,机壳的第一端设有通孔,转轴穿设于通孔;支撑部包括:支架,与机壳连接,且位于机壳内;轴承包括:第一轴承,嵌设于支架,且位于转子总成的第一侧,转轴贯穿第一轴承。In some technical solutions of the present application, optionally, a through hole is provided at the first end of the casing, and the rotating shaft passes through the through hole; the supporting part includes: a bracket, which is connected to the casing and is located inside the casing; the bearing includes: a first bearing, which is embedded in the bracket and is located on the first side of the rotor assembly, and the rotating shaft passes through the first bearing.
在本申请的一些技术方案中,可选地,支撑部还包括:端盖,与机壳的第二端连接;轴承还包括:第二轴承,嵌设于端盖,位于转子铁芯的第二侧,转轴的端部插接于第二轴承。In some technical solutions of the present application, optionally, the support part also includes: an end cover connected to the second end of the casing; the bearing also includes: a second bearing embedded in the end cover, located on the second side of the rotor core, and the end of the rotating shaft is inserted into the second bearing.
在本申请的一些技术方案中,可选地,端盖与定子铁芯接触,电机还包括:安装脚,与端盖连接,且位于端盖的周侧,安装脚被配置为用于连接空调器。In some technical solutions of the present application, optionally, the end cover is in contact with the stator core, and the motor further includes: a mounting foot connected to the end cover and located on the peripheral side of the end cover, and the mounting foot is configured to be connected to an air conditioner.
在本申请的一些技术方案中,可选地,安装脚和端盖一体成型。In some technical solutions of the present application, optionally, the mounting foot and the end cover are integrally formed.
在本申请的一些技术方案中,可选地,电机还包括:导电部,导电部的第一端与定子铁芯连接,导电部的第二端被配置为接地。In some technical solutions of the present application, optionally, the motor further includes: a conductive part, a first end of the conductive part is connected to the stator core, and a second end of the conductive part is configured to be grounded.
在本申请的一些技术方案中,可选地,屏蔽层通过粉末喷涂成型。In some technical solutions of the present application, optionally, the shielding layer is formed by powder spraying.
在本申请的一些技术方案中,可选地,粉末导电且不导磁。In some technical solutions of the present application, optionally, the powder is conductive and non-magnetic.
在本申请的一些技术方案中,可选地,屏蔽层的厚度的范围为:大于0mm,且小于等于0.35mm。In some technical solutions of the present application, optionally, the thickness of the shielding layer ranges from greater than 0 mm to less than or equal to 0.35 mm.
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present application will become apparent in the following description or will be learned through practice of the present application.
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1示出了根据本申请的一个实施例的电机的结构示意图之一;FIG1 shows one of the structural schematic diagrams of a motor according to an embodiment of the present application;
图2示出了根据本申请的一个实施例的电机的结构示意图之二;FIG2 shows a second structural schematic diagram of a motor according to an embodiment of the present application;
图3示出了根据本申请的一个实施例的电机的结构示意图之三;FIG3 shows a third structural schematic diagram of a motor according to an embodiment of the present application;
图4示出了根据本申请的一个实施例的电机的结构示意图之四;FIG4 shows a fourth structural schematic diagram of a motor according to an embodiment of the present application;
图5示出了根据本申请的一个实施例的电机的结构示意图之五;FIG5 shows a fifth structural schematic diagram of a motor according to an embodiment of the present application;
图6示出了根据本申请的一个实施例的电机的结构示意图之六;FIG6 shows a sixth structural schematic diagram of a motor according to an embodiment of the present application;
图7示出了根据本申请的一个实施例的电机的结构示意图之七。FIG. 7 shows a seventh structural schematic diagram of a motor according to an embodiment of the present application.
其中,图1至图7中的附图标记与部件名称之间的对应关系为:The corresponding relationship between the reference numerals and component names in FIGS. 1 to 7 is as follows:
100电机,110定子总成,1102容纳腔,112机壳,1122通孔,114定子铁芯,1142内环面,116绕组,120转子总成,122转子铁芯,124转轴,126磁瓦,130屏蔽层,150支撑部,152支架,154端盖,160轴承,162第一轴承,164第二轴承,170安装脚,172导电部。100 motor, 110 stator assembly, 1102 accommodating cavity, 112 housing, 1122 through hole, 114 stator core, 1142 inner annular surface, 116 winding, 120 rotor assembly, 122 rotor core, 124 rotating shaft, 126 magnetic tile, 130 shielding layer, 150 supporting part, 152 bracket, 154 end cover, 160 bearing, 162 first bearing, 164 second bearing, 170 mounting foot, 172 conductive part.
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.
下面参照图1至图7描述根据本申请一些实施例的电机。The following describes a motor according to some embodiments of the present application with reference to FIGS. 1 to 7 .
如图1和图4所示,在本申请的一种实施例中,电机100包括:定子总成110,定子总成110内包括容纳腔1102;转子总成120,可转动地设于容纳腔1102内;屏蔽层130,设于容纳腔1102的内表面,且位于定子总成110和转子总成120之间;其中,屏蔽层130导电,且屏蔽层130被配置为接地。As shown in Figures 1 and 4, in one embodiment of the present application, the motor 100 includes: a stator assembly 110, the stator assembly 110 includes a accommodating cavity 1102; a rotor assembly 120, rotatably disposed in the accommodating cavity 1102; a shielding layer 130, disposed on the inner surface of the accommodating cavity 1102 and located between the stator assembly 110 and the rotor assembly 120; wherein the shielding layer 130 is conductive and is configured to be grounded.
本申请限定了一种电机100,电机100包括定子总成110和转子总成,定子总成110用于定位和支撑转子总成,工作过程中转子总成在定子总成110所生成的电磁场的作用下转动,从而将电能转化为动能。The present application defines a motor 100, which includes a stator assembly 110 and a rotor assembly. The stator assembly 110 is used to position and support the rotor assembly. During operation, the rotor assembly rotates under the action of the electromagnetic field generated by the stator assembly 110, thereby converting electrical energy into kinetic energy.
具体地,转子总成包括转子铁芯122、磁瓦126和转轴124,定子总成110的内表面围合出用于容纳转子总成120的容纳腔1102,磁瓦126贴设于转子铁芯122的外周面,转轴124穿设于转子铁芯122上,且转轴124和转子铁芯122同步转动。工作中转子总成120在容纳腔1102内相对定子总成110转动。Specifically, the rotor assembly includes a rotor core 122, a magnetic tile 126 and a rotating shaft 124. The inner surface of the stator assembly 110 encloses a receiving cavity 1102 for receiving the rotor assembly 120. The magnetic tile 126 is attached to the outer circumference of the rotor core 122. The rotating shaft 124 is passed through the rotor core 122, and the rotating shaft 124 and the rotor core 122 rotate synchronously. During operation, the rotor assembly 120 rotates relative to the stator assembly 110 in the receiving cavity 1102.
相关技术中,在通过脉宽调制法驱动无刷直流电机的过程中,绕组的中性点电位不为零而发生共模电压,在高频情况下,电机结构之间会产生耦合电容,定子、转子、永磁体、端盖等各部分之间耦合电容以及轴承电容形成回路,这种共模电压在轴承的内外圈之间产生的电压称之为轴电压。In the related technology, in the process of driving a brushless DC motor through pulse width modulation, the neutral point potential of the winding is not zero and a common mode voltage occurs. Under high frequency conditions, coupling capacitance is generated between the motor structures, and the coupling capacitance between the stator, rotor, permanent magnet, end cover and other parts and the bearing capacitance form a loop. The voltage generated by this common mode voltage between the inner and outer rings of the bearing is called the shaft voltage.
若轴电压达到轴承内部润滑油膜的绝缘击穿电压,就会随之放电而产生电流,这样就会使轴承内表面和滚珠发生局部熔蚀现象,即轴承电腐蚀。长期的电腐蚀会导致轴承发生波形磨损现象,导致轴承工作中生成异常噪音,同时导致轴承寿命下降。If the shaft voltage reaches the insulation breakdown voltage of the lubricating oil film inside the bearing, it will discharge and generate current, which will cause local melting of the inner surface of the bearing and the ball, that is, electrical corrosion of the bearing. Long-term electrical corrosion will cause wave wear of the bearing, resulting in abnormal noise during bearing operation and a reduction in bearing life.
对此,本申请所限定的电机100还包括屏蔽层130,屏蔽层130设置在容纳腔1102的内表面上,且屏蔽层130介于定子总成110和转子总成120之间。在此基础上,屏蔽层130能够导电,且屏蔽层130通过导电部接地。设置在定子总成110上的屏蔽层130一方面可以增加定子总成110中定子铁芯114和转子总成120间的结构电容,另一方面降低了定子总成110上绕组116和转子总成120间的结构电容,从而通过调节定子总成110和转子总成120间的结构等效电容来降低定子总成110和转子总成120间的共模电压,以降低最终作用在轴承160上的轴电压。In this regard, the motor 100 defined in the present application further includes a shielding layer 130, which is disposed on the inner surface of the accommodating cavity 1102, and the shielding layer 130 is between the stator assembly 110 and the rotor assembly 120. On this basis, the shielding layer 130 is conductive, and the shielding layer 130 is grounded through the conductive portion. The shielding layer 130 disposed on the stator assembly 110 can increase the structural capacitance between the stator core 114 and the rotor assembly 120 in the stator assembly 110 on the one hand, and reduce the structural capacitance between the winding 116 on the stator assembly 110 and the rotor assembly 120 on the other hand, thereby reducing the common mode voltage between the stator assembly 110 and the rotor assembly 120 by adjusting the structural equivalent capacitance between the stator assembly 110 and the rotor assembly 120, so as to reduce the shaft voltage ultimately acting on the bearing 160.
由此可见,本申请通过设置屏蔽层130,调节了定子总成110和转子总成120间的结构电容,并降低了电机100内的共模电压,以降低轴承160被在过高共模电压作用下电腐蚀的概率。从而解决了相关技术中所存在的轴承寿命短、电机安全性和可靠性差的技术问题。进而实现了优化电机100内部结构电容,延长轴承160使用寿命,提升电机100工作稳定性和可靠性的技术效果。It can be seen that the present application adjusts the structural capacitance between the stator assembly 110 and the rotor assembly 120 by setting the shielding layer 130, and reduces the common mode voltage in the motor 100, so as to reduce the probability of the bearing 160 being electro-corroded under the action of excessively high common mode voltage. This solves the technical problems of short bearing life and poor motor safety and reliability existing in the related art. This further achieves the technical effect of optimizing the internal structural capacitance of the motor 100, extending the service life of the bearing 160, and improving the working stability and reliability of the motor 100.
如图2和图6所示,在本申请的一些实施例中,可选地,定子总成110包括:机壳112;定子铁芯114,设于机壳112内,转子总成120穿设于定子铁芯114,机壳112的内表面和定子铁芯114的内环面1142共同围合出容纳腔1102;绕组116,设于定子铁芯114。As shown in Figures 2 and 6, in some embodiments of the present application, optionally, the stator assembly 110 includes: a housing 112; a stator core 114, which is disposed in the housing 112, and the rotor assembly 120 is passed through the stator core 114, and the inner surface of the housing 112 and the inner annular surface 1142 of the stator core 114 jointly enclose a accommodating cavity 1102; and a winding 116, which is disposed in the stator core 114.
在该实施例中,对定子总成110的结构进行说明。定子总成110包括机壳112和定子铁芯114,机壳112包裹在定子铁芯114外侧,用于定位和保护定子铁芯114,且机壳112通过绝缘材质制备,用于为定子铁芯114和转子总成120提供绝缘外壁。其中,定子铁芯114与机壳112固接,转子总成120穿设在定子铁芯114的内环面1142中,工作中转子总成120在电磁场的作用下相对定子铁芯114转动。In this embodiment, the structure of the stator assembly 110 is described. The stator assembly 110 includes a housing 112 and a stator core 114. The housing 112 is wrapped around the outside of the stator core 114 to position and protect the stator core 114. The housing 112 is made of insulating material to provide an insulating outer wall for the stator core 114 and the rotor assembly 120. The stator core 114 is fixedly connected to the housing 112, and the rotor assembly 120 is inserted into the inner annular surface 1142 of the stator core 114. During operation, the rotor assembly 120 rotates relative to the stator core 114 under the action of the electromagnetic field.
在此基础上,机壳112的内表面和定子铁芯114的内环面1142共同围合出容纳腔1102,屏蔽层130布置在机壳112的内表面,和/或屏蔽层130布置在定子铁芯114的内环面1142。该结构能够为屏蔽层130提供面积足够大的布置面,从而为有效调节定子总成110和转子总成120间的结构电容提供便利条件。On this basis, the inner surface of the housing 112 and the inner annular surface 1142 of the stator core 114 jointly enclose the accommodating cavity 1102, and the shielding layer 130 is arranged on the inner surface of the housing 112, and/or the shielding layer 130 is arranged on the inner annular surface 1142 of the stator core 114. This structure can provide a sufficiently large arrangement surface for the shielding layer 130, thereby providing convenient conditions for effectively adjusting the structural capacitance between the stator assembly 110 and the rotor assembly 120.
具体地,屏蔽层130在机壳112和定子铁芯114上的总覆盖面积根据电机100所对应的调节需求选择,对此该实施例不对屏蔽层130的覆盖面积做硬性限定,满足该电机100结构下作用在轴承160上的轴电压无法击穿轴承160内部润滑油膜这一需求即可。Specifically, the total coverage area of the shielding layer 130 on the housing 112 and the stator core 114 is selected according to the adjustment requirements corresponding to the motor 100. For this purpose, this embodiment does not impose a rigid limit on the coverage area of the shielding layer 130, and only needs to meet the requirement that the shaft voltage acting on the bearing 160 under the structure of the motor 100 cannot break through the internal lubricating oil film of the bearing 160.
如图1和图3所示,在本申请的一些实施例中,可选地,屏蔽层130位于机壳112的内表面。As shown in FIG. 1 and FIG. 3 , in some embodiments of the present application, optionally, the shielding layer 130 is located on the inner surface of the housing 112 .
在该实施例中,提出了第一种屏蔽层130布置方案。具体地,屏蔽层130设置在机壳112的内表面上,且屏蔽层130位于参与围合出容纳腔1102的部分表面上。In this embodiment, a first arrangement scheme of the shielding layer 130 is proposed. Specifically, the shielding layer 130 is disposed on the inner surface of the housing 112 , and the shielding layer 130 is located on a portion of the surface that participates in enclosing the accommodating cavity 1102 .
机壳112尺寸较大,相较于在定子铁芯114上成型屏蔽层130的方案来说,有利于降低电机100的生产成本。The housing 112 is relatively large in size, which is beneficial for reducing the production cost of the motor 100 compared to the solution of molding the shielding layer 130 on the stator core 114 .
如图1和图3所示,在本申请的一些实施例中,可选地,机壳112上围合出容纳腔1102的部分内表面为第一面(图3中箭头b指示区域);屏蔽层130覆盖第一面。As shown in FIG. 1 and FIG. 3 , in some embodiments of the present application, optionally, a portion of the inner surface of the housing 112 that encloses the accommodating cavity 1102 is a first surface (the area indicated by arrow b in FIG. 3 ); the shielding layer 130 covers the first surface.
在该实施例中,机壳112上参与围合容纳腔1102的部分内表面为第一面,以机壳112内部设置有定位槽,定子铁芯114嵌入定位槽的实施方式为例,定位槽的内表面被定子铁芯114遮挡,不属于第一面。在定子铁芯114的轴向方向上,第一面位于定子铁芯114的两侧。In this embodiment, the inner surface of the housing 112 that is involved in enclosing the accommodating cavity 1102 is the first surface. Taking the embodiment in which a positioning groove is provided inside the housing 112 and the stator core 114 is embedded in the positioning groove as an example, the inner surface of the positioning groove is blocked by the stator core 114 and does not belong to the first surface. In the axial direction of the stator core 114, the first surface is located on both sides of the stator core 114.
在此基础上,屏蔽层130覆盖第一面,以增大屏蔽层130对电机100内部结构电容的调节幅度,确保结构电容所产生的共模电压不足以造成轴承160电腐蚀现象。进而实现提升电机100可靠性,延长电机100使用寿命的技术效果。On this basis, the shielding layer 130 covers the first surface to increase the adjustment range of the shielding layer 130 on the internal structural capacitance of the motor 100, ensuring that the common mode voltage generated by the structural capacitance is not sufficient to cause electrical corrosion of the bearing 160. This achieves the technical effect of improving the reliability of the motor 100 and extending the service life of the motor 100.
具体地,在屏蔽层130仅分布于第一面的情况下,屏蔽层130与定子铁芯114相接触,以便于借助定子铁芯114完成接地连接。Specifically, when the shielding layer 130 is distributed only on the first surface, the shielding layer 130 is in contact with the stator core 114 , so as to complete the grounding connection with the help of the stator core 114 .
如图1和图3所示,在本申请的一些实施例中,可选地,屏蔽层130位于定子铁芯114的内环面1142。As shown in FIG. 1 and FIG. 3 , in some embodiments of the present application, optionally, the shielding layer 130 is located on the inner annular surface 1142 of the stator core 114 .
在该实施例中,提出了第二种屏蔽层130布置方案。具体地,屏蔽层130设置在机壳112的内表面上,且屏蔽层130位于参与围合出容纳腔1102的内环面1142上。In this embodiment, a second arrangement scheme of the shielding layer 130 is proposed. Specifically, the shielding layer 130 is disposed on the inner surface of the housing 112 , and the shielding layer 130 is located on the inner annular surface 1142 that participates in enclosing the accommodating cavity 1102 .
定子铁芯114具备导电性,将定子铁芯114通过导电部接地即可实现屏蔽层130的接地。从而降低了屏蔽层130的接地难度,便于在不改变电机100固有结构的基础上实现屏蔽层130的接地连接,进而实现降低结构改动幅度,缩减电机100改进成本的技术效果。The stator core 114 is conductive, and the shielding layer 130 can be grounded by grounding the stator core 114 through the conductive part. This reduces the difficulty of grounding the shielding layer 130, and facilitates the grounding connection of the shielding layer 130 without changing the inherent structure of the motor 100, thereby achieving the technical effect of reducing the extent of structural changes and reducing the cost of improving the motor 100.
如图1和图3所示,在本申请的一些实施例中,可选地,屏蔽层130覆盖定子铁芯114的内环面1142。As shown in FIG. 1 and FIG. 3 , in some embodiments of the present application, optionally, the shielding layer 130 covers the inner annular surface 1142 of the stator core 114 .
在该实施例中,屏蔽层130覆盖定子铁芯114的内环面1142,设置覆盖定子铁芯114内环面1142的屏蔽层130一方面有利于提升屏蔽层130对结构电容的调节效果。另一方面覆盖整个定子铁芯114内环面1142的屏蔽层130均匀环绕在定子铁芯114周侧,对定子铁芯114周侧各角度的调节均匀性较好,有利于进一步提升对结构电容的调整效果。进而实现提升电机100可靠性,降低电机100故障率的技术效果。In this embodiment, the shielding layer 130 covers the inner annular surface 1142 of the stator core 114. The shielding layer 130 covering the inner annular surface 1142 of the stator core 114 is provided to improve the adjustment effect of the shielding layer 130 on the structural capacitance. On the other hand, the shielding layer 130 covering the entire inner annular surface 1142 of the stator core 114 is uniformly surrounded by the stator core 114, and the adjustment uniformity of each angle of the stator core 114 is good, which is conducive to further improving the adjustment effect of the structural capacitance. Thus, the technical effect of improving the reliability of the motor 100 and reducing the failure rate of the motor 100 is achieved.
具体地,如图2所示,本申请还提出了第三种屏蔽层130布置方案,在该方案下屏蔽层130同时覆盖机壳112内的第一面和定子铁芯114的内环面1142,且位于机壳112和定子铁芯114上的两部分屏蔽层130相接,以保证接地属性。该布置方案有利于扩大屏蔽层130的面积,从而提升屏蔽层130对定子总成110和转子总成120间结构电容的调节效果,进而实现降低轴承160电腐蚀速率,延长轴承160使用寿命的技术效果。Specifically, as shown in FIG2 , the present application also proposes a third arrangement scheme of the shielding layer 130, under which the shielding layer 130 simultaneously covers the first surface in the housing 112 and the inner annular surface 1142 of the stator core 114, and the two parts of the shielding layer 130 located on the housing 112 and the stator core 114 are connected to ensure the grounding property. This arrangement scheme is conducive to expanding the area of the shielding layer 130, thereby improving the regulating effect of the shielding layer 130 on the structural capacitance between the stator assembly 110 and the rotor assembly 120, thereby achieving the technical effect of reducing the electrical corrosion rate of the bearing 160 and extending the service life of the bearing 160.
如图4和图5所示,在本申请的一些实施例中,可选地,转子总成120包括:转子铁芯,设于容纳腔1102内;还包括:转轴124,穿设于转子总成120,且与转子总成120连接;电机100还包括:支撑部150,与机壳112连接;轴承160,设于支撑部150,且套设于转轴124。As shown in Figures 4 and 5, in some embodiments of the present application, optionally, the rotor assembly 120 includes: a rotor core, disposed in the accommodating cavity 1102; and also includes: a rotating shaft 124, which passes through the rotor assembly 120 and is connected to the rotor assembly 120; the motor 100 also includes: a support portion 150, which is connected to the housing 112; a bearing 160, which is disposed in the support portion 150 and is sleeved on the rotating shaft 124.
在该实施例中,电机100还包括转轴124。具体地,转轴124穿设在转子铁芯122上,转轴124、定子铁芯114和转子铁芯122共用轴线,以保证电机100工作的稳定性。转轴124通过键、键槽等结构与转子铁芯122连接,以确保在电场下转动的转子铁芯122能够带动转轴124同步转动。In this embodiment, the motor 100 further includes a rotating shaft 124. Specifically, the rotating shaft 124 is disposed on the rotor core 122, and the rotating shaft 124, the stator core 114 and the rotor core 122 share an axis to ensure the stability of the operation of the motor 100. The rotating shaft 124 is connected to the rotor core 122 through structures such as keys and keyways to ensure that the rotor core 122 rotating under the electric field can drive the rotating shaft 124 to rotate synchronously.
在此基础上,电机100还包括支撑部150和轴承160,支撑部150与机壳112连接,用于定位安装轴承160,具体可以在支撑部150上设置安装槽,并将轴承160嵌设在安装槽内,以便于实现轴承160的径向定位和轴向定位。转轴124穿设在轴承160的内圈上,轴承160用于为转轴124提供定位和支撑,以确保转轴124能够在预定位置高速、平稳的转动,进而提升电机100的工作稳定性和可靠性,降低电机100工作噪声。On this basis, the motor 100 further includes a support portion 150 and a bearing 160. The support portion 150 is connected to the housing 112 and is used to position and install the bearing 160. Specifically, a mounting groove can be provided on the support portion 150, and the bearing 160 is embedded in the mounting groove to facilitate radial and axial positioning of the bearing 160. The rotating shaft 124 is passed through the inner ring of the bearing 160. The bearing 160 is used to provide positioning and support for the rotating shaft 124 to ensure that the rotating shaft 124 can rotate at a high speed and smoothly at a predetermined position, thereby improving the working stability and reliability of the motor 100 and reducing the working noise of the motor 100.
具体地,定子总成110和转子总成120所形成的结构电容会在工作过程中产生共模电压,共模电压作用在轴承160上会在轴承160的内圈和外圈间形成轴电压,若轴电压过高则会击穿轴承160内的润滑油膜,导致轴承160出现电腐蚀问题。对此,本申请通过设置屏蔽层130调节定子总成110和转子总成120间的结构电容,以降低作用在轴承160上的共模电压,从而降低对应轴电压击穿润滑油膜的可能性,进而实现降低轴承160电腐蚀损耗,延长轴承160使用寿命,降低轴承160工作噪声的技术效果。Specifically, the structural capacitance formed by the stator assembly 110 and the rotor assembly 120 will generate a common mode voltage during operation. The common mode voltage will act on the bearing 160 to form an axial voltage between the inner ring and the outer ring of the bearing 160. If the axial voltage is too high, it will break through the lubricating oil film in the bearing 160, causing electrical corrosion problems in the bearing 160. In this regard, the present application adjusts the structural capacitance between the stator assembly 110 and the rotor assembly 120 by setting a shielding layer 130 to reduce the common mode voltage acting on the bearing 160, thereby reducing the possibility of the corresponding axial voltage breaking through the lubricating oil film, thereby achieving the technical effect of reducing the electrical corrosion loss of the bearing 160, extending the service life of the bearing 160, and reducing the working noise of the bearing 160.
如图1和图4所示,在本申请的一些实施例中,可选地,机壳112的第一端设有通孔1122,转轴124穿设于通孔1122;支撑部150包括:支架152,与机壳112连接,且位于机壳112内;轴承160包括:第一轴承162,嵌设于支架152,且位于转子铁芯122的第一侧,转轴124贯穿第一轴承162。As shown in Figures 1 and 4, in some embodiments of the present application, optionally, a through hole 1122 is provided at the first end of the casing 112, and the rotating shaft 124 is passed through the through hole 1122; the support portion 150 includes: a bracket 152, which is connected to the casing 112 and is located in the casing 112; the bearing 160 includes: a first bearing 162, which is embedded in the bracket 152 and is located on the first side of the rotor core 122, and the rotating shaft 124 passes through the first bearing 162.
在该实施例中,机壳112的第一端设置有通孔1122,转轴124的第一端由通孔1122穿出机壳112,以将动力输出至机壳112外部的传动机构上。在此基础上,支撑部150包括支架152,轴承160包括第一轴承162。支架152与机壳112的第一端连接,且位于机壳112内侧,支架152和第一轴承162布置在转子铁芯122的第一侧,在转轴124的轴线方向上,第一轴承162位于支架152和转子铁芯122之间,以便于轴向定位轴承160。In this embodiment, a through hole 1122 is provided at the first end of the housing 112, and the first end of the rotating shaft 124 passes through the housing 112 through the through hole 1122 to output power to the transmission mechanism outside the housing 112. On this basis, the support portion 150 includes a bracket 152, and the bearing 160 includes a first bearing 162. The bracket 152 is connected to the first end of the housing 112 and is located inside the housing 112. The bracket 152 and the first bearing 162 are arranged on the first side of the rotor core 122. In the axial direction of the rotating shaft 124, the first bearing 162 is located between the bracket 152 and the rotor core 122 to facilitate axial positioning of the bearing 160.
具体地,第一轴承162用于支撑转轴124的中段,以确保转轴124能够在预定位置高速、平稳的转动。Specifically, the first bearing 162 is used to support the middle section of the rotating shaft 124 to ensure that the rotating shaft 124 can rotate smoothly and at high speed at a predetermined position.
如图1和图4所示,在本申请的一些实施例中,可选地,支撑部150还包括:端盖154,与机壳112的第二端连接;轴承160还包括:第二轴承164,嵌设于端盖154,位于转子铁芯122的第二侧,转轴124的端部插接于第二轴承164。As shown in Figures 1 and 4, in some embodiments of the present application, optionally, the support portion 150 also includes: an end cover 154, which is connected to the second end of the casing 112; the bearing 160 also includes: a second bearing 164, which is embedded in the end cover 154, located on the second side of the rotor core 122, and the end of the rotating shaft 124 is inserted into the second bearing 164.
在该实施例中,支撑部150还包括端盖154,轴承160还包括第二轴承164。端盖154与机壳112的第二端连接,具体机壳112的第二端为开口侧,端盖154呈盖状,将端盖154扣合在机壳112的第二端即可围合出用于容纳定子铁芯114、转子铁芯122、支架152和轴承160的空间。In this embodiment, the support portion 150 further includes an end cover 154, and the bearing 160 further includes a second bearing 164. The end cover 154 is connected to the second end of the housing 112. Specifically, the second end of the housing 112 is an open side, and the end cover 154 is in a cover shape. The end cover 154 is buckled on the second end of the housing 112 to enclose a space for accommodating the stator core 114, the rotor core 122, the bracket 152 and the bearing 160.
具体地,第二轴承164嵌设在端盖154上,端盖154和第二轴承164位于转子铁芯122的第二侧,在转轴124的轴线方向上,第二轴承164位于转子铁芯122和端盖154之间,以便于对第二轴承164进行轴向定位。其中,转轴124的第二端插入第二轴承164的内圈,以配合第一轴承162加强转轴124的轴向定位,进而提升转轴124的工作稳定性和可靠性。Specifically, the second bearing 164 is embedded in the end cover 154, and the end cover 154 and the second bearing 164 are located on the second side of the rotor core 122. In the axial direction of the rotating shaft 124, the second bearing 164 is located between the rotor core 122 and the end cover 154, so as to facilitate axial positioning of the second bearing 164. The second end of the rotating shaft 124 is inserted into the inner ring of the second bearing 164 to cooperate with the first bearing 162 to strengthen the axial positioning of the rotating shaft 124, thereby improving the working stability and reliability of the rotating shaft 124.
如图6所示,在本申请的一些实施例中,可选地,端盖154与定子铁芯114接触,电机100还包括:安装脚170,与端盖154连接,且位于端盖154的周侧,安装脚170被配置为用于连接空调器。As shown in FIG. 6 , in some embodiments of the present application, optionally, the end cover 154 contacts the stator core 114 , and the motor 100 further includes: a mounting foot 170 connected to the end cover 154 and located on the peripheral side of the end cover 154 , and the mounting foot 170 is configured for connecting to an air conditioner.
在该实施例中,提出了第一种屏蔽层130接地方案。在该方案中,端盖154导电,定子铁芯114与端盖154接触。在此基础上,电机100还设置有安装脚170,安装脚170的第一端与端盖154连接,安装脚170的第二端用于连接空调器,以将电机100通过安装脚170固定在空调器上,具体可以将安装脚170的第二端连接在空调器的外壳上,以实现接地连接。In this embodiment, a first grounding scheme of the shielding layer 130 is proposed. In this scheme, the end cover 154 is conductive, and the stator core 114 is in contact with the end cover 154. On this basis, the motor 100 is further provided with a mounting foot 170, the first end of the mounting foot 170 is connected to the end cover 154, and the second end of the mounting foot 170 is used to connect to the air conditioner, so that the motor 100 is fixed to the air conditioner through the mounting foot 170, and specifically, the second end of the mounting foot 170 can be connected to the housing of the air conditioner to achieve grounding connection.
通过设置安装脚170,使屏蔽层130能够借助定子铁芯114、端盖154和安装脚170完成接地连接,以保证屏蔽层130能够有效调节定子总成110和转子总成120间的结构电容,避免轴承160因过大的轴电压电腐蚀。By setting the mounting foot 170, the shielding layer 130 can be grounded with the help of the stator core 114, the end cover 154 and the mounting foot 170 to ensure that the shielding layer 130 can effectively adjust the structural capacitance between the stator assembly 110 and the rotor assembly 120, and avoid electrical corrosion of the bearing 160 due to excessive shaft voltage.
在本申请的一些实施例中,可选地,安装脚170和端盖154一体成型。In some embodiments of the present application, optionally, the mounting foot 170 and the end cover 154 are integrally formed.
在该实施例中,安装脚170和端盖154通过一体成型工艺制备。通过设置一体式的安装脚170和端盖154,一方面可以通过消除安装脚170和端盖154间的结构缝隙来提升屏蔽层130接地连接的可靠性。另一方面一体式安装脚170和端盖154的结构强度较高,发生弯折甚至断裂的可能性相对较低,有利于提升电机100的结构稳定性。同时,通过一体式工艺制备安装脚170和端盖154有利于降低电机100的工艺复杂度和装配复杂度。In this embodiment, the mounting foot 170 and the end cover 154 are prepared by an integrated molding process. By providing an integrated mounting foot 170 and end cover 154, on the one hand, the reliability of the grounding connection of the shielding layer 130 can be improved by eliminating the structural gap between the mounting foot 170 and the end cover 154. On the other hand, the structural strength of the integrated mounting foot 170 and the end cover 154 is relatively high, and the possibility of bending or even breaking is relatively low, which is beneficial to improving the structural stability of the motor 100. At the same time, preparing the mounting foot 170 and the end cover 154 by an integrated process is beneficial to reducing the process complexity and assembly complexity of the motor 100.
具体地,安装脚170和端盖采用铸铝工艺一体成型。Specifically, the mounting foot 170 and the end cover are integrally formed by using an aluminum casting process.
如图7所示,在本申请的一些实施例中,可选地,电机100还包括:导电部172,导电部172的第一端与定子铁芯114连接,导电部172的第二端被配置为接地。As shown in FIG. 7 , in some embodiments of the present application, optionally, the motor 100 further includes: a conductive portion 172 , a first end of the conductive portion 172 is connected to the stator core 114 , and a second end of the conductive portion 172 is configured to be grounded.
在该实施例中,提出了第一种屏蔽层130接地方案。在该方案中,电机100还设置有导电部172,导电部172的第一端与定子铁芯114直接连接,导电部172的第二端接地,具体可以将导电部172的第二端连接在关联产品的外壳上。In this embodiment, a first grounding scheme of the shielding layer 130 is proposed. In this scheme, the motor 100 is further provided with a conductive part 172, a first end of the conductive part 172 is directly connected to the stator core 114, and a second end of the conductive part 172 is grounded, and specifically, the second end of the conductive part 172 can be connected to the housing of the associated product.
其中,导电部172可以通过机壳112和端盖154间围合出的孔隙连接内侧的定子铁芯114,还可以在机壳112上构造与定子铁芯114的外环面相对的贯通孔1122,并将导电部172插入贯通孔1122,以电连接定子铁芯114。Among them, the conductive part 172 can be connected to the inner stator core 114 through the gap enclosed between the casing 112 and the end cover 154, and a through hole 1122 opposite to the outer ring surface of the stator core 114 can be constructed on the casing 112, and the conductive part 172 can be inserted into the through hole 1122 to electrically connect the stator core 114.
通过设置导电部172,使屏蔽层130能够借助定子铁芯114和导电部172完成接地连接,以保证屏蔽层130能够有效调节定子总成110和转子总成120间的结构电容,避免轴承160因过大的轴电压电腐蚀。By providing the conductive portion 172, the shielding layer 130 can be grounded with the help of the stator core 114 and the conductive portion 172 to ensure that the shielding layer 130 can effectively adjust the structural capacitance between the stator assembly 110 and the rotor assembly 120 to avoid electrical corrosion of the bearing 160 due to excessive shaft voltage.
在本申请的一些实施例中,可选地,屏蔽层130通过粉末喷涂成型。In some embodiments of the present application, optionally, the shielding layer 130 is formed by powder spraying.
在该实施例中,将屏蔽层130对应材质的粉末喷涂成型在定子总成110上。In this embodiment, powder of a material corresponding to the shielding layer 130 is spray-coated on the stator assembly 110 .
喷涂工艺具备成型难度低,成型效率高的优点,采用喷涂工艺制备屏蔽层130有利于降低电机100的工艺复杂度,以缩减电机100的生产成本。The spraying process has the advantages of low molding difficulty and high molding efficiency. Using the spraying process to prepare the shielding layer 130 is beneficial to reducing the process complexity of the motor 100, thereby reducing the production cost of the motor 100.
在本申请的一些实施例中,可选地,粉末导电且不导磁。In some embodiments of the present application, optionally, the powder is electrically conductive and non-magnetic.
在该实施例中,用于制备屏蔽层130的喷涂粉末具备导电且不导磁的属性。通过导电的粉末喷涂成型屏蔽层130可以满足屏蔽层130的接地需求,确保屏蔽层130能够有效调节电机100的结构电容。通过不导磁的粉末喷涂成型屏蔽层130,可以避免屏蔽层130破坏电机100内部的固有电磁场。In this embodiment, the spray powder used to prepare the shielding layer 130 has the properties of being conductive and non-magnetic. The shielding layer 130 formed by spraying with conductive powder can meet the grounding requirements of the shielding layer 130, ensuring that the shielding layer 130 can effectively adjust the structural capacitance of the motor 100. The shielding layer 130 formed by spraying with non-magnetic powder can prevent the shielding layer 130 from destroying the inherent electromagnetic field inside the motor 100.
在本申请的一些实施例中,可选地,屏蔽层130的厚度的范围为:大于0mm,且小于等于0.35mm。In some embodiments of the present application, optionally, the thickness of the shielding layer 130 is in the range of: greater than 0 mm and less than or equal to 0.35 mm.
在该实施例中,屏蔽层130的厚度需大于0mm,且小于等于0.35mm。通过限定屏蔽层130的厚度小于等于0.35mm,可以在合理利用定子总成110内部空间的基础上降低转子总成120剐蹭屏蔽层130的可能性,一方面能够降低转子总成120堵转的可能性,另一方面有利于延长屏蔽层130的附着时长。进而实现延长屏蔽层130使用寿命,降低电机100故障率的技术效果。In this embodiment, the thickness of the shielding layer 130 needs to be greater than 0 mm and less than or equal to 0.35 mm. By limiting the thickness of the shielding layer 130 to be less than or equal to 0.35 mm, the possibility of the rotor assembly 120 scratching the shielding layer 130 can be reduced on the basis of reasonable use of the internal space of the stator assembly 110. On the one hand, it can reduce the possibility of the rotor assembly 120 stalling, and on the other hand, it is conducive to extending the attachment time of the shielding layer 130. In this way, the technical effect of extending the service life of the shielding layer 130 and reducing the failure rate of the motor 100 is achieved.
需要明确的是,在本申请的权利要求书、说明书和说明书附图中,术语“多个”则指两个或两个以上,除非有额外的明确限定,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了更方便地描述本申请和使得描述过程更加简便,而不是为了指示或暗示所指的装置或元件必须具有所描述的特定方位、以特定方位构造和操作,因此这些描述不能理解为对本申请的限制;术语“连接”、“安装”、“固定”等均应做广义理解,举例来说,“连接”可以是多个对象之间的固定连接,也可以是多个对象之间的可拆卸连接,或一体地连接;可以是多个对象之间的直接相连,也可以是多个对象之间的通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据上述数据地具体情况理解上述术语在本申请中的具体含义。It should be clarified that in the claims, specification and drawings of the present application, the term "multiple" refers to two or more than two. Unless otherwise clearly defined, the orientation or position relationship indicated by the terms "upper" and "lower" is based on the orientation or position relationship shown in the drawings, which is only for the purpose of more conveniently describing the present application and making the description process easier, rather than indicating or implying that the device or element referred to must have the specific orientation described, be constructed and operated in a specific orientation, so these descriptions cannot be understood as limitations on the present application; the terms "connect", "install", "fix" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection between multiple objects, or a detachable connection between multiple objects, or an integral connection; it can be a direct connection between multiple objects, or an indirect connection between multiple objects through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood based on the specific circumstances of the above data.
在本申请的权利要求书、说明书和说明书附图中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本申请的权利要求书、说明书和说明书附图中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the claims, specification and drawings of the present application, the description of the terms "one embodiment", "some embodiments", "specific embodiments" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the claims, specification and drawings of the present application, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (17)
- 一种电机,其中,包括:A motor, comprising:定子总成,所述定子总成内包括容纳腔;A stator assembly, wherein the stator assembly includes a receiving cavity;转子总成,可转动地设于所述容纳腔内;A rotor assembly is rotatably disposed in the accommodating chamber;屏蔽层,设于所述容纳腔的内表面,且位于所述定子总成和所述转子总成之间;A shielding layer, provided on the inner surface of the accommodating cavity and located between the stator assembly and the rotor assembly;其中,所述屏蔽层导电,且所述屏蔽层被配置为接地。The shielding layer is conductive and is configured to be grounded.
- 根据权利要求1所述的电机,其中,所述定子总成包括:The electric machine according to claim 1, wherein the stator assembly comprises:机壳;chassis;定子铁芯,设于所述机壳内,所述转子总成穿设于所述定子铁芯,所述机壳的内表面和所述定子铁芯的内环面共同围合出所述容纳腔;A stator core is disposed in the housing, the rotor assembly is passed through the stator core, and the inner surface of the housing and the inner annular surface of the stator core jointly enclose the accommodating cavity;绕组,设于所述定子铁芯。The winding is arranged on the stator core.
- 根据权利要求2所述的电机,其中,The motor according to claim 2, wherein:所述屏蔽层位于所述机壳的内表面。The shielding layer is located on the inner surface of the housing.
- 根据权利要求3所述的电机,其中,The motor according to claim 3, wherein所述机壳上围合出所述容纳腔的部分内表面为第一面;The portion of the inner surface of the housing that encloses the accommodating cavity is the first surface;所述屏蔽层覆盖所述第一面。The shielding layer covers the first surface.
- 根据权利要求2至4中任一项所述的电机,其中,A motor according to any one of claims 2 to 4, wherein所述屏蔽层位于所述定子铁芯的内环面。The shielding layer is located on the inner annular surface of the stator core.
- 根据权利要求5所述的电机,其中,The motor according to claim 5, wherein所述屏蔽层覆盖所述定子铁芯的内环面。The shielding layer covers the inner annular surface of the stator core.
- 根据权利要求2至6中任一项所述的电机,其中,A motor according to any one of claims 2 to 6, wherein所述屏蔽层位于所述机壳的内表面和所述定子铁芯的内环面。The shielding layer is located on the inner surface of the housing and the inner annular surface of the stator core.
- 根据权利要求7所述的电机,其中,The motor according to claim 7, wherein所述机壳上围合出所述容纳腔的部分内表面为第一面;The portion of the inner surface of the housing that encloses the accommodating cavity is the first surface;所述屏蔽层覆盖所述第一面,且所述屏蔽层覆盖所述定子铁芯的内环面。The shielding layer covers the first surface, and the shielding layer covers the inner annular surface of the stator core.
- 根据权利要求2至8中任一项所述的电机,其中,所述转子总成包括:The motor according to any one of claims 2 to 8, wherein the rotor assembly comprises:转子铁芯,设于所述容纳腔内;A rotor core is disposed in the accommodating cavity;转轴,穿设于所述转子铁芯,且与所述转子铁芯连接;A rotating shaft, passing through the rotor core and connected to the rotor core;所述电机还包括:The motor also includes:支撑部,与所述机壳连接;A support portion connected to the housing;轴承,设于所述支撑部,且套设于所述转轴。The bearing is arranged on the supporting part and sleeved on the rotating shaft.
- 根据权利要求9所述的电机,其中,The motor according to claim 9, wherein所述机壳的第一端设有通孔,所述转轴穿设于所述通孔;A through hole is provided at the first end of the housing, and the rotating shaft passes through the through hole;所述支撑部包括:The support portion comprises:支架,与所述机壳连接,且位于所述机壳内;A bracket, connected to the housing and located inside the housing;所述轴承包括:The bearing comprises:第一轴承,嵌设于所述支架,且位于所述转子铁芯的第一侧,所述转轴贯穿所述第一轴承。The first bearing is embedded in the bracket and located at a first side of the rotor core, and the rotating shaft passes through the first bearing.
- 根据权利要求9所述的电机,其中,所述支撑部还包括:The motor according to claim 9, wherein the support portion further comprises:端盖,与所述机壳的第二端连接;an end cover connected to the second end of the housing;所述轴承还包括:The bearing also includes:第二轴承,嵌设于所述端盖,位于所述转子铁芯的第二侧,所述转轴的端部插接于所述第二轴承。The second bearing is embedded in the end cover and located on the second side of the rotor core. The end of the rotating shaft is inserted into the second bearing.
- 根据权利要求11所述的电机,其中,所述端盖与所述定子铁芯接触,所述电机还包括:The motor according to claim 11, wherein the end cover is in contact with the stator core, and the motor further comprises:安装脚,与所述端盖连接,且位于所述端盖的周侧,所述安装脚被配置为用于连接空调器。The mounting foot is connected to the end cover and is located on the peripheral side of the end cover. The mounting foot is configured to be used for connecting to an air conditioner.
- 根据权利要求12所述的电机,其中,所述安装脚和所述端盖一体成型。The motor according to claim 12, wherein the mounting foot and the end cover are integrally formed.
- 根据权利要求2至13中任一项所述的电机,其中,还包括:The motor according to any one of claims 2 to 13, further comprising:导电部,所述导电部的第一端与所述定子铁芯连接,所述导电部的第二端被配置为接地。A conductive part, a first end of which is connected to the stator core, and a second end of which is configured to be grounded.
- 根据权利要求1至14中任一项所述的电机,其中,所述屏蔽层通过粉末喷涂成型。A motor according to any one of claims 1 to 14, wherein the shielding layer is formed by powder spraying.
- 根据权利要求15所述的电机,其中,所述粉末导电且不导磁。The motor according to claim 15, wherein the powder is electrically conductive and non-magnetic.
- 根据权利要求1至14中任一项所述的电机,其中,所述屏蔽层的厚度的范围为:大于0mm,且小于等于0.35mm。A motor according to any one of claims 1 to 14, wherein the thickness of the shielding layer is in the range of: greater than 0 mm and less than or equal to 0.35 mm.
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CN202211453106.8 | 2022-11-21 | ||
CN202211453106.8A CN115765331A (en) | 2022-11-21 | 2022-11-21 | Electric machine |
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WO2024109305A1 true WO2024109305A1 (en) | 2024-05-30 |
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CN115765331A (en) * | 2022-11-21 | 2023-03-07 | 淮安威灵电机制造有限公司 | Electric machine |
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US6202285B1 (en) * | 1998-01-16 | 2001-03-20 | Reliance Electric Technologies, Llc | Electric motor having electrostatic shield arrangement |
JP2007089338A (en) * | 2005-09-22 | 2007-04-05 | Nidec Shibaura Corp | Molded motor |
JP2009118628A (en) * | 2007-11-06 | 2009-05-28 | Panasonic Corp | Molded motor |
JP2009171750A (en) * | 2008-01-17 | 2009-07-30 | Panasonic Corp | Molded motor |
CN206472001U (en) * | 2017-01-19 | 2017-09-05 | 广东威灵电机制造有限公司 | Motor and household electrical appliance |
CN112366879A (en) * | 2019-07-26 | 2021-02-12 | 广东威灵电机制造有限公司 | Brushless motor and electrical equipment |
EP3972095A1 (en) * | 2020-09-18 | 2022-03-23 | Siemens Aktiengesellschaft | Gap tube of a dynamo-electric machine |
CN115765331A (en) * | 2022-11-21 | 2023-03-07 | 淮安威灵电机制造有限公司 | Electric machine |
-
2022
- 2022-11-21 CN CN202211453106.8A patent/CN115765331A/en active Pending
-
2023
- 2023-09-21 WO PCT/CN2023/120419 patent/WO2024109305A1/en unknown
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US6202285B1 (en) * | 1998-01-16 | 2001-03-20 | Reliance Electric Technologies, Llc | Electric motor having electrostatic shield arrangement |
JP2007089338A (en) * | 2005-09-22 | 2007-04-05 | Nidec Shibaura Corp | Molded motor |
JP2009118628A (en) * | 2007-11-06 | 2009-05-28 | Panasonic Corp | Molded motor |
JP2009171750A (en) * | 2008-01-17 | 2009-07-30 | Panasonic Corp | Molded motor |
CN206472001U (en) * | 2017-01-19 | 2017-09-05 | 广东威灵电机制造有限公司 | Motor and household electrical appliance |
CN112366879A (en) * | 2019-07-26 | 2021-02-12 | 广东威灵电机制造有限公司 | Brushless motor and electrical equipment |
EP3972095A1 (en) * | 2020-09-18 | 2022-03-23 | Siemens Aktiengesellschaft | Gap tube of a dynamo-electric machine |
CN115765331A (en) * | 2022-11-21 | 2023-03-07 | 淮安威灵电机制造有限公司 | Electric machine |
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